KAYO - SA Plans

WINDOWS AND DOORS

EQINILE EYOMELELEYO

KAYOTHE STRONG ONE

ABOUT KAYO

Manufactured to world-class standards,

the Kayo range of wooden windows and

doors gives you an unbeatable combination

of quality and value for money.

To withstand the tough African weather

conditions, all products in this range are kiln-

dried, to help minimise natural movement.

Decades of experience, constant innovation

and our Manufacturers Guarantee*, ensures that

your purchase will stand the test of time.

With KAYO you not only get quality,

you also get peace of mind. Kayo is available

from all leading merchants nationwide.

www.swartland.co.za1

*TERMS AND CONDITIONS APPLY.

ABOUT K AYO

www.swartland.co.za 2

HARDWOOD WINDOWS

PINE WINDOWS

DOORS

DOOR FRAMES

SPECIFICATIONS & WOODCARE

INSTALLATION INSTRUCTIONS

3

6

7

13

14

15

CONTENTS


KAYO WINDOWSWith our huge selection of hardwood

windows available in Full Pane, Small Pane

and Top Hung windows, you not only

get the look you want, but also unmatched

strength and durability.

1112

KD22

KC22

KB22

KA22

1112

KD2L

KC2L

KC2FL

KB2L

KB2L

KA2L

KA2FL

1656

KD3

KC3

KC3F

KB3

KB3F

KA3

KA3F

1112

KD2R

KC2R

KC2FR

KB2R

KB2FR

KA2R

KA2FR

KD1

568

KC1L/R

KC1F

KB1L/R

KB1F

KA1L/R

KA1F

2200

KD4

KC4

KC4F

KB4

KB4F

KA4

KA4F

1471

1471

1171

1171

870

870

568

KAYO FULL PANE WINDOWS

HARDWOOD WINDOWS


KAYO SMALL PANE WINDOWS

1471

1471

1171

1171

870

870

568

KD2SPL

KA2FSPL

KA2SPL

KB2FSPL

KB2SPL

KC2FSPL

KC2SPL

1112

KD1SP

KC1SPL/R

KC1FSP

KB1SPL/R

KA1SPL/R

KA1FSP

KB1FSP

568

KD2SPR

KA2FSPR

KA2SPR

KB2FSPR

KB2SPR

KC2FSPR

KC2SPR

1112

KD22SP

KA22SP

KB22SP

KC22SP

1112

KD3SP

KA3FSP

KA3SP

KB3FSP

KB3SP

KC3FSP

KC3SP

1656

KD4SP

KA4FSP

KA4SP

KB4FSP

KB4SP

KC4FSP

KC4SP

2200

HARDWOOD WINDOWS


KAYO TOP HUNG WINDOWS

KR1

KS2L/R

KH4L/R

KR2L/R KR3L/R

KF2L/R KR3/KR1

568 1112

1112

870

870

870

KF1

921

870

870

870

KT3/KT1 KI2/KI1

2200 2715

KT2/KT1

1818

1471

1471

KI4L/R

2200

1471

1471

KU1 KJ1 KJ2L/R KJ3L/R KJ3/KJ1

568

1681

1681

1681

1681

1681

921 1818 2200 3097

KT1 KI1 KT2L/R KI2L/R KI3L/R

568 921 1112

1471

1471

1471

1471

1471

1484 1818

KS1 KG1

1112

1112

568

KN1

1112

568

KE1

326

568

KE2L/R

326

1112

921

1112

1112

1484

KH2L/R

1112

1818

KR2/KR1

870

16561656

2200

KH3L/R

1112

2200

KS2/KS1

1818

1818

KN2/KN1

1112

1656

KV1

568

1656

KV2L/R

1112

1656

KV2/KV1

1656

1656

All L/R codes shown above are left hand images.

1187

1112

HARDWOOD WINDOWS


This highly affordable range of windows,

comes pre-glazed for your convenience.

All you have to do is seal the windows

with Maxicare® in conjunction with the

Maxicare Easicare Maintenance Program and

the windows are ready for you to install.

HIGHCROFT PINE WINDOWS

HC14104 LIGHT

WINDOW& FRAME

490

580

HC14304 LIGHT

CASEMENT

443

538

HC16106 LIGHT

WINDOW& FRAME

490

825

HC16306 LIGHT

CASEMENT

443

780

HC16606 LIGHT

FULL PANEWINDOW& FRAME

490

825

HC13103 LIGHT

WINDOW& FRAME

490

825

HC16206 LIGHTDOUBLE

955

825

HC16706 LIGHT

FULL PANEDOUBLE

955

825

HC13203 LIGHTDOUBLE

955

825

HC11102 LIGHT

& FRAME(BIG)

540

540

HC11302 LIGHT

CASEMENT

495

495

HC12102 LIGHT

& FRAME(SMALL)

540

315

443

780

HC 13303 LIGHT

CASEMENT

443

780

6 LIGHTFULL PANEWINDOW& FRAME

HC1680

PINE WINDOWS

7

PIVOT-IN-FRAMEOur Pivot-in-Frame solution saves time

and money. These doors are delivered fully

assembled, fitted with a stainless steel barrel

lock and wrapped in plastic for protection.

