Glass Bonding

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This is Bohle.

The Bohle private brandsDuring the more than 80-year history of the company, numerous product brand names originated under the company name Bohle. Today the brand names Silberschnitt, Veribor, Diamantor and Verifix represent entire product types within their areas of application.

The Bohle Group is Europe's leading manufacturer and supplier of tools, machinery, fittings and consumables for glass processing andglass finishing. The family business, founded in 1923, is now represented by over 300 employees at 14 locations in Germany and abroad.Divided into the product divisions Handling, Glass Cutting, Glass Bonding, Glazing, Tools, Machinery, Fittings and Surface Protection, thetotal product range is precisely tailored to the respective customer groups from trade, industry and retail. Quality is the leading principle atBohle - in every area. To live up to this standard, the company develops and manufactures many products themselves. A modern logisticscentre quickly dispatches the ordered goods to the customer.

Bohle is close to the customer

Bohle is an international company - with German roots. The products are exported to almost every country in the world; exports accountfor over 60% of business. In order to best recognize requirements which vary from market to market, Bohle is close to the customer: with two German locations, twelve foreign subsidiaries and over 100 agents worldwide.

You can find Bohle offices in Germany, Estonia, England, Italy, the Netherlands, Austria, Russia, Spain, South Africa, Sweden and the USA.

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Contents01 Innovations 4

02 Cleaning 6

03 Pre-Treatment 8

04 Pyrosil Surface Pre-Treatment 9

05 Fixation Devices 11

06 Glass Bonding 19

07 Curing 32

08 Glass Bonding Kits 36

09 Fittings for Glass Bonding 38

10 Industrial Glass Bonding 67

11 Instructions for Use 70

12 Know-How 73

How to contact Bohle 75

Innovations

An innovative technology is setting trends: Bonding glass parts has become more popu-lar than ever. In the past, however, bonding glass was a time-consuming and delicatejob: from positioning the glass parts precisely to difficult application of the adhesiveand troublesome holding by hand. The result back then: high processing costs, unfavou-rable price/ benefit ratio for the customer, lost orders.

Bohle offers you everything you need for perfect bonding. Not only the know-how fromtwenty years of experience in glass bonding, but also the world's largest range of pro-ducts related to this technology. The advantages for your business are clear: practicallyunlimited design possibilities, for example in the construction of glass furniture, by invi-sible bonds and extraordinarily high bonding strength, very short processing times andlow investment requirements for equipment.

What is glass bonding?

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Why bond instead of using screws?

Bonding in general is increasingly gaining importance in all areas of production.

The advantages of glass bonding at a glance:

Distribution of forces over a surface, thus avoiding punctual loads (e.g. by mechanical fixations)No weakening of the glass by drill holes or cut-outs, for exampleCrystal clear bonds, no adverse effects to the appearanceNew, previously impossible design variationsExtremely high bonding strengths in static and dynamic bondsVery short processing and curing timesLow investment in equipment required

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» Bonding glass parts has become morepopular than ever «

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Cleaning02

Only with an absolutely clean surface is it possible to achieve optimal bonding results. Therefore, a thorough pre-cleaningand possible pre-treatment of the glass is very important. All bonding surfaces must be dry, clean and grease-free.Following you will find products suitable for surface cleaning. Please remember: Not every commercially available cleaningagent removes the actual types of dirt and contaminants that are on the surfaces of the bonding parts.On the contrary:"anti-spotting" additives form additional layers.

Bohle Special CleanerIdeal for cleaning prior to glass bonding or sealing. The Bohle special cleaner cleansand degreases glass, metal, ceramic and rubber. The special composition of the cleanerensures a very thorough cleaning.

BO 51 079 10 250 mlBO 51 079 11 1l

BO 51 079 12 Bohle Special Cleaner · Refill ContainerContents: 27 litres · for BO 51 079 10

BO 51 078 00 Bohle Professional Glass CleanerIdeal for windows, mirrors, windscreens and other glass surfaces · prevents freshsmudging · no streaking · in spray bottles without propellants · with the purchase ofone sales unit of 12 bottles, 3 spray heads included · biologically degradable · Pleasenote: Not suitable for pre-cleaning prior to UV-bonding

BO 51 078 10 Spray Head for Glass CleanerFor Art. No. BO 51 078 00

BO 51 079 00 Bohle Glass CleanerSuitable for glass, smooth plastic surfaces, mirrors, car windows, tiles, for workshopand home, showcases and display windows · no streaking · environmentally friendlypropellent · spray bottle of 624 gPlease note: Only suitable for cleaning after bonding, not for pre-cleaning priorto bonding.

Pre-cleaning – crucial for optimal bonding

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BO 51 416 08 Paper Towel DispenserWhite metal tubing · for paper towel rolls BO 51 416 04 · roll of paper towels is notincluded · also suitable for wall mounting

BO 51 416 30 Special UV Wiping ClothCloth-like polishing and wiping cloth · 70 % viscose, 30% polyester · for removing liquidas well as solid substances from scratch-sensitive surfaces · white · 40 x 38 cm ·approx. 50 g/qm · dispenser box of 275 cloths · especially suitable for removing adhesi-ve residues after curing

BO 51 416 09 Paper Towel DispenserFloor model with wheels, for jumbo rolls · blue metal · incl. 1 trash bag ·roll of paper towels is not included

BO 51 416 15 Paper TowelsTriple-ply, white · 1000 sheets, 37 x 38 cm (W x L) · 3 x 18 g/qmorig. KIMBERLY-CLARK · suitable dispenser BO 5141609

BO 51 416 04 Paper Towels2-ply · 21 cm wide · 300 sheets, 38 cmorig. KIMBERLY-CLARK · suitable dispenser BO 5141608

BO 20 100 00 Scotch Brite ClothFor cleaning glass · no cleaning agents required thanks to microfibres · simply moisten

Steel WoolFineness no. 00 · top quality · long-fibred · tough · good grip · excellent polishing andgrinding ability, highly elastic and uniform · easily divisible strands

BO 51 416 05 Cardboard roll of 100 gBO 51 416 01 Cardboard roll of 200 gBO 51 416 02 Spool of 5 kg

BO 51 410 00 Glass ScraperMade of metal, with blade protection · plastic handle · exchangeable blades · spareblades BO 5141001 · 40 mm wide · for removing hardened UV adhesive residues fromglass surfaces · also for hard-to-reach corners

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Pre-Treatment03

After cleaning the bonding surfaces, an invisible moisture residue still remains whichcan negatively affect the strength of the bond. To avoid this from happening, the moi-sture must be removed - quickly and reliably with a suitable hot air fan.

Hot Air Fans and Accessories

BO 52 100 05 Electronic Hot Air UnitIdeal for removing residual moisture when UV bonding · continuously adjustable from 50°- 600° C · 230 V · 2000 W · supplied in a carrying case, with 1 knife and 3 blades, 4 nozzles, 1 paint scraper

Electronic Hot Air UnitFor warming glass and metal parts prior to UV bonding, for peeling paint, heating, sha-ping and shrinking · continuously adjustable from 20°- 650° C · 2600 W · additional coldstage without changing the pre-set heating level

BO 52 100 00 Electronic Hot Air UnitBO 52 100 01 Large slot nozzle, 70 x 4 mmBO 52 100 03 Metal case for hot air unit

Surface Treatment with Hot Air Unit

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PYROSIL® Surface Pre-Treatment

For improved long-term adhesion of challenging bonds

The load-bearing capacity of a bond is measured by its tensile strength, which indicatesat which level of force the bond fails.Optimal effectiveness is achieved when the grea-test possible adhesion of the adhesive is attained. To make sure that bonds of proble-matic surfaces stay securely and durably bonded, e.g. when using glass treated withClearshield or glass subject to continuous stress such as humid rooms, a surface pre-treatment is essential.With the Bohle PYROSIL® technology, a silicate sinter layer is brought onto the glasssurface with the help of a flame burner. In a second step, a coupling agent is applied,which reacts with the silicate sinter layer and subsequently also forms a permanentchemical bond with the adhesive when bonding. Such a pre-treated bond is durablyprotected against moisture infiltration.

Silicate particles connect and forma densely interlaced layer on thesurface for strong adhesion of theadhesive.

The surface is treated with the "pale blue section" of the flame. For uniform activation of the surface, theflame must be waved back and forth over the surface for at least five seconds. Leave the materials to cool,then apply the coupling agent. The cleaning and/or activating result may be negatively affected if the flameis held too close to or too far from the surface. The illustration shows the "pale blue section" of the flame.

Both bonding surfaces must be treated.Only the combination of flame and coupling agent produces the targetedcharacteristics.The coupling agent must be applied thinly and be allowed to flash off sufficiently.All further instructions relevant to glass bonding equally applyto the silicate technology.As far as possible, bonding should be done immediately after pre-treatment.

Important instructions for use

Flame

Adhesive(Primer)

0.1 μmSilicate sinter Substratum

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Complete Kits for PYROSIL® Silicate Pre-TreatmentBohle offers all products required for silicate treatment in two practical kits:the basickit for occasional use and the professional kit for regular application.

BO 52 094 90 PYROSIL® Basic Kit for Silicate TreatmentFor improved long-term adhesion of challenging bonds · kit contains a burner with pie-zoelectric firing, 50 ml gas cartridge, 50 ml bottle of coupling agent with applicator ·size of flame adjustable · contents sufficient to pre-treat approx. 3600 cm2 of bondingsurface

BO 52 094 91 PYROSIL® Professional Kit for Silicate TreatmentFor improved long-term adhesion of challenging bonds. Especially suitable for regularuse under industrial conditions, this kit has a larger burner with more contents, robustoperating elements and a support base.This kit contains a burner with piezoelectric firing, 2 x 50 ml gas cartridges, 2 x 50 mlbottle of coupling agent and an application brush.Contents is sufficient to pre-treat approx. 13,500 cm2 of bonding surface.

PYROSIL® AccessoriesBO 52 094 94 Primer 50 mlBO 52 094 95 Gas cartridge 27.5 g for BO 52 094 90BO 52 094 96 Gas cartridge 27.5 g for BO 52 094 91

PYROSIL® applicator for industrial applications can be found on page 69

The PYROSIL®-technology opens totally new design possibilties. Due to the short treatment times and easy handling, this technology is suitable for individual applications as well as forautomated serial production. And at minimum cost and risk.

Treated surfaces show no change in appearanceNo waste requiring special disposal is producedWith little time investment you achieve a strong durable bondComprehensive series of tests have proven that bonding to hydrophobically treated surfaces (e.g. BohleClearShield) is possible after pre-treatment with PYROSIL® technology.

Suitable for all UV bonding of glass to glass or glass to metal.

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05 Fixation Devices

For optimum curing of the UV adhesive, it is indispensible to prevent bonding parts fromsliding out of place. This is made much easier by using suitable fixation devices fromthe VERIFIX product range.VERIFIX fixation devices are ideal for precisely positioning and holding glass parts that need to be held in an angled position when bonding. In the past, a second person was often needed to hold the glass parts in position. Withthe VERIFIX technology, one person can easily manage all work steps alone. Based onthe proven VERIBOR suction lifters of Bohle, the specially designed fixation devicessecurely hold the glass parts and allow the precise arrangement of their position in vir-tually any desired angle.Depending on the model and the application requirements, thefine adjustment at corner edges or at marked dimensions can be done by adjustingscrews, eccentric stops, magnets or vacuum fixtures.With the holding devices a defined gap for the application of adhesive can be set and securely fixed. With the VERIFIX series of angle suction holders, the glass panescan be lifted after positioning to allow easy application of adhesive.Other sheet-type material like metal, stone or plastic can also be positioned and heldthis way. When a surface is not suitable for suction cups, magnetic systems can beused: They can fix parts whose surfaces are porous or not airtight.

