k e new coverC - Kawasaki Robotics...119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140...

Explosion-proof Painting Robots and Painting Package Cells

Cat. No. 3L0000 Apr. '14 FPrinted in Japan

●For those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents.

●Products described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us. We will be pleased to help you.

●Be careful as Photographs illustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system.

CAUTIONS TO BE TAKEN TO ENSURE SAFETY

ISO certi�ed in Akashi Works.

K seriesJapan & Asia

K series

※Materials and speci�cations are subject to change without notice.

Kawasaki Robotics (U.S.A.), Inc.www.kawasakirobot.com28140 Lakeview Drive, Wixom, MI 48393, U.S.A.Phone: +1-248-446-4100 Fax: +1-248-446-4200

Kawasaki Robotics (UK) Ltd.www.kawasakirobot.co.uk/Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington Cheshire, WA5 7ZB, United KingdomPhone: +44-1925-71-3000 Fax: +44-1925-71-3001

Kawasaki Robotics GmbHwww.kawasakirobot.de29 Sperberweg, 41468 Neuss, GermanyPhone: +49-2131-34260 Fax: +49-2131-3426-22

Kawasaki Machine Systems Korea, Ltd.www.kawasakirobot.co.kr43, Namdong-daero 215beon-gil, Namdong-gu, Incheon, 405-817, KoreaPhone: +82-32-821-6941 Fax: +82-32-821-6947

Kawasaki Robotics (Tianjin) Co., Ltd.www.kawasakirobot.cnBldg 3, No.16, Xiang'an Road, TEDA, Tianjin 300457 ChinaPhone: +86-22-5983-1888 Fax: +86-22-5983-1889

Kawasaki Motors Enterprise (Thailand) Co., Ltd.(Rayong Robot Center)www.khi.co.jp/robot/th/119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140 Thailand Phone: +66-38-955-040-58 Fax: +66-38-955-145

Tokyo Head Of�ce/Robot Division1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, JapanPhone: +81-3-3435-6852 Fax: +81-3-3437-9880

Akashi Works/Robot Division1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, JapanPhone: +81-78-921-2946 Fax: +81-78-923-6548

ROBOT DIVISION

Global Network

http://www.khi.co.jp/robot/

A selection of robots is available to match your painting application.

Kawasaki explosion-proof painting robots and package cell are prepared to respond to all customers expectations.

Our robot is available in a “package cell” allowing production to commence almost instantly.

Kawasaki K-series robots are explosion-proof painting robots developed on Kawasaki's concept of "Simple and Friendly." This range of robots covers all painting applications from small to large, and the fully integrated hose system provides maximum protection against external dust and dirt.

If you need to get your painting system operational quickly, Kawasaki painting package cells are available. These package cells arrive as a compact, ready-to-use units that can be easily installed in a limited space, allowing you to begin the painting process immediately.

Manipulators Package Cell

Servo shuttle + KF193

Automobile body coating linePainting Line for Car Bumpers

Painting lines on the front car of the Shinkansen

Painting resin cowlings of motorcycles

Servo twister + KF121

Photo: Mazda’s 3 wet-on coating system clear coating process

1 2

6 7

±160

±720

±90＋150

±720±410

Wrist：12　Arm：20

±0.2

Combination of pressurized type and intrinsically safety type (Expib Ⅱ BT4 / Exib Ⅱ BT4)Floor, Wall Floor Shelf Wall

Combination of pressurized type and intrinsically safety type（f2G4 / Exib Ⅱ BT4）0～40

─

795 530540 720

±360±360±360

±360±360±360

±720±720±410

±270±145±360

±150＋110～－60 ＋130～－80＋90～－80

±120 ±120

±90

＋120～－60＋90～－65

＋30～－120

1.5 2.0 1.5

±0.5

Wrist：20Arm：30 Wrist：15　Arm：25

Munsell 10GY9/1 equivalent

7.8

7.8

2.9

33.3

28.8

7.9

33.3

28.8

7.9

33.2

26.7

7.9

33.2

26.7

7.9

35.4

27.7

7.9

79.9

61.3

15.6

56.2

43.4

22.0

2.19

1.31

0.33

0.17

0.17

0.06

1.5

E27

5

5

E25

1.28

0.96

0.11

690

1.28

0.96

0.11

720

1.27

0.82

0.11

35.3

27.7

7.9

1.44

0.89

0.10

1.27

0.82

0.11

740

1.45

0.89

0.11

770

3.33

1.95

0.12

2,668

KG264 KJ314KJ264（Floor）KJ264（Shelf） KJ264（Wall）

RBR BBR BBR3Rφ40

＊1

＊2

＊5 3Rφ40 ＊53Rφ70 ＊5 3Rφ70 ＊5＊4

＊3

（kg・m2）

KF121

1,240

140

1,973

KF192 KF193

720

KF194 KF262 KF263 KF264

1,978 2,665 2,665 2,640 3,100

750

Model

Degrees of freedom（axes）

Wrist type

Max. speed（m/s）

Positional repeatability（mm）

KF121 KF192 / KF262 KF193 / KF263 KF194 / KF264 / KG264 / KJ264 / KJ314

●3R（φ70mm）●RBR ●BBR ●3R（φ40mm）

※Other options or Software : Please contact us.

