KARJER Mining Fleet Management System

©2010 | Commercial in Confidence | Proprietary to VIST Group

VIST GroupInformation Systems &

Technologies

VG KARIER

Mining Fleet Management System

www.vistgroup.ru


Technologies

Marketing Communications2010

VIST Group MISSION

Our System Increases Operations efficiency and safety Control of equipment usage Labor productivity Sustainability Safety

Our System Decreases Operation costs Negative staff influence Maintenance costs

Developing and deploying Hi-Tech in key sectors of industry

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SOLUTIONS BY INDUSTRIES AND BRANCHES

• Mining

• Agriculture

• Manufacturing

• Transport

• Construction

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VIST Group:Headquarter - MoscowBranch Offices - Kemerovo, Mezhdurechensk, Stary Oskol, Apatity, Zheleznogorsk, Magnitogorsk Subsidiary companies

-VISTGroup Tekhnicheskiy Centr, Kryvyi Rih (Ukraine)-VIST Sensor, Minsk (Belarus)-BV International, Danvers, Mass., (USA)

Kemerovo

Mezhdurechensk

Kryvyi Rih(Ukraine)

Minsk (Belarus)

Moscow

Apatiti

ZheleznogorskStary Oskol

Magnitogorsk

Danvers (USA)

VIST Group STRUCTURE

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SUPERIOR PRODUCT and SYSTEMS SUPPORT

QUALITY GUARANTEED

FLEXIBLE PRODUCTS & SUPPORTED

SOLUTIONS

CONTINUOUS DEVELOPMENT

PROFESSIONALISM & CO-OPERATION

SUCCESS STORIES

QUALITY ENGINEERS and MANAGEMENT TEAM

HUGE EXPERIENCE

BENEFITS FROM CHOOSING VIST Group

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VG KARIER Mine Fleet Management System

VIST Group PARTNERS

• Belorussian Auto works “BELAZ”• GPFK• Oracle• Cisco Systems• Motorola• Aplicom Oy• Tamtron Oy• Vulcan• OMZ - Group• NAVIS• ROHDE&SCHWARZ• HP• IBM• Association GLONASS/GNSS

Forum• Saint Petersburg State Mining

University

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• Magnitogorsk Iron and Steel Works

• LUTEK

• Siberian Coal Energy Company (SUEK)

• SDS

• SDS - AGRO

• EVRAZ

• METALLOINVEST

• OJSC "ArcelorMittal Kryviy Rih“

• Joint Venture "ERDENET“

• Mechel

• RUSAL

• POLIMETALL• Eurochem• ENRC• SSGPO• FEREXPO Plc (Poltavski GOK)• BELAZ• Metinvest• POLYS• NLMK• OMZ – Group• UGMK • EN+• SMR

SOME VIST Group CLIENTS

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FACTS & FIGURES

20 years in the field of information systems development and

complex solutions realization for mining and metallurgical

industries, power-engineering, science and telecommunications

Our clients are the major industrial and mining holdings in

Russia and CIS

Partnership with producers of mining equipment

~100 employees – mainly in Product Services, Software Development, Deployment and Technical Support

Wide network of branch officies and subsidiary companies - (Moskow, Kemerovo, Jeleznogorsk, Minsk (Belarus), Krivoy Rog (Ukraine), Apatiti, Stariy Oskol, Danvers (USA))

Mine Fleet Management System VG Karier was Awarded by the Russian Goverment in field of Scince and Technics

The very fast ROI in our solutions -> high competitiveness

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VG KARIER

Mine Fleet Management System

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KARIER Benefits

Increased Mining Fleet Productivity

Reduced operational costs and fuel consumption

Increased Mining Machine Durability and Life Cycle

Increased Safety of Mining Works

Improved Mineral Quality Control

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KARIER Features

Increased Mining Fleet Productivity

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KARIER Features

Increased Mining Equipment Durability and Life Cycle

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KARIER Features

Improved Mineral Quality Control

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KARIER Features

Reduced operational costs and fuel consumption

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KARIER System Architecture

Mining EquipmentSensors,Health monitoring

systems

Wireless Communications

System Server

GLONASS GPS

Control Center

ERP, MES, EAM, Geological etc.

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KARIER Wireless Communication Systems

Enterprise Area

Public Roads

Railways

COMBINING

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KARIER On-Board Equipment

Industrial Rugged PCwith LCD Touch Screen

Wireless Communication Unit

Sensors, Diagnostic and Control Systems

Navigation System

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BENEFITS and FEATURES

KARIER On-Board EquipmentVIST Group Load, Fuel & Tire Pressure Monitoring System

•Load measuring

•Fuel level and consumption measuring

•Trip counting

•Tire pressure control

•Intuitive driver graphical interfaces

•Three level payload light signaling to excavator

operator

•Data storage

•Hydraulic cylinders charging assistance

Sustainability

More than 3000 systems IN USE

Trucks manufacturer BELAZ approval

Industrial Rugged Design

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KARIER On-Board EquipmentVIST Group Truck Integral Diagnostic System

•Integral Multifunctional LCD Display

•Truck Systems Health Control (engine, electric drives, hydraulic system,

cooling system etc.)

•Distributed Data Collection from Analog/Digital Sensors

•Driver Video Assistance System

•Load, Fuel & Tire Pressure Control System


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KARIER On-Board EquipmentVIST Group Diagnostic and Control System VG SKAREX for EKG Excavator

•Integral Multifunctional LCD Display

•Electrical Parameters Monitoring (currents, voltages, consumption etc.)

