Jon Steffey Program Manager Informatics Solutions, Research and Development 24 February 2014
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Transcript of Jon Steffey Program Manager Informatics Solutions, Research and Development 24 February 2014
Nadcap SUBSCRIBER TUTORIAL
Jon SteffeyProgram ManagerInformatics Solutions, Research and Development
24 February 2014
Nadcap SUBSCRIBER TUTORIAL
Nadcap Overview
• Organizational Structure of Nadcap
• Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
• PRI:
DEFINITIONS – PRI
The Performance Review Institute is a not-for-profit affiliate of SAE whose
mission is to: Provide global, unbiased, independent manufacturing process and
product assessments and certification services to the mobility industry for the
purpose of adding value, reducing total cost and facilitating teaming between
primes & suppliers. PRI administers Nadcap.
Nadcap SUBSCRIBER TUTORIAL
• Nadcap:
– Special Processes: are those processes where the parameters are directly influenced by component
geometry and/or the results cannot be confirmed by inspection, e.g., NDT, Plating, Heat Treating.
– Products: are the manufacturing output of the combination of distinct materials, parts and/or processes which forms a whole, e.g., Composites, Elastomer Seals, Electronics.
DEFINITIONS – Nadcap
The leading worldwide co-operative program
of major companies designed to manage a cost effective consensus approach to
special processes and products
and provide continuous improvement within the aerospace
and automotive industries.
Nadcap SUBSCRIBER TUTORIAL
• eAuditNet:
DEFINITIONS – eAuditNet
Audit software used to document audit results, attachments,
letters, notes, schedules audits, supplier advisories, etc. with
the ability to produce reports based on multiple criteria.
Nadcap SUBSCRIBER TUTORIAL
• November 1985: Government/Industry Equal Partners Conference recommends consensus solution to duplication of supplier quality assurance systems
• July 1990: PRI incorporated as a Not-For-Profit Trade Association. Launch Nadcap for Aerospace
• July 2000: Roll-out of Nadcap Europe• November 2002: Full Launch of eAuditNet• October 2003: Roll-out of Nadcap Asia• April 2008: Roll-out of eQuaLearn• May 2009: Full Launch of eAuditNet 2.0
HISTORY OF THE PERFORMANCE REVIEW INSTITUTE (PRI)
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Subscriber Tutorial
• Attendees Guide – Antitrust (page 7)– Nadcap Personal Code of Ethics and Conflict of Interest
(page 7)
• PRI Website: www.pri-network.org
• eAuditNet Guides: www.eAuditNet.com
KEY REFERENCES FOR NEW ATTENDEES
Nadcap SUBSCRIBER TUTORIAL
• Attend Task Group mini-orientation at the beginning of each meeting
• Introduce yourself to the Task Group Chair and Staff Engineer
• Become active in your Task Group; your comments are very important
• Provide your feedback from the meeting through the on-line survey
SUGGESTIONS FOR NEW ATTENDEES
Nadcap SUBSCRIBER TUTORIAL
• Subscriber members are required to attend Nadcap meetings. If the member is unable to attend, an alternate shall be designated.
• Reply to surveys, questionnaires and ballots that are circulated to members.
• Carry through sponsorship and coordination of individual projects as assigned.
• Prepare checklists for auditing and continuing surveillance.
• Review resumes and interview auditors.• Review audit reports.• Comply with the Nadcap Personal Code of Ethics and Conflict of
Interest Policy as defined in AS7003.• Safeguard the confidentiality of information that you're exposed
to through the Nadcap program.
MEMBERSHIP RESPONSIBILITIES
Nadcap SUBSCRIBER TUTORIAL
Nadcap MEMBERS• 309th Maintenance Wing-Hill
AFB• AgustaWestland• Airbus Group
– Aerolia– Airbus– Airbus Defence and Space– Airbus Helicopters– Premium Aerotec GmbH
• Alenia Aeronautica SpA• BAE Systems – Military Air
Solutions (MAS)• BAE Systems• Ball Aerospace & Technology
Corporation• Beechcraft Corporation• The Boeing Company• Bombardier Inc.• COMAC• Defense Contract
Management Agency (DCMA)• Eaton Aerospace• Embraer SA
• GE Aviation– GE Avio S.r.l.
• General Dynamics• GKN Aerospace• GKN Aerospace Sweden AB• Heroux Devtek Inc. (Landing
Gear Division)• Honeywell Aerospace• Israel Aircraft Industries• Latecoere• Liebherr-Aerospace SAS• Lockheed Martin Corporation• MTU Aero Engines GmbH• Northrop Grumman
Corporation• Parker Aerospace Group• Raytheon Company• Rockwell Collins, Inc.• Rolls-Royce• SAFRAN Group• Sonaca
• Spirit AeroSystems• Textron Inc.