Application examples for the VERIFIX positioning aids:

Glass furniture, decorative and utility glass objectsBox-shaped constructions - such as aquariums or showcasesGlass constructions in general (e.g. display windows)Installing partitioning walls into glass cabinets and showcasesComplex glass constructions - polygonal objects with virtually any possible angles

Precise and flexible

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BO 631.1 VERIFIX Angle Suction HolderContinuously adjustable from 45° to 300° · positio-ning aid with 2 suction pads ø 120 mm and specialsealing lip · sliding adjustment of suction pads ±12 mm · can be fine adjusted to each other · sturdyplastic arms are 194 mm long and are connected toeach other by a joint

BO 631.2 VERIFIX Angle Suction HolderContinuously adjustable from 45° to 300° · veryrobust model with twin suction units and 4 suctionpads ø 120 mm with special sealing lip · slidingadjustment of suction pads ± 12 mm · can be fine adjusted to each other · sturdyplastic arms are 194 mm long and are connected toeach other by a joint

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Holding parts at awkward angles has been especially problematic in the past. In manycases, it was necessary to build corresponding holding constructions. The solution:VERIFIX adjustable suction holders from Bohle allow a quick and infinitely adjustablefixation.

VERIFIX Adjustable Angle Suction Holders

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VERIFIX eccentric suction stops are ideal for numerous jobs in shop fittings and interiorfinishing. Especially when bonding shelves or partitions in showcases or when fittingshelves in glass cabinets, these eccentric suction stops are indispensable.

VERIFIX Eccentric Suction Stops

BO 637.0 VERIFIX Eccentric Suction StopAn eccentrically rotating buffer stop is mounted to asuction holder, allowing precise positioning by tur-ning · suitable for all materials like glass, plastic,metal, coated wood and marble · suction pad ø120 mm

BO 637.1 VERIFIX Eccentric Suction StopEccentrically arranged, flat plastic disc · 20 mm high· integrated suction cup · also can be used in pairsfor fine adjustment of straight edge stoppers · sparerubber pad: BO 637.5

BO 637.2 VERIFIX Eccentric Suction Stop, smallFor small parts · eccentrically arranged, flat plasticdisc ø 47.5 mm · 20 mm high · integrated suction cupø 35 mm · also can be used as straight edge stoppers· spare rubber pad: BO 637.6

BO 670.1 Fixation Device and Straight EdgeStopperFixation device for multi-layered bonds (e.g. withtwo-component silicone adhesive) · the adjustablefixation device with suction pad is fastened to thecorners of the glass pane · rectangular glass sheetsrequire at least 3 units

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360° 360°

360° 360°

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BO 636.0 VERIFIX Clamping Devicefor 3 - 10 mm glass · two forked endpieces whichrotate 360°, with connecting profile and plasticpressure screws for locking in place · especiallysuitable for special aquarium construction

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These rotating holding devices are suitable for a wide range of applications. They areideal for the construction of showcases, aquariums or multi-cornered glass cases.

VERIFIX Clamping Devices

BO 636.1 VERIFIX Clamping Devicefor 6 - 19 mm glass · two forked endpieces whichrotate 360°, with connecting profile and plasticpressure screws for locking in place · especiallysuitable for special aquarium construction · for thik-ker glass sheets and heavier weights

VERIFIX Clamping Devicessuitable for a wide range of applicationsespecially for the construction of showcases, aquariumsor multi-cornered glass cases.

Advantages:The entire object can be assembled prior to bonding.Indispensable in the glass furniture industry.

The 360° rotation of the clamping device allows the panes to be at anydesired angle to each other

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This system consists of different fixation devices suitable to securely hold smaller glassparts up to 8 mm thick.

VERIFIX Magnetic Holding Devices

VERIFIX Magnetic Cube· 50 x 45 x 45 mmHeavy-duty magnet · highly accurate right angles ·good ergonomic design with recessed grip · bevellededges · lacquered counter plates to avoid scratcheson glass surfaces

BO 634.0 Magnetic cube with 2 counter platesBO 634.01 Magnetic cube without platesBO 634.02 Counter plate for magnetic cube

BO 633.2 VERIFIX Magnetic Angle Holder 90°With 2 heavy-duty, high performance magnets ·outer dimensions 50 x 50 x 42 mm · 2 counter platesBO 634.02 are included

Smaller objects like CD stands can be quickly and easily positioned and held with VERIFIX magnetic cubes.

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The rigid fixation devices of the VERIFIX range have suction pads with special sealinglip that are mounted at 90° to each other. For precise fine adjustment the suction padscan be moved vertically and horizontally by knurled screws.

Rigid Fixation Devices

BO 630.2 VERIFIX Angle Suction Holder 90°Bracket length 200 and 127 mmHolding and positioning device made of 2 suctionpads (ø 120 mm) with special sealing lip, adjustableby +/- 12 mm · can be fine adjusted to each other ·with aluminium guides

BO 630.3 VERIFIX Angle Suction Holder 90°Bracket length 400 and 280 mmHolding and positioning device made of 2 suctionpads (ø 120 mm) with special sealing lip, adjustableby +/- 12 mm · can be fine adjusted to each other ·with aluminium guides

BO 630.4 VERIFIX Angle Suction Holder 90° with BraceBracket length 650 and 350 mmHolding and positioning device made of 5 suctionpads (ø 120 mm) with special sealing lip, adjustableby +/- 12 mm · can be fine adjusted to each other ·with aluminium guides

BO 633.1L VERIFIX Angle Suction Holder 90°With two suction units ø 55 mm · outer dimensions 70 x 70 x 70 mm · for the fixationof small glass parts · adjustable +/- 3 mm

BO 633.1 VERIFIX Angle Suction Holder 90°As above, but not adjustable

BO 633.3 VERIFIX Combination Suction/Magnetic Holder 90°With one suction unit ø 55 mm and one magneticunit (high performance magnet) · outer dimensions70 x 55 x 65 mm · 1 counter plate BO 634.02 is included

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BO 638.0 VERIFIX Pump-activated AngleSuction HolderFor constructing: glass cases like showcases andaquariums, shelving and glass cabinets with hori-zontal and/or vertical partitions, display cabinets forshops, exhibitions, etc. · also suitable for non-porous surfaces like plexiglass, laminated panels,etc. · precise 90° positioning

BO B0187 Sealing ring for angle suction holder

BO 638.9 Set of VERIFIX pump-activated anglesuction holdersSet of 2 pump-activated abgle suction holders insturdy carrying case

Bonding glass is now easier than ever before: With the innovative VERIFIX angle sucti-on holder with priming pump, glass panes are positioned at right angles and held firmlyin no time at all - without electric power and without any interfering hoses! This anglesuction holder with priming pump puts an end to all the complicated, time-consumingpreparatory steps with adhesive tape, wooden blocks or vices. Each unit has two built-in vacuum pumps which can be vented individually via valves, thus allowing assemblyparts to be repositioned without difficulty. The parts can then be bonded with siliconeor UV adhesives. If there is a loss of vacuum, a red ring will show; the connection canbe fixed securely again by simply re-priming the pump. Side dimensions: 73 x 100 and 100 x 100 mm.

VERIFIX Angle Suction Holders with Priming Pump

The VERIFIX pump-activated angle suction holder is positioned on the glass sheet as required and is secured when you pump the first pump cylinder. Sufficient vacuum will have been built up after 3 to 5 pump strokes. The other glass sheet to be bonded is secured the same way with the second pump cylinder. When using thin (low viscosity) adhesive (LV 740), the glass sheets can be secured in their final position before adhesive is applied. After the adhesive has been applied, actuate the venting valves to lower the bonding parts to their final position. By re-pumping the pump cylinder the parts will be fixed in their final position. Silicone adhesives are applied to a pre-defined bonding gap. Here it is sufficient to position and secure the glass parts to the desired gap width. The pump-activated angle suction holder features excellent vacuum stability.

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BO 633.5 VERIFIX Positioning DeviceFor bonding Bohle glass bonding locks, we recom-mend this positioning device. After the device hasbeen positioned and set, the lock is placed onto thelong arm of the device and then bonded to the glass.

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The VERIFIX corner clamps are ideal for quick fixation of glass parts. Particularly whenworking with long bonding edges or large objects, these clamps can help to keep theglass parts from moving apart.

Clamp Technology: VERIFIX Corner Clamps and Positioning Aids

BO 635.0 VERIFIX Corner Clamp (outer)with adjustable thrust pad and suction cupø 55 mm · by using 4 of these BO 635.0 cornerclamps, a cabinet or similar object can be positionedquickly · for rectangular constructions

BO 635.1 VERIFIX Corner Clamp (outer)with adjustable thrust pad and suction cupø 55 mm · corner clamp BO 635.1 used to securelyhold two glass sheets at 90° to each other in combi-nation with eccentric suction stop BO 637.0

BO 635.2 VERIFIX Corner Clamp (inner)with adjustable thrust pad and suction cupø 55 mm · corner clamp BO 635.2 used with eccentricsuction stop BO 637.0 for the fixation and bonding oftwo glass sheets at 90° to each other

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06 Glass Bonding

The importance of glass in combination with other materi-als has grown immensely in areas like shopfitting and thefurniture industry in recent years. Bohle has been intensi-vely involved in glass bonding for many years and todayoffers a total range of products in this field.

UV-curing adhesives

Modern technology has allowed the development of adhe-sives for fields of application that wouldn't have beenthought possible a few years ago. UV-curing adhesivesare suitable for durably bonding many different materialslike glass to glass, glass to metal or glass to stone.Bohle offers a broad spectrum of UV adhesives and, withtheir full range of products, is considered to be the tech-nological leader in the field of glass bonding.In order to obtain maximum strength, the gap betweenbonding parts should be as small as possible in the rangeof 0.04 to 0.5 mm. For optimum results, the glass surfaces

Glass Bonding - A Technology with a Future

to be bonded must be as smooth as possible and the glassedges precisely ground and polished. Light-curing adhesives cure by UVA radiation with a wavelength of 315 to 400 nanometers, but also with wavelengths in the visible range above 400 nanometers. The curing time depends on the thickness and light trans-mission of the glass, size of the bonding area, intensity ofthe lamp and distance of the lamp from the adhesive, etc.and takes between 15 seconds and 5 minutes. Aftercuring the adhesives are transparent or crystal clear. Thespecial properties of the individual adhesives allow bon-ding of different material combinations and various appli-cations. Today, with suitable pre-treatment methods, UV-curing adhesives can even be used in unfavourable condi-tions like bathrooms or similar humid rooms.

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UV Adhesive B-678-0 “Lamifix”This UVA and daylight-curing adhesive is crystal clear and has medium viscosity. Itshows good capillary action with glass up to 6 mm thick. Due to its elasticity it is idealfor bonding different material combinations. It has especially high vibration resistancein the bonding joint. Particularly interesting, however, is its suitability for bonding laminated safety glass:The PVB film between laminated glass panes absorbs almost all the UVA radiation.Because this adhesive has been made to also cure by daylight, it reacts with the remainingradiation (above 380nm) and cures completely.Butt-edge bonding is no problem, even with multi-pane laminated glass: the adhesivedoes not affect the PVB film. „Lamifix“ adhesive is ideal for bonding laminated glass to a variety of materials: lami-nated glass, normal glass, wood, stone, metal and many thermoplastics. As not all ther-moplastics can be bonded trouble-free, you should always first do intensive tests withthis material.

BO 52 093 60 85 gBO 52 093 62 1000 gRecommended dispensing needle BO 52 093 06 with adaptor BO 52 093 20

UV Adhesive B 690-0This UV-curing adhesive is crystal clear and of medium viscosity. It shows good capilla-ry action with glass up to 6 mm thick. Due to its exceptional elasticity it is ideal forbonding different materials as well as for surface bonding up to 1 m2. Especially worthmentioning is also its high resistance to moisture.When bonding thermoplastics, you should always first do intensive tests, as not allthermoplastics can be bonded trouble-free.