•Mechanical Parameters Monitoring (vibrations, temperatures, inclinations etc.)

•Digging Cycle Counting

•Operation and Idle Time Counting

•Excavator Systems Health Monitoring (engine, electric drives, hydraulic system,

liquid system etc.)

•Analog/Digital Sensors Readings

•Operator Video Assistance System


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KARIER Software Architecture

ERP, MES, EAM, Geological etc.

On-board PC Software

OracleDataBase

Enterprise KARIER Server

Applications Server

Web-Server

Headquarter KARIER Server

Control CenterFat Client +

WEB- Interface

ALL USERSWEB-Interface

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KARIER Holding Structure

REMOTE OFFICESystem Users

Control CenterSystem Server and

System Users

ROUTER

MANAGEMENT OFFICESystem Users

ENTERPRISE

HEADQUARTERSSystem Users

GLONASSGPSSatellite

Communications

REMOTE ENTERPRISE

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KARIER Mine Fleet Management

Mapping

•Different Map Types Support

(vector, bitmap)

•Automatic Map Updating from

Geological System

•Configurable Graphics

•Objects, Routes, Zones Creating

and Editing

•Playback option

Control Center Map

Web-interface map

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Shift Order Creation

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Drivers Schedule Creation

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KARIER Truck Management

Truck Schedule Creation

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Truck Operation Diagram

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Truck Plan Performance Real-Time Report

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Excavators Plan Performance Real-Time Report

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Truck Trips Report

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Truck Idle Time and Speed Report

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Remote Operation and Technical Condition Control

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Technical Condition and Breakage Report

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Fleet Technical Condition and Repair Planning

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Dozer Shift Ordering and Operation Control

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Automatic Road Quality Monitoring

Roads Surface Defects Marks

Превышение нормативных значений угла наклона

0

20

40

60

80

100

120

10 110 210 310 410 510 610 710 810 910 1010

Маршрут (м)

Пр

ом

ил

ле

Roads Slopes Monitoring

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Auxiliary Transport Ordering and Operation

Management

Waybill – Print Form

Real-time Management

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KARIER Full Cycle Fuel Monitoring


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Fuel Monitoring

Fuel Depot

Refueler

Vehicles

LevelOutput/

ConsumptionTemperature

DensityVolume

Monitoring

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FUEL Monitoring

Fuel Report – Print Form

Fuel Consumption Analysis

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KARIER Railway Management

Linear Railroad Structure

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Train Combination

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Train Work Diagram

User SW Form Print Form

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KARIER Railway Management – Station Control System


Station Dispatch Office

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Central Railway Dispatch Office

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KARIER Improved Mineral Quality Control


•Actual shift planning using mineral quality needs •Visual confirmation of material type andquality while loading trucks - eliminates theneed for staking and ribbon boundaries.• Calculation of load grade on the trucks – provides ability to dispatch according to material quality, providing accurate blending of material and eliminating misrouted loads.• Automatic record of shovel progress into the wall face• Real-time dispatching and blending - basedon high precision data.• Elevation control feature - allows operator tobuild smooth bench floors thereby reducing wear and tear on vehicles and promoting faster cycle times.

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WORK SCHEME

High Precision GNSS and Sensors

Shift planning (contours work off order) Real time position, shift order

and geological model visualization to operator

Excavator

Minerals Quality Control and Accounting

Automatic control of shovel progress into the wall face

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BURDEN PREPARATION

Actual Warehouse State

Minerals Quantity and Quality Diagrams

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KARIER Improved Drill Management – VG Drill


•Automated Drill Guidance using

High Precision Satellite Navigation

•Digital Map Shift Order Showing to Operator

•Operation Parameters Control and Visualization

(depth, penetration rate, production and utilization

statistics such as cumulative meterage,

number of holes drilled, time spent drilling, propelling between holes,

and rod handling)

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KARIER Improved Drill Management – VG Drill

WORK SCHEME

High Precision GNSS and Sensors

Drill

Real time position, digital map and guidance prompts

visualization to operator

Shift planning (holes order and parameters) Drill Operation

Parameters Control

Calculating the Parameters of Blasting

Hole Charges

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KARIER Truck Optimization Algorithm


•Improved truck deployment on the route / route group•Reduced truck and shovel waiting time•Increased productivity•Automatic Visual Truck Driver Changes Notification

Real-time Truck Management

Dynamic Optimization Static Optimization

Statistics and forecasting

Optimization Criteria

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OPTIMIZATION CRITERIA

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User Optimization SW

Excavators

Unloading points

Optimization Groups

Trucks

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KARIER Economic Benefits

ArcelorMittal Kryvyi Rih, Ukraine

KARIER System First Year Usage Allowed:

•12 % Fleet Efficiency Increase

•7 % Fuel Consumption Decrease

•Increase Staff Responsibility and

Discipline

•Increase Sustainability and Truck

Technical Rate of Availability

•Eliminate Fuel Theft and Fleet Misuse

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VIST Group

107078, Dokuchaev pereulok, 3/1, Moscow, Russia

Tel.: + 7 (499) 975-2217, 975-3394, Fax: + 7 (499) 975-1846

http://eng.vistgroup.ru/

e-mail: [email protected]

KARJER Mining Fleet Management System

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