KF121 KF192 KF263 KG264 KJ264KF193 KF194 KF262 KF264

KJ314

＊1: conforms to ISO9283＊2: Maximum reach : The RBR (Roll Bend Roll) wrist

refers to the distance from the center of JT1 to the center of JT5. The BBR (Bend Bend Roll) wrist is the distance from the top arm center line to the JT4 axis. The 3R (Roll Roll Roll) wrist is the distance from JT1 to the axis cross-point between JT4 and JT5.

＊3: Depends on the payload and motion patterns＊4： Operating range of JT1 is depend on the side of

mounting surface. The range is "＋120～－30" in the case of the left side. The range is "＋30～－120" in the case of the right side.

＊5: Hose Built-in

JT6(Roll)

JT5 (Roll)

JT4 (Roll)

JT6(Roll)

JT5(Roll)

JT4 (Roll)

JT6(Roll)

JT5 (Bent)JT4 (Roll)

JT6(Roll)

JT5 (Bent)

JT4 (Bent)

A broad range of robotsKawasaki offers five basic types of painting robot from the KF121 for small workpieces to the KJ314 for inner and outer bodies of automobiles. We provide a range of robots that covers the requirements of all applications and installations.

Enhanced peripheral unitsA control panel is provided to enhance the ease of system development and to interface with the robot traveling unit, workpiece transfer unit, rotation unit, and other devices.

Signi�cant painting experienceGathering painting robot experience has enabled Kawasaki to put together a robot that will match your every need. The K series has used this information and is now equipped with more advanced functions than ever, resulting in a robot of great capability.

Customer supportOur professional staff will be available for support from the initial planning stage right up to system start up. This service will be of great bene�t to those new to painting applications.

Arm with internal hoseBuilt-in hosesThe hollow wrist (3R) prevents paint mist from adhering on tubes and cables and can minimize the chance of painting defects.The inner diameter of the hollow wrist is either 40 or 70 mm.

●Variation of Wrists

1

2

3

4

5

ManipulatorsManipulators

FeaturesFeatures Standard speci�cationsStandard speci�cations

Arm rotation (JT1)

Arm out-in (JT2)

Arm up-down (JT3)

Wrist swivel (JT4)

Wrist bend (JT5)

Wrist twist (JT6)

Arm swing (JT7)

Wrist swivel (JT4)

Wrist bend (JT5)

Wrist twist (JT6)

Wrist swivel (JT4)

Wrist bend (JT5)

Wrist twist (JT6)

3 4

Max. reach（mm）

Max. payload（kg）

Moment（N・m）

Motion range（°）

Momentof inertia

Mass（kg）Body color

Installation

Explosion protection

Ambient temperature（℃）

Power requirements（kVA）Matching controller

(mm) (mm)

(mm)(mm)

KF121 KF193

KF192 KF194

Motion Range & Dimensions

JT6:720｡

JT5:290｡

JT4:540｡

JT3:480｡

JT1:320｡

JT2:180｡

150｡

150｡

90 ｡90｡

160 ｡

160｡

R550

R302

R550

R1,150

2-M6-10/16

M6-10/16

4-M6-10/16

299.

