JWX-30_e

TERMS OF USE

Users of this Service Guide shall be deemed to agree with the following Terms of Use.

1. USERSThis Service Guide is only for authorized persons with user ID and password issued byRoland DG Corporation.

2. PURPOSEAuthorized persons can use this Service Guide only for the purposes of selling and providingto the customers maintenance service of JWX-30.

3. REUSEAuthorized persons shall not disclose, transfer, rent or distribute this Service Guide to, orallow this Service Guide to be used in any manner by, any third party other than authorizedpersons.

4. REPRODUCTIONAuthorized persons shall not copy, change or alter this Service Guide without permission ofRoland DG Corporation.

5. EFFECT OF VIOLATIONRegardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Copyright © 2008 ROLAND DG CORPORATION

Service Guide BookService Guide Book

Roland DG Corporation

JWXJWX--3030

Revision 1.0, Oct. 14th, 2008

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Revision Record

First Edition2008.10.141.0

Description of ChangesDateRevision No.

3/76

1. General Information2. Structure3. Rotary Axis4. Specifications5. Tube Clamp6. Swivel Clamp7. Square Clamp8. Tool and Spindle Strikes9. Detection10. Operation Panel

Contents…

11. Cutters and Collets12. SRP Player12. Quality13. Consumables14. Maintenance15. Troubleshooting

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1 : General Information

JWX-30 is the dedicated machine to jewelry making, using together with 3 different kinds of special clamps for modeling wax only.

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Components

JWX-30

Roland JewelStudio

SRP Player

JWX-30 VPanel

USB cable

Handy Panel

1 :General Information

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Roland JewelStudio RSP-059

Roland JewelStudio

Rhinoceros Ver4.0

Software Package RSP-058

Windows Driver

Roland VPanel for JWX-30

Software Package RSP-051

SRP Player


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All-in-one Package

SRP Player JWX-30Roland JewelStudio

CAD Software

Creates 3D data for Ring / Necklace / Pendant Top / Jewelry

CAM Software

Creates Tool Path for JWX-30 from the data made by [Roland JewelStudio]

Tool pathoutputting

IGES/STLexporting


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JIGJWX-30 has 3 different jigs to be chosen according to the shape of the targeted object.

Tube Clamp

Square Clamp

Swivel Clamp

Block typeModeling Wax

Cylinder typeModeling Wax

Tube typeModeling Wax


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X drive wire

Y drive shaft

Z drive shaft

Z drive wire

2 : Structure

Driving System

Stepping Motors for each axis X/Y/Z.Drive shaft and steel wire for each axis X/Y/Z.

Y drive wire

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Spindle UnitCutter runout, vibration and noise which affect the cutting quality, have been greatly reduced.

Dust-proof MechanismIt rotates the flange and prevents cutting dust from going inside the spindle.

Life Expectancy2,000 hours

Tool InstallingBottom loading (Loading from the bottom)

Flange

2 : Structure

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Spindle Motor

100W DC Brushless Motor

Speed Range for Spindle

6,000～30,000 rpm

Life Expectancy

8,000 hours

2 : Structure

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Tool Sensor

Contact sensor with micro switch

Repetition accuracy for Z originDue to stretch of Z drive wire, the tolerance from 0.01~0.03mm can be generated. This range can be settled by doing Aging.Tolerance of micro switch between ON and OFF is considerably small not to give any effect.

Det

ecte

d Z

Coo

rdin

ate(

1/10

0mm

)

Times of Detection

-8503-8504-8505-8506-8507-8508-8509-8510-8511

1-25

000

100

001-

12

5000

200

001-

22

5000

300

001-

32

5000

MaxAveMin

[ Tool Sensor Detection Statistics ]This graph shows the statistics of detections by tool sensor for 325,000 times.

As this result shows, as sensing is done many times, the difference between the highest position which detects ON and the lowest can be settled down in same position.

Therefore, a tolerance of the micro switch itself will not be affected.

2 : Structure

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Safety for detecting the clamp locationCable-free table and improved spindle behavior achieved a full automatic detection without opening the cover.Since there are 3 types of clamps came in the package, there are more chances to do sensor detection which is required when changing clamps. Safe and automatic detection is realized.

In MDX-40/540 and JWX-10, it was necessary to open the cover and turn the tool half a turn by hand during the detection sequence for rotary unit and for jig detection.

Cable-free tableThere is no need to connect and disconnect the sensor cable during the detection process. No need to worry about cable jamming.

Automated spindle rotationHalf turn of the tool is done automatically during the detection sequence.

2 : Structure

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Rotary Unit

Driving systemWorm gear driving with Worm and Worm WheelStepping motor for A axis

Output torque : 14Ncm

Maximum angle of rotation±18ｘ10⁵ deg (±5,000 rotations)

3 : Rotary Axis

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Reinforced Rigidity1. Thrust bearings to remove shaking at thrust direction of the Worm. Backlash in rotary

unit and rotation is considerably improved.

Worm

Rotating direction(Radial direction)

Thrust directionThrust bearings

3 : Rotary Axis

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2. Support unit which has a thrust block bearing stabilizes the rotation of the motor and transmits the drive precisely to the rotary.

Support unit with bearing inside

3 : Rotary Axis

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3. “Key” on Worm wheel which locks the rotation axis shaft eliminates the slackness permanently. Moreover, it becomes durable for frequent changes of clamp by applying the Wave washer for thrust direction and the Angular Contact Ball Bearings.

Wave washer

KeyWorm wheel

Thrust direction

Angular Contact Ball Bearings

3 : Rotary Axis

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Slight backlash is necessary for rotary action. With absence of backlash, it gives abnormal load to the gears resulting in rusty rotating. Appropriate backlash within stable range is good.

Backlash is measured by a special device every 9 degrees in a full round (360º)

Backlash of rotary unitThere is a slight error in the rotating angle of the rotary-axis unit.Rotary unit of JWX-30 improves rigidness of worm gear structure to realize narrow ranged backlash.

[deg]

[deg]

Full round of rotation

Back

lash

3 : Rotary Axis

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By this rigid structure, the rotation accuracy cannot be affected even by a collision during jig detection.

230N When cutting dust was not cleaned out, it may make a collision of the detection pin due to nonconductive contact with the clamp.(Collision during jig detection will be 230N.)

Even with abnormal external force unexpectedly, shaking derived from the parts will not be made, but it can preserves appropriate and stable backlash.

**Never attempt to rotate the rotary unit by hands. It can give more than 300N.

3 : Rotary Axis

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Cuttable material

JWX-10JWX-30

X, Y, and Z operation strokes

Maximum angle of rotation

X-, Y-, and Z-axis drive system

Operating speed

Software resolution

Mechanical resolution

Spindle motor

Spindle speed

Tool chuck

Interface

Control command set

Power consumption

Operating noise

External dimensions

Weight

Modeling wax

305(X) x 205(Y) x 100(Z) mm

±18 x 105 deg (±5000 rotations)

Stepping motor

XY:0.1~60mm/sec Z:0.1~30mm/sec A:11.25rpm

0.01mm/step

XYZ:0.00125mm/step A:0.0028125º/step

Brushless DC motor, maximum 100W

6,000~30,000rpm

Collet method

USB

RML-1

275W

606(H) x 656(W) x 557(D) mm

47Kg

Chemical wood, Modeling wax

140(X) x 105(Y) x 105(Z) mm

XY:0.1~50mm/sec Z:0.1~30mm/sec A:11.79rpm

XYZ:0.002mm/step A:0.0225º

6,000~20,000rpm

Cutter holder and collet

USB connector, sensor connector, rotary axis unit connector, expansion connector

210W

(During operation when not cutting) 60 dB (A) or less, (during standby) 40 dB (A) or less

440(H) x 517(W) x 554(D) mm

40Kg

4 : Specifications

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Tube ClampFor cutting with Tube clamp, it is appropriate for cutting plain shaped ring from tubular modeling wax or cutting several rings.

Not possible to cut the inner side of the tube material. It requires hand-cutting for the inner shaping and sizing.

5 : Tube Clamp

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Workpiece sizeLoadable workpiece for the tube clamp is a cylinder with tunnel for inserting the shaft of tube clamp.

102mm155mm

Length Inner dia.Outer dia.