KAYO DOORSKayo doors are made to the

highest standards. Superior strength, durability,

quality wood and manufacturing excellence

ensures doors are built to last.

Infrequent and partial exposure to unprotected

open-air conditions.

Do not expose todirect sunlight or rain.

Please be aware that an over-hang above the door

is recommended.

Treatment: Seal all 6 sides with Maxicare – including beading and rebates.

Re-seal after trimming.





RECOMMENDED DOOR APPLICATION

Semi Exterior

Internal use only.

Exposed to drysheltered (indoor) conditions only.

Fire Resistant doors 30 minutes.

Interior Fire Resistant

Bottom ofdoors comepre-sealed High quality

brass pivot mechanism

Stainless steel barrel lock

All Pivot-in-Frame doors are availablein 1290mm (w) x 2115mm (h).

www.swartland.co.za

DOORS

8All stiles & rails are engineered - core construction include S.A.PINE

Wood is a natural product, and colour variations may occur.

DOOR APPLICATION Semi Exterior Interior

6 PanelEqualKYD6E

813 x 2032

10 Panel KYD10

813 x 2032

8 Panel KYD8

813 x 2032

8 PanelStable KYD8S

813 x 2032

PIVOT-IN-FRAME DOORS - HARDWOOD FINISH

CRAFTED DOORS - HARDWOOD FINISH

PANEL DOORS - HARDWOOD FINISH

Pivot-in-frameSymphony

DIFCDSPNHSOP/1.21290 X 2115

Pivot-in-frameRhino

DIFCDRHNHSOP/1.21290 X 2115

Pivot-in-frameLion

DIFCDLIOHSOP/1.21290 X 2115

Pivot-in-frameElephant

DIFCDELPHSOP/1.21290 X 2115

Pivot-in-frameBuffalo

DIFCDBFLHSOP/1.21290 X 2115

RhinoCDRHNHS0813 x 2032

SymphonyCDSPNHS0813 x 2032

LionCDLIOHS0813 x 2032

ElephantCDELPHS0813 x 2032

BuffaloCDBFLHS0813 x 2032

6 Panel KYD6

813 x 2032

DOORS

9 DOOR APPLICATION Semi Exterior Interior

OpenbackFramed, Ledged

& Battened StableKYD1S/OB813 x 2032

Double BattenedHWDBDHS0813 x 2032


& BattenedKYD1/OB813 x 2032

Saligna Framed& Ledged(back view)HC2117S

813 x 2032

Saligna DoubleBattenedHC2155S813 x 2032

Saligna DoubleBattened Stable

HC2156S813 x 2032

Saligna Framed& Ledged Stable

HC2118S813 x 2032

Saligna BattenedHC2113S

813 x 2032(back view)

PlybackFramed, Ledged

& BattenedKYD1/PB


PlybackFramed, Ledged &

Battened StableKYD1S/PB813 x 2032(back view)

OpenbackFramed, Ledged,

Battened & BracedKYD1/OB/BR 813 x 2032HC2117MZ

FRONT AND BACK DOORS - HARDWOOD FINISH

FRONT AND BACK DOORS - SALIGNA

Wood is a natural product, and colour variations may occur.


& Battened StableHC2118M813 x 2032


& BattenedHC2117M813 x 2032

All stiles & rails are engineered - core construction include S.A.PINE

DOORS

10DOOR APPLICATION Semi Exterior Interior

Pine LedgeBraced &

Battened StablePNLABHS0SB


FRONT AND BACK DOORS - PINE

Pine Double BattenedPNDBDHS0813 x 2032

Pine Double Battened Stable

HC2156813 x 2032

Pine Ledge & Battened In Frame

Stable HC2111


Available in stainedHC2111W

Pine Ledge & Battened In

FrameHC2112



Pine 6 FootBattened

HC2116680 x 1800

Pine LedgeBraced &Battened

HC2113813 x 2032(back view)PNLABHS0

Pine Frame& Ledge

Battened FaceHC2117

813 x 2032 (back view)PNFALHS0


Pine Frame & Ledge StableBattened Face

HC2118813 x 2032(back view)

PNFALHS0SB

Pine Framed,Ledged Battened

& BracedHC2162


All stiles & rails are engineered Wood is a natural product, and colour variations may occur.

