Journal of Materials Science Volume 49 Issue 13 2014 [Doi 10.1007_s10853-014-8154-y] Rashmi, W.;...

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Investigating corrosion effects and heat transfer enhancement in smaller size radiators using CNT-nanofluids W. Rashmi A. F. Ismail M. Khalid A. Anuar T. Yusaf Received: 13 November 2013 / Accepted: 8 March 2014 / Published online: 2 April 2014 Ó Springer Science+Business Media New York 2014 Abstract Nanofluids have been extensively studied in the past to enhance the heat transfer performance and effi- ciency of systems. However, corrosion effects have been paid very little attention and thus this work presents an experimental study on the effect of carbon nanotubes (CNT) on corrosion of three different metals under study such as aluminium alloy, stainless steel and copper, respectively. The work was further extended to study the heat transfer performance in a car radiator of two different sizes. Both the studies were performed using four different fluids such as water, ethylene glycol, 0.02 % CNT-nano- fluid and 0.1 % CNT-nanofluid, respectively. It was observed that among the three metals, the highest rate of corrosion occurs to aluminium, followed by stainless steel and copper, irrespective of the fluid used. The rate of corrosion increased with the increase in temperature (27–90 °C) in all cases. The experimental results showed that the stable CNT-nanofluids prepared in this work showed better heat transfer performance in both engines. Moreover, the smaller radiator using the CNT-nanofluids depicted enhanced heat transfer rates compared to the standard radiator using water and ethylene glycol. Introduction Nanofluids have attracted a large number of scientific com- munity since their discovery by Choi [1] in 1995, due to their enhanced heat transfer properties and large applications ranging from chemical and process industries, electronic cooling, cooling of heavy vehicles, solar energy harvesting and heat transfer applications as suitable coolants [2]. Many review papers are available in this field with regards to the effect of various parameters on thermal conductivity enhancement, stability and heat transfer mechanisms and its applications [37]. Carbon nanotubes (CNT) are widely being used due to its high thermal conductivity and unique mechanical, electrical and optical properties, respectively [8]. Previous researchers have measured the thermal conductivity of CNT-nanofluids dispersed in various base fluids and further reported that the CNT-nanofluids displayed significantly higher thermal conductivities than their base fluids [914]. In the design of automotive systems, engineers are exploring the idea of using nanofluids as coolants to reduce the weight and cost of the radiator. This will result in better fuel consumption and lower car prices in near future. Nevertheless, not many studies have been reported to check the compati- bility of nanofluids to be used as a coolant in the engine radiator. A good quality coolant must possess a high thermal capacity, low viscosity, and it should be non-toxic, low cost, chemically inert, low electrical conductivity and resists oxi- dation. Water is a basic coolant that is commonly used as a heat transfer fluid, due to its high thermal conductivity, cheap and it is readily available. However, water freezing point at W. Rashmi (&) Energy Research Group, School of Engineering, Taylors University, Subang Jaya, Malaysia e-mail: [email protected] A. F. Ismail Á A. Anuar Nanoscience and Nanotechnology Research Group (NANORG), Kulliyyah of Engineering, International Islamic University, Gombak, Kuala Lumpur, Malaysia M. Khalid Division of Manufacturing and Industrial Processes, Faculty of Engineering, University of Nottingham, Semenyih, Kuala Lumpur, Malaysia T. Yusaf Department of Mechanical & Mechatronics Engineering, University of Southern Queensland, Toowoomba, Australia 123 J Mater Sci (2014) 49:4544–4551 DOI 10.1007/s10853-014-8154-y

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Transcript of Journal of Materials Science Volume 49 Issue 13 2014 [Doi 10.1007_s10853-014-8154-y] Rashmi, W.;...

  • Investigating corrosion effects and heat transfer enhancementin smaller size radiators using CNT-nanofluids

    W. Rashmi A. F. Ismail M. Khalid

    A. Anuar T. Yusaf

    Received: 13 November 2013 / Accepted: 8 March 2014 / Published online: 2 April 2014

    Springer Science+Business Media New York 2014

    Abstract Nanofluids have been extensively studied in the

    past to enhance the heat transfer performance and effi-

    ciency of systems. However, corrosion effects have been

    paid very little attention and thus this work presents an

    experimental study on the effect of carbon nanotubes

    (CNT) on corrosion of three different metals under study

    such as aluminium alloy, stainless steel and copper,

    respectively. The work was further extended to study the

    heat transfer performance in a car radiator of two different

    sizes. Both the studies were performed using four different

    fluids such as water, ethylene glycol, 0.02 % CNT-nano-

    fluid and 0.1 % CNT-nanofluid, respectively. It was

    observed that among the three metals, the highest rate of

    corrosion occurs to aluminium, followed by stainless steel

    and copper, irrespective of the fluid used. The rate of

    corrosion increased with the increase in temperature

    (2790 C) in all cases. The experimental results showedthat the stable CNT-nanofluids prepared in this work

    showed better heat transfer performance in both engines.

    Moreover, the smaller radiator using the CNT-nanofluids

    depicted enhanced heat transfer rates compared to the

    standard radiator using water and ethylene glycol.

    Introduction

    Nanofluids have attracted a large number of scientific com-

    munity since their discovery by Choi [1] in 1995, due to their

    enhanced heat transfer properties and large applications

    ranging from chemical and process industries, electronic

    cooling, cooling of heavy vehicles, solar energy harvesting

    and heat transfer applications as suitable coolants [2]. Many

    review papers are available in this field with regards to the

    effect of various parameters on thermal conductivity

    enhancement, stability and heat transfer mechanisms and its

    applications [37]. Carbon nanotubes (CNT) are widely being

    used due to its high thermal conductivity and unique

    mechanical, electrical and optical properties, respectively [8].

    Previous researchers have measured the thermal conductivity

    of CNT-nanofluids dispersed in various base fluids and further

    reported that the CNT-nanofluids displayed significantly

    higher thermal conductivities than their base fluids [914].

    In the design of automotive systems, engineers are

    exploring the idea of using nanofluids as coolants to reduce the

    weight and cost of the radiator. This will result in better fuel

    consumption and lower car prices in near future. Nevertheless,

    not many studies have been reported to check the compati-

    bility of nanofluids to be used as a coolant in the engine

    radiator. A good quality coolant must possess a high thermal

    capacity, low viscosity, and it should be non-toxic, low cost,

    chemically inert, low electrical conductivity and resists oxi-

    dation. Water is a basic coolant that is commonly used as a

    heat transfer fluid, due to its high thermal conductivity, cheap

    and it is readily available. However, water freezing point at

    W. Rashmi (&)Energy Research Group, School of Engineering, Taylors

    University, Subang Jaya, Malaysia

    e-mail: [email protected]

    A. F. Ismail A. AnuarNanoscience and Nanotechnology Research Group (NANORG),

    Kulliyyah of Engineering, International Islamic University,

    Gombak, Kuala Lumpur, Malaysia

    M. Khalid

    Division of Manufacturing and Industrial Processes, Faculty of

    Engineering, University of Nottingham, Semenyih,

    Kuala Lumpur, Malaysia

    T. Yusaf

    Department of Mechanical & Mechatronics Engineering,

    University of Southern Queensland, Toowoomba, Australia

    123

    J Mater Sci (2014) 49:45444551

    DOI 10.1007/s10853-014-8154-y

  • 0 C limits its capability to act as a pure coolant without anyaddition of ethylene glycol. In addition, most of coolants are

    blended with inhibitors to prevent corrosion in the engine

    radiator. In the case of a highly corroded cooling system, the

    performance of the vehicle will be severely affected. The

    damage occurs due to increase in engine temperature and as

    the heat that cannot be transferred directly from the engine to

    the coolant effectively. Furthermore, corrosion may cause the

    cavitation in the radiator that which can further restrict the

    flow of coolant in the cooling system.

    There are also many studies reported to investigate the

    effect of coolant especially ethylene glycol (EG) towards

    different materials used in the cooling system. Some of the

    common metals used to manufacture the cooling system are

    aluminium, steel, cast iron and copper. The corrosive effects

    of EG on steel and copper were investigated by Khomomi

    et al. [15] and May et al. [16], whereas Liu and Cheng [17

    19] and Niu and Cheng [20] studied the corrosion effects on

    aluminium. All of the tests were mostly restricted to EG with

    different inhibitors and concentrations. Celata et al. [21]

    conducted erosion tests on aluminium, stainless steel and

    copper using TiO2, Al2O3, SiC and ZrO2 nanofluids. The

    results showed that the mechanical effects strongly depended

    on the target material and type of nanoparticle material.

    Among all, Al2O3 has proved to give a largest damage to the

    gears followed by SiC, ZrO2 and TiO2 being the last. In

    addition, it is also reported that the use nanofluids in radiators

    can lead to a reduction in the frontal area of the radiator up to

    10 % and the fuel saving up to 5 % due to the reduction in

    aerodynamic drag [22].

    Thus, this study aims to study the corrosion effects of

    CNT-nanofluids using water and EG as base fluids. Two

    different CNT concentrations have been studied, 0.02 and

    0.1 wt%, respectively. Further, these nanofluids are applied

    in two different size radiators to test their heat transfer

    performance and efficiency.

    Experimental procedure

    Materials

    Multiwalled CNTs were used in the present work with size

    of 2030 nm OD and 510 nm ID, a length of approxi-

    mately 30 lm and the purity of the CNT was greater than95 %. CNT was purchased from Sab Bayan Enterprise,

    Klang Malaysia. Ethylene glycol used in this work was

    purchased from Chemolab, Malaysia.

    Preparation of CNT-nanofluid

    Stable CNT-nanofluids of 0.02 and 0.1 wt% were prepared

    by measuring the correct amount of CNT nanoparticles and

    adding them to the respective measured amount of base

    fluid. Optimum amount of gum Arabic (GA) dispersant

    was added to stabilize the CNT in base fluid. The solution

    was further homogenized using high shear homogenizer

    (Fluko, Germany) at 28000 rpm for 10 min, respectively.

    This was done in order to break the agglomerates and

    homogenize the suspension. The solution was immediately

    sonicated in a water bath sonicator at 25 C for 4 h. Duringthe sonication process, the CNTs which are initially

    entangled gets separated due to the effect of ultrasonic

    vibration and a thin layer of GA is coated on the CNT

    surface which will prevent the agglomeration and sedi-

    mentation. From, our previous studies, it is reported that

    the optimum amount of GA for 0.02 wt% CNT is 1.0 wt%

    and for 0.1 wt% CNT is 2.5 wt%, respectively. Further, 4 h

    sonication was found to be optimum as increasing the

    sonication time would damage the CNT structure and

    morphology. More details on stability of CNT-nanofluids

    can be found in our previously published paper [13].

    Corrosion test method

    Specimen preparation

    Metal specimens were prepared before being used as the

    working electrode (Fig. 1). Prior to testing, cutting,

    grinding, polishing, washing and drying of the metal

    specimens were carried out. The specimen of copper,

    stainless steel and aluminium alloy plate were cut with

    dimension of 1 9 1 cm2 with metal scissors. The metals

    are then ground with different grades of emery paper from

    100 degrees of fineness and increasing up to 800 degrees of

    fineness. Since the samples are small in size, they are first

    mounted together before grinding as shown in Fig. 2.

    The metal pieces were mounted with copper wire con-

    nected to the metal. The copper wire was used as a wire

    connection of the working electrode to the circuit. The

    mounted metal mould makes the grounding process easier.

    Fig. 1 Copper, aluminium alloy and stainless steel in 1 9 1 cm2 size

    J Mater Sci (2014) 49:45444551 4545

    123

  • Then, the specimens were polished with aluminium oxide

    on the horizontal polishing machine manually. This was

    done to remove all the scratch marks on the metal surfaces

    thus making the surface smooth. These mounted metals

    were polished until they looked like a mirror image. The

    shinier the metal surfaces, the more easy reading can be

    taken. Next, the metals were washed with distilled water

    twice to remove any metal residue. Finally, the specimens

    were dried with a hair dryer to remove the moisture.

    Polarization test

    Before carrying out the polarization test, all of the equip-

    ment and samples were prepared in advance and test setup

    is done as shown in Fig. 3. A 50 ml solution of water is

    placed in a 100-ml beaker which acts as the electrolyte.

    While making sure the working electrode is fully immersed

    in the electrolyte, the other two electrodes that are counter

    electrode and reference electrode were also connected to

    the circuit. The reference electrode that is used here is

    saturated calomel electrode (SCE) and the counter elec-

    trode is the platinum plate (Fig. 4). After all of the elec-

    trodes are connected to the circuit system, the computer to

    run the test was turned on. The constant maximum and

    minimum voltage of ?2 and -2 mV were applied to the

    circuit system. This is the potential limit for the circuit.

    The polarization test was carried out by varying the

    temperature of the nanofluid keeping the solution static

    (magnetic stirrer was set off). The nanofluid was heated

    using the hot plate. After it reached the desired tempera-

    ture, the polarization test was conducted on the metal and

    solution. During the experiment, the temperature was var-

    ied from 27 to 90 C by 10 C increment. Readings weretabulated and plotted for every measurement.

    Radiator test

    Engine specifications and dimensions

    Two different sizes of radiators were tested with a 1.5 L

    Proton Wira engine at idle conditions. Tables 1 and 2 list

    the dimensions of both the standard radiator used for the

    engine and the smaller radiator used as its replacement.

    Where L, H and W denotes the length, height and width of

    the radiators, tubes and fins, and N is the number of tubes

    and fins used in both radiators. While the width of both

    Fig. 2 a Metal pieces connected to copper wire to be mounted together. b Mounted specimen with copper wire

    Fig. 3 Polarization test setup

    4546 J Mater Sci (2014) 49:45444551

    123

  • radiators is the same, the length and the height of the

    smaller radiator are approximately 47 and 9 % less than

    that of standard radiator, respectively. The engine specifi-

    cation is listed in Table 3.

    Test procedure

    Half cut car which is Proton Wira using the Magma engine

    12 valves is used in this experiment as shown in Fig. 5 to

    determine the heat transfer of the cooling system. Custom

    made connectors or radiator hoses are connected from the

    engine to the radiator. Thermocouples were attached to the

    connectors by using epoxy resin to gain a strong bond that

    can withstand high temperature and pressure of coolant.

    Later, the thermocouple probes were connected to the

    thermocouple to measure and record the coolant tempera-

    ture. Initially, water as a coolant was poured into the

    radiator and the engine was started. After 10 min, the

    temperature readings for the coolant inlet and outlet of the

    radiator were recorded with every 5 s increment until 60 s

    for every 1000, 2000 and 3000 rpm. Tables 4 and 5 give

    the summary of the experimental values through smaller

    and standard radiators, respectively.

    Strobotest was used to indicate rpm reading for every

    throttle position. Finally, the coolant was flushed out from

    the radiator. This procedure was repeated for other types of

    coolant, which are the ethyleneglycol, CNT-nanofluids

    0.1 wt% and CNT-nanofluids 0.02 wt%, respectively.

    Later, similar procedure is repeated for different radiator

    sizes.

    Results and discussion

    Corrosion rates

    The corrosion rates of aluminium alloy, stainless steel and

    copper, using 0.1 wt% CNT-nanofluid at different tem-

    peratures are presented in Fig. 5. Tables 4, 5, and 6 present

    the corrosion rates of four different coolants measured at

    Fig. 4 Images of metals. a Counter electrode; platinum and nickel. b Aluminium alloy, copper and stainless steel. c Saturated calomel electrode(SCE) as the reference electrode

    Table 1 Standard radiatordimensions for the 1.5 L Proton

    Wira

    Lradiator(mm)

    Hradiator(mm)

    Wradiator(mm)

    Wtube(mm)

    Htube(mm)

    Lfin(mm)

    Wfin(mm)

    Hfin(mm)

    Ntube Nfin

    678 375 40 25.4 2.11 3.96 58.42 0.0762 45 188

    Table 2 Smaller radiatordimensions used as the

    replacement

    Lradiator(mm)

    Hradiator(mm)

    Wradiator(mm)

    Wtube(mm)

    Htube(mm)

    Lfin(mm)

    Wfin(mm)

    Hfin(mm)

    Ntube Nfin

    318 350 40 25.4 2.11 3.96 58.42 0.0762 28 168

    J Mater Sci (2014) 49:45444551 4547

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  • different temperatures and different metals used, respec-

    tively. As observed from Fig. 6, copper shows the lowest

    corrosion rate value compared with the other two metals.

    The highest corrosion rate at a fixed temperature is

    obtained by aluminium alloy in all of the coolants as

    depicted by the results in Tables 4, 5, and 6. This can be

    explained by the galvanic series for metal and alloy, where

    aluminium alloy position is the nearest to the active side of

    metals. For all coolants, the stainless steel corrosion rates

    are between copper and aluminium alloy. The results also

    demonstrate that the rate of corrosion increases with the

    increase in temperature in all cases.

    For water, Table 6 indicates that the corrosion rate for

    aluminium alloy varies from 3.01 9 10-2 mm/year at 27 Cto 9.75 9 10-2 mm/year at 90 C. Meanwhile, the corrosionrates for stainless steel (Table 7) and copper (Table 8) vary

    from 1.59 9 10-2 mm/year to 8.60 9 10-2 mm/year and

    1.06 9 10-2 mm/year to 7.97 9 10-2 mm/year, respec-

    tively. It is further observed that aluminium alloy has the

    highest corrosion rate compared to stainless steel and copper

    in both CNT-nanofluids with the value from 3.95 9

    10-5 mm/year (at 27 C) to 2.54 9 10-4 mm/year (at 90 C)for 0.1 wt% CNT-nanofluid and from 9.23 9 10-5 mm/year

    (at 27 C) to 6.66 9 10-3 mm/year (at 90 C) for 0.02 wt%CNT-nanofluid.

    On the other hand, lower corrosion rates are produced

    when EG and the CNT-nanofluids are being used as the

    solution. The reason for this is the existent of inhibitor in

    EG that prevents corrosion from happening. Interestingly,

    the corrosion rates of metals using the CNT-nanofluid are

    the lowest compared to the corrosion rates using pure water

    and ethylene glycol. This could be explained on the basis

    that nanofluids show lower and more stable friction coef-

    ficients and they also have self-healing lubricating effects

    [23]. This could be the main reason for low corrosion rate

    of metals in nanofluids. It has been reported that the stable

    Table 3 Engine specification

    Code 4G15

    Manufacturer Mitsubishi

    Type S-4

    SOHC

    12 valves

    3 valves/cylinder

    Bore 9 stroke 75.5 9 82 mm2

    Bore/stroke ratio 0.92

    Displacement 1468 cc

    Unitary capacity 367 cc/cylinder

    Density ratio 9.20:1

    Fuel system MPFi

    Aspiration Normal

    Intercooler No

    Catalytic converter Yes

    Maximum output 89.2 PS (88.0 bhp) (65.6 kW) @ 6000 rpm

    Maximum torque 126.0 Nm (93 lbft) (12.8 kgm) @ 3000 rpm

    Specific output 59.9 bhp/l

    Specific torque 85.83 m/l

    Fig. 5 Experimental setup with Magma engine 12 value and thermocouple probe placement

    Table 4 Summary of heat transfer test for smaller radiator

    Type of

    coolant

    rpm Mass

    flow

    rate, _m(kg/s)

    Specific

    heat, Cp(J/kg C)

    Temp

    difference,

    DT (C)

    Heat

    transfer

    rate,_Q (kW)

    Water 1000 0.066 4191 16.217 4.485

    2000 0.066 4198 16.267 4.507

    3000 0.066 4203 16.308 4.524

    Ethylene

    glycol

    1000 0.071 3583 19 4.833

    2000 0.071 3583 19.025 4.840

    3000 0.071 3598 22.108 5.648

    CNT-

    nanofluids

    0.02

    1000 0.142 4129 21.842 12.595

    2000 0.142 4134 23.15 13.590

    3000 0.142 4139 24.533 14.419

    CNT-

    nanofluids

    0.01

    1000 0.142 3851 23.017 12.586

    2000 0.142 3856 24.517 13.424

    3000 0.142 3860 25.5 13.977

    4548 J Mater Sci (2014) 49:45444551

    123

  • and homogeneously dispersed nanoparticles in mineral oils

    are effective in reducing wear and increasing load carrying

    capacity. Furthermore, the friction can be reduced between

    the moving mechanical parts. The corrosion rates produced

    by the 0.1 wt% CNT-nanofluid and 0.02 wt% CNT-nano-

    fluid are very similar.

    Another reason for the low corrosion rates of both CNT-

    nanofluids under study is the presence of additive (GA) in

    the solution. It has been widely known that GA is com-

    monly used as an inhibitor and its function is to prevent or

    slow down the corrosion process [2426]. GA is a natural

    biopolymer which contains hydroxyls, aldehydes, ketones,

    carboxyls, double bonds, ester, ether and other functional

    groups. These functional groups impart good adhesion and

    corrosion resistance performance to the substrate. As these

    CNT-nanofluids uses GA as dispersant, indirectly the

    inhibitor characteristics of the nanofluids are enhanced. As

    a result, lower corrosion rates of metals are recorded in the

    experiment using the CNT-nanofluids.