BO 52 093 70 85 gBO 52 093 72 1000 gRecommended dispensing needle BO 52 093 06 with adaptor BO 52 093 20

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UV Adhesive B 682-TThis UV-curing adhesive is transparent and of medium viscosity. This adhesive does nothave capillary properties. Therefore, it must be applied to the bonding surface prior toassembling the parts. Due to the great final strength of this adhesive, it is especiallysuitable for statically and dynamically demanding bonds. Glass-metal bonds work parti-cularly well with this adhesive. It is also suitable for bonding other materials: asidefrom glass and metal, you can alsouse this adhesive to bond stone, wood and differentthermoplastics to glass parts. As not all thermoplastics can be bonded trouble-free, youshould always first do intensive tests with this material. The adhesive B-682-T alsoreacts without UV exposure when using the Bohle UV activator LF (Art. No. BO 52 09365 / BO 52 093 66) (e.g. for coloured glass, metal / metal bonds, etc.). When activatoris used, slight yellowing of the bond can occur.

BO 52 093 93 20 gBO 52 093 94 100 gBO 52 093 95 250 gBO 52 093 96 1000 gRecommended dispensing needle BO 52 093 08 with adaptor BO 52 093 20

UV Activator LFBohle UV Activator LF allows the curing of UV adhesive B-682-T when this is not possi-ble by exposure to UV radiation, e.g. with coloured glass, screen printed glass, lamina-ted glass, metal / metal bonds, etc. Always apply sparingly!

BO 52 093 65 Bottle with brush, 9 mlBO 52 093 66 Tin can, 100 ml

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UV Adhesive LV 740This UVA-curing adhesive is a low-viscosity adhesive and, due to its excellent capillaryaction, is ideal for glass-to-glass bonding. It is especially distinguished by its high bon-ding strength coupled with good elasticity. Its special composition makes the Verifix LV740 optically clear and provides long-term protection against yellowing. This adhesiveis used whenever looks are paramount, e.g. in the construction of showcases, glass fur-niture, etc.Especially worth mentioning is also its high resistance to moisture. It is mainly used forglass constructions or objects subject to static and/or dynamic forces. Reduced clean-up time means that production cycles can be done quickly and efficiently.

BO LV7401K 1000 gBO LV74025 250 gBO LV74010 100 gBO LV74002 20 gRecommended dispensing needle BO 52 093 05 with adaptor BO 52 093 20

UV Adhesive MV 760The UVA-curing adhesive Verifix MV 760 is a high-viscosity, gel-like adhesive which,due to its adhesive properties, is suitable for universal applications.It has high strength and is highly resistant to vibration, thus making it ideal forglass/metal as well as glass/glass bonding. It features outstanding optical clarity anddurable resistance to yellowing. Especially worth mentioning is also its high resistanceto moisture. Verifix MV 760 is mainly used for glass constructions subject to high staticor dynamic forces. Its high elongation at break compensates the expansion of differentbonded materials without loss of adhesion.

BO MV7601K 1000 gBO MV75025 250 gBO MV75010 100 gBO MV75002 20 gRecommended dispensing needle BO 52 093 08 with adaptor BO 52 093 20

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UV Adhesive HV 770The UVA / daylight-curing adhesive Verifix HV 770 has high viscosity and can thereforebridge small fissures up to a maximum of 0.9 mm. Particularly interesting, however, isits suitability for bonding laminated safety glass. The PVB film between laminated glasspanes absorbs almost all the UVA radiation. Because this adhesive has been made toalso cure by daylight, it reacts with the remaining radiation (above 380nm) and curescompletely. When bonding thermoplastics, you should always first do intensive tests,as not all thermoplastics can be bonded trouble-free.After curing the adhesive is superficially dry.Special qualities of this adhesive are its optical clarity, long-lasting resistance to yello-wing and excellent moisture resistance. After final curing the adhesive is hard andbrittle. Be cautious of strong light sources: If the adhesive is exposed to strong light sources,this can result in unwanted pre-curing!

BO HV7701K 1000 gBO HV77025 250 gBO HV77010 100 gBO HV77002 20 gRecommended dispensing needle BO 52 093 09 with adaptor BO 52 093 20

UV Adhesive B 665-0This UV-curing adhesive is crystal clear and has low viscosity. It has very good capillaryproperties that allow it to be applied from the outside and to penetrate by itself intothe gap of pre-assenbled panes. This adhesive is used whenever looks are paramount,e.g. in the construction of showcases, glass furniture, etc. It is especially suitable forbonding glass to glass. The adhesive's low viscosity makes time-consuming reworkingunnecessary, so that it can be applied quickly and most economically. The adhesive B 665-0 is not water resistant and therefore not suitable for humid roomsor outdoor use. After curing, it is very hard and relatively brittle, i.e. not very elastic.This characteristic must be considered when constructing glass objects.

BO 52 093 24 1000 gBO 52 093 21 250 gBO 52 093 00 100 gBO 52 093 27 20 gRecommended dispensing needle BO 52 093 05 with adaptor BO 52 093 20

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» Coloured adhesives can be intermixed «

Coloured UV AdhesiveConvince yourself of the intensity and brilliance of these colours!These moisture-resi-stant coloured UV adhesives can be mixed together. This adhesive is for surface bon-ding only and not suitable for furniture construction! · Contents: 100 gBO 52 193 32 redBO 52 193 33 yellowBO 52 193 34 blueBO 52 193 35 green

BO 52 093 31 UV Adhesive Set5 bottles, 20 g each: red - green - yellow- blue - black

Coloured UV AdhesiveThis coloured UV adhesive is based on the crystal clear, thin viscosity UV adhesive 665and has similar properties. Due to its colouration, however, the adhesive is not asstrong and curing times are longer. Therefore this adhesive is only suitable for bondingsmall surfaces (e.g. bevels) without high strength requirements. The coloured adhesivesare not suitable for edge bonding in furniture construction.

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» A variety of applications arepossible with silicone adhesives «

General Information:Please use a measuring cup made from plastic (as included)or glass for preparing VERIFIX two-component silicone and aglass rod for stirring. Avoid bringing into contact with metals, alkaline materialsand rubber (also rubber gloves), as this might cause curingproblems for the VERIFIX two-component silicone. There are two products to choose from, depending on theapplication: the classic version with adhesion promoter orthe primer-free variant for gluing parts of the same size. If you are working with the primer-free version, please skipthe irrelevant parts of these instructions for use. The recommended processing temperature is approx. 18°-25°C.The pot life is approx. 2 hours.Lower temperatures decelerate the curing process, highertemperatures accelerate it. If you wish to join other materials such as stainless steel orstone, for example, with the glass, please make sure that theVERIFIX two-component silicone sets completely at the inter-faces by previous tests.

Instructions for Using VERIFIX 2K/ 2K-P, BO 55 005 10, BO 55 005 11

Bohle has developed this two-component silicone adhesivespecifically for joining glass surfaces. The product ideallylends itself to application on mouth-blown and flashed glass,rolled stained glass or fusing glass, and of course also forperfectly transparent, bubble-free float glass joints. All-overgluing is possible on support plates such as door panels, all-glass doors or room dividers, for example, as is the mountingof individual applications.VERIFIX two-component silicone polymerizes into an elastic,non-ageing, weather- and UV-resistant elastomer withoutshrinking, regardless of the layer’s thickness.

Application:If possible process VERIFIX two-component silicone in adust-free room, using lint-free cleaning cloths (e. g. BO 5141604) for preliminary cleaning.1. Clean the surfaces to be glued with Bohle special cleaner(BO 5107910).2. Apply the adhesion promoter to both surfaces and distribute evenly (a saturated cotton pad is suitable). Pleasenote: VERIFIX two-component silicone will only adherewhere the adhesion promoter has been applied!The primer-free version generally adheres without adhesionpromoter!3. Mix the required amount of VERIFIX two-component silicone in a 1:1 ratio.Exact compliance with the markings of the measuring cup isadequate, weighing on digital scales is not required.Stir the two components for approximately 5 minutes untilthe streaks in the material disappear. After the stirring is completed, VERIFIX two-component sili-cone can be poured directly onto one of the surfaces to bejoined. The adhesion promoter does not require flashing offfor any longer period of time. 4. Wait approximately 15-30 minutes until the bubbles havecompletely escaped from the VERIFIX two-component silicone. The thicker the layer is, the longer the air bubbleswill take to escape. This process can be supported by flashing off with cold air. 5. Then place the other part to be joined (or other parts to bejoined) in the applied VERIFIX two-component silicone andsecure it (or them) against slipping.6. VERIFIX two-component silicone will set solidly in approximately 12 hours (vertical stress-free storage is possible from this point in time) and be completely curedafter approximately 72 hours. The setting process can beaccelerated by higher temperatures.

2626

» The fixation device for multi-layered bonds «

BO 670.1 used when bondingantique glass to float glass

AQUAFIX Aquarium SiliconeFor the construction of aquariums, all-glass con-structions, underwater glazings · saltwater resistant· algae resistant · forms permanently elastic bonds ·tested per DIN 32622 "Glass Aquariums" · 310 mlcartridge

BO 51 079 20 transparentBO 51 079 21 black

BO 670.1 Fixation Device and Straight EdgeStopperFixation device for multi-layered bonds (e.g. withtwo-component silicone adhesive) · the adjustablefixation device with suction pad is fastened to thecorners of the glass pane · rectangular glass sheetsrequire at least 3 units

06

27

06

27

» Very versatileadhesive «

BO 55 005 01 Two-component Acrylate AdhesiveThe two-component acrylate is a versatile adhesive suitable for crystal-clear bonding ofa variety of materials such as glass, many metals and some plastics. For special appli-cations or when especially demanding loads are anticipated, trial bonding should bedone. It can bridge bonding gaps up to a maximum of 0.5 mm.If a large amount of thisadhesive is processed at one time, the chemical reaction will cause it to become veryhot.

BO 55 005 02 ApplicatorBO 55 005 03 Mixer nozzles, 10 BO 55 005 04 Set: 2x acrylate, 2 mixer nozzles, 1 applicator

BO 55 005 04 set with two-componentacrylate adhesive in applicator and mixernozzles

28

** When recommended minimum and maximum layer thicknesses are taken into consideration, the tensile/shear strengths listed inthe table can be achieved.

Properties of Adhesivesat a Glance06

UV Adhesive Viscosityin mPas atapprox. 25° C

Finalconsistency

Tensile/shearstrength**

Bondline gap Max. allow-ablecontinuoustemperature*

Temperaturerange -peak values

Colour

B 665-0 80(low)

very hard 23 N/mm2 0.04 - 0.2 mm 50° C -40 bis +120° C crystal clear

B 682-T 900(medium)

very hard 26 N/mm2 0.1 - 0.5 mm 50° C -40 bis +140° C transparent

B 678-0 600(medium)

elastic 9 N/mm2 0.06 - 0.3 mm 50° C -40 bis +100° C crystal clear

B 690-0 600(medium)

elastic 9 N/mm2 0.06 - 0.3 mm 50° C -40 bis +100° C crystal clear

LV 740 100(low)

very hard 17 N/mm2 0.04 - 0.2 mm 70° C -40 bis +120° C crystal clear

MV 760 1800(medium)

very hard 25 N/mm2 0.08 - 0.5 mm 70° C -40 bis +90° C crystal clear

HV 770 5700(high)

very hard 19 N/mm2 0.1 - 0.9 mm 70° C -40 bis +120° C crystal clear

29

06

* The maximum allowable continuous temperature shows the maximum temperature at which the cured adhesive is not irreversiblydamaged. With increasing temperatures, however, the maximum strength steadily decreases.

Properties Application fields Bonding materials(listed according to priority)

Storage / shelf life inoriginal container

very good capillary action for the efficient production of glassfurniture

glass to glass cool, dry, dark location(without UV radiation) /note expiration date on bottle

good tension compensation suitablefor activator

especially for glass/metalbonding in furnitureproduction

glass to metal, glass to glass, toug-hened glass to toughened glass,glass to: stone, wood, div. plastics

cool, dry, dark location(without UV radiation) /note expiration date on bottle

high vibration resistancemoisture resistant also daylightcuring non-yellowing

especially for bondinglaminated glass as well as glasstypes with low UV light transmissi-on (e.g. coloured glass)

laminated glass to: glass, laminatedglass, metal, stone, wood, diverseplastics, glass which stronglyabsorbs UV light

cool, dry, dark location(without UV radiation) /note expiration date on bottle

high vibration resistancemoisture resistant non-yellowing

for bonding various material combi-nations as well as for bonds subjectto high humidity ideal for surfacebonding up to approx. 1m²

glass to glass, toughened glass totoughened glass, glass to: stone,wood, metal, diverse plastics

cool, dry, dark location(without UV radiation) /note expiration date on bottle

good capillary action moisture resis-tant non-yellowing tension compen-sating

for the efficient production of glassfurniture requiring high strength,also under difficult climate conditi-onseasy clean-up

glass to glass, toughened glass totoughened glass

cool, dry, dark location(without UV radiation) /note expiration date on bottle

high vibration resistancemoisture resistant non-yellowing

for constructions subject to high sta-tic loads, also under difficult climateconditions especially for glass/metalbonding in furniture production

glass to metal, glass to glass, toug-hened glass to toughened glass,glass to stone, glass to wood,glass to diverse plastics

cool, dry, dark location(without UV radiation) /note expiration date on bottle

surface dry after curingalso daylight curing moisture resis-tant non-yellowing

especially for bondinglaminated glass as well as glasstypes with low UV light transmissi-on (e.g. coloured glass)

laminated glass to: laminated glass,metal, glass, wood, diverse plastics,two-dimensional decorative objects

cool, dry, dark location(without UV radiation) /note expiration date on bottle

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06

Dispensing Aids for UV Adhesives

When regularly working with UV adhesives, applying the correct amount of adhesive isespecially important, not only for the durability of the bond, but also for cost reduction.The VERIFIX dispensing system 900E oofers the right solution for all requirements.Especially for industrial applications of bonding technology, the use of dispensing unitsis essential.

The manual dispensing system is the ideal aid when bonding small parts or when lowproduction numbers are involved. An application needle with the appropriate diameterfor the adhesive type is mounted to the bottle of adhesive by means of an adaptor. Thebottle cap stays clean and can be re-used to close the bottle. Six different applicationneedles are available for clean and economic application of the adhesive, ensuring thatthe optimal quantity is metered according to the viscosity of the adhesive. Large diame-ter needles can be used both for thick (high viscosity) adhesives or for applying largeramounts of thin (low viscosity) adhesives. The application needles not only fit on thebottles of adhesive, but are also suitable for the VERIFIX dispensing units.

BO 52 093 19 Application Needle Set with AdaptorSet of one adaptor with 5 application needles of different diameters (0.33 mm · 0.41 mm · 0.58 mm · 0.84 mm · 1.37 mm)

BO 52 093 20 Needle AdaptorFits all Bohle UV adhesive bottles (except for l litre container)

Application NeedlesFor UV adhesives · for use with needle adaptor BO 52 093 20

Art. No. Colour ø for adhesiveBO 52 093 04 orange 0.33 mm B-665-0 / LV 740BO 52 093 05 blue 0.41 mm B-665-0 / LV 740BO 52 093 06 pink 0.58 mm B-678-0 / B-690-0BO 52 093 07 green 0.84 mm B-678-0 / B-690-0BO 52 093 08 amber 1.37 mm B-682T / MV 760BO 52 093 09 orange 1.6 mm HV770 / MV 760

BO 52 093 99 Application BrushSoft· for activator and thin adhesive · suitable for all dispensing systems

BO 52 093 18 Empty Bottle100 g bottle · for activator or UV adhesive

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06

Dispensing Units and Accessories

BO 52 093 80 VERIFIX Metering Unit 900 ESuitable for both low and high viscosity fluids · dispensing intervals adjustable from0.01 to 31 seconds · continuous switch and adjustable flow control · no dripping

This set contains the following articles:

Art. No. Description QuantityBO 5209304 Application needle · ø 0,33 mm · orange 1BO 5209305 Application needle · ø 0.41 mm · blue 1BO 5209306 Application needle · ø 0.58 mm · pink 1BO 5209307 Application needle · ø 0.85 mm · green 1BO 5209308 Application needle · ø 1.37 mm · amber 1BO 5209309 Application needle · ø 1.6 mm · orange 1BO 5209384 Cartridge · black · UV blocker · 10 cm3 1 bagBO 5209385 Adaptor for cartridge BO 52 093 86 1BO 5209399 Application brush 1BO 5209386 Cartridge · with UV blocker · 10 cm3 1 bagBO 5209388 Special plug for 10 cm3 cartridge 1 bagBO 5209387 Top cap 1 bagBO 5209389 Snap-on cap

BO 13 030 00 Bohle Silent CompressorQuiet and low-maintenance · equipped with pressu-re switch, power cable with plug connector, pressu-re reducer and quick-release coupling · intake capa-city 50 l/min · pressure up to 8 bar · 230 volts · tankcapacity 24 l · motor output 340 watts

BO 13 052 00 Spiral HoseMade of polyamide · 8 x 1 mm · extended length 7.5m · working length approx. 4.5 m · with quick-relea-se coupling and plug-in nipple · colour blue

In professional serial production of glass furniture, up to 65% of adhesive can be savedwith the VERIFIX metering unit. Precise dispensing eliminates time-consuming extrawork and cleaning, especially with high viscosity adhesives. The time control ensuresrepeatable, consistently equal dispensed amounts; a foot switch makes operation easy.

3232

To cure UV adhesives, UVA lamps emitting wave lengthsin the range of 315 - 400 nm are required. Bohle offers anespecially comprehensive selection of models to meet anyapplication requirements. Depending on the work surroun-dings, there are some criteria which should be consideredin order to choose the appropriate lamp.

However, the following applies to all UVA hand lamps:As these lamps can become quite hot (the filter screenscan become approx. 300°C hot), they should be placed onto a non-flammable surface, e.g. a light-absorbing felt pad, when putting the lamp aside.Never set the UVA hand lamp face down on the filter screen. This can cause a heat build-up that can destroy the lamp. With fluorescent tube lamps these high temperatures do not occur! UVA lamps may only be used with intact filter screens.Otherwise skin and eyes may get harmed!

For especially quick curing while achieving maximumstrength, UVA hand lamps with high efficiency should beused, e.g. BO 52 094 04. These lamps can pre-cure smallbonding surfaces - dependent on the absorption of thebonded parts, distance from the lamp, etc. - within

approx. 10 seconds and reach final curing after approx. 90seconds. These lamps are used for professional applicati-ons. You should always remember, however, that theseUVA hand lamps are intended for smaller bonding dimen-sions (e.g. bonding metal parts).

When longer or larger surfaces need to be bonded, UVAtube lamps should be used to ensure tension-free curingof the adhesive. Too much tension in the bond can resultin damage to the bond or glass breakage. With UVA tubelamps pre-curing takes about 30 seconds and final curingabout 3-5 minutes. Due to the separate transformer, these UVA lamps areespecially light-weight and easy to handle. A separatestand support is optionally available and allows precisepositioning - your hands are free to do other work. Idealfor the production of glass showcases or large glass furni-ture.

All Bohle UV lamps are equipped with UV filter screens toprevent damage to eyes or skin. On recommendation ofthe Trade Association, however, you should still wear suit-able protective glasses (e.g. BO. 50 076 10) and suitableprotective gloves for your own safety.

07 Curing

» The Bohle UVA Star “Light”is particularly light-weight andimpact resistant «

33

07

UVA Lamps and Accessories

UV professional hand lamps are especially well suited for bonding metal parts to glassand for smaller glass objects with short bonding distances, also in industrial and serialproduction. Another feature of these lamps is their short curing times.

UVA Hand Lamp UVAHAND 250For use when bonding metal parts · short curingtimes · UVA wave length 315 - 400 nm · integratedtime meter · spacers as protection against overhea-ting · integrated cooling fan · special fiter screen

BO 52 094 04 230 volts, 250 wattswhite lightBO 52 094 15 230 volts, 250 wattsblack light

Spare PartsFor UVA hand lamp UVAHAND 250

BO 52 094 06 spare H1 filter screen with frameBO 52 094 07 fluorescent tube 250 FBO 52 094 08 filter screen with frame ·

black lightBO 52 094 14 thermal fuse

UVA Hand LampFor curing UV adhesives · 230 volts · 100 watts ·with filter screen

BO 55 003 10 UVA Hand LampBO 55 003 11 fluorescent tube UV 150 FBO 55 003 12 H1 filter screen

BO 55 003 30 UVA Hand LampFor use when bonding metal parts · short curingtimes · UVA wave length 315 - 400 nm · integratedtime meter · spacer pins as protection against over-heating · integrated cooling fan · special fiter screen· 115 volts · 250 watts · white light

CaseFor UVA hand lamps · light grey · 396x296x315 mm

BO 52 094 09 for BO 52 094 04BO 55 003 15 for BO 55 003 10

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VERIFIX LED Lamp

07

UVA Fluorescent Tube Lamps

Especially when bonding showcases, glass furniture, etc.,longer bonding distances are involved which cannot becured tension-free with common UV lamps because thelamp has to be moved back and forth over the length ofthe bonding surface. To achieve tension-free curing, choose a tube that is as long as the bonding edge.

BO 52 094 76 UVA LampUVA Star “Long Light XL”This UV lamp with an effective work length of 1760mm has been developed for professional require-ments and cures longer bonding distances tension-free in a relatively short time (depending on adhesi-ve layer thickness and UVA transmittance of thebonding parts, approx. 30 seconds to pre-cure thebond and 3 to 4 minutes to achieve final strength).The supporting stand allows the reflector of thelamp to be turned freely. Without the stand, theUVA lamp is simply turned around when not in useto avoid having to turn it on and off all the time.Includes electronic transformer, allowing its use inthe USA and Japan as well

BO 52 094 81 Spare Fluorescent Tube (90 watts)For BO 52 094 80 UVA Lamp UVA Star "Long Light"

If the tube is still too short for the length of your bondingedge, you can combine tubes of different lengths to getthe total length that you need. Bohle offers a wide rangeof suitable UVA fluorescent tube lamps.

BO 55 003 40 Verifix LED LampThe new VERIFIX LED lamp for curing UV adhesives is a true energy-saving miracle. Atthe same time the life expectancy of the LED lights used puts conventional UV lamps toshame with approximately 10,000 operating hours. The new UV lamp generation isdesigned for gluing adapter plates, fittings and metal parts with a diameter of up to 85millimetres. Being fully useable immediately after activation, the lamp only needs to beswitched on comfortably via the pedal switch in actual exposure operations. The Verifix LED lamp is lightweight, compact and noiseless, allows pinpoint applicationand does not heat up.

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07

BO 55 003 00 UV Measuring DeviceFor measuring the intensity of UVA lamps · measu-ring range 0-200 mW/cm2

UVA Lamp UVA Star “Light”Effective work length 570 mm · output 40 watts ·white light · especially light-weight due to separatetransformer

BO 52 094 70 230V modelBO 52 094 75 110 volts, 60 HzBO 52 094 71 fluorescent tube (45 watts)

UVA Star “Economy”Effective work length 490 mm · output 30 watts ·white light

BO 55 003 20 UVA Star “Economy”BO 55 003 21 spare fluorescent tube

UVA Lamp H9230 volts / 50 Hz · output 9 watts · double fluores-cent tube (white light) · effective work length110 mm · with mirror reflector · transformer inmains plug

BO 52 094 50 UV lampBO 52 094 51 spare fluorescent tube

UVA Lamp BLB230 volts · output 4 watts (black light) · effectivework length 130 mm · basic, economic UV lamp forshort bonding lengths · with integrated, electronictransformer

BO 52 094 40 UV lamp BLBBO 52 094 41 spare fluorescent tube

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Bohle glass bonding kits contain the complete basic equipment needed for positioningand bonding small to medium-sized glass objects.From beginner's to professional kits:quality tools and adhesives from Bohle as well as the right UV lamp are always inclu-ded. Clearly arranged and well protected in a sturdy carrying case, all the essentialsthat you need, like curing lamp, fixation aids, adhesives and accessories, are alwaysright at hand. Also ideal for applications on the go.

All you need for positioning and bonding small to medium-sized glass objects

08 Glass Bonding Kits

Prefessional Kit with VERIFIX Fixation Devices and UVA Tube LampBasic professional kit for UV bonding. Ideally suited for the construction of showcasesand glass furniture.

BO 55 003 02 standard kitBO 55 003 03 kit for export (without special cleaner)BO 55 003 04 110V kit for export (without special cleaner)

The kit includes:1x Bohle special glass cleaner 250 ml (not in kits for export)1x glass scraper · 10 x spare blades with back · 1x steel wool, fineness 001x UV adhesive B 665-0 · 1x UV adhesive B 678-0 · 1x UV adhesive B 682-T1x UV adhesive B 690-0 · 1x UV activator LF 52 093 66application needles: 1x ø 0.41 mm, 1x ø 0.58 mm, 2x ø 0.84 mm, 2x ø 1.37 mm2x adaptors for application needles1x UVA Star “Light”, 230 volts1x VERIFIX angle suction holder, short, 90°1x clamp for 3-10 mm glass · 1x clamp for 6-19 mm glass4x eccentric stops, ø 55 mm2x VERIFIX pump-activated angle suction holders10x disposable glovescase and instructions for use

» Perfectly equipped-with complete kits for glass bonding «

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08

Professional UV Bonding Kit with UVA-Hand 250Basic professional kit for UV bonding. Ideal for quick and efficient bonding ofglass/metal or small glass objects.

BO 55 003 01 export kit (without cleaner)BO 55 003 05 standard kit (with cleaner)

The kit includes:1x UVA hand lamp 250W1x UV adhesive B 682-T2x each: application needles ø 0.84 mm/1.37 mm2x adaptors for application needles1x steel wool1x glass scraper with spare blades1x Systainer

BO 52 094 23 Beginner's Kit for UV BondingFor users who need to bond glass/metal only occasionally - or who want to try out thistechnology without investing too much

The kit includes:1 x UV lamp H9, 220 V/50Hz1x adaptors for application needles1 x application needle 0.84 mm ø, green 1 x Bohle special cleaner 250 ml1 x glass scraper made of metal 10 x spare blades with back 1 x steel wool, fineness 001 x carrying case, blue1 x UV adhesive B 682-T

BO 52 094 20 UV Bonding Kit for BeginnersCase with UV lamp, for small bonding projects · thin-bodied UV adhesives, crystal clearand coloured, allow the production of small glass objects and thus an introduction tothis fascinating technology.

The kit includes:1 x UV lamp 4W BLB1 x UV adhesive B 665-01 x glass scraper1 x steel wool, fineness 001 x application needle 0.33 mm ø, orange1 x white screw cap2 x disposable gloves for UV kit 1 x carrying case, blue1x adaptors for application needles1x each: UV adhesive B 665-0, red, UV adhesive B 665-0, yellow, UV adhesive B 665-0,blue

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09

» Adjustable three-dimensionally «

CRISTALLO-FIX Glass/Glass HingeBO 52 060 60

Because of its transparency and brilliance, glass hasalways been used in furniture construction. Recent yearsclearly indicate that glass is being used to an increasingextent for more applications: whether in construction ofbuildings or for interiors. Today a large range of all-glassfurniture is available at attractive prices. The combinationof glass and wood is also becoming increasingly popular.

In the past, however, processing glass required specialmachines and other equipment. It was often necessary,particularly in furniture construction, to engage specialiststo drill holes in glass sheets. The technology of glass bon-ding and a comprehesive range of accessories now makesthis unnecessary. Without having to drill holes, glass fur-niture can be produced quicker and more easily, and con-

Glass bonding in furniture construction

Fittings for Glass Bonding

sequently at lower cost.

Special fittings have now been developed especially forglass bonding in the furniture industry. High product quali-ty in combination with professional advice and supportallows you to easily use this new technology with processreliability, increasing your turnover and strengthening yourmarket position.

The comprehensive range of Bohle fittings for UV-bondingin furniture construction includes hinges, glass shelf sup-ports, doorknobs, castor rollers, turntable fixtures, tablelegs and much more.

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The VERIFIX glass door hinge is the world's first glass bondinghinge for inset doors in all-glass constructions that is laterallyas well as height and depth adjustable. It can be used in indivi-dual as well as serial production of glass furniture construction.Bonded on both sides, it does not require drill holes or cut-outsin the door or body of the cabinet, thus allowing quick and eco-nomical mounting. The hinge is available in 90° or 135° versi-ons. Diameters of the bonding plates: 31 mm and 45 mm.

BO 52 060 58 Glass Door Hinge VERIFIX “CLIX”90°This hinge is a top quality stainless steel hinge forglass-to-wood mounting.It is suitable for inset doorswith a glass thickness of 6 or 8 mm with max. weightof 8 kg per pair.It is adjustable in three dimensions and has a snap-on function for easy mounting and dismounting. It isequipped with a self-closing spring mechanism and iswell suited for use with dampers BO 55 002 30/31 or BO 55 002 35/36.

BO 52 060 50 Glass Door Hinge VERIFIXGlass/WoodA version of the well known VERIFIX hinge is nowalso available for glass-wood bonding · for insetglass doors with a glass thickness of 6 or 8 mm anda max. door weight of 8 kg per 2 hingessold individually

BO 52 061 99 Glass Door Hinge VERIFIX 135°The glass door hinge VERIFIX 135° allows the con-struction of interesting and unique glass objectswith a glass thickness of 6 or 8 mm and a max. doorweight of 8 kg per 2 hinges · sold individually

BO 52 062 00 Glass Door Hinge VERIFIX 90°This attractive hinge with stainless steel bondingsurfaces can be used for inset glass doors with aglass thickness of 6 or 8 mm and a max. doorweight of 8 kg per 2 hinges. Adjustable in 3 dimensions · sold individually

Hinges

40

» Swing hingesfor inset doors «

BO 52 062 62 "SWING" Glass Door HingeGlass/Woodø 20 mm · height 18.5 mm · stainless steel · forinset doors with a glass thickness up to 12 mm ·max. load 10 kg per pair of hinges · a threaded pinin the hinge allows the door to be removed afterbonding · sold in pairs

BO 52 062 61 “SWING” Hinge Glass/Glassø 30 mm, height 24,5 mmHigh quality stainless steel hinge suitable for insetdoors · for glass thicknesses up to 12 mm and max.door weight of 20 kg per pair of hinges · a threadedpin in the hinge allows the door to be removed afterbonding · sold in pairs

BO 52 062 60 “SWING” Hinge Glass/Glassø 20 mm, height 18,5 mmHigh quality stainless steel hinge suitable for insetdoors · for glass thicknesses up to 12 mm and max.door weight of 10 kg per pair of hinges · a threadedpin in the hinge allows the door to be removed afterbonding · sold in pairs

09

BO 52 062 63 "SWING" Glass Door HingeGlass/Woodø 30 mm · height 24.5 mm · stainless steel · forinset doors with a glass thickness up to 12 mm ·max. load 20 kg per pair of hinges · a threaded pinin the hinge allows the door to be removed afterbonding · sold in pairs

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“Circle” Corner HingeStainless steel · for UV bonding · for overlay doors ·sold in pairs

BO 55 000 40 for 6 mm glass / max. 9 kgBO 55 000 42 for 8 mm glass / max. 12 kgBO 55 000 44 for 10 mm glass / max. 15 kg

The cone-shaped hinge „Conus“ for overlay doors has a high load capacity and thus can also be used forlarger doors. It is suitable for all-glass showcases with a glass thickness of 6 to 15 mm. A particularly uni-que design is obtained by fastening the hinge to the outer sides of the showcase.

BO 52 062 52 “Conus” Hinge ø 24 mm, stainlesssteelFor UV bonding · opening angle 180° · max.load/pair 10 kg · for doors with a glass thickness of6 to 10 mm · at least 28 mm must be allowed at theside of the cabinet for the door ·sold in pairs

BO 52 062 51 “Conus” Hinge ø 45 mm, stainlesssteelFor UV bonding · opening angle 180° · max.load/pair 30 kg · for doors with a glass thickness of6 to 15 mm · at least 52 mm must be allowed at theside of the cabinet for the door ·sold in pairs

42

CRISTALLO-FIX forinset doors

A = Bonding position of door adaptorB = Bonding position of carcass adaptorD = approx. distance door to carcassX = 5/6/8 mm, Y = 6/8/10/12/15 mmB = X +1 mm

09

BO 52 060 60 CRISTALLO-FIX Glass/Glass HingeWith the CRISTALLO FIX, Bohle has developed a hinge which allows glass doors to beattached to glass cabinets by bonding and which can also be adjusted in three dimensi-ons. The technically sophisticated product with an opening angle of 125° is equippedwith a damper with spring closing mechanism and is equally suitable for inset or over-lay doors. Instead of a conventional cross plate mounting, this new product uses a cabi-net bonding plate with snap-on function which was especially deveoped for this purpo-se. CRISTALLO-FIX - a highlight that is unique on the glass market.

The advantages at a glance:Suitable for inset as well as overlay doorsHarmonious transition from door to carcass by angular designEasy three-dimensional adjustment when mountedIdeal for individual as well as serial production of glass showcasesSuitable for shop fitting, interior work, for use in bathrooms, living rooms and museumsAdjustment dimensions: max. height ± 2 mm, depth 3 mm, width 4 mm, continuously adjustableNew integrated damping technology for quiet closing of the glass doors.Adjustable to mimimal gap widths, "dust-free option"Quick mounting by snap-on functionLoad capacity 10kg/pairFor 6 / 8 mm glass doors

This kit comprises:BO 52 060 61 Bonding plate 28 x 90 x 16 mmBO 52 060 64 Hinge armBO 52 060 65 Cover capBO 52 060 66 DamperBO 52 060 51 Bonding plate 60 x 28 mmBO 52 060 52 Bonding plate 60 x 28 mm, pack of 25

CRISTALLO-FIX forinset doors

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BO 52 060 68 “CRISTALLO” Glass/Wood Hinge with Damper System or CoverPlateThe Cristallo hinge in the glass/wood version can be combined with damper system orcover plate · new damper technology · for inset or overlay glass doors · adjustmentdimensions: max. height ±2 mm, depth 3 mm, width 4 mm, continuously adjustable ·load capacity 10 kg / pair · for 6 and 8 mm glass doors · opening angle 125° · snapon/off function

This kit comprises:BO 52 060 63 Mounting plate for woodBO 52 060 64 Hinge armBO 52 060 66 DamperBO 52 060 51 Bonding plate 60 x 28 mm

A = Bonding position of door adaptorB = Bonding position of carcass adaptorD = approx. distance door to carcassX = 5/6/8 mm, Y = 6/8/10/12/15 mmB = 1 mmCRISTALLO-FIX for

overlay doors

Upgrade your hinge!The "old" hinge arm (BO 52 060 50) is not suitable for use with the dampersystem. In its place please use the new hinge arm (BO 52 060 64).

BO 52 060 63 Mounting plate forwood

Arcata Glass Bonding Fitting Glass/WoodSold in pairs

BO 55 002 72 right, matt chrome platedBO 55 002 74 right, brushed nickelBO 55 002 71 left, matt chrome platedBO 55 002 73 left, brushed nickel

Bohle’s new Verifix Arcata glue-on fittings from our own,in-house development and production team combine tech-nical perfection with excellent design. The product linecomprises hinges for glass-to-glass or glass-to-woodinstallation and glass-to-glass locks in 90° and 180°, aswell as the handles to match.

VERIFIX Arcata designer glue-on fittings

All Verifix Arcata fittings are available in either unpolis-hed chrome or brushed nickel finishes.

09

Arcata Glass Bonding Fitting Glass/GlassSold in pairs

BO 55 002 62 right, matt chrome platedBO 55 002 64 right, brushed nickelBO 55 002 61 left, matt chrome platedBO 55 002 63 left, brushed nickel

44

» VERIFIX Arcata – technical perfection meets excellent design «

09

Arcata Glass Bonding Lock Glass/Glass 180°sold individually

BO 55 002 65 matt chrome platedBO 55 002 66 brushed nickel

Arcata Glass Bonding Lock Glass/Glass 90°sold individually

BO 55 002 67 matt chrome platedBO 55 002 68 brushed nickel

Arcata Glass Bonding Door Handlesold individually

BO 55 002 75 matt chrome platedBO 55 002 76 brushed nickel

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When bonding hinges are used, all-glass showcases are notonly easier to produce, but they also attain a more sophistica-ted look.

BO 52 000 90 Glass Door Hinge · for bonding60 x 60 mm · brass · shiny chrome plated · swingrange 270° · recommended glass thickness 6 mm ·no integrated catch · maximum load: 7.5 kg per pair· maximum door width: 50 cm per door · roughen thebonding surface with steel wool! (rub lightly, don'tscratch) · sold in pairs

Hinge · flat · glass/glassHinge of polished aluminium for inset doors is suit-able for all glass thicknesses · maximum doorweight 10 kg per pair of hinges · sold in pairs

BO 52 062 65 Jamb rightBO 52 062 67 Jamb left

09

Hinge · flat · glass/woodHinge of polished aluminium for inset doors is suit-able for all glass thicknesses · maximum doorweight 10 kg per pair of hinges · sold in pairs

BO 52 062 66 Jamb rightBO 52 062 68 Jamb left

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09

BO 52 061 98 Glass Shelf Supportwith Plastic Liningø 16 mm · for UV bonding · made of stainless steel · load approx. 20 kg per piece · in packs of 4

BO 55 002 20 Drawer Guide Rail glass/glassStainless steel · ¾ extension · for glass drawer · forUV bonding · with stainless steel adaptor · length 40cm · sold in pairs

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BO 52 061 92 Glass Shelf Support · stainlesssteelø 20 mm · approx. 7 mm thick · with rubber ring · notadjustable · load approx. 20 kg each · in packs of 4

BO 52 061 94 Glass Shelf Support · stainlesssteelø 20 mm · approx. 10 mm thick · with rubber ring ·height adjustable by turning eccentric, ± 1 mm, alsoafter bonding · load approx. 20 kg each · in packs of4

BO 52 061 95 Glass Shelf Support · stainlesssteelø 10 mm · height approx. 8 mm · with rubber ring ·height adjustable by turning eccentric, ± 0.5 mm,also after bonding · load approx. 10 kg each · inpacks of 4

BO 52 061 96 Glass Shelf Support/Door Stopper· stainless steelø 10 mm · height approx. 8 mm · with rubber ring ·not adjustable (fixed) · can also be used as doorstopper · load approx. 10 kg each · in packs of 4

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Fittings and Hardware for UV Bonding in Sophisticated Bohle Design.

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Bohle offers a variety of possibilities for desi-gning unique, sophisticated glass objects.

BO 52 061 91 Glass Shelf Support · stainlesssteelø 20 mm · approx. 10 mm thick · can be bonded ver-tically or horizontally · includes rubber lining · notadjustable · load approx. 10 kg each · in packs of 4

BO 52 061 93 Glass Shelf Support · stainlesssteelø 20 mm · approx. 10 mm thick · height adjustable byturning a set screw, + 3 mm, also after bonding ·includes rubber lining · load approx. 10 kg each · inpacks of 4

BO 52 061 90 Glass Discs · borosilicateø 20 mm · approx. 10 mm thick · ground plane-paral-lel · centre with laser mark · suitable as shelf sup-port or furniture foot · load approx. 20 kg each · inpacks of 20

Glass Cube for UV BondingAll sides polished · edges bevelled · in packs of 4

BO 55 000 30 15 mmBO 55 000 31 20 mm

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Handles

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BO 52 061 89 Glass DoorknobFor UV bonding · ø 29 mm / 59 mm · total height38 mm · many application possibilities: doorknob,wardrobe hook or furniture foot · your glass objectwill obtain a sophisticated, individual touch · soldindividually

BO 55 002 41 Rod Handle made of brushed stainless steelTimelessly elegant stainless steel handle with spacers for UV bonding · can be used fordiverse applications, whether as a handle for glass doors or as a drawer handle · handlediameter 12 mm · handle length 220 mm · bonding spacers Ø 20 mm · sold individually

BO 52 062 56 Doorknobs · stainless steelFor UV bonding · ø 16 mm · length 20 mm · sold in pairs

Glass doorknob BO 52 061 89 BO 52 061 89 as furniture foot Rod handle BO 55 002 41

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BO 52 061 70 Furniture Knob · stainless steelBonding surface ø 20 mm · grip ø 10 mm · heightapprox. 25 mm · with rubber rings · sold individually

BO 52 062 57 Doorknobs · stainless steelø 10 mm · length 16 mm · this doorknob is ideal forsmall glass objects · sold in pairs

BO 52 061 69 Adaptor for Doorknobs for UV BondingThread M4, ø 16 mm · stainless steel · to screw ondoorknobs with M4 thread · whether wood, plasticor plexiglass: ideal to use with personalised door-knobs · now every knob can be used · in packs of 4

5252

BO 52 062 83 Lock for Double DoorsFor UV bonding · universal key · stainless steel · suit-able for all glass thicknesses · bolt lock mechanism BO 52 062 59 is required · sold individually

BO 52 062 82 Lock for Single Overlay DoorsFor UV bonding · stainless steel · universal key · forcabinets with glass thicknesses of 6 to 12 mm · soldindividually

BO 52 062 81 Lock for Single Inset DoorsFor UV bonding · stainless steel · universal key · forcabinets with glass thicknesses of 6 to 12 mm · sold individually

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Locks and Accessories

Showcase Locks for UV Bonding Available Exclusively from Bohle.These designer locks, available for inset, overlay and double doors, do not require anydrill holes. They are simply UV-bonded and can also be used to retrofit finished objects. Suitable for left or right side For 6 - 10 mm or 12 mm glassEasy and precise installation with positioning device BO 633.5We additionally recommend magnetic latches BO 52 062 54/55 and bolt lock mecha-nism BO 52 062 59.

Lock BO 52 062 83 Lock BO 52 062 83

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Lock BO 52 062 78

NOTE:For correct positioning when bonding the locks werecommend the VERIFIX positioning device BO633.5.

BO 52 062 78 Lock for Single Inset DoorsFor UV bonding · can be used to retrofit finishedobjects and doors made of toughened glass · ø 28 mm · for glass thicknesses 5 to 12 mm · soldindividually

BO 52 062 79 Lock for Single Overlay DoorsFor UV bonding · can be used to retrofit finishedobjects and doors made of toughened glass · ø 28 mm · for glass thicknesses 5 to 12 mm · soldindividually

BO 52 062 80 Lock for Double DoorsFor UV bonding · can be used to retrofit finishedobjects and doors made of toughened glass · ø28 mm · suitable for all glass thicknesses Bolt lockmechanism BO 52 062 59 is required · sold individually

Lock BO 52 062 79 Lock BO 52 062 80

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Bolt Lock MechanismFor UV bonding · stainless steel · door lock for dou-ble doors · total length including air gap 2 mm · 2models · sold individually

BO 52 062 59 68 mm · ø 20 mmBO 52 062 58 50 mm · ø 10 mm

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BO 52 062 42 Lock for Double DoorsFor UV bonding · stainless steel · universal key · ø35 mm · drill hole in glass ø 25 mm · for glass thick-nesses of 6 to 15 mm · bolt lock mechanism BO 52 062 59 is required · sold individually

BO 52 062 40 Lock for Single Inset or Overlay DoorsFor UV bonding · stainless steel · universal key · ø35 mm · drill hole in glass ø 25 mm · for glass thick-nesses of 6 to 15 mm (please indicate glass thick-ness when ordering) · sold individually

Combination of Drilling and Bonding

Bolt lock mechanism BO 52 Lock BO 52 062 40 Lock BO 52 062 42

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» No More Glass Rattling! «Slammed doors and carelessly closed drawers cause noise and can damage glass objects. Bohleoffers a solution to this with new dampers whose full effect is achieved with self-closing hinges orin drawers in glass cabinets, for example. This product, which can also be easily retro-fitted, isavailable in round or square versions and with strong or soft damping force.

Dimensions without damping pin: length 56 mm, width 14 mm, height 14 mm or ø 15 mm

Dampers for Doors

Damper for Glass Bonding, roundFor damping glass doors with self-closing hinges ·damping of glass and wooden drawers · existingglass objects can be retrofitted · sold individually

BO 55 002 30 damping force softBO 5500231 damping force strong

Damper for Glass Bonding, squareFor damping glass doors with self-closing hinges ·damping of glass and wooden drawers · existingglass objects can be retrofitted · sold individually

BO 5500235 damping force softBO 5500236 damping force strong

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» Ideal for door hinges withoutspring closing mechanisms «

Pushbutton magnetic latch BO 55 002 50

BO 52 062 54 Magnetic LatchFor UV bonding · stainless steel · 11 x 12 x 12 mm ·magnets ø 8 mm · for single doors · magnetic lockingforce 2 kg · sold individually

BO 52 062 55 Magnetic LatchFor UV bonding · stainless steel · 30 x 12 x 12 mm ·magnets ø 8 mm · for double doors · magnetic lok-king force 2 kg · sold individually

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Pushbutton Magnetic LatchThe pushbutton magnetic latches are especiallysuitable for glass doors or drawers whose fittingsare not self-closing, i.e. without spring closingmechanisms. It doesn't matter whether the latch isplaced closer to the top or to the bottom. sold indi-vidually

BO 5500250 roundBO 5500251 square

Magnetic Latches

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BO 52 061 96 Glass Shelf Support/Door Stopper· stainless steelø 10 mm · height approx. 8 mm · with rubber ring ·not adjustable (fixed) · can also be used as doorstopper · load approx. 10 kg each · sold individually

BO 52 062 94 Magnetic Latch for WoodenCabinetsStainless steel · 11 x 12 x 18 mm · magnets ø 8 mm · for single doors · includes screw and sleeve ·magnetic locking force: 2 kg · sold individually

BO 52 062 95 Magnetic Latch for WoodenCabinetsStainless steel · 39 x 12 x 12 mm · magnets:ø 8 mm · for double doors · includes screw and slee-ve · magnetic locking force: 2 kg · sold individually

BO 52 061 97 Glass Shelf Support/Door Stopperfor Wooden Cabinets · stainless steelø 10 mm · height approx. 12 mm · with rubber ring ·adjustable · can also be used as door stopper · loadapprox. 10 kg each · sold individually

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BO 55 002 80 Furniture Foot made of StainlessSteelSmall furniture foot with plastic glider · versatileuses for small to medium-sized objects, e.g. CDstands · diameter 35 mm · height 15 mm · sold individually

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Furniture Supports, Feet and Rollers

Shelf Support / Showcase FootStainless steel · ø 40 mm · includes 2 bonding plates, ø 50 mm and threaded rod · supplied completelyassembled · ideal as a shelf support, showcase footor table leg when individually designing your glassfurniture · sold individually

BO 52 061 11 120 mmBO 52 061 12 220 mmBO 52 061 13 320 mmBO 52 061 14 420 mm

BO 52 061 57 Showcase FootHeight 40 mm · ø 60 mm · height adjustable by10 mm · ideal for showcases and TV cabinets · solidconstruction · the perfect solution for precise adjust-ments of heavy glass furniture · sold individually

BO 52 061 20 Furniture FootSophisticated furniture foot of solid constructionwith nylon buffer · height 60 mm · ø 40 mm · maxi-mum load 25 kg each · freely rotating also whenused as roller foot for movable glass constructions ·sold individually

» Visual Highlights:Furniture Feet and Breakfast Bar Supports «

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Breakfast Bar SupportBrass · 200 mm · ø 50 mm · max. load 15 kg · vertical· can be screw-fixed or UV bonded · includes UVbonding plate ø 49.5 mm · sold individually

BO 55 001 30 chrome platedBO 55 001 31 matt chrome platedBO 55 001 32 stainless steel look

Breakfast Bar SupportBrass · 200 mm · ø 50 mm · angled at 20° · can bescrew-fixed or UV bonded · includes UV bondingplate ø 49.5 mm · sold individually

BO 55 001 35 chrome platedBO 55 001 36 matt chrome platedBO 55 001 37 stainless steel look

Breakfast bar support BO 55 001 30 Breakfast bar supports BO 55 001 35 Breakfast bar support BO 55 001 30

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Stainless Steel Table LegFor UV bonding · height 710 mm · ø 80 mm · heightadjustable +30 mm · threaded pin M10 · sold individuallyPlease order adaptor disc BO 55 001 09 separately

BO 55 001 04 Table legBO 55 001 09 Adaptor disc

Stainless Steel Table LegFor UV bonding · ø 60 mm · threaded hole M10 ·height adjustable by 20 mm · plastic foot incl. remo-vable stainless steel adaptor disc · special lengthsavailable on request · sold individually

BO 52 061 58 740 mm highBO 52 061 60 690 mm highBO 52 061 59 424 mm high

Table Legs and Posts

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Table Leg · aluminium, corrugatedFor UV bonding · height 720 mm · thread M10 ·height adjustable by 25 mm · plastic foot incl. remo-vable stainless steel adaptor disc · in packs of 4

BO 55 001 08 ø 80 mmBO 55 001 06 ø 60 mmBO 55 001 05 ø 50 mm

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BO 55 001 56 Table Post, Stainless Steel · TotalHeight (incl. base plate) 470 mmFor UV bonding · ø 60 mm · incl. removable stainlesssteel adaptor plate ø 60.4 mm · thread M8 · soldindividually · Base plate not included. Pleaseorder base plate BO 55 001 54 (ø 400 mm) or BO55 001 55 (ø 500 mm) separately!

BO 55 001 58 Table Post, Stainless Steel · TotalHeight (incl. base plate) 690 mmFor UV bonding · ø 76 mm · incl. removable stainlesssteel adaptor plate ø 85 mm · thread M8 · sold indi-vidually · Base plate not included. Please orderbase plate BO 55 001 54 (ø 400 mm) or BO 55 00155 (ø 500 mm) separately!

BO 55 001 59 Table Post, Stainless Steel · TotalHeight (incl. base plate) 1100 mmFor UV bonding · ø 100 mm · incl. removable stain-less steel adaptor plate ø 110 mm · thread M8 · soldindividually · Base plate not included. Pleaseorder base plate BO 55 001 54 (ø 400 mm) or BO55 001 55 (ø 500 mm) separately!

Base PlateIncludes stainless steel cover · suitable for tableposts ø 60 mm, 80 mm und 100 mm · sold individually

BO 55 001 54 ø 400 mmBO 55 001 55 ø 500 mm

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Adaptor Plates

Adaptor disc for table legs with ø 60 mmFor UV bonding · thread M10 · includes threaded pin· sold individually

BO 52 061 84 stainless steel ø 65 mm

Adaptor disc for table legs with ø 80 mmFor UV bonding · thread M10 · includes threaded pin· sold individually

BO 52 061 86 stainless steel ø 85 mm

BO 55 001 07 Stainless Steel Adaptor Disc forTable LegsFor UV bonding · thread M10 · ø 65 mm suitable fortable legs ø 50 mm (BO 55 001 05) and ø 60 mm (BO 55 001 06) · sold individually

BO 55 001 09 Stainless Steel Adaptor Disc forTable LegsFor UV bonding · thread M10 · total diameter 85 mm· suitable for table legs ø 80 mm (BO 55 001 08 + BO 55 001 04) · sold individually

BO 52 061 82 Stainless Steel Adaptor Discø 49.5 mm · height 12 mm · can also be used as fur-niture foot · thread M8 · sold individually

BO 52 061 55 Stainless Steel Adaptor Discø 35 mm · 4.0 mm thick · suitable for different furni-ture rollers · thread M8 · sold individually

These adaptor plates from Bohle allow almost all commercially available table legs withsuitable diameters to be use with UV bonding.

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Many different mobile objects can be produced with the Bohle castor rollers,such asbrochure stands, HIFI tables, catering trolleys, etc.

Castor Rollerswith Stainless Steel Bonding Plate for UV Bonding

BO 52 061 81 Castor RollerWith stainless steel bonding plate ø 50 mm / 12 mmthick · rollers made of black plastic · chrome platedmetal body · roller ø 37 mm · max. load 50 kg each ·sold individually

BO 52 061 79 Castor Roller with Locking DeviceWith stainless steel bonding plate ø 35 mm /2.6 mm thick · thread M8 · elastic rollers provideextra smooth run · roller ø 35.5 mm · max. load 30 kg each · sold individually

BO 52 061 80 Castor RollerWith stainless steel bonding plate ø 35 mm /2.6 mm thick · thread M8 · elastic rollers provideextra smooth run · roller ø 35.5 mm · max. load 30 kg each · sold individually

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BO 52 061 53 Castor Roller with Locking DeviceWith stainless steel bonding plate ø 35 mm / 4 mmthick · thread M8 · elastic rollers provide extrasmooth run · roller ø 37 mm · max. load 40 kg each ·sold individually

BO 52 061 54 Castor RollerWith stainless steel bonding plate ø 35 mm / 4 mmthick · thread M8 · elastic rollers provide extrasmooth run · roller ø 37 mm · max. load 40 kg each ·sold individually

Castor RollerWith stainless steel bonding plate ø 35 mm / 4 mmthick · thread M8 · roller ø 38 mm · max. load 25 kgeach · sold individually

BO 55 008 01 Pack of 4BO 55 008 02 Pack of 20

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These turntable fixtures from Bohle are ideal for the construction of glass objects thatturn (tabletops, TV stands, etc.). The solid construction with high precision bearings pro-vides a long service life even under heavy use. When mounting, please ensure that theload is centered evenly.

Turntable Fixtures

BO 52 061 83 Turntable Fixture ø 80 mmStainless steel · especially smooth running · turnta-ble fixture with 3 drill holes ø 6 mm for glass, woodor metal · nut must be freely accessible · sold individually · drill hole in base plate ø 30 mm · maximum glass diameter 800 mm

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» Portable UV-Bonding withPrecision «

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SpacersStainless steel · also suitable as feet · exact positio-ning by bonding, no sliding possible · max. load 15kg each · in bags of 12

BO 52 000 88 ø 10 mm · 3.5 mmBO 52 000 89 ø 15 mm · 4 mm

Resilient Pads · ø 7.9 mmSelf-adhesive · crystal clear · 2.2 mm high · onsheets

BO 52 000 82 bag of 450BO 52 000 83 box of 3024

Resilient Pads · ø 12.7 mmSelf-adhesive · crystal clear · 3.5 mm high · onsheets

BO 52 000 84 bag of 200BO 52 000 85 box of 3000

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BO 55 004 00 VERIFIX Portable Bonding UnitWith the professional bonding unit, Bohle provides a totally new, highly flexible andprecise unit ideally suitable for industrial UV-bonding. Whether for portable use duringproduction or for quick, top-quality bonding on site, this innovation is ideal. Wherever apneumatic connection is available, metal parts can be precisely positioned and bondedonto glass – with high repeat accuracy. The application of the adhesive is also mucheasier: The innovative vacuum technology prevents any air bubbles from forming whenthe adhesive is applied.

Industrial Glass Bonding

The technological leadership of Bohle in the field of glass bonding is based on profound, longtime know-how with the major advan-tage of expertise and experience from many different aspects of glass processing. Due to the close interaction of activities in deve-lopment, all products are optimally coordinated with each other for top performance. Thus, as a systems supplier, Bohle is the idealpartner to provide solutions for demanding, customer-specific requirements. For industrial glass bonding, Bohle has developed anew product range which, with innovative tools for the automation of bonding processes and intelligent accessories, allows effi-cient and, at the same time, precise serial production.

Automation of bonding processes Reliable repeatabilityEfficient serial production Minimised cleaning requirementsLow cycle times Intelligent accessories

Innovative vacuum technologyfor trouble-free application of adhesive without air bubblesCleaning is reduced to a minimumDesigned for metal adapters up to a diameter of 85 mmVacuum adapter for larger bonding parts available as accessory

Connecting the compressed airsupply

Applying the portable bonding unit Bonding the metal adapter plates

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Positioning the vacuum unit Precise bonding of metal adapters

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BO 55 004 20 VERIFIX Bonding TableThe multi-functional VERIFIX bonding table is an innovative piece of equipment allowing easy and efficient bonding ofmetal to glass. Whether in furniture or glass door production: With this device, developed and produced by Bohle, metalbonding parts are positioned to flat glass with an unsurpassed repeat accuracy. Even different metal parts, e.g.two hingesand a lock, can be mounted in just one operation. Any shape and size of glass pane is suitable to be worked on.

Load capacity up to 150 kgTable can be expanded, if requiredCan easily be integrated into existing production linesMinimised adhesive consumptionExtremely short cycle timesOptimal combination with light tunnel BO 55 003 50

BO 55 003 50 VERIFIX Light TunnelWhen UV-bonding, uncompromising quality is of highestimportance. Apart from using high quality adhesives, it isjust as crucial to ensure a high quality of the final cure.With the new VERIFIX light tunnel this important parame-ter is guaranteed - with the shortest possible cycle timesand tailored to the shape of the glass panes and the posi-tions of the bonding sites.

Four groups of UVA lamps can be switched on variablyIllumination is targeted exactly where neededHomogeneous illumination level and long service life oflampsOn request with motorised driveOptimal supplement for bonding table BO 55 004 20

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BO 55 004 50 Pyrosil®-Applicator GVE 2 Surface pre-treatment with Pyrosil® is essential for many UV-bonding applications. Inserial production, however, the cycle time often suffered from the use of silication tech-nology because until now the cartridges had to be exchanged frequently. Now you canshorten your cycle times with the Pyrosil® applicator GVE 2. With two large Pyrosil®

cartridges, a firing period of approx. 75 minutes per cartridge can be achieved (depen-ding on the burner). Enough for one shift without having to replace cartridges. And withall the benefits that Pyrosil® surface pre-treatment can offer you.

» Efficient and PreciseSerial Production «

Pyrosil pre-treatment with GVE 2 applicator

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Instructions for Use for Glass Bonding with UV-Curing Adhesives1. Material Selection (check suitability of adhesive):The choice of glass you plan to use and the adhesive appropriate for that glass (see item 3 below) results in different bondstrengths. Technical data about strength, etc. can be found on page 20.All specifications refer to transparent, UVA light-permeable float glass. Clear float glass, mirrors (front side), temperedglass and smooth, flat wired glass can be bonded without problems. Special glass may lead to lower strength values orcannot be bonded at all. Problematic is all structured glass like patterned glass, wired glass, sandblasted or satinisedglass. The UVA light permeability depends on the glass thickness and colour intensity of the glass. Please note: Glass with high UV absorption like laminated glass or coloured glass cannot be bonded with common UVadhesives. For these applications, only the highly sensitive Bohle adhesives VERIFIX HV 770 or "Lamifix“ are suitable.Additional information: The smoother the bonding surface and the thinner the layer of adhesive (observe minimum layerthickness), the stronger and more resilient the bond will be. For bonding metal to glass it has been determined by comprehensive series of tests that stainless steel is an especiallysuitable material.

2. Preparing the Bonding Surfaces2.1. Cleaning

Bonding surfaces must be absolutely clean, free of grease and dry (free of separating agents).Use appropriate cleaners when UV bonding (without tensides or separating agents).Common glass cleaners are not suitable in most cases.Recommended: Bohle specil cleaner for glass bonding Art. No. BO 51 079 10

2.2. WarmingAdhesive as well as parts to be bonded must be at room temperature.In order to obtain a durably stable bond, it is essential to heat parts prior to bonding in order to remove any (possibly not

visible) condensation.All bonding parts must be slowly and evenly heated to avoid any tension build-up in the later bond.Temperature: approx. 30°C above room temperatureUse hot air unit or blow dryer.

Disregarding any of these recommendations may lead to considerable loss of strength, in some cases not immediately noti-ceable. 2.3. Pyrosil® Surface Pre-Treatment

The additional pre-treatment of problematic surfaces with the PYROSIL®-technology results in durably higher adhesion as well as better resistance to moisture infiltration of the bond. This is especially important for high load-bearing bonds.

3. Choosing the Right AdhesiveDepending on the requirements of the bonding materials, applicable loads as well as intneded use of the finished product,different Bohle adhesives are available for your tests. Special information: Glass/metal bonds: For bonds subject to dynamic stress, only Bohle UV adhesive B-682-T or VERIFIX MV 760 should beused.Glass/glass bonds: When planning and building all-glass constructions, you should always strive for a "closed" (i.e. self-stabilising) construction in order to obtain the highest possible stability (see illustrations). Elastic adhesives such as B-678-

Instructions for Use

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4. Positioning AidsFor optimum curing of the UV adhesive, it is indispensible to prevent bonding parts from sliding out of place. This is mademuch easier by using suitable fixation devices from the VERIFIX product range. Your technical advisor can give you detailedinformation.

5. Joining the Parts / Applying the AdhesiveBefore applying the adhesive, it is recommended to check if bonding parts fit in their intended position. This is best doneby first building a complete trial construction of the object without bonding (using positioning devices).The adhesive should be applied within 5 minutes after the parts have been heated; should a longer period have passed, the parts should be heated again.Bonding surfaces should preferably be in a horizontal position when adhesive is applied, vertical application may lead to problems. A layer of too much adhesive reduces the strength of the bond and increases the workload of removing excess adhesive.Precise and economic application of the adhesive can be achieved by using dispensing systems and application needles.

5.1 Applying the adhesive BEFORE joining the parts:Medium / high viscosity adhesive (VERIFIX MV 760, VERIFIX HV 770 and B-682-T) is always applied in a wiggly patternbefore parts are joined. When bonding surfaces, the adhesive is always applied before parts are joined.

When bonding horizontally, the bonding parts should be evenly and carefully lowered to avoid trapping any air bubbles.The weight of the bonding parts is sufficient to evenly spread the adhesive over the entire bonding surface.

5.2 Applying the adhesive AFTER joining the parts:Low viscosity adhesive (VERIFIX LV 740 and B-665-0) suses capillary action to seep into the bondline gap by itself.Therefore, the bonding parts can be joined in their final position before the adhesive is applied.

Do not work on several parts at the same time, but build the object one step at a time.To achieve an optimum distribution of adhesive over the entire bonding surface, the parts should be slightly lifted and lowered again (increasing and decreasing the bondline gap) before curing.

Open Construction Closed Construction

0 and B-690-0 are only suitable for "closed" constructions. Should an "open" construction be expressly desired for designreasons or if a "closed" construction is not possible for other reasons, only adhesives VERIFIX LV 740, B-665-0, VERIFIX HV770, VERIFIX MV 760 or B-682-T must be used.

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6. Curing (Exposure to UV Light)The exposure to UV light is done in 2 steps:1. By pre-curing a working strength (approx. 30% of the final strength) is achieved. This allows excess adhesive outside thebonding surface to be removed easily2. After final curing (approx. 24 hours undisturbed), the bond is fully functional and can be put under load.

Use suitable UV lamp: The lamp should not be shorter /smaller than the bonding edge to avoid build-up of tensions dueto uneven curing.

Position lamp as close as possible to the bonding surface during curing.Never move parts during curing process and do not expose to vibrations (use fixation aids).Pre-cure by exposing from at least 10 seconds to approx. 2 minutes, depending on the type of lamp.Remove any positioning devices and clean the object of any adhesive residues (special cleaner, glass scraper, steel wool fineness 00).End-curing the bond: expose from at least 60 seconds to approx. 5 minutes, depending on the type of lamp.Exposing the bond for a longer time has no negative or positive effects on the bond.All Bohle UV lamps are equipped with UV filters to avoid any damage to eyes, skin, etc.For your own safety, however, you should use additional suitable protection, e.g. Art. No. BO 50 076 10 safety glasses with UV filter and BO 50 075 10 disposable gloves.

(The use of appropriate protection when working with UV lamps is recommended by the Trade Association.)

7. Test bondingIf you are uncertain of ideal bonding conditions, always do trial bonds:

Bond parts according to above instructions.Test strength of the bond by subjecting it to stresses exceeding those it would normally suffer, e.g. impacts, tilting or sudden movements. If necessary, use tools (e.g. pliers, etc.)To determine the load limit, subject the bonded object to increasing loads until parts disconnect or break, if possible.If you have problems or doubts about specific bonding conditions or any other questions, please feel free to contact Bohle's experienced staff!

Limitation of liability: The preceding information as well as any technical recommendation given in writing, verbally orbased on tests are provided to the best of our knowledge. However, they are non-binding recommendations only and donot affect your responsibility to determine the correctness of given recommendations and suitability of the product for yourparticular processes and purposes. The application, use or processing of our products as well as the production of productsbased on our technical recommendations are beyond our control and therefore fall exclusively within your area of responsi-bility. Sales of our products are effected according to our most updated General Sales and Delivery Conditions.

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Fundamentals of UV Bonding - the ideal seminar for beginners

The seminar is intended both for those with basic knowledge as well as for true begin-ners. Under expert guidance you will have the opportunity to produce a glass objectyourself. While doing so, you will become familiar with the products from the Bohlerange which are suitable for specific application requirements. After having completedthe seminar, you will be able to independently ahndle even complicated bonding tasks.

Subjects coveredBasic technology of glass bondingMaking a chart of diverse adhesivesThe use of adhesives and UV lampsSpecific characteristics of the different adhesivesCalculating loads of typical types of bondsThe different processing steps of UV bondingMaterials and products for glass bondingWorking with various positioning systemsColoured adhesives for surface bonding (bevels)Practical application of glass bonding techniquesUV bonding on hydrophobic surfaces

A schedule of seminar dates can be found under www.Bohle.de.

Professional UV Bonding - Producing Glass Objects Professionally

What considerations are important when constructing top quality glass objects? Whatkind of mistakes can happen and how can they be avoided? This two-day seminar provi-des the opportunity to receive individual training and problem analysis in respect to theproduction of glass objects.

Subjects coveredTypical glass bonding mistakes and how to avoid themTrial bonds followed by fracture testsCalculation of forces affecting the bond and consumption of adhesiveAids in the production of small and large series using portable bonding unit, bonding table, light tunnelPreparation of a materials checklistStatic considerations of UV bondingExamination of different constructionsA model showcase with hinges will be produced by each personUV bonding on hydrophobic surfaces

A schedule of seminar dates can be found under www.Bohle.de.

Glass Bonding Seminars

Know-How

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The new Bohle Online ShopThe brand new Bohle Online Shop offers you everything you expect from a modern internet shop: It is clear and understandable, up-to-date and easy to use.

Your online advantages at a glance:

Round-the-clock access to our current range of products 365 days a year

Daily updated information about new products

Immediate display of product availability

Display of customer-specific prices

Optimum summary of your purchase history

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How to contact BohleExportBohle AG

Bohle Online-Shop www.bohle.deIf you don't have a contact person yet, dialPhone +49 2129 5568-0 for our receptionFax +49 2129 5568-201E-Mail export@bohle.dePickup Address D - 42781 Haan · Siemensstraße 1Postal Address D - 42755 Haan · Postfach 101163

Office HoursMonday to Thursday 8.00 am - 4.30 pm Friday 8.00 am - 2.00 pmPickup HoursMonday to Thursday 8.00 am - 3.00 pm Friday 8.00 am - 12.00 am

United Kingdom and IrelandBohle Ltd.

Bohle Online-Shop www.bohle.ltd.ukE-Mail info@bohle.ltd.ukSales Telephone 0161 342 1100Sales Fax 0161 344 0111Machinery Sales & Support 0161 342 1104Account Payments Direct 0161 342 1112Pickup Address Fifth Avenue, Tameside Park, DukinfieldPostal Address Cheshire SK16 4PP

Office HoursMonday to Friday 8.00 am - 5.30 pmTrade Counter HoursMonday to Friday 8.30 am - 5.00 pm

South AfricaBohle Glass Equipment (Pty) Ltd.

Bohle Online-Shop www.bohle.co.zaE-Mail info@bohle.co.zaSales Telephone +27 11 792-6430Sales Fax +27 11 793-5634Postal Address Unit 3, Graphite Industrial Park

Fabriek Street, Strijdom Park 2125, Gauteng

USABohle America, Inc.

Bohle Online-Shop www.bohle-america.comE-Mail info@bohle-america.comPhone +1 704 887 3457Fax +1 704 887 5201Postal Address 13850 Ballantyne Corporate Place

Suite 500, Charlotte, NC 28277

United Kingdom and IrelandBohle Ltd.Fifth AvenueTameside Park · DukinfieldCheshire · SK16 4PP

T +44 161 342 1100F +44 161 344 0111

info@bohle.ltd.uk

Germany

Bohle AG · Head OfficeDieselstraße 10D - 42781 Haan

T +49 2129 5568-0F +49 2129 5568-201

export@bohle.de

South Africa

Bohle Glass Equipment (Pty) Ltd.Unit 3, Graphite Industrial ParkFabriek Street,Strijdom Park 2125, Gauteng

T +27 11 792-6430F +27 11 793-5634

info@bohle.co.za

USA

Bohle America, Inc.13850 Ballantyne Corporate PlaceSuite 500Charlotte, NC 28277

T +1 704 887 3457F +1 704 887 5201

info@bohle-america.com

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