Max 102

Outer diameter (mm)

5/8

Inner diameter (inch)

Max 155Tube clamp

Length (mm)

5 : Tube Clamp

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Detection of Tube ClampInstall the detection pin, and select “Tube clamp” from VPanel. Automatically the machine starts scanning to detect the center of rotation, then recognizes the coordinates for Y origin and Z origin.

VPanel leads you to select Tube Clamp

Y

ZY

ZY

Z

Center of rotation

[Jig Detection] just detects and recognizes the coordinate of the rotation center (Y and Z). Each origin will not be set at this [Jig Detection].

5 : Tube Clamp

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Origin setting for Tube ClampOrigin setting is to be done after a cutting tool is installed.With this tube clamp, YZ origin and X origin are set separately.

X

Y

Z

X

Y

Z

X

Y

Z

１．Set YZ origin at the center of rotation.

２.Set X origin where you like to cut.

5 : Tube Clamp

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Origin with Tube Clamp in SRP PlayerWhen selecting the tube clamp in SRP Player, SRP Player displays the model at the center of workpiece since the X origin in SRP Player always lies at the center. You can not move the position of X origin in SRP Player.

When the length of workpieceis set long

When the length of workpieceis set shorter than actual

X

Y

Z

You can ignore the preview of SRP Player, in which the model is always located at the center. X origin can be located where you would like to start cutting.

5 : Tube Clamp

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When using a data with plural rings, carefully set the location of X origin on JWX-30.

X

Y

Z

X

Y

ZZ

Depending on the position of X origin, it affects not only the cutting result but also gives a collision of the cutting tool to the part of clamp.

Move and set the X origin position which its whole cutting area can be covered inside the clamp.

Move the X origin

5 : Tube Clamp

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Swivel ClampSwivel clamp is suitable for both rotary cutting and table cutting. Cutting on rotary unit and on table by detaching and attaching the clamp lets you make jewelry models like chaton(bezel). Cutting on either rotary or table is also available.

This method performs cutting on the workpiece which is mounted securely to the rotary axis. It lets you perform multiple-surface cutting while rotating the workpiece.

This method performs cutting on the workpiece which is mounted securely to the table. This performs cutting only from the top side of the workpiece.

Cutting on rotary Cutting on table

6 : Swivel Clamp

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Workpiece sizeThe modeling wax for swivel clamp has two different sizes depending on mounting method.

160mm61mm

X Slide Shaft

Front View

Length (mm)Outer dia.(mm)

Max 27

Max 27

Max 61Table

Max 160Rotary

6 : Swivel Clamp

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Detection of Swivel ClampInstall the detection pin, and select “Swivel Clamp” from VPanel.Automatically the machine starts scanning the location to detect XYZ origins on the rotary and on the table, then recognizes the coordinates of XYZ origins.

VPanel leads you to select Swivel Clamp

6 : Swivel Clamp

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Origin setting for Swivel ClampOrigin setting is to be done after the cutting tool is installed.With this swivel clamp, XYZ origins are to be set at one time.

X

Y

Z

X

Y

Z

Rotary cutting

Table cutting

6 : Swivel Clamp

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Square ClampSquare Clamp enables you to perform "two-surface cutting" and "circumferential cutting.” It is available to cut the side face of a ring, and the face of a brooch or locket, that are not possible with tube clamp.

This method cuts the surfaces one at a time by rotating the workpiece by 180 degrees. For a ring-type model, it cuts the side face, and for brooch-type model, it cuts the both top and bottom surfaces.

Similar to cutting with the tube clamp, it is suitable for cutting the exterior of a ring** This method requires a milling support structure, thatmust be fashioned using two-surface cutting beforehand.

Two-surface cutting Circumferential cutting

7 : Square Clamp

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Workpiece SizeWorkpiece is to be mounted in the square clamp. Therefore, the size of workpiece should be appropriate for the square clamp to grab it inside.

Square Clamp (Large)

Square Clamp (Small)

DepthWidth

Height

Max 46

Max 58

Width mm

Max 9437 ~ 39Square clamp (small)

Max 7962.5 ~ 64.5Square clamp (large)

Height mmDepth mm

Y

79mm 94mm

[ Square Clamp (Small) ][ Square Clamp (Large) ]

φ102mm

7 : Square Clamp

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Detection of Square ClampInstall the detection pin, and select “Square Clamp” from VPanel.Automatically the machine starts scanning the location to detect XYZ origins, then recognizes the coordinates for XYZ origins.

VPanel leads you to select Square Clamp.

7 : Square Clamp

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Origin setting for Square ClampOrigin setting is to be done after the cutting tool is installed.

Two-surface cutting

Circumferential cutting

X

YZ

X

YZ

7 : Square Clamp

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3 differently shaped clamps are mountable on JWX-30. Since these clamps are to be attached inside the workable area of JWX-30, a collision is possible to happen.

8 : Tool and Spindle Strikes

**Cuttable area is shown in orange.

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54.5mm 250.5mm

Z

X

Clipped AreaJWX-30 has the workable area where at least the spindle and tool can avoid a collision. This area is called “hard-clipped” area. Not possible to move the tool into the hard-clipped area.

JWX-30 origin

Hard-clippedarea Spindle’s operational area

Collison of tool with clamp is not possible to happen in the hard-clipped area.

However, carefully move the spindle in its operational area. It is still possible to make a collision.


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Cuttable Area in SRP PlayerFor the workable area which was not hard-clipped by JWX-30, SRP Player can narrow the workable area and set the cuttable area, so that the cutting tool can avoid a collision with the clamp. This narrowed area differs up to the clamp.

切削不可エリア

切削エリア

[ Tube Clamp ]

Z

X

Z

X

167.6mm

Cuttable area

JWX-30 XYZ origins


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Z

X

Z

X

167.6mm

Cuttable area

Clamp holder

[ Tube clamp ]

By adjusting X origin of JWX-30 to the cuttable area in SRP Player, you need to avoid a collision of tool with clamp holder.

When using the tube clamp, you can set the X origin anywhere you like. Thus, it may make a collision with the clamp holder depending on the position of X origin you set.

XYZ origins on JWX-30


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Top View

Front View

Workable area

Cuttable area

Origin for table cuttingOrigin for circumferential cutting

Z stroke

**Unless you change XYZ origins of JWX-30, no collision with the clamp will be made.

[ Swivel Clamp ]


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Top View

Front View

Workable area

Cuttable area

Origin for two-surface cutting

Top View

Front View

Workable area

Cuttable area

[ Square Clamp (Large) ] [ Square Clamp (Small) ]

**Unless you change XYZ origins on JWX-30, no collision with the clamp will be made.

Origin for circumferential cutting

Origin for two-surface cutting Origin for circumferential cutting


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Detection of ClampFor detection of tube / square / swivel clamps, the coordinates at conductive contacts with the clamp are saved and used for calculation of its location.

Followings are being done by detection.

Getting information of the clamp typeDetecting Y coordinate as center of rotationDetecting Z coordinate as center of rotationCalibrating the tilt of the clamp

Error can be made when cutting dust is put on the detectiing points of the clamp or on the detection pin.

9 : Detection

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Calibration for Tilt of the ClampA axis of attached clamp should be accurately parallel to the X axis. However, it often makes a slight tilt due to variation of clamp attachment.

By detecting the clamp, the machine recognizes the center of rotation and tilted degree to the X axis.

Y

X X

Tilt

Tilt

A axis

A axis

9 : Detection

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Y

X

Y

X

Adjustment to the tilted clamp can be considered as if the entire XY coordinates grid for workable area is tilted for the same amount.

The same thing happens for XZ direction.

With the adjustment activated, when you move one axis by cursor key, the other two axes would make a slight move at the same time. This is a feature you can see when the adjustment is applied to the all 3 axes.

Coordinates grid for workable area

9 : Detection

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No detection error with the same detected point of the detection pin.

To reduce this detection error, a proper attachment of the clamp is a key. Remove cutting dust for all contacts of the clamp and eliminate any slackness from the clamp and related parts by tightening the screws firmly.

A clamp tilting caused by hand attachment and a tilt of A axis can be calibrated, but there is a slight detection error which affects the cutting quality.

Slight detection error with different detected point of the detection pin.

The detection pin is carried to the detecting points that are determined by coordinates. Thus, the contacts at those points may vary if the clamp is tilted. The bigger tilting of the clamp makes the bigger detection error.

Y

X

Y

XDetection pin

Point to detect

Clamp

Detection point will vary

9 : Detection

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VPanel for JWX-30 works for showing coordinates, moving by cursor keys, origin setting and changing jig to 3 different clamps.

10 : Operation Panel

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Settings for ClampVPanel remembers detected location of the clamp with its origin(s) even if the power is turned off. VPanel shows the current selection of the clamp when it starts. You can check which clamp is attached and set up at that time.

This shows the adjustment is done for square clamp (large) and XYZ origin is set at the tip of the square clamp.

This shows the adjustment is done for tube clamp and YZ origin is set at the center of the shaft.


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Detect again

Aborting the clamp detection or error during detection leads VPanel back to the default setting for jig selection.

Default of [Current Jig]Information about clamp selection is cleared.Adjustment value for tilted clamp disappears.Coordinate of Y axis at the center of rotation is missing.

Because of absence of clamp information, [Current Jig] of VPanel shows nothing attached to the rotary as illustration.


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Z origin setting after Tool changedIf a cutting tool is changed, you need to set Z origin every time. Since each clamp has each specified origin setting, the menu of VPanel varies depending on the clamp type.

Swivel clampTube clamp Square clamp

** Blue arrow shows the designated origin for each clamp.


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ZEC-J3015

Tool for finishingExclusively for JWX-30Shank φ3.175mm

Material : Cemented carbide

Suitable media : Modeling Wax

0.05R

x 1000

Tip of the blade

11 : Cutters and Collets

or less

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CAP-LN-EBD

Ball End Mill for roughingExclusively for JWX-30Shank φ3.175mm

Material : Cemented carbide

Suitable media : Resin, Modeling Wax


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Collet

Collet with magnet insideAvoids a drop of a tool

Tool diameter for φ3.175mm onlyZEC-J3015 installableCAP-LN-EBD installable

Magnet

20mm

The preinstalled magnet stops the tool’s tail so that the tool can be inserted no more than 20mm.

20mm


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When in use a long cutting tool, its extension from the collet becomes also longer, resulting in runout that may affect cutting quality or accuracy.

Standard toolLength : 50mm

Engraving CutterLength : 114mm

Engraving cutter of φ3.175mm is installable to the collet. But, the extension will be too long. This leads you big runout at the tip. It is not suitable for the included collet which has magnet.

NNNNNNNNNNNNNGGGGGGGGGGGGG


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Option Collet

Collet for other end mill tool not included in JWX-30Option collet does not have a magnet for drop preventive.Carefully install / uninstall the tool.

ZC-23

ZC-23-3

ZC-23-4

ZC-23-6

φ 3mm Collet for end mill



Specification

ZC-23 A set of Collets φ 3, φ 4, φ 5, φ 6mm


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SRP Player has unique functions dedicated to JWX-30

JWX-30 is supported from Version 1.13 and aboveTube Clamp / Square Clamp / Swivel Clamp are supportedRecognition of two different origin pointsMore precise tool path resolutions

12 : SRP Player

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File OpenWhen opening the model data designed by CAD software, a “JWX-30 Clamp Setting” menu window opens to change the right clamp for the cutting.

12 : SRP Player

Tube Clamp / Square Clamp / Swivel Clamp is to be selected, and then, the cuttable area and the position of the origin are set accordingly.

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Recognition of two different origin pointsSRP Player can set either origin point of the [CAD origin] or [Center of model].

12 : SRP Player

With unchecked box, the CAD origin is directly reflected as the origin point for cutting.

With checked box, the origin point for cutting is set at the center of boundary box of the model data.For the previous Roland machines** the origin point is determined based on this concept.

CAD origin

** MDX-650A / MDX-500 / MDX-40 / MDX-20 / MDX-15 / JWX-10

CAD origin Center of model

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Whether to take the [CAD origin] or [Center of model] should be determined by clamp type or shape of the model.

12 : SRP Player

CAD origin

[ Tube Clamp ]

Center of model

Eccentric ring

Concentric ring

When cutting a ring with “center of inner circle ≠center of boundary circle”, apply the CAD origin as the origin point.

The CAD origin should be set at the center of inner circle of a ring.

When cutting a ring with “center of inner circle = center of boundary circle”, the CAD origin can be ignored. Put a check to have the data with the origin point as [Center of model].

CAD origin can be also used as the origin point by unchecking the box

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[Tube Clamp]YZ-origin, which is the center of rotation, corresponds to the CAD origin or the center of the model’s boundary boxIn order to set YZ-origin for cutting, the CAD YZ origin should be set on the center of rotation.

12 : SRP Player

Eccentric ring

Concentric ring

X origin

X origin

[Model origin on SRP Player ]

X origin on SRP Player is located at the center of the model. This X origin is for [Cut Area] and [Margin] settings.

This is not an origin point for cutting.

[X origin point for cutting]XYZ-origin of the CAD data corresponds to the X-origin set on JWX-30.

X origin on JWX-30

Center of rotation

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12 : SRP Player

[ Swivel Clamp ]

When using the Swivel Clamp, the origin point should always be set to the center of the model.No case requires to set the CAD origin with the Swivel Clamp.

On SRP Player, X origin is located at the center of the model. This X origin will be the origin point for “Cut Area” and “Margin”settings.

This X origin is NOT an origin point for cutting.

[ Model origin on SRP Player ]

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12 : SRP Player

[ Cutting Origin Point in Swivel Clamp ]

XYZ origin of JWX-30 is different between the rotary cutting and table cutting. Calculating from the input length of the workpiece, SRP Player locates the target model at the right end (in rotary cutting) and at the top (in table cutting) automatically.

[ Rotary Cutting ]

[ Table Cutting ]

[ Automatically the model located inside the workpiece ]

Length ofworkpiece

Length ofworkpiece

The model is located inside the workpiece automatically.

With the Swivel Clamp, the model is located at a projected position and the origin point for cutting will be set automatically.

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Jewel Studio SRP Player

Export

[ Rotary Cutting ]

[ Table Cutting ]

[ Consistency between Rotary cutting and Table cutting ]XYZ origins of CAD data should be 90º different between “Rotary cutting” and “Table cutting”. However, by using CAM Export function in JewelStudio, the consistency of direction and cutting positions can be kept in Rotary cutting and Table cutting.

12 : SRP Player

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[ Square Clamp ]Cutting with the Square Clamp is done in order of [Two-surface cutting] first and then [Circumferential cutting]. This is because of necessity of cutting out “Milling support structure” beforehand in two-surface cutting.

JewelStudio has a function to add “Milling support structure” to a CAD data.

12 : SRP Player

Milling support structure

Two-surface cutting Circumferential cutting

3 holes on the Milling support structure fit with the 3 pins on the square clamp.

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Caution when cutting “Milling Support Structure”Be sure to perform Roughing and Finishing using with the bundledball end mill CAP-LN-EBD.

Without doing Finishing, the workpiece can break when performing Circumferential cutting.

12 : SRP Player

0.2mm

1.6mm

1.0mm1.5mm

Roughing Finishing Finishing

ZEC-J3015CAP-LN-EBD

OK NG : Finishing by ZEC-J3015 cuts inappropriate hole.

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Tip when cutting “Milling Support Structure”Specify the cutting area for Finishing at the 3 holes only.

12 : SRP Player

Finishing by CAP-LN-EBD should be added if the project file (spj) does not have it.

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When opening a CAD data by SRP Player instead of using “CAM Export” function of JewelStudio, the orientation of the model for cutting should be carefully taken care.

[Swivel Clamp : Rotary cutting Table cutting]The orientation of the model for cutting should be consistent between Rotary cutting and Table cutting. Otherwise, the cutting position comes different from projected and gives improper cutting result.

12 : SRP Player

[ Rotary Cutting ] [ Table Cutting ]At the step 1 on SRP Player “Model Size and Orientation”, be sure to rotate 90º to orient +Z to -X direction.

** Rotary cutting and Table cutting cannot be made in one project.

+Z

-X

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As well as “Two-surface cutting” and “Circumferential cutting” with Square clamp, the model’s orientation should be cared on SRP Player.

[Square Clamp : Two-surface cutting Circumferential cutting ]

＋Z

－X －X

12 : SRP Player

[Two-surface cutting ] [ Circumferential cutting ]

At the step 1 on SRP Player “Model Size and Orientation”, be sure to rotate 90º to orient +Z to -X direction.

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Resolution of tool pathIn order to realize precisely the fine details of jewelry design, SRP Player creates finer resolution in tool path for JWX-30.

JWX-30MDX-650A/MDX-500/MDX-40/MDX-20MDX-15/JWX10

12 : SRP Player

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Cutting Result by Tool shapeFinishing tool (ZEC-J3015) has a steely acute tip to achieve precise cutting. The tip forms ball in less than 0.1mm. The pitch for tool path in XY axis should be set appropriately. The bigger pitch makes the much uncut between the pitch, and the narrower pitch makes the longer processing time.

13 : Quality

XY Pitch

0.06mm

XY Pitch

0.03mm

XY Pitch

0.01mm

or less

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Cutting result varies depending on Modeling Wax manufacturer

Ferris Freeman

Cutting ConditionTool : ZEC-J3015Vs(XY) : 1200mm/minVs(Z) : 600mm/minRev. : 8000rpmPich(XY) : 0.03mm

13 : Quality

Cutting dust gets off from the wax. Fine looking. Cutting dust sticks to the wax and cannot get off. Feathery look.

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ZS-30

Spindle Unit and Spindle Belt includedLife expectancy : 2,000 hours

[VPanel]>[Set Up]>[Total Spindle Rotation Time] shows the rotated time from the last reset.

14 : Consumables

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Motor Time handling

Counter for user in case of replacing the spindle unit, and counter for service engineer are available.

2. Total Spindle Motor Time resettable by service engineer. (JWX30Pit)

1. Total Spindle Time resettable by user (VPanel)

14 : Consumables

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Those 2 Total Times of Spindle can be viewed more in detail from the system report available from JWX30Pit by “Get Report” button.

<< SYSTEM REPORT >>MODEL : JWX-30SERIAL NO. : SERIAL#VERSIONMAIN : V016BOOT : B004SPINDLE : V100PANEL : V110

CORRECTIONFactory 100.000% 100.000% 100.000%User 100.000% 100.000% 100.000%

SPINDLETurn ENABLEUnitTime 135.3hUnitClearCount 1UnitTimeLog 67.9h 0.0h 0.0h 0.0h 0.0h 0.0h 0.0h 0.0hMotorTime 203.3hMotorClearCount 0MotorTimeLog 0.0h 0.0h 0.0h 0.0h 0.0h 0.0h 0.0h 0.0h・・・・・・・・・・・・・・

<<END>>

Total Running Time of Spindle unit

8 records when the Total Running Time of Spindle Unit is reset

Total Running Time of Spindle Motor

8 records when the Total Running Time of Spindle Motor is reset

14 : Consumables

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JWX30Pit

Maintenance application software for JWX-30Maintenances starting from correction value with log, maintenance menu, output of

test data, change of factory default.Service Mode is NOT available in JWX-30.JWX30Pit only works for service activity. (Not included in the package)

15 : Maintenance

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Calibration for Moving DistanceJWX30Pit has an automatic calibration function for XYZ axis. Calibration is necessary when a wire is replaced.

15 : Maintenance

Special Jig for calibration(ST-099)

** Calibration will be done by making conductive contacts. Cutting dust should be removed from the points where the detection pin is going to touch, otherwise correct calibration cannot be made.

Detecting Points

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Monitoring of Overcurrent

Real-time monitoring of overcurrent for spindle motorNo monitoring for XYZ motors

16 : Trouble Shooting

EmergencyStop

Since JWX-30 often uses small diameter tools, error may not come out even if a physical stress is born between the tool and workpiece. The tool would be damaged before making error.

Damage of spindle motor or seizing of spindle unit may be generated.

As the actual symptoms…

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Monitoring of Temperature

Error will be generated when the temperature of spindle motor exceeds 76ºC.

Error will be generated when the temperature of spindle motor circuit exceeds 90ºC.

16 : Trouble Shooting

EmergencyStop

Spindle Motor

Thermistor

Emergency Stop

JWX-30_e

Documents

Transcript of JWX-30_e