Kalyani Forge- Company Profile
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Transcript of Kalyani Forge- Company Profile
COMPLEX
ENGINEERING
FORGED,
MACHINED &
ASSEMBLED
PRODUCTS
Engineering the future of high strength
Key Figures
80
Customers
3
Manufacturing
Plants
Employees
1100
30%
Exports
5.8 million
Connecting rods
made in 2015
Our Operating System
Our Organization Structure
Kalyani Forge has a
very flat hierarchy
Bureaucracy has been eliminated
Speedy decision
making is encouraged
C-Suite
Value Stream
Manager
Associates
Senior
team
Milestones
Founded as
Ellora
Engineering
by Dr. Kalyani
Established
the Metal
Forms
Division
Established
the CNC tool
room
Cleared the
ISO TS 16949
audit
Set up a
dedicated
machining
division First in India
to develop
the fracture
split
connecting
rod
One of the
few Indian
companies
to establish
a cold
forging press
line
Cleared the
ISO 14001
Environment
Management
audit
1979
2000
2001
2002
2004
2005
2011
2012
Flash-less
Warm Forgings
Robust engineering
Lesser input material
Higher material
productivity
Near-net Shape Cold
Forgings
Superior surface finish
Remove waste from
processes
Eliminate the need for
machining
Superior Grain Flow
For Higher Strength
Parallel grain flow giving
high strength
Higher strength products
will allow for lighter parts
Technology
Our Technology
Reliable partner to experiment with
prototypes
Deep knowledge of metallurgy
Force study with Finite Element
Analysis
Aided in design stage for several parts
Product and die design with
AutoCAD &UG-NX
In-house die designing
Use of Electric Discharge Machining for die manufacture
Manufacturing simulation with
Deform Software
Co-Create With Us
Hot
Forging
Presses:
160-2500 T
Cold
forging
Presses:
350-650 T
Warm
Forging
Presses:
160-2500 T
Hot, Warm And Cold Under One Roof
Machining
Dedicated machining
lines for each customer
Single piece work flow
Laser fracture technology
Online tracking of all
quality parameters for conrods
Heat Treatment
Controlled Cooling
Normalizing
Iso-Annealing
Hardening & Tempering
Quenching(Oil & Polymer)
Tempering
Phosphating & Bonderising
Passenger
Vehicles
2W & 3W
Commercial
Vehicles
Construction,
Mining &
Infra
Agro
Passenger Vehicles
Wheel Hub
(inner & outer)
Tulips & Tripods
Outer Race & Inner
Race Connecting Rod
Cam Shaft Crank Shaft Balancer shaft Valve Bridge Piston Rocker Arm Clutch Hub
Gear Blanks
Differential Flange
CVT -
1. Primary Shaft
2. Secondary Shaft
Wheel Spindle Steering Knuckle
Commercial Vehicles
Connecting Rod
Cam Shaft Crank Shaft Balancer shaft
Valve Bridge Piston Rocker Arm
Tulips & Tripods
Outer Race & Inner
Race
Double yoke
Stub Axle
Wheel Hub
Clutch Hub
Gear
Wheel Spindle
2W
Connecting Rod Cam Shaft
Crank Shaft
Rocker Arm
Lower coordination &
admin costs
Local invoicing
Pull from warehouse
in Europe
Local Support
Deal in Euros
Kalyani Europe
Benefits
Our Global Footprint
Engineering the future of high strength
www.kalyaniforge.co.in