– Bell Helicopter– Cessna Aircraft
Company– Textron Systems
• Thales• Triumph Group Inc.• United Technologies
Corporation– Goodrich (UTAS)– Hamilton Sundstrand
(UTAS)– Pratt & Whitney– Pratt & Whitney Canada– Sikorsky Aircraft
TIMELINE OF PRIMES
1990 1991 1992 1994 1995 1998 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 20130
10
20
30
40
50
60
15 6 6 7
10 1014
17 19 2126
30 32 3330 31 30 31 29
12
2 3
3
3
5
12
16
1818
1920 20 20
2121
11
11
South America
Asia
Europe
North America
Nadcap SUBSCRIBER TUTORIAL
GOVERNMENT AGENCIES AND CONTRACTOR POSITIONS ON PRIQUALIFICATION PROGRAMS
Special Process and
Product mandates to the
supplier base in that
region
KEY: R = Accreditation Required by Prime Letter sent to Suppliers; M = Nadcap Member; A = Accepts Nadcap Accreditation
Note: Not all Subscribers included above; visit eAuditNet for full list. Programs listed as of July 2011.
SUBSCRIBER FOR PRI USE AMERICAS EUROPE ASIA309th MAINTENANCE WING-HILL AFBHill AFB, UT
A(CP, CT, HT, MTL, NMSE, NDT, WLD)
AGUSTAWESTLANDCascina Costa, Italy
R(NDT)
R(NDT)
R(NDT)
AIR FORCEWPAFB, OH
R(Seals, SLT)
ALENIA AERONAUTICA SPANaples, Italy U12 R
(CP, COMP, HT, MTL, NDT, SE, WLD)R(CP, COMP, HT, MTL, NDT, SE, WLD)
R(CP, COMP, HT, MTL, NDT, SE, WLD)
AVIO S.p.AItaly
R(CP, CT, HT, MTL, NDT, NMSE, WLD)
R(CP, CT, HT, MTL, NDT, NMSE, WLD)
R(CP, CT, HT, MTL, NDT, NMSE, WLD)
BAE SYSTEMS MILITARY AIR SOLUTIONS (MAS)UK U15
R(COMP, CP, HT, MTL, NDT, NMSE, WLD)
BAE SYSTEMSNashua, NH
A(CP,CT,WLD)
BALL AEROSPACE & TECHNOLOGY CORPORATIONBoulder, CO
A(CP,ETG,WLD)
THE BOEING COMPANY(Commercial Airplanes, Intergrated Defense Systems)
U11R(COMP,CP,HT,MTL-Ind.Test labs only, NDT, NMSE-SE only,WLD)
R(COMP,CP,HT,MTL-Ind.Test labs only, NDT, NMSE-SE only,WLD)
R(COMP,CP,HT,MTL-Ind.Test labs only, NDT, NMSE-SE only,WLD)
BOMBARDIER, INC.Dorval, Canada U13 R
(COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)R(COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)
R(COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)
Defense Contact Management Agency (DCMA)(DOD) Alexandrta, VA
M(ALL, COMP, ETG, FLU, SEAL, SLT)
Airbus U8 R(COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD)
R(COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD)
R(COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD)
Name of Nadcap
Subscribing Prime
Contractor
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY-MANAGED ACTIVE CUSTOMER AUDITS
12081466
24372852
3295367838704015
438944064791491949895112
0
1000
2000
3000
4000
5000
6000
Nadcap SUBSCRIBER TUTORIAL
Plan Actual Actual Actual Actual Actual2014 2013 2012 2011 2010 2009
AQS 230 232 239 229 239 236Conv Machining 81 75 61 40 10Composites 156 156 153 153 131 135CP 939 934 952 893 857 847CT 128 133 126 124 113 124ETG 119 103 84 76 66 42Fluids 24 26 26 26 32 25HT 886 855 877 833 786 741M&I 30MTL 196 223 193 209 178 185NDT 1027 1006 1009 1011 973 1000NM 218 202 224 228 178 196NMMM 15 13 8 2NMMT 31 34 25 24 20 10SE 167 160 140 156 129 153Seals 11 8 12 10 8 12Sealants 9 21 15 12 17 12WLD 477 477 436 456 411 446NUCAP 225 222 256 224 71 181Other Industries - TPG 90 52 29Other Industries - MedAccred 4Preassessments - Aerospace 4 57 54 87 187 41Preassessments - Non-Aerospace 45Total 5,112 4,989 4,919 4,791 4,406 4,389
STATUS REPORT – SUPPLIER AUDITS
2013 Actual through 30 Sep 2013
Nadcap SUBSCRIBER TUTORIAL
AuditorsAudits
STATUS OF AUDITS/AUDITORS (FULL TIME EQUIVALENT)
20022003
20042005
20062007
20082009
20102011
20122013
0
1000
2000
3000
4000
5000
6000
Americas Europe Asia
20022003
20042005
20062007
20082009
20102011
20122013
0
20
40
60
80
100
120
Americas Europe Asia
Nadcap SUBSCRIBER TUTORIAL
