JTR-H Model JTR-H & 901-JTR Owner’s Manual

8
©2010 A+ Corporation, LLC. All rights reserved. SCC-JTR-H-CSA-InsInstallationOperation_050120 An ISO 9001:2008 certified company Manufacturing Contact Information A+ Corporation, LLC 41041 Black Bayou Rd. Gonzales, LA 70737 Call for expert product application assistance: Phone: (225)-644-5255 Website: www.geniefilters.com Fax: (225)-644-3975 E-mail: [email protected] Safety Warnings ! JTR - H Model JTR-H & 901-JTR Owner’s Manual Failure to abide by any of the safety warnings could result in serious injury or death. General } Improper selection, installation, maintenance, misuse, or abuse of regulator can cause death, serious injury and property damage. } Do not exceed any equipment pressure or temperature ratings. } Do not use the regulator as a shut-off device. Prior to use in a system, a properly sized relief device is to be installed which limits the use to 111% of the Maximum Allowable Working Pressure (MAWP). } Surface temperatures will approach temperature limit stated in technical specifications. Gloves may be required for handling or adjustment. } Do not install the regulator in an enclosure that is heated above the regulator’s maximum ambient temperature. } Apply pressure gradually, avoiding a sudden surge of fluid or pressure. } Not designed for external fire Model JTR-H Model 901-JTR

Transcript of JTR-H Model JTR-H & 901-JTR Owner’s Manual

Page 1: JTR-H Model JTR-H & 901-JTR Owner’s Manual

©2010 A+ Corporation, LLC. All rights reserved.SCC-JTR-H-CSA-InsInstallationOperation_050120An ISO 9001:2008 certified company

Manufacturing Contact InformationA+ Corporation, LLC41041 Black Bayou Rd.Gonzales, LA 70737

Call for expert product application assistance:Phone: (225)-644-5255 Website: www.geniefilters.comFax: (225)-644-3975 E-mail: [email protected]

Safety Warnings!

JTR-H Model JTR-H & 901-JTROwner’s Manual

Failure to abide by any of the safety warnings could result in serious injury or death.General

} Improper selection, installation, maintenance, misuse, or abuse of regulator can cause death, serious injury and property damage. } Do not exceed any equipment pressure or temperature ratings. } Do not use the regulator as a shut-off device. Prior to use in a system, a properly sized relief device is to be installed which limits the use

to 111% of the Maximum Allowable Working Pressure (MAWP). } Surface temperatures will approach temperature limit stated in technical specifications. Gloves may be required for handling or

adjustment. } Do not install the regulator in an enclosure that is heated above the regulator’s maximum ambient temperature. } Apply pressure gradually, avoiding a sudden surge of fluid or pressure. } Not designed for external fire

Model JTR-H

Model 901-JTR

Page 2: JTR-H Model JTR-H & 901-JTR Owner’s Manual

©2010 A+ Corporation, LLC. All rights reserved.

JTR-H

SCC-JTR-H-CSA-InsInstallationOperation_050120An ISO 9001:2008 certified company 2

Safety Warnings (Continued) Failure to abide by any of the safety warnings could result in serious injury or death.Electrical

} Electrical power must be “OFF” before and during installation and maintenance. } All appropriate national, state and local electrical codes must be followed.

For Model JTR-H } The power supply is with the help of a silicone cable, notch and oil resistant. The cable is intended for installation inside a rigid metallic

conduit, cable tray or a similar method which provides sufficient mechanical strength to the cable against stress and bending. Grounding to be provided at the final location of installation.

For Model 901-JTR } Do not remove the temperature controller from the instrument enclosure; the wires may disconnect from the controller terminals. } Do not exceed 5 minutes with power without fluid flow or the thermal cutoff will open the circuit. } Sealing fitting must be installed with access allowing the dams to be made and the sealing compound to be properly poured. } All unused conduit openings must be plugged. Plugs must be a minimum of 1/8” thick and engage a minimum of 5 full threads.

Technical Specifications

Technical Specifications

Machined parts: 316/316L stainless steel / NACE compliantAll other metal parts: stainless steel / NACE compliantRegulator seat material: PFA Seals: User Defined

300 - 6000 psig (20.7 - 413.7 barg) per criteria of ANSI/ASME B31.3

Wetted materials

Maximum pressure rating

0-10 psig (0-0.7 barg), 0-25 psig (0-1.7 barg), 0-50 psig (0-3.4 barg), 0-100 psig (0-6.9 barg), 0-250 psig (0-17.2 barg), 0-500 psig (34.5 barg)

Outlet pressure range

1/4” female NPTPort sizes

0.009Cv Coefficient

*Ambient:JTR-H (CSA): -40 to 302°F (-40 to 150°C) 901-JTR: 0 to 145°F (-18 to 63°C) JTR-H (ATEX): -40 to 140°F (-40 to 60°C)

*Process (all models):-40°F (-40°C) to 300°F (149°C)

901-JTR controller: 95 to 300°F (35 to 149°C) set at 300°F (149°C); backup thermal cutoff opens at 338°F (170°C)

Temperature range* Actual limit depends on sealingmaterial chosen.Refer to Temperature RangeComparison Chart.

~10 SLM (consider heat transfer limitations)Maximum flow rate

Conduit (CSA): JTR-H: 1/2” female NPT 901-JTR: 3/4” female NPTCable OD (ATEX/IECEx): 3/8” (10mm)

Electrical connection

JTR-H: 110/220 VAC, 80W or 24 VDC, 25W901-JTR: 200 W @ 110 VAC or 700 W @ 240 VAC

Power requirements

CSA Certified Assembly: File # 235756; Class 1, Division 1, Groups B, C, & D; T3ATEX/IECEx Heater Block (Model JTR-H only): II2G Ex db IIC T3

Electrical approval

Tools Required } Flat or phillips head screwdriver.

!

Page 3: JTR-H Model JTR-H & 901-JTR Owner’s Manual

©2010 A+ Corporation, LLC. All rights reserved.

JTR-H

SCC-JTR-H-CSA-InsInstallationOperation_050120An ISO 9001:2008 certified company 3

Dimensions

901-JTRJTR-H

5.8 ““

7.1”1

4

14

34 “ CONDUIT

CONNECTION

TEMPERATURECONTROLLER

NPTOUTLET

PORT

NPTOUTLET PORT

4.8”

12.7”5.6”

2.5”

1.6

8.9”

5.8 ““

7.1”1

4

14

34 “ CONDUIT

CONNECTION

TEMPERATURECONTROLLER

NPTOUTLET

PORT

NPTOUTLET PORT

4.8”

12.7”5.6”

2.5”

1.6

8.9”

Side View Top View

9.1”

6.4”

1.9”2.5”

INLET PORT1/4-18 NPT

OUTLET PORT1/4-18 NPT

OUTLETPRESSURE

ADJUSTMENTSCREW

1.3”

3.5”

CONDUITCONNECTION

3.5”

2.5”

3.8” 3.1”

2.0”

10-32 UNF - 2B 2X

1/4”-20 SCREWSMOUNTING

HOLES

Side View Top View

9.1”

6.4”

1.9”2.5”

INLET PORT1/4-18 NPT

OUTLET PORT1/4-18 NPT

OUTLETPRESSURE

ADJUSTMENTSCREW

1.3”

3.5”

CONDUITCONNECTION

3.5”

2.5”

3.8” 3.1”

2.0”

10-32 UNF - 2B 2X

1/4”-20 SCREWSMOUNTING

HOLES

Page 4: JTR-H Model JTR-H & 901-JTR Owner’s Manual

©2010 A+ Corporation, LLC. All rights reserved.

JTR-H

SCC-JTR-H-CSA-InsInstallationOperation_050120An ISO 9001:2008 certified company 4

Installation InstructionsWARNING - Electrical power must be “OFF” before and during installa-tion and maintenance or personal injury may result

Caution } Do not install the regulator in an enclosure that is heated above the regulator’s maximum ambient temperature. } Do not plug the atmospheric reference port for the regulator.

Step 1. Depressurize the system } Valve off the sample flow prior to installation of the Genie® Heated Regulator..

Step 2. Connect the Genie® Pressure Regulator } The regulator’s inlet and outlet ports are labeled. Connect tubing from the sample stream to the Inlet port (must have a minimum inlet pressure

of 300 PSIG, consult factory for applications with a lower pressure). Connect tubing from the outlet port to the next device in the sample system.

Step 3. Connect PowerModel JTR-H

} Refer to the INTERTEC literature provided with the unit for electrical wiring.

Model 901-JTR } With all electrical power off, connect the power source to the wire pigtail as follows: black wire to line/hot, white wire to neutral, green wire to

ground/earth. } A sealing fitting is required on the AC power supply to the enclosure. } Add fiber and sealing compound to the sealing fittings. Sealing fittings are approved for use in hazardous locations only when fiber and sealing

compound are used to make the seal. } The regulator’s controller is preset to 300°F. If a different set temperature is required, remove enclosure cover and make adjustments using

arrow keys. Replace enclosure cover when finished. } Allow the regulator to be powered for 2-5 minutes before starting flow through the regulator. Do not exceed 5 minutes with power without

fluid flow or the thermal cutoff will open the circuit.

Step 4. Establish Flow } To allow sample flow, slowly open external valving.

Step 5. Adjust Pressure } Turn off electrical power to the regulator, and take precauitons to prevent burns. The regulator will be HOT. } Turn the pressure adjustment screw located on top of the regulator to adjust the pressure while gas is flowing through the regulator. To raise the

outlet pressure, turn the screw clockwise. To lower the outlet pressure, turn the screw counterclockwise } To allow sample flow, slowly open external valving.

Note: At high supply pressure, a sudden change may be observed on the downstream pressure gauge as the valve stem moves away from the seat. Slight re-adjustments may be necessary until the pressure and flow have equilibrated.

} Tighten the pressure adjustment screw lock nut firmly against the washer to prevent unintended changes in pressure adjustment.

Page 5: JTR-H Model JTR-H & 901-JTR Owner’s Manual

©2010 A+ Corporation, LLC. All rights reserved.

JTR-H

SCC-JTR-H-CSA-InsInstallationOperation_050120An ISO 9001:2008 certified company 5

Model Numbering & Additional Part Numbers

How to build the model number:

Your model number is determined by your specific needs. Materials of construction must be compatible with process fluid.

Power requirement 1 = AC power 2 = DC power (not available in Model 901-JTR)

H SS P 4

Sealing materialOutlet pressure range

Power requirementElectrical approval

Power requirementElectrical approval

godel number is determine

requirement

Electrical approval C = CSA A = ATEX/IECEx (not available in Model 901-JTR)

Sealing material 0 = Fluoroelastomer JW = RGD resistant HNBR (other materials available upon request)

Outlet pressure range (psig) 0 = 0-25 1 = 0-50 2 = 0-100 3 = 0-250 4 = 0-500 9 = 0-10

How to build the heater replacement kit part number:

5HJTR

How to build the seal replacement kit model number:

5

Sealing material

JTR

Spare Parts & Accessories (sold separately)

� Kozy Insulated Cover - Part # KZ-10-L (not for enclosures)� 901 Heater Base & Controller Replacement - Part # 901-00-SS� Manifold with pressure gauge, ball valve, & relief valve - for ordering

information, refer to the Genie® Probe Regulator Accessory Manifold product sheet

� Inlet filter replacement - Part # JTR-5FSS� Seat & Seal replacement kit - Seat, Valve Stem, Bias Spring & O-Rings

Model JTR-H = JTR with self-limiting block heater 901-JTR = JTR with temperature controller

Model

Model Numbering & Additional Part Numbers

} Frequent inspection should be made. A schedule for maintenance checks should be determined by the environment and frequency of use. It is recommended that it should be at least once a year.

} Perform visual, electrical and mechanical checks on all components on a regular basis. } Visually inspect for undue heating evidenced by discoloration of wires or other components, damaged or worn parts, or leakage

evidence by water or corrosion in the interior. } Visually inspect to make sure that all electrical connections are clean and tight and that the device is operating properly.

} Contact the factory for evaluation of any failures or needed repairs.

Maintenance Notes

Page 6: JTR-H Model JTR-H & 901-JTR Owner’s Manual

INT

ER

TE

C I

ns

tru

me

nta

tio

n -

Sa

rnia

, O

nta

rio

- H

ou

sto

n,

Tex

as

- P

ho

ne

: 1

-88

8-8

75

-87

56

www.intertec.info

SL B

LOC

KTH

ERM

C

Self-

limiti

ng B

lock

Hea

ter

HD

662-

3c S

L BL

OC

KTH

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C

page

1/2

1 Ap

plic

atio

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The

self-

limiti

ng e

lect

ric c

ondu

ctio

n he

ater

is d

esig

ned

to

be

atta

ched

di

rect

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to

man

ifold

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g or

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rum

ents

, co

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atur

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e he

ater

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ock

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to w

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ture

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tific

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ampl

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BLO

CKT

HER

M C

KA T

3 3M

Page 7: JTR-H Model JTR-H & 901-JTR Owner’s Manual

INT

ER

TE

C I

ns

tru

me

nta

tio

n -

Sa

rnia

, O

nta

rio

- H

ou

sto

n,

Tex

as

- P

ho

ne

: 1

-88

8-8

75

-87

56

www.intertec.info

SL B

LOC

KTH

ERM

C

Self-

limiti

ng B

lock

Hea

ter

HD

662-

3c S

L BL

OC

KTH

ERM

C

page

2/2

8 Te

mpe

ratu

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mita

tion

PTC

-Ele

men

ts (

Posi

tive

Tem

pera

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Coe

ffici

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rais

e th

eir

elec

tric

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stan

ce w

ith r

isin

g te

mpe

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Hig

h re

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ults

in

low

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ting

pow

er.

The

hea

ting

pow

er i

s ve

ry l

ow a

t hi

gh t

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ratu

res

so t

hat

the

tem

pera

ture

can

not

exce

ed t

he m

axim

um t

empe

ratu

re

of th

e re

spec

tive

tem

pera

ture

cla

ss.

9 Su

pply

Vol

tage

In

addi

tion

to

the

abov

e m

entio

ned

tem

pera

ture

ch

arac

teris

tics,

th

e PT

C

elem

ents

sh

ow

a va

risto

r ef

fect

. T

hey

cont

rol

thei

r re

sist

ance

in

acco

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o th

e su

pply

vol

tage

. Th

e no

min

al p

ower

sup

ply

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may

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110

to 2

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with

the

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e he

ater

. Th

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ay b

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max

imum

of 1

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r th

an th

at s

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n on

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ng

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N PE

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n gn

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11

Dim

ensi

ons

12M

ount

ing

The

BLO

CKT

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M

heat

er

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ipat

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the

heat

by

co

nduc

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It s

houl

d be

mou

nted

to a

fla

t sur

face

of

a he

at

cond

uctin

g m

ater

ial

(e.g

. m

etal

). O

ne

bolt

is

suffi

cien

t to

mou

nt th

e he

ater

.

Exam

ple:

Th

e SL

BLO

CKT

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KA T

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ttach

ed to

a

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er-R

osem

ount

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mitt

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y m

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of

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e pr

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the

trans

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TER

TEC

Ins

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Encl

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e at

an

outs

ide

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wel

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e SL

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M C

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ill pr

ovid

e pr

otec

tion

to -

49 °

F/ -4

5 °C

.

Page 8: JTR-H Model JTR-H & 901-JTR Owner’s Manual

www.intertec.info

Ope

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g In

stru

ctio

ns fo

r Hea

ters

SL

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ers

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ct h

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ting

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stru

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ype

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ith S

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Ger

man

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lish

as w

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e C

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.

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oper

atin

gte

mpe

ratu

re ra

nge

at

norm

al ra

ting

-60

to +

180

°C

Sw

itchi

ng c

apac

ity o

f fa

ilure

ala

rm10

A/ 2

50 V

AC

3 In

stal

latio

n Ta

ke c

are

not

to b

end

or e

xert

any

load

on

the

conn

ectio

n ca

ble

durin

g th

e tra

nspo

rtatio

n or

un

pack

ing

of th

e he

ater

. To

ens

ure

effe

ctiv

e co

nvec

tion,

the

heat

er s

houl

d be

in

stal

led

in

acco

rdan

ce

to

the

inst

alla

tion

and

min

imum

cle

aran

ce r

equi

rem

ents

des

crib

ed i

n th

e da

ta s

heet

s.

Plea

se n

ote

that

the

abso

lute

hea

t tra

nsfe

r coe

ffici

ent

of t

he s

urro

undi

ng e

nclo

sure

mus

t no

t be

sm

alle

r th

an 0

.5 W

/ K.

Als

o m

ake

sure

to

com

ply

with

the

pe

rmis

sibl

e op

erat

ing

tem

pera

ture

rang

e.

Befo

re e

ntry

in

the

cust

omer

-sup

plie

d ju

nctio

n bo

x,

the

cabl

e m

ust

be f

irmly

ins

talle

d, o

bser

ving

the

pe

rmis

sibl

e be

ndin

g ra

dius

of

5 tim

es t

he o

utsi

de

cabl

e di

amet

er.

In t

he d

ust

- ha

zard

ous

area

with

the

app

licab

le

requ

irem

ents

of

th

e EN

6007

9-14

have

to

be

ob

serv

ed.

4 C

onne

ctio

n

The

heat

er m

ust

only

by

conn

ecte

d an

d se

cure

d by

pe

rson

nel t

echn

ical

ly q

ualif

ied

in a

ccor

danc

e w

ith th

e la

bel

spec

ifica

tions

"r

ated

vo

ltage

" an

d "r

ated

cu

rren

t":

If op

erat

ing

volta

ge =

rat

ed v

olta

ge,

the

heat

er w

ill ge

nera

te

the

spec

ified

no

min

al

outp

ut,

with

an

al

low

ance

to v

olta

ge fl

uctu

atio

ns o

f up

to 1

0 %

. C

ircui

t bre

aker

s su

itabl

e fo

r up

to 1

6 A

can

be u

sed

for s

hort

circ

uit a

nd li

ne p

rote

ctio

n.

A gr

ound

ter

min

al i

s pr

ovid

ed f

or t

he p

urpo

se o

f en

surin

g po

tent

ial

equa

lizat

ion.

Th

e te

rmin

al

is

mar

ked

as s

uch.

In

a T

T or

TN

sys

tem

, a

resi

dual

cur

rent

ope

rate

d pr

otec

tive

devi

ce (

RC

D)

mus

t be

use

d w

hose

rat

ed

resp

onse

fau

lt cu

rren

t do

es n

ot e

xcee

d 10

0 m

A.

Res

idua

l cur

rent

dev

ices

with

a r

ated

res

pons

e fa

ult

curr

ent o

f 30

mA

are

to b

e pr

efer

red.

In

an

IT s

yste

m, a

n in

sula

tion

mon

itor

mus

t be

used

th

at s

witc

hes

off

the

pow

er s

uppl

y as

soo

n as

the

in

sula

tion

resi

stan

ce f

alls

to

50 o

hms

per

volt

of t

he

rate

d vo

ltage

or

low

er (

see

DIN

EN

600

79-1

4:20

08;

sect

ion

7.4)

.

5 In

itial

Ope

ratio

n

The

heat

er c

an b

e sw

itche

d on

as

soon

as

it is

pr

oper

ly i

nsta

lled

in a

ccor

danc

e w

ith t

he i

nsta

llatio

n in

stru

ctio

ns s

peci

fied

in p

oint

s 3

and

4, e

nsur

ing

free

conv

ectio

n an

d th

e ne

cess

ary

clea

ranc

es.

6 M

aint

enan

ce

Due

to

the

type

of

cons

truct

ion,

the

hea

ter

requ

ires

no m

aint

enan

ce.

Perfo

rman

ce a

nd s

afet

y te

sts

can

be c

ondu

cted

at

inte

rval

s to

be

de

term

ined

by

th

e op

erat

or

in

com

plia

nce

with

cur

rent

regu

latio

ns.

Rep

air

wor

k m

ust

only

be

ca

rrie

d ou

t by

th

e m

anuf

actu

rer.

In t

he d

ust

-ha

zard

ous

area

with

the

ap

plic

able

req

uire

men

tsof

EN

600

79-1

7an

d th

eEN

60

079-

19ha

ve to

be

obse

rved

.

7 Sa

fety

inst

ruct

ions

Inst

alla

tion

of

the

heat

er

in

an

expo

sed

posi

tion

invo

lves

a c

erta

in r

isk

of i

njur

y, w

ith e

spec

ially

the

en

ds o

f th

e fin

s an

d ho

t su

rface

s po

sing

a p

oten

tial

dang

er.

M

ax. 1

60°C

with

T3

Hea

ters

Max

. 100

°C w

ith T

4 H

eate

rs

M

ax.

70°

C w

ith T

5 he

ater

s

Max

. 5

0°C

with

T6

heat

ers