    Radiator performance

    Figure 7 indicates the temperature difference between the

    inlet and outlet as a function of the engine speed for the

    standard size radiator using the four different types of

    coolants used in this work. It is observed that the temper-

    ature difference increases with the increase in rpm. For all

    rpms, the highest temperature difference is produced by the

    0.1 wt% CNT-nanofluid followed by 0.02 % CNT-nano-

    fluid, EG and water. These results prove that the CNT-

    Table 5 Summary of heat transfer test for bigger radiator

    Type of

    coolant

    rpm Mass

    flow

    rate, _m(kg/s)

    Specific

    heat, Cp(J/kg C)

    Temp

    difference,

    DT (C)

    Heat

    transfer

    rate, _Q(kW)

    Water 1000 0.041 4198 20.442 3.518

    2000 0.041 4198 21.85 3.761

    3000 0.041 4198 22.708 3.908

    Ethylene

    glycol

    1000 0.044 3583 22.417 3.534

    2000 0.044 3583 23.317 3.676

    3000 0.044 3622 23.708 3.778

    CNT-

    nanofluids

    0.02

    1000 0.089 4129 25.075 9.215

    2000 0.089 4139 25.017 9.215

    3000 0.089 4139 31.5 11.604

    CNT-

    nanofluids

    0.01

    1000 0.089 3851 26.942 9.234

    2000 0.089 3856 27.092 9.307

    3000 0.089 3860 32.492 11.162

    Table 6 Corrosion rate of aluminium alloy (mm/year)

    Temperature

    (C)Water Ethylene

    glycol

    Nanofluid

    0.1 wt%

    Nanofluid

    0.02 wt%

    27 3.01E-02 1.85E-02 3.95E-05 9.23E-05

    40 3.64E-02 2.01E-02 4.49E-05 1.36E-04

    50 3.94E-02 2.39E-02 6.29E-05 1.64E-03

    60 4.15E-02 3.02E-02 7.47E-05 1.74E-03

    70 6.99E-02 3.72E-02 9.29E-05 4.82E-03

    80 7.88E-02 3.84E-02 2.24E-04 6.09E-03

    90 9.75E-02 4.15E-02 2.54E-04 6.66E-03

    0

    0.00005

    0.0001

    0.00015

    0.0002

    0.00025

    0.0003

    0 20 40 60 80 100

    Corr

    osio

    n Ra

    te (m

    m/ye

    ar)

    Temperature (C)

    CopperStainless StealAluminium Alloy

    Fig. 6 Corrosion rates of metals using 0.1 wt% CNT-nanofluid

    Table 7 Corrosion rate of stainless steel (mm/year)

    Temperature

    (C)Water Ethylene

    glycol

    Nanofluid

    0.1 wt%

    Nanofluid

    0.02 wt%

    27 1.59E-02 1.42E-02 2.48E-05 3.32E-05

    40 2.01E-02 1.76E-02 3.53E-05 3.59E-05

    50 2.03E-02 1.94E-02 3.66E-05 4.85E-05

    60 3.68E-02 2.47E-02 5.14E-05 7.11E-05

    70 3.94E-02 2.91E-02 7.81E-05 7.66E-05

    80 8.31E-02 3.90E-02 1.03E-04 9.73E-05

    90 8.60E-02 4.03E-02 2.46E-04 1.41E-04

    Table 8 Corrosion rate of copper (mm/year)

    Temperature

    (C)Water Ethylene

    glycol

    Nanofluid

    0.1 wt%

    Nanofluid

    0.02 wt%

    27 1.06E-02 1.46E-03 8.54E-06 4.56E-05

    40 1.30E-02 1.57E-03 1.03E-05 5.64E-05

    50 1.57E-02 1.59E-03 1.07E-05 5.94E-05

    60 2.17E-02 4.18E-03 1.13E-05 7.10E-05

    70 2.89E-02 2.01E-02 1.16E-05 7.10E-05

    80 3.72E-02 3.17E-02 1.35E-05 9.16E-05

    90 7.97E-02 3.81E-02 1.43E-05 1.01E-04

    J Mater Sci (2014) 49:45444551 4549

    123

  • nanofluids have greater thermal conductivity that can

    absorb and transfer more heat to the surroundings.

    The temperature difference between the inlet and outlet

    temperatures as a function of the engine speed for the

    smaller radiator is shown in Fig. 8. The plots reveal similar

    trends depicted in Fig. 7. Comparing the values of the

    results in Figs. 7 and 8, it can be seen that the temperature

    difference (between 22 and 25 C) obtained using CNT-nanofluids in the smaller radiator match the temperature

    difference obtained using EG or water in the standard size

    radiator.

    Figures 9 and 10 demonstrate the heat transfer rates as a

    function of the engine speed rpm for the standard radiator

    and the smaller radiator, respectively. For both radiators,

    the heat transfer rate for water and ethyleneglycol dem-

    onstrates almost similar values for each rpm. The two

    different CNT-nanofluids used in this study show similar

    heat transfer rates which are higher than those of water and

    ethylene glycol. This is expected due to the higher thermal

    properties of the CNT-nanofluids and the results suggest

    that 0.02 wt% CNT concentration is adequate to enhance

    the heat transfer rates. Overall, the heat transfer rates

    increase with the increase of the engine speeds, since more

    heat needs to be dissipated at higher rpm.

    Comparing the results in Figs. 9 and 10, the heat transfer

    rates produced by the two CNT-nanofluids in the smaller

    radiator are much higher that the rates obtained by either

    water or EG in the standard radiator.

    Conclusion

    Corrosion rates using three different metals and heat

    transfer studies in two different size radiators have been

    performed using water, EG and two different CNT-water

    nanofluids. The results indicated that the corrosion rates of

    10

    15

    20

    25

    30

    35

    0 500 1000 1500 2000 2500 3000 3500

    Tem

    pera

    ture

    Diff

    eren

    ce (

    C)

    RPM

    WaterEthylene Glycol0.02% CNT-Nanofluid0.1%CNT-Nanofluid

    Fig. 7 Temperature difference between inlet and outlet temperaturesfor the standard radiator

    10

    15

    20

    25

    30

    35

    0 500 1000 1500 2000 2500 3000 3500

    Tem

    pera

    ture

    Diff

    eren

    ce (

    C)

    RPM

    WaterEthylene Glycol0.02% CNT-nanofluid0.1% CNT-nanofluid

    Fig. 8 Temperature difference between inlet and outlet temperaturesfor the smaller radiator

    0

    2

    4

    6

    8

    10

    12

    14

    0 500 1000 1500 2000 2500 3000 3500

    Hea

    t Tra

    nsfe

    r Rat

    e (kW

    )

    RPM

    WaterEthylene Glycol0.02%CNT Nanofluid0.1%CNT Nanofluid

    Fig. 9 Heat transfer rates for the standard radiator

    0

    2

    4

    6

    8

    10

    12

    14

    16

    0 500 1000 1500 2000 2500 3000 3500

    Hea

    t Tra

    nsfe

    r Rat

    e (kW

    )

    RPM

    WaterEthylene Glycol0.02%CNT Nanofluid0.1%CNT Nanofluid

    Fig. 10 Heat transfer rates for the smaller radiator

    4550 J Mater Sci (2014) 49:45444551

    123

  • the three metals are found to be lower using CNT-nanofl-

    uids under study. Aluminium alloy showed the highest

    corrosion rate compared to stainless steel and copper in

    both sets of CNT-nanofluids demonstrating their self-

    healing lubricating properties. Moreover, the addition of

    GA not only enhanced the stability of the CNT-nanofluid

    but also improved the corrosion resistance. The results on

    heat transfer rates and the temperature difference using

    CNT-nanofluids in the smaller radiator were found to be

    similar or higher than those using water or EG in the

    standard radiator. Thus, proving that the smaller radiator

    can be deployed using the nanofluids in the car cooling

    system. This will further lead to improved system that will

    provide better engine performance as well as lower fuel

    consumption in the automotive industry. The results of this

    study should promote further investigations on the opti-

    mum operating process conditions using the CNT-

    nanofluids.

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    J Mater Sci (2014) 49:45444551 4551

    123

    Investigating corrosion effects and heat transfer enhancement in smaller size radiators using CNT-nanofluidsAbstractIntroductionExperimental procedureMaterialsPreparation of CNT-nanofluidCorrosion test methodSpecimen preparationPolarization test

    Radiator testEngine specifications and dimensionsTest procedure

    Results and discussionCorrosion ratesRadiator performance

    ConclusionReferences