• Special Processes – Nondestructive Testing (NDT)– Materials Testing (MTL)– Heat Treating (HT)– Coatings (CT)– Chemical Processing (CP)– Welding (WLD)– Nonconventional Machining & Surface Enhancement (NMSE)– Non Metallic Materials Testing (NMM)– Conventional Machining as a Special Process (CMSP)– Measurement and Inspection (MI)
• Systems & Products– Aerospace Quality Systems (AQS): AC7004– Fluid Distribution Standards (FLU)– Elastomer Seals (SEALS)– Sealants (SLT)– Composites (COMP)– Electronics (ETG)
NADCAP PROGRAMS
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Overview
Organizational Structure
• Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
PRI/Nadcap ORGANIZATIONAL STRUCTURE
Policy Board of Directors
Executive Leaders• Legal entity• Fiduciary responsibility• Set policy• Provide the vision
Nadcap SUBSCRIBER TUTORIAL
BOARD OF DIRECTORS Stan Adachi
Divisional Director, Supplier Quality, Defense, Space & Security The Boeing Company
Richard Amato Manager, Manufacturing Engineering, MECoE, Supply Chain Division GE Aviation
Etienne Galan Vice President Purchasing Snecma (Safran Group)
Michael Hayward Sector Director International & Logistics Excellence Northrop Grumman Aerospace Systems
Mario Langlois (Chairperson) Director, Quality Engineering & Safety Office Bombardier Aerospace
Tony Maguire Head of Quality, Hawk Aircraft Programmes BAE Systems PLC
Ron Meester Vice President, Global Quality Honeywell Aerospace
Anna (Graham) Morast Director, Group Quality
Pratt & Whitney, UTC
Andy Page CEO Sharing in Growth UK Ltd.,
c/o Rolls-Royce plc
David L. Schutt Chief Executive Officer
SAE International
Junji Tsuji Manager of Manufacturing Technology Group of Production Planning Department, Aero-Engine & Space
Operations
IHI Corporation
Li Wei General Director, Quality and Safety Department
Aviation Industry Corporation of China
Jianqiang Xu Deputy General Manager, Science, Technology, and Quality
C919 Program Chief Quality Officer
COMAC
Nadcap SUBSCRIBER TUTORIAL
PRI/Nadcap Organizational Structure
Tactical
Senior quality leaders & managers• Oversee operation of Nadcap • Establish & implement policy & procedures • Task group coordination & development • Identify, develop and deploy improvement
Board of Directors
Nadcap Management Council (NMC)
Policy
Nadcap SUBSCRIBER TUTORIAL
CURRENT Nadcap MANAGEMENT COUNCIL (NMC)• Latchezar Anguelov
SAFRAN Group• David Bale
Pratt & Whitney Canada• Dietmar Becher
Liebherr Aerospace• Michael Bess
DCMA• Pascal Blondet
Airbus• Richard Blyth, Vice Chairperson
Rolls-Royce• Robert Bodemuller
Ball Aerospace & Technology Corp.• Katie Bradley
Lockheed Martin• Christopher Brust
DCMA• Christian Buck
SAFRAN• Robert Cashman
Parker Aerospace Group• David Cianfrini
BAE Systems, Electronic Systems• Jim Diamond
309 Maintenance Wing – Hill AFB• Harold Finch
Spirit Aerosystems• Eduardo Freire
Embraer SA• John Haddock
BAE Systems – MAS• Tim Hayes
General Dynamics• Martha Hogan-Battisti
The Boeing Company• Scott Iby
Hamilton Sundstrand• Jason Jolly
Cessna Aircraft Company
• Karen Kim
Sikorsky• Scott Klavon, Secretary (Non-Voting)
PRI
• Robert Koukol
Honeywell Aerospace• Ralph Kropp
MTU Aero Engines GmbH•
Serge Labbe
Heroux Devtek
• Daniel Lecuru
Airbus Helicopters
• Eric LeFort
Sonaca
• Howard Jeff Lott
The Boeing Company• Frank Mariot
Triumph Group•
Steve McGinn
Honeywell
• Robin McGuckin
Bombardier Aerospace
• Michael Murray
Beechcraft Corporation• Ana Ottani dos Santos
Embraer
• Rick Peterson
Rockwell Collins, Inc.•
Alberto Portal
Airbus Defence and Space
• Fabrizio Quadrini
AgustaWestland• Mark Rechtsteiner
GE Aviation
• Per Rehndell
GKN Aerospace Sweden AB
• Brad Richwine
Raytheon Company•
Davide Salerno
Alenia Aeronautica SpA
• Victor Schonberger
IAI
• Lisa Shaw
Eaton Aerospace•
Henry Sikorski
Pratt & Whitney• Asa Snitchler
Beechcraft Corporation
• David Soong