666±

0.03

±0.3

2– φ13G10＋0.076＋0.00665

13

5

135

1,6

30

55

06

00

40

0

18

154

100

80

117

109

64

142

249.5 329.5

50

15

47

3

234.5

13

5

65

YY

X

Z

A

X

φ2

5H

7＋

0.0

21

0

2-φ6H7＋0.012 0φ6

0

±0.2φ40

7-φ14

φ300

330

Dimensions for BaseVIEW A SECTION B-B

base

1,240

off-set : 90

CO.5

2.5

4-M6THROUGH

B

B

100

280 150

140

13

0

JT5

JT3

JT2

JT1

JT6

JT4

±0.1

4040

40

40

39

0

52

5

390

5252

3

258 240

143

197

143

309

598

267

±0

.12

67B

B

A

C

8-φ18

6-M6-9/12

20

＋0.012＋0.004

R521

1,973

598

557

45

42

,43

3

850 250

200

85

0710

7.5

56

φ2

5H

7＋

0.0

21

　0

360｡＋

360｡＋

360｡＋

150｡

150｡

–360｡

–360｡

–360｡

90｡＋

110｡＋

150｡＋

–150｡

–80｡

–60｡

2×2-M6-13/18

φ6m6 φ0.02

φ40

8-φ32

4550

φ5

0h

8 0 －0

.03

8

23

8-φ32

137.5

95

（7

3.6

1）

JT5

JT4JT3

JT2

JT1

JT6

±0.1

4040

40

40

39

0

52

5

390

525

258 240

225 211

197

309

598

267

±0

.12

67

A

C

φ102

6-M6-14/17

51

R521

Dimensions for BaseVIEW A

Detail C

SECTION B-B

1,973 557

598

45

42

,43

3

850 250

200

85

0710

7

7.5

＋0

.03

5　

0

0 －0

.03

5

410｡

＋

150｡

150｡

–410｡

–720｡

60 ｡

85

720｡＋

720｡＋

–720｡

90｡＋

110｡＋

150｡＋

–150｡

–80｡

–60｡

B

B

φ0.048-φ18φ5m6

＋0.012＋0.004

φ11

6h7

φ9

0H

7

φ4

0

40

40

39

0

52

5

R521

150｡

150｡

4040525390

23

108.5

100

（8

6.6）

158.5

JT5

JT4

JT6

309

598

197

228248

240258

1,978

618

557

2,4

38

45

9

850

710

C

85

0

250

22

0

JT1

JT3

JT2

±0.1267

±0

.12

67

Dimensions for Base

8-φ32

8-φ18

Detail C

＋410｡

60 ｡–410｡

＋720｡

＋720｡

–720｡

–720｡

＋110｡

＋150｡

＋90｡

–150｡

–60｡

–80｡

A

7.5

8

φ102

6-M6-14/17

51

VIEW A

B

B

φ5m6＋0.012＋0.004

SECTION B-B

φ11

6h7

＋0

.03

5　

0φ

90

H7

φ7

0 0 －0

.03

5

(Divide into 8 equal parts)

2-M10 Eye Bolts

5 6

Purging air inlet port(Tube diameterφ12)

VIEW A

SECTION B-B Dimensions for Base

Detail C

(mm) (mm)

(mm)(mm)

KF262 KF264

KF263 KG264


JT3

JT2

JT1

258 240

143 143

197

309

598

A

C

6-M6-9/12

R521

2,665

697

557

1,300 250

200

1,1

00

710

98

23

,12

5

7.5

5

6

φ2

5H

7＋

0.0

21

0

150｡

150｡

90｡＋

110｡＋

150｡＋

–150｡

–80｡

–60｡

＋0.012＋0.004

20

100

4550

280 150

140

13

0

JT5

JT6

JT4

360｡

＋

360｡

＋

–360｡

–360｡

360｡

＋ –360｡

3×2-M6-13/18

23

±0.1

4040

40

40

39

0

52

5

390

525

267

±0

.12

67B

B

300

φ40

0－

0.0

38

φ5

0h

8

φ6m6 φ0.02

8-φ32

8-φ18

23

8-φ32

137.5

95

85

（7

3.6

1）

JT5

JT4

JT3

JT2

JT1

JT6

±0.1

4040

40

40

39

0

52

5

390

525

258 240

225 211

197

309

598

267

±0

.12

67

A

C

φ102

6-M6-14/17

R521

2,665

697

557

1,300 250

200

1,10

0710

98

23

,12

5

7

7.5

φ4

0

410｡＋

150｡

150｡

–410｡

–720｡

60 ｡

720｡＋

720｡＋

–720｡

90｡＋

110｡＋

150｡

＋

–150｡

–80｡

–60｡

φ5m6＋0.012＋0.00451

B

B

φ11

6h7

0 －0

.03

5

φ9

0H

7＋0

.03

5　

0

φ0.048-φ18

23

8-φ32

158.5

108.5

100

（8

6.6）

JT5

JT4

JT3

JT2

JT1

JT6

±0.1

4040

40

40

39

0

52

5

390

525

258 240

248 228

197

309

598

267

±0

.12

67

A

C

φ102

6-M6-14/17

R521

2,668

715

557

1,300 250

22

01,

100

710

98

53 ,

128

8

7.5

410｡

150｡

150｡

–410｡

–720｡

60 ｡

720｡＋

＋

720｡＋

–720｡

90｡

＋

＋

＋

110｡

150｡

–150｡

–80｡

–60｡

φ5m6＋0.012＋0.004

φ0.0451

B

B

φ7

0

φ11

6h7

0 －0

.03

5

φ9

0H

7＋0

.03

5　

0

8-φ18

R500

120｡

120｡

A

D

C

C

E E

B

1,400

90

01

,10

0 3,4

00

1,0

50

2,665

＋90｡

＋120｡

＋120｡

＋120｡

–65｡

–60｡

165

456

JT6

150 150 609

JT4

JT5

18

0

456 377

218

114

780

JT3

JT2

JT1

8-φ20

8-φ20

51

150

115

40

40

40

19

51

95

65 325 40

φ102

5m6＋0.012

±0.1

28

5±

0.1

＋0.004

＋0.02 8

φ7

0

25

φ11

6h7

0 －0

.03

5

＋410｡

＋720｡

＋720｡

60 ｡

–410｡

–720｡

–720｡

SECTION E-E

6-M6 Depth14

6-M6 Depth14

7 8

VIEW A

VIEW A

VIEW A

SECTION B-BSECTION B-B

SECTION B-B

Dimensions for Base Dimensions for Base

Dimensions for Base

Detail C

Detail C

Detail C

Dimensions for Base

VIEW B

VIEW D

SECTION C-C

Detail A

(mm) (mm)

(mm)(mm)

KJ264 KJ264

KJ264 KJ314


（Floor）（Wall）

（Shelf）

9 10

JT1

+120°－120°

JT2

－80°

+130°JT3－65°+90°

B

E

F

G H

JT7+90°

－90°

14

01

,40

0

1,100

75

5

2,6

40

2,1072,500

R444

25

53

80

18

83

75

P A

261261

31

6

6

600 450

37

5(5

20

)

385

120°

120°

90°

90°

R365

D

D

22540

310

12-φ20

13

01

95

13

0

150 125 125 150

115 160 160 115225 40

35

40

60

0

89

5

305

52

0

(φ3

4)

27

（φ２０）

－720°+720°JT4

+720°

－410°+410°JT6

JT5

－720°

60°

10

5

100

C

C

φ70φ116h7 0－0.035

85

1}±

0.0

2

φ5m6 +0.012+0.004

∅102

372300

30

30

26

92

40

28

6

59 59

50

50

90 10 9010

90

E

F

B

+90°

－65°

JT3

+130°

－80°JT2

－120°

+120°JT1

G H

R444120°

120°

316

255380

188375

6

2,1

07

2,5

00

2,640

755

1401,400

1,1

00A

P

90

0

260 260 425(655)

D D

75 7525

265 100

85

23

52

35

85

40

24

02

40

40

10

40

35

5

12-φ20

26

52

65

475

50

35

0

655

(φ34)

27

（φ２０）

－720°

+720°JT4

+720°

－410°

+410°

JT6

JT5 －720°

60°

105

100

C

C

∅7

0

∅1

16

h7

0 －0

.03

5

851}±0.02

φ5m6 +0.012－0.004φ102

37

23

00

30 30 269240286

59

59

10 4510

01

00

10

01

00

45 10

90

JT1

+120° －120°

JT2

－80°

+130°JT3－65°+90°

B

E

F

G H140

1,4

00

39

0

(945)1,100

75

5

2,6

40

2,500 2,107

(550)

R444

408

25

53

80

18

83

75

P A

261261

316

6

120°120°

D D

7575 260 75

40

24

524

54

0

40

35

10-φ20

605

945

32

5

29

02

90

395 550

32

0

(φ34)

27

(φ20)

－720°+720°JT4

+720°

－410°+410°JT6

JT5

－720°

60°

10

5

100

C

C

φ70φ116h7 0－0.035

851

}±0

.02

φ5m6 +0.012+0.004

φ102

372300

30

30

26

924

02

86

59 59

335100 335 100

50

50

50

50

90

JT1

+30° －120°

JT2

－80°

+130°JT3－65°+90°

B

E

FG

H

14

01

,40

0

(945)1,100

75

5

2,6

40

2,500 2,107

(550)

R444

40

8

25

53

801

88

37

5

P A

26

12

61

31

6

6

39

0

30°

120°

D D

7575 260 75

40

24

52

45

40

40

35

10-φ20

605

945

32

5

29

02

90

395 550

32

0

(φ34)

27

(φ２０)－720°+720°

JT4

+720°

－410°+410°JT6

JT5

－720°

60°

10

5

100

C

C

φ70φ116h7 0－0.035

85

1}±

0.0

2

φ5m6 +0.012+0.004

φ102

372300

30

30

26

92

40

28

6

59 59

335100

335100

50

50

50

50

90

Parallel Pin

6-M6 Depth14

8-M6 Depth12

Working rangebased on point P

Counterbore φ34(Ref. SECTION D-D)


JT1 Center

4-M8 Depth22


4-M8 Depth22

8-M6 Depth12

4-M8 Depth25 4-M8 Depth25

6-M6 Depth14

Parallel Pin


Mounting Surface

Parallel Pin





4-M8 Depth22

8-M6 Depth12

6-M6 Depth14

Parallel Pin

4-M8 Depth22

8-M6 Depth12

6-M6 Depth14

4-M8 Depth22

4-M8 Depth22

Mounting Surface


JT1 Center

JT2 Center

JT2 Center

VIEW G

VIEW E

VIEW E

VIEW F

VIEW F

VIEW G VIEW H

VIEW H

VIEW B

VIEW B

SECTION D-D

SECTION D-D

SECTION C-C

SECTION C-C

Dimensions for Base

Dimensions for Base

Detail A

Detail A

VIEW E

VIEW E

VIEW F

VIEW F

VIEW B

VIEW B

VIEW H

VIEW G

SECTION D-D

SECTION D-D

SECTION C-C

SECTION C-C

Dimensions for Base

Dimensions for Base

Detail A

Detail A

VIEW HVIEW G

Standard

Option

USB

Optional board

Optional device

RS232C

Ethernet

External axis

Option switch＊

100V power outlet

Teach pendant

Terminal software

Terminal software

Brake release switch

DIO board, 32 I/O points each, max. four boards (128 points)

DeviceNET board, master/slave

CC-Link board, slave

PROFIBUS board, master/slave

EthernetIP board, master/slave

CAN open board, slave

Conveyor I/F board

＊See option column in the speci�cations table and operation panel

External axis motor ・Workpiece

transfer/rotation devices (tombow, shuttle, turntable)

・Travel unit ・Gear pump

USB Memory

Key board

●External View and Dimensions●Explosion-proof teach pendant

●Speci�cations

ControllerE25/E27

We have reduced the controller's foot print and overall volume to make high-density layouts easy to achieve.

1. Compact

The explosion-proof color LCD with its large touch panel allows users to teach, edit, and monitor information such as current position and I/O signals in the explosion-proof area. The interface panel can be customized to meet user preferences, while the backlit screen is easy to read in dark locations.

2. Explosion-proof teach pendant

The operating system has now fully matured into a more user-friendly design. The operator can switch on the motors and activate the cycle start all from the teach pendant, providing more convenient system control. Two information screens can be displayed simultaneously to provide access to different types of information (for example, positional and signal information).

3. User-friendly operation system

By controlling the CCV, the electro-pneumatic regulator, and the rotation of the discharge control gear pump from the robot controller's CPU board, this low cost, �exible system is compatible with a range of painting devices. You can also set up painting conditions and conduct discharge rate calibration on the teach pendant screen.

4. Painting unit control functions (option)

The enhanced CPU capacity has resulted in more accurate trajectory control, faster program execution, and quicker saving and loading of �les, as well as other advantages. In addition the memory has been expanded to provide greater program storage capacity, while a USB port is also provided as standard for connecting external storage devices.

5. Using the latest technologies

With modular components and fewer cables, Kawasaki has developed a controller that is compact, and easy to maintain. A host of maintenance functions are available, including the DIAG function for self-diagnostics, a maintenance support function that can handle not only hardware errors but also application errors, a Web server that allows remote diagnostics, and more.

6. Easier maintenance

By installing an additional ampli�er, and adding workpiece transfer devices (tombow, shuttle, turntable, etc.), travel unit and gear pump, etc., the system can accept up to three external axes. The system is compatible with a large number of �eld buses for controlling peripheral devices. Combination with software sequencer function (KLogic), which can be edited on the teach pendant, allows easy structuring of a highly sophisticated system.

7. Highly expandable

(mm)

E25/E27

Model

E25 E27W500×D550×H1,400

Enclosed structure/Indirect cooling system

6

Full digital servo system

Joint, Base, Tool

Joint/Linear/Circular Interpolated motion

Point to point teaching or language based programming

8

Motor power Off, Hold

32

32

6

5

120

Class D ground (Standard for robots)

Class A ground (for intrinsic explosion-proof safety circuit)

0～4535～85 (No dew, nor frost allowed)


USB, Ethernet (100BASE-TX), RS232C

StandardOption

5, 15, 20, 25

550 500

1,4

00

TFT color LCD display with touch-panel, E-Stop switch,teach lock switch, Dead man’s switch

E-Stop switch, teach/repeat switch, control power light(Cycle start, motor-on, hold/run,

and error reset are activated from the teach pendant.)●Features

●System con�guration diagram

The E-controller, delivering unprecedented quality with a compact size, was developed to respond to the requirements of our customers. Kawasaki's past achievements and experience have led to the development of the most technically advanced controller available. This industry-leading design provides improved performance and easy operation that surpasses all expectations.

Max. 9

Fixed tool point

Max. 128

Max. 128

Possible to extend up to 40

USB Memory

Dimensions (mm)

Structure

Number of controlled axes

Drive system

Coordinate systems

Types of motion control

Programming

Memory capacity (MB)

External operation

Input (Channels)

Output (Channels)

Operation panel

Teach pendant (m)

Robot-controller (m)

Ambient temperature (℃)Relative humidity (％)

Mass (kg)

Power requirements

Environmental condition

Body color

Teach pendant

Auxiliary storage unit

Interface

Cablelength

Cycle start switch, motor-on switch, hold/run switch, error light, error reset switch

Explosion-proof feature on the color LCD with a large-sized and easy-to-see touch panel display

AC200-220V　±10％、50/60Hz、3Φ, Max.5.6kVA

AC200-220V　±10％、50/60Hz、3Φ, Max.10kVA

Generalpurposesignals

The arrangement of keys has been optimised through extensive studies of operator hand movements.

Equipped with deadman switches.

11 12

Peripheral Equipment

◆Package CellsTo meet customer needs, we offer packaged cells that come in various sizes and con�gurations, theses cells are named, servo twister, servo tombow, servo shuttle, servo spinner, servo turntable and servo wing.

◆Painting unit control panel (air panel)The painting unit control panel allows control of the changes to the discharge rate, atomizing air and air patterns to meet complex work applications.Functions such as automatic color change and automatic washing for each speci�ed cycle could be incorporated to suit the customers needs.

◆Robot travel unitRobot travel unit synchronizes with robot motion by additional servo drives, thus allowing the painting process to take place on a moving component. Robot travel units can be used during the painting of automobiles, construction machinery, and septic tanks.

◆“KOSMOS” line control softwareIn painting processes where two or more robots are in operation, the KOSMOS line control panel provides real time status information and access to production management information.

• Line monitoring functionThe LCD screen lets you observe the status of the entire system such as work-piece type, color, coating robot and peripheral unit operation, painting conditions, system errors etc.

• Data setting functionThe graphical interface of the touch panel allows the setting and changing of the coating requirements and coating unit control panel. •Paint �ow rate, atomizing air pressure, pattern air pressure and the other painting requirement settings.•Time chart setting for color change, gun cleaning etc.•Program number setting for each work-piece type and color.• CCV number setting for each color

• Statistical functionsAvailable data for production management include, production statistics, error statistics, paint consumption, etc.

Painting unit control panel

Line control panel

Servo TwisterSmall sized painting applications

A compact but sophisticated system

●Speci�cations

1. Small installation spaceThe minimum installation space required for this system is 2,200 mm wide x 1,966 mm long for a 600 x 600 mm table. Such compactness allows you to install this system in a narrow hand-blowing booth.

2. Rotary table functionsIn spite of its small size the Servo Twister provides rotary coating, indexed coating and rotary synchronization functions.

3. 6-axis robotsThe Servo Twister installation uses a 6-axis, articulated robot.

4. Shared coating programThe integration of the robot and painting table into one unit allows for programs to be shared by more than one robot.

5. Short installation timeThe servo twister cell can be built before delivery, so that the installation time is as shortened and in production as soon as possible.

135°

135°

φ80

φ63

（mm）

●External View and Dimensions

13 14

High quality, efficient spray painting can be achieved by combining high performance workpiece transfer and rotation devices, paint spray control systems of advanced technology and highly developed paint spray robots and atomizers.Kawasaki's various types of peripheral equipment provide ideal paint spray facilities.

No. of control axes

Control method

Teaching playback method

Position detection method

Length (mm)

Operation angle (°)

Indexing time

Rotary direction

Table load

Standard

Arm

Table

Robotcontroller

Painting booth

Servo Twister

Manual operation boxAir panel

Safety fence


Mass (kg)

Color

Indexing angle

Operation angle

Indexing time

Uninterrupted rotary speed (rpm)

Note : The work loading table and loading �xtures to be prepared by the purchaser.

Air pressurized explosion protectionand intrinsically safe.

Explosion-proof composite type(Expib Ⅱ BT4 / Exib Ⅱ BT4)

Max. 90

Robot 6+Servo twister 2

Servo control

PTP teaching + CP control

Absolute encoder

135

1.8/135°

In�nite revolution

90-deg and arbitrary angle

20 kg x 2 Table


120

Normal/reverse rotation

0.8/90°

650, 800

500 (Arm Length 650)600 (Arm Length 800)

50

0 (A

rm L

engt

h 6

50

)6

00

(A

rm L

engt

h 8

00

)

About 650, 800

About

70

0

About

50

0

4-M8 Depth 15Table shaft details

Table load 20 kg x 2 Table 60kg x 2 Table

Stroke (mm)

Max. speed (mm/sec)

Operation angle In�nite revolution

Standard Heavy load carrying

Note : The work loading table and loading �xtures to be prepared by the purchaser.

Painting booth

Robotcontroller

Air panel

Safety fence

Manipulator base Manual operation box

Servo Shuttle


Mass (kg)

Color Munsell 10GY9/1 equivalent

Table

Shuttle

Indexing angle


Rotary direction

No. of control axes

Control method



Robot 6+Servo shuttle 2

Servo control

PTP teaching+CP control

Absolute encoder



0.8/90°

Max. 90

1.2/90°

Max. 45

Indexing time

Intermediate stop function

2,000, 2,700, 3,200, 4,000

1,000

The intermediate stop function and multiple coating control function are available.

One side: 230 to 310 One side: 350 to 405

4-M10Depth 20

Table shaft details

Air pressurized explosion protection and intrinsically safe. Explosion-proof composite type (Expib Ⅱ BT4 / Exib Ⅱ BT4)

Servo Shuttle

1.Improvement in productivityServo motion provides high speed work transfer and table rotation with shock-less smooth start and stop motion, and also enables continuous rotation tracking with robot and any stand-by position of feeder.

2. Higher coating qualityControlling the position of the table provides the optimum painting position. This combined with the high-speed, high-precision robot with the servo shuttle enables high-quality painting.

3. Simple teachingThe simple teaching function provided by the KF series painting robot eliminates time-consuming program teaching.

4. Increased table loadThe system can be used for painting large TV cabinets, sanitary ware, automobile instrument panels etc.

5. Simple installationThis complete package is simple to install, but will provide for the painting of the most complex of components.

(mm)

No. of control axes

Control method




Indexing time

Operation angle

Indexing angle

Indexing time

Rotary direction


Mass (kg)

Color


0.8/90°

Robot 6+Servo tombow 2

Servo control


Absolute encoder

1,000, 1,400

180

2/180°



1.2/90°


Note : The standard arm lengths are 1,000 mm and 1,400 mm.The work loading table and loading �xtures to be prepared by the purchaser.

Table load 20 kg x 2 Table 40 kg x 2 Table


Arm

Table

Robotcontroller

Robotcontroller

Painting booth

Painting booth

Servo Tombow

Servo Tombow - R

Manual operation box


Air panel

Air panel

Safety fence

Safety fence

Diameter (mm)


110 (Diameter: 1,000 mm), 150 (Diameter: 1,400 mm)

Max. 90 Max. 45

About 1,000, 1,400

About

50

0

About

70

0

4-M8Depth 15

Table shaft details


No. of control axes

Control method




Indexing time

Operation angle

Indexing angle

Indexing time

Rotary direction


Mass (kg)

Color


1.0/90°

Robot 6+Servo tombow 2

Servo control


Absolute encoder

2,200

180

4/180°



1.7/90°


Note : The standard arm lengths are 1,000 mm and 1,400 mm.The work loading table and loading �xtures to be prepared by the purchaser.

Table load 20 kg x 2 Table 40 kg x 2 Table


Arm

Table

Diameter (mm)


550

Max. 90 Max. 45


1. Smooth movementServo motion control provides smooth movement to eliminate work slippage.

2. Higher painting qualityFor small cubical boxes (electronic appliances such as TV cabinets, etc.), the spray gun can be oriented to each surface at a right angle. The distance between the gun and the surface can also be adjusted simply by entering a value. These features enable easy operation and enhance the painting quality.

3. Synchronous operation with the robotThe Servo Tombow's table rotation is synchronized with the robot movements, assuring a uniform paint �nish for cylindrical shaped components such as hot plates, wooden trays, automobile hubs etc. The Tombow table offers 360 degrees of rotation.

4. Preventing paint mist accumulationTo reduce the problem of paint mist accumulation, workpieces can be positioned above a water tank when spraying.

1. Space ef�cientThe paint robot is installed at the center of the Servo Tombow painting system, thereby achieving greater space ef�ciency.

2. Adaptability to different painting conditionsThe tables and arm can be positioned and speed-controlled with a high level of precision. The tables can also be continuously rotated and �xed at any desired angle, making it possible to select the best painting method for the workpiece.

3. Enhanced paint qualityThere are few obstacles surrounding the tables, allowing the paint robot to freely change its posture. The lack of obstacles also means that the air�ow inside the booth does not become too turbulent. These advantages lead to an improved level of paint quality.

4. Ideal for automated transportation equipmentThis system attaches and removes workpieces behind the paint robot. As a result, this system can be easily combined with automated transportation equipment that uses conveyors or delivery robots.

(mm)

4-M8Depth 15/20

Table shaft details

Servo ShuttleMedium sized work-piece painting cell

Ultimate “table painting” type

4772,000, 2,700, 3,200, 4,000

55

2

240520

710

188

φ90

φ74600

60

0

●Speci�cations


Servo Tombow - RSmall sized painting applications

Enhanced space ef�ciency


Servo TombowSmall sized painting applications

Space saving and easy-to-install

●Speci�cations

●Speci�cations


φ80

φ63

600

60

0

600φ63

φ80

1,0

00

（mm）

About 2,200

About

89

0

About

71

0

15 16

1. Space SavingWhile suitable for workpieces of a larger size than in the Servo Shuttle, the installation space is made smaller. Because the left and right workpieces are closer together, loading and unloading work is reduced.

2. Even Small-sized Robots Cope with Large Work-pieces.Because there is one painting position, the distance between the workpiece and the robot becomes closer, making the robot possibly smaller than that in Servo Shuttle.

3. Less teaching workBecause the left and right arms can be set for the same painting positions (one position), a single program can be used, thus making the teaching time shorter.

4. Preventing paint mist accumulationBecause the arms are slim with no �xed rails, painting can be conducted above the water, reducing soiling of the booth. In addition, the air�ow turbulence inside the paint booth can be minimized.

5. Short Construction PeriodThis device is delivered pre-assembled. So, it can be installed in as little as one day and you can start production immediately.

(mm)

(mm)

42

07

0.5

(mm)

Table load (kg)

No. of control axes

Control method



Mass (kg)

Color

Servo SpinnerMedium sized work-piece painting cell

A new dimension in “line coating”

Servo TurntableLarge sized work-piece painting cell

Complete surface painting is possible with uninterrupted turntable rotation

1. Flexible component placementChoose the optimum painting posture for the workpiece, and reduce contamination of the paint booth.

2. Uninterrupted paintingPainting can be performed with the table rotating, thus minimizing the robot's wait time.

Table

Operation angle

Indexing angle

Indexing time


Rotary direction

Robot 6+Servo Spinner 1

Servo control


Absolute encoder




60


Floorconveyor

Servo Spinner

Safety fence

RobotcontrollerAir panel

2.5/90° 5/90°

90-deg and arbitrary angle 45-deg., 90-deg., 180-deg and arbitrary angle

Absolute encoder

Max. 10 Max. 5




Max. 500

510 560

Max. 1,000

Robot 6+Servo Turntable 1

Servo control


No. of control axes

Control method

Operation angle

Indexing angle

Color

Table load (kg)



Indexing time


Rotary direction

High (mm)

Mass (kg)


450

Heavy load carryingStandard

Heavy load carryingStandard

Diameter (mm)

Foot switch function(Option)

Uninterrupted normal rotation, rotation stop

Uninterrupted rotation, 45-deg., 90-deg., 180-deg.,indexing

(changeable indexing angle), rotation stop

Table

Table

Servo Turntable

Loading/unloadingof work-piece

Safety fence

Painting booth

RobotcontrollerAir panel

Painting booth

610

27

82

33

4-M10Depth 20

Table shaft details


60

1.1/90°

Max. 45

20

0.8/90°

Max. 90

Air pressurized explosion protection and intrinsically safe. Explosion-proof composite type

(Expib Ⅱ BT4 / Exib Ⅱ BT4)

Air pressurized explosion protection and intrinsically safe. Explosion-proof composite type

(Expib Ⅱ BT4 / Exib Ⅱ BT4)

φ134

φ134

φ88

1. The integrated control of the robot and table allows any painting position to be achieved according to the work shape.

2. The system can be applied to various types of painting such as synchronous control, arbitrary-angle indexing, paint spraying with continuous rotation of the table.

φ650, φ1,000, φ1,500, φ2,000

φ650, φ1,000, φ1,500, φ2,000

φ640

Servo WingMedium sized work-piece painting cell

The installation space for “Table Painting” was made even smaller.

No. of control axes

Control method



The intermediate stop function and multiple coating control function are available.

Robot 6+Servo wing 2

Servo control


Absolute encoder



Max. 90

Table load

Table

Stroke (mm)

Max. speed (°/sec)Arm

30 kg x 2 Table

Standard


30｡ 1,300

30

06

80

672

2,6

70

500

1,300

φ82

φ160φ104

φ10H7＋0.015 0

φ65H8＋0.04 05（φ

65

H8）

4-Ｍ8 Depth16/22

Depth15

Operation angle

Indexing angle


Rotary direction

Indexing time


Mass (kg)

Color

Intermediate stop function


970

1.2/90°

2,670

Painting booth

Servo Wing


Robotcontroller

Air panel

Safety fence

Table shaft details

Pin hole for positioning

540


●Speci�cations

●Speci�cations



●Speci�cations

●External View 　and Dimensions

17 18

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k e new coverC - Kawasaki Robotics...119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140...

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