K9 F28 INSTALLATION INSTRUCTIONS K9 Kit for 2020 FORD ... Transport... · K9‐F28_INST_8‐19...
Transcript of K9 F28 INSTALLATION INSTRUCTIONS K9 Kit for 2020 FORD ... Transport... · K9‐F28_INST_8‐19...
K9‐F28_INST_8‐19
TOOLS Needed:
Phillips Screw Driver Trim panel removal tool Caulk Gun Drill & drill bits
Standard Socket set Wire Cutters /Crimpers Metric Socket set
PARTS & HARDWARE:
QTY DESCRIPTION PART #
1 Front bulkhead with sliding door KNM010003
2 Lower “B” pillar bracket KNM009838
2 Upper “B” pillar bracket KNM009839
1 Rear bulkhead KNM009822
1 Rear bulkhead cross support bracket KNM009835
1 Rear perforated diamond section KNM009834
1 Front floor section KNM009817
1 Driver side floor step KNM009819
1 Passenger side floor step KNM009820
2 Hot‐N‐Pop gas spring hole cover KNM009890
1 Angled rear floor section KNM009818
1 Front floor bracket KNM009814
1 Middle floor bracket KNM009815
1 Rear floor bracket KNM009816
1 Rear cargo trim cover KNM009938
1 Cencom mounting bracket KNM010031
1 Ceiling KNM009823
2 Ceiling air duct vents KNM004993
1 Passenger side rear wall KNM009829
1 Passenger side upper rear filler KNM009831
1 Passenger side upper ceiling filler KNM009833
1 Passenger side lower filler KNM009827
1 Driver side rear wall KNM009828
1 Driver side upper rear filler KNM009830
1 Driver side upper ceiling filler KNM009832
1 Driver side lower filler KNM009826
1 Rubber Mat KNM009882
2 Electronics access cover KNM009889
6 Rubber bumpers CM93084
1 Driver side door panel DP‐F28‐1A
1 Passenger side door panel DP‐F28‐6A
1 Driver side hinged window guard WGI‐F28‐1‐K9
1 Passenger side hinged window guard WGI‐F28‐6‐K9
2 Dome Light Kit K9‐A‐106
25 1/4” serrated flange nut GSM30170
21 1/4" x 3/4” Carriage bolt – SS GSM32024
68 1/4" x 3/4” Phillips pan head screw ‐ SS GSM34102
68 1/4" Flat washer ‐ SS GSM31048
2 5/16” Flat washer GSM31006
2 5/16” x 1.25” Screw GSM33013
4 1/4” x 1/2” Carriage bolt GSM32022
1 Silicone caulk (sealant) PRM97343
K9‐F28 INSTALLATION INSTRUCTIONS
K9 Kit for 2020 FORD INTERCEPTOR UTILITY
K9‐F28_INST_8‐19
K9‐F28 Assembly
Installation Notes: Read all instructions before installing any Havis, Inc. products. Use hardware provided with install kit.
Vehicle Note:
For K9 applications, it is always recommended to order the Interceptor Utility
with the OEM optional Aux Rear Air conditioning. (Ford option code 17A)
KNM009838
KNM009839
KNM009833
KNM009823
KNM009823KNM009832
KNM009890
KNM009882KNM009817
KNM009827
KNM009829
KNM009821
KNM009831
KNM009822
KNM009938
KNM009828
KNM009820
Note: Rear cross support bracket
KNM009835 needs to be installed
on rear of wall. Use (6) 1/4” x 3/4”
carriage bolts and serrated nuts.
K9‐F28_INST_8‐19
Remove rear passenger door panels first.
Behind the door open paddle handle and
grab handle, remove plastic cover and 10mm
head bolts. Remove two 7mm head fasteners
from bottom of door.
Place K9 kit door panel onto door. The top will
hook onto rubber molding. Position so it lines
up with the two existing (protruding) bolts.
Drill mounting holes with 1/8” drill bit. Attach
door panels with supplied #10 x 3/4 Phillips
pan head sheet metal screws.
With upper mount bracket attached
to window guard, mark mounting
hole locations in upper door /
window frame.
Drill 5/32 holes.
Remove plastic screw retainers from
bottom of door.
These will not be reused.
Remove door speaker. (7mm socket)
Position window guard with hinge
assembly inside window frame and
attach hinge to door panel pre‐punched
holes with supplied # 10 x 1/2 Phillips
pan head sheet metal screws.
NOTE: Window guards are shipped
flat. On the edge of a work bench,
bend a contour in the middle of
the guard so it will fit tight against
the window frame.
Attach upper mount bracket with
supplied #10 x 1/2 Phillips flat
head sheet metal screws.
Door Panel and Window Guard
complete.
K9‐F28_INST_8‐19
Remove back seats and set aside.
Hardware will be reused.
Remove the harness from the bottom
of the seat.
Use OEM bolts to attach K9 kit front floor
bracket to OEM seat mount locations.
Remove rear floor sections from back of SUV.
T‐55 Torx socket will be needed for the
forward bolts.
The (3) seat belts on the back seats
have sensors built into them that will
turn on an indicator on the dash. They
will need to be removed from the OEM
seats.
(T‐50 Torx)
Before installing the K9 kit front floor
bracket, it is recommended to attach
the gas spring ball mount with stud
pointing up. Holes are pre‐drilled in
the bracket. Use screws provided
with ball mount bracket.
Wire tie the removed seat belts to the
OEM cross brace and plug back in.
Note: Make sure to connect back into
the original plug. Double check that
the pins in plugs did not come loose.
Use OEM nuts to attach K9 kit
middle floor support bracket to
OEM cross brace.
Attach rear floor bracket using
previously removed T‐55 Torx bolts.
Note: Run wiring for dome light,
rear fan and other equipment prior
to installing floor.
K9‐F28_INST_8‐19
Note: Side floor steps will need to be
installed prior to installing floor.
If Hot‐N‐Pop system is not used, attach
cover plate over floor access hole with
existing 1/4" floor hardware.
Prior to front bulkhead installation, remove
OEM “B” pillar grab handles. Attach upper
front bulkhead flat “L” bracket to “B” pillar
with OEM grab handle screw.
(Longer bracket on top and “L” flange faces
out as shown)
Loosely attach rear bulkhead to floor with
1/4 x 3/4 pan head Phillips bolts and flat
washers and serrated nuts.
Note: Rear cross support bracket needs to
be installed on rear of wall. Use (6) 1/4” x
3/4” carriage bolts and serrated nuts.
Slide floor into rear of SUV and loosely
attach to front and middle floor
brackets using 1/4" x 3/4" Phillips pan
head screws and flat washers.
Place rear angled floor section into
vehicle. Attach to forward floor, and
rear bracket using 1/4" x 3/4" Phillips
pan head screws and flat washers.
Loosely attach front bulkhead to “B”
pillar brackets with 1/4 x 3/4 carriage
bolts and serrated flange nuts.
Bracket goes on inside of bulkhead
flange.
With the help of a second person,
load front bulkhead into vehicle. Take
care not to scratch floor when sliding
bulkhead into cage.
Attach electrical access covers
using 1/4" x 3/4" Phillips pan
head screws and flat washers.
Place ceiling on top of front and rear
bulkheads.
Loosely attach ceiling to rear bulkhead with
1/4 x 3/4 pan head Phillips bolts and flat
washers.
K9‐F28_INST_8‐19
Attach side wall into kit using 1/4" x
3/4” bolts and flat washers.
Repeat for other side
Attach upper trim into kit using
1/4" x 3/4” bolts and flat washers.
Repeat for other side
Attach upper rear section of divider
to rear bulkhead using 1/4" x 3/4”
Phillips screws and flat washers.
Attach lower filler into kit using 1/4"
x 3/4” bolts and flat washers.
Repeat for other side
Attach upper rear filler into kit
using 1/4" x 3/4” bolts and flat
washers.
Repeat for other side
Divider wall is able to be placed in three
different position using pre‐punched
mounting holes. Divide 50/50 or 60/40.
Once mounting is determined, secure
divider to rear bulkhead using ¼”x ¾” Phillips
screws and flat washers.
Install optional K9‐A‐108 divider into
kit now. Divider is able to be slid in
through either side. Once inside the
kit, turn divider and line up square to
front and rear bulkhead
For the front of the divider, attach
to front bulkhead using 1/4" x 3/4"
carriage bolts and serrated nuts
Repeat for top of divider
K9‐F28_INST_8‐19
Neatly silicone / caulk the lower seams to
shed water out of vehicle.
Note: The floor is designed to minimize
the need for sealant. Caulk (sealant) is
mostly needed where the floor meets the
door sill and lower filler panels.
Installation is now complete.
Insert shown with optional K9‐A‐108 divider.
Dog sold separately
Recommended mounting for optional K9‐A‐201 kit door gas spring.
Holes for ball mount bracket in this location are pre‐drilled in door panel.
Installer must drill additional 1/8” holes into OEM inner door skin.
Alternate gas spring location must be determined by installer if desired.
Ball mount stud on door must be pointing down.
Example mounting location for the
optional air circulation fan
# K9‐A‐102
Driver side window guard with optional 10” fan mount kit shown.
Fan and window mount kit part number K9‐A‐104
**Kit includes K9‐A‐301 fan and WGI007335 mount with hardware**
K9‐A‐104 also works on Passenger side window guard
Confirm smooth slide and lock
functionality of front egress door.