Pratt & Whitney
• Kevin Ward, Chairperson
Goodrich (UTAS)
• Kirk Whalen
Heroux Devtek• George Winchester
Northrop Grumman• Corwyn Berger
EXOVA, Inc.• Michael Brandt
Alcoa• Mark Brown
Kaman Aerospace Group• Tim Crowe
Dearborn Precision•
Jim Cummings
Metal Finishing Company• Robert Custer
AAA Plating & Inspection• Eric Jacklin
FM Callahan & Son• David Jones
Nex-Tech Processing.• David Michaud
Fountain Plating Company• Michael Schleckman
Voss Industries, Inc.• Vitorio Stana
Avcorp Industries Inc• Vern Talmadge
Howmet Thermatech Coatings
Nadcap SUBSCRIBER TUTORIAL
Tactical
Board of Directors
Nadcap Management Council (NMC)
PRI/Nadcap ORGANIZATIONAL STRUCTURE
TechnicalTask GroupsSpecial Processes
Nondestructive Testing,
Materials Testing,
Heat Treating, Coatings,
Chemical Processing,
Welding, NMSE, Non Metallic Materials Testing , Conventional
Machining, MNI
Systems & Products
Electronics,
Sealants, Elastomer Seals,
AQS (AC7004),
Fluid Distribution Systems &
Composites
Technical Experts• Determine requirements • Develop documents• Accept corrective action• Final decision on accreditation
Supplier Support Committee
(SSC)
Administrative
Staff
Policy
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Overview
• Organizational Structure of Nadcap
Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
Nadcap PROCEDURE HIERARCHY
AS7003
QUALITY MANUAL
NOP (Nadcap
Operating
Procedure)
NTGOP (Nadcap Task
Group Operating
Procedure)
NIP (Nadcap
Internal Procedure)
Auditor Handbook
Aerospace Standard which documents the
requirements for implementing Nadcap
industry consensus-based accreditation
programs.
Quality policy describing
the quality system of the
organization.
Specific procedures by which Nadcap
operates.
Scope and general operating
procedures for each specific Nadcap
commodity program.
Specific procedures by which PRI /
Nadcap Staff operates.
Roles and responsibilities for
Nadcap Auditors, and clarifications
to facilitate and standardize the
audit process.
Nadcap SUBSCRIBER TUTORIAL
• NOP-001: Nadcap Operating Procedure
• NOP-006: Supplier Advisory Process
• NOP-008: Supplier Merit Program
• NOP-011: Audit Failure Process
• NTGOP-001: Nadcap Task Group Operating Procedure
KEY PROCEDURES (Located on eAuditNet, under Nadcap Procedures)
Nadcap SUBSCRIBER TUTORIAL
THE Nadcap AUDIT PROCESS
Accreditation Mandated
by Nadcap Prime
Subscriber
Supplier Requests
Audit
Audit Scheduled
& Auditor Assigned
Audit Performed
– Auditor Submits
Report
Supplier
Review
PRI Technical
Staff Review
Task Group
Review
Certificate Issued
to Supplier
Re-accreditation Process
Subscriber Action
Supplier Action
PRI Action
Nadcap SUBSCRIBER TUTORIAL
• PRI/Supplier Schedules the Audit using eAuditNet.com– Nadcap Checklists and Preparation Instructions available – Encouraged to review the Nadcap Customer Support
Initiative (NCSI) presentation on eAuditNet– Perform self-audit
• Auditor Conducts the Audit using the applicable Nadcap checklists (located on eAuditNet)– Daily briefing & a final close out meeting at the end of
the audit
• Auditor Prepares Cover Letter and attaches to audit report (uploaded into eAuditNet)
• Supplier has 21 calendar days to initially respond to any findings (7 calendar days for subsequent responses)
AUDIT PROCESS
Nadcap SUBSCRIBER TUTORIAL
EVERY STEP IS MANAGED BY INDUSTRY
AUDIT
CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS
AS REQUIRED
AUDIT
RESULTS
AUDIT
CONDUCTED
AUDITOR
QUALIFICATION &
SELECTION
INDUSTRY EXPERTS
MANAGE ALL KEY
STEPS
Nadcap SUBSCRIBER TUTORIAL
Nadcap – INDUSTRY WORKING TOGETHER
Audit Criteria (AC):
Document containing checklists or other surveillance tools to be utilized in the course of determining compliance to established industry standards and prime requirements.