All frames/sub-frames are constructed using S.A.PINE

Quartz FullSecurity

BSQTZMS0FSMedium Duty

813 x 2032 EE

Quartz HalfSecurity

BSQTZMS0HSMedium Duty

813 x 2032 EE

Sebastian FullSecurity

BSSBTMS0FSMedium Duty

813 x 2032 EE

Sebastian HalfSecurity

BSSBTMS0HSMedium Duty

813 x 2032 EE

INTERIOR TYPE - SECURITY DOORS

DOORS

11 DOOR APPLICATION Semi Exterior Interior Fire Resistant


CommercialVeneer

VNCOMLI0Light Duty

813 x 2032 EEVNCOMFS2

Sapele VeneerVNSAPLI0

(Flush) Light Duty813 x 2032 EE

VNSAPFS2

Hori. CommercialBSHRZMS2Medium Duty

813 x 2032 EEAvailable in

BSVTCMS0SBBSHRZFS2

VerticalBSVTCMS0Medium Duty

813 x 2032 EEAvailable in

BSVTCMS0SB

VENEER DOORS

Sapele PrintPRSAPLI0Light Duty

813 x 2032 EE

Oak PrintPROAKLI0Light Duty

813 x 2032 EE

Cherry PrintPRCHELI0Light Duty

813 x 2032 EE

Babinga PrintPRBABLI0Light Duty

813 x 2032 EE

PRINTED DOORS

RubyBSRBYMS0Medium Duty

813 x 2032 EE

MelodyBSMLDMS0Medium Duty

813 x 2032 EE

TraditionalBSTDTMS0Medium Duty

813 x 2032 EE

SebastianBSSBTMS0Medium Duty

813 x 2032 EE

Eight PanelArched

BSEPAMS0Medium Duty

813 x 2032 EE

ImbaliBSIBLMS0

Medium Duty813 x 2032 EE

INTERIOR BERGSUN DOORS

DOORS

12

Albany BrownEBABNLI0BR

Light Duty813 x 2032 EEEBABNFS0BR

Country West BrownEBCTWLI0BR

Light Duty813 x 2032 EEEBCTWFS0BR

Country WestWhite

EBCTWLI0WHLight Duty

813 x 2032 EEEBCTWFS0WH

Regency BrownEBRGCLI0BR

Light Duty813 x 2032 EEEBRGCFS0BR

Albany WhiteEBABNLI0WH

Light Duty813 x 2032 EEEBABNFS0WH

Regency WhiteEBRGCLI0WH

Light Duty813 x 2032 EE

EBRGCFS0WH

ColonistEBCLNLI0Light Duty813 x 2032

EleganceEBELGLI0Light Duty813 x 2032

ClassiqueEBCSSLI0Light Duty813 x 2032

CanteburyEBCTBLI0Light Duty813 x 2032

DOOR APPLICATION Semi Exterior Interior Fire Resistant

DEEP MOULDED DOORS

SHALLOW MOULDED DOORS


HardboardStandardHBSTDLI0Light Duty

813 x 2032 EEHBSTDFS0

Hardboard Cupboard Doors

CBSTDLI012062 Light Duty

1206 X 2032 EE

Hardboard WhiteHBSTDLI0WH

Light Duty813 x 2032 EE

HardboardHorizontalHBHRZLI0Light Duty

813 x 2032 EE

HARDBOARD DOORS

*Please refer to www.swartland.co.za for the detailed specifications of all components and

installation requirements needed to ensure the fire system complies with required standards.

30 M I N U T ES

FIRE

RESISTANTSWARTLAND’S FIRE DOOR FORMS PART OF A CLASS E FIRE RATING SYSTEM. (30 MIN)

Hinges*Fastening*IntumescentMaterial*

Kayo 30min FireRated Door Leaf(as supplied)

Fire Door frame*

EACH FIRE DOOR ASSEMBLY NEEDS THE FOLLOWING COMPONENTS*

DOORS


Always use KAYO door frames with KAYO doors.

Please be aware that other manufacturer’s rebate sizes may

differ from Kayo and therefore not match Kayo doors.

*ALL DOOR FRAMES ARE SUPPLIED IN FLAT PACK KIT ONLY.

Product Code Product Code

KAYO DOOR FRAMES RANGE

Section SectionDoor Size Door Size

KAYO SIDE LIGHT DOOR FRAMES

Product Code Section Door SizeHC3016HC3017HC3018

60 X 6060 X 6060 X 60

813mm813mm813mm

PINE DOOR FRAMES*

Product Code Section Door SizeHC3016SHC3017SHC3018S

60 X 6060 X 6060 X 60

813mm813mm813mm

SALIGNA DOOR FRAMES*

Product Code Description

Description

Description

Section Door SizeHC3016MHC3017MHC3018M

Left Side LightRight Side Light

Double Side Light


Double Side Light


Double Side Light

60 X 5360 X 5360 X 53

813mm813mm813mm

HARDWOOD DOOR FRAMES*

300mm 813mm 300mm

Double Side Light

Door Frame

2032mm

813mm 300mm

SingleSide Light

Door Frame

(left/right)

2032mm

SIDE LIGHT DOOR FRAMES

HC3014MHC3023MHC3013MHC3012MHC3026M

HC3014SHC3023SHC3013SHC3012SHC3026S

86 X 5386 X 3860 X 5360 X 3886 X 53

85 X 5585 X 4060 X 6060 X 4585 X 55

813mm813mm813mm813mm1612mm

813mm813mm813mm813mm

1612mm

HARDWOOD DOOR FRAMES* SALIGNA DOOR FRAMES*

Product Code Section SectionDoor Size Door SizeHC3014HC3023HC3013HC3012HC3011HC3026

HC3014WHC3023WHC3013WHC3012W

85 X 5585 X 4060 X 6060 X 4568 X 3085 x 55

85 X 5585 X 4060 X 6060 X 50

813mm813mm813mm813mm813mm1612mm

813mm813mm813mm813mm

PINE DOOR FRAMES*Product Code

(stained)

37/40 DOORrebate

DOORFRAME

RECOMMENDED DOOR THICKNESSFOR KAYO DOOR FRAMES

NOTE: We recommend a door thickness of 37 - 40mm for the KAYO door frame range.

DOOR FRAMES


INTRODUCING OUR NEW WATER BASED

ECO-FRIENDLY,LOW MAINTENANCE

SEALANT.

To help maintain the natural beauty of your wood, you have

a choice between our oil based or water based Maxicare®

sealant. Developed to give lasting protection to wooden

windows and doors, it is UV resistant, water repellent and

contains anti-fungal agents. For your 1 Year Guarantee to

be certified, all wood needs to be treated with Maxicare®

in conjunction with the Easicare Maintenance Program.

®

IMBUIA LIGHT OAK MAHOGANY TEAK WHITE

.PLEASE NOTE: Trimming specs vary due to different door construction*.All products & manufacturing details shown can be altered at the manufactures discretion

MAXIMUM TRIMMING SPECIFICATIONS

SEMI - EXTERIOR INTERIOR

105mm

105mm

trim 12mm

trim

5m

m

trim 12mm

PIN

E PA

NEL

DO

OR

SFR

AME

AND

LED

GE

DO

OR

SKA

YO P

ANEL

DO

OR

S

CAR

VED

DO

OR

S

38mm

38mm

trim 3mm

trim

3m

m

trim 3mm

HO

LLO

WC

OR

E C

ON

STR

UC

TIO

N

38mm

38mm

trim 3mm

trim

3m

m

trim 3mm

HO

LLO

WC

OR

E C

ON

STR

UC

TIO

N

SPECIFICATIONS & WOODCARE

WINDOW INSTALLATION GUIDELINES

ALL EXTERNALEDGES MUST BE

SEALED WITHSILICONE AFTER

INSTALLATION

GLAZING TO BE DONE WITH

SILICONE(PUTTY NOT

RECOMMENDED)

SEAL ALL 6 SIDES,

INCLUDING ALL GLAZING BEADS WITHMAXICARE®

– BEFOREBUILDING IN

A GAP OF ATLEAST 3mmMUST BE LEFTBETWEENLINTEL ANDWINDOW

CHECK THAT THE WINDOW IS LEVEL AND SQUARE

USE 3 BRICKS TO SET THE WINDOW LEVEL – ADD ADDITIONAL BRICKS ONCE THESE HAVE SET

OUTSIDE SILLS TO BE BUILT-IN UNDERNEATH THE DRIP GROOVE

DPC TO BE FITTED INTO THE GROOVES AS INDICATED

90O

CHECKDIAGONAL

SQUARENESSOF FRAME

AND OPENER

OPENERSMUST BE LEFT IN A CLOSEDPOSITION

PLEASE REFER TO TRIMMING SPECIFICATIONS

DO NOT INSTALL MORTISE LOCKIN LINE WITH THEHORIZONTALLOCK RAIL

A WARPSHALL BE

CONSIDEREDA DEFECTONLY IF IT EXCEEDS

6MM ON THECONCAVE

FACE OF THEDOOR –

WHENMEASURED

WITH A STRAIGHT

EDGE

SEAL ON ALL6 SIDES WITH

MAXICARE®AFTER FINAL

TRIMMINGAND BEFORE

HANGING

DOOR INSTALLATION GUIDELINES

* TERMS AND CONDITIONS APPLY. SEE GUARANTEE CERTIFICATE FOR DETAILS

Tel: 086 110 2425 www.swartland.co.za

KAYOCAT

OCT 2012

INSTALLATION INSTRUCTIONS

KAYO - SA Plans

Documents

Transcript of KAYO - SA Plans