Establish Audit Criteria
Nadcap Staff SuppliersTask Groups
(Primes)
Nadcap SUBSCRIBER TUTORIAL
RELATIONSHIP BETWEEN AUDIT CRITERIA (AC), AUDIT HANDBOOK AND PRIME REQUIREMENTS
Industry
Standards
+
Prime
Requirements
AC7XXX
Audit Criteria
Job Audits
Audit
Handbook
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT
CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS
AS REQUIRED
AUDIT
RESULTS
AUDIT
CONDUCTED
AUDITOR
QUALIFICATION &
SELECTION
INDUSTRY EXPERTS
MANAGE ALL KEY
STEPS
Nadcap SUBSCRIBER TUTORIAL
• Core and Technical Requirements are Established by Task Group
• Potential candidates complete a pre-screening questionnaire oneAuditStaff.com
• Interviewed by Task Group• Testing/Certification (Optional)• Training Audits• Review of Training with Report from Lead Auditor• Approval by Task Group• Continual Monitoring through Audit Reviews• Annual PRI/Nadcap Training
AUDIT SELECTION/INTERVIEW/PERFORMANCE
Nadcap SUBSCRIBER TUTORIAL
• Highly skilled technical background with average of 30 years experience in the Special process audited
• Unlike ISO or EN 9000 based audits, Nadcap auditors do not make the final decision
• Nadcap auditor goal is to evaluate and report the technical competency and compliance of the supplier
AUDITORS CRITICAL TO Nadcap
Nadcap SUBSCRIBER TUTORIAL
SAMPLE OF CURRENT AUDITORS & EXPERIENCE
Process Experience SummaryAerospace Quality Systems (AQS)
60% ISO Lead Assessors; Average 30 Years Experience
Chemical Processing (CP) 70% Have B.S Degree; 22 % Have MS Degree; 11% Have PHD; Average 35 Years Experience
Coatings (CT) 100% Have B.S Degree; 20% Have MS. Degree; 20% Have PHD; Average 30 Years Experience
Composites (COMP) 100% Have B.S. Engineering; 100% Have MS Engineering; Average 15 Years Experience
Elastomer Seals (SEAL) 50% B.S. Engineering; 30 Years Experience
Fluid Distribution Systems (FLU)
100% Have B.S. Engineering; Average 35 Years Experience
Heat Treating (HT) 80% Have B.S in Metallurgy/Material Science; 30% Have M.S. in Metallurgy/Material Science; Average 33 Years Experience; Certified Quality Engineer/Auditor
Materials Testing Laboratories (MTL)
90% Have B.S Degrees; 50% Have MS Degrees; 20% Have PHD; Certified Quality Engineer/Auditor; Average 35 Years Experience
Nonconventional Machining (NMMT)
80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering; Average 32 Years Experience
Nondestructive Testing (NDT)
100% are Level III’s for Four (4) Methods; 44% Have Bachelors of Science Degrees; Average 30 years of Experience
Sealants (SLT) 50% Have PHD; Average 30 Years Experience
Surface Enhancement (SE) 80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering; Average 32 Years Experience
Welding (WLD) 60% Have B.S Degree; 30% Have MS Degree; Average 34 Years Experience
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT
CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS
AS REQUIRED
AUDIT
RESULTS
AUDIT
CONDUCTED
AUDITOR
QUALIFICATION &
SELECTION
INDUSTRY EXPERTS
MANAGE ALL KEY
STEPS
Nadcap SUBSCRIBER TUTORIAL
1.Quality Systems2.Special Process and Product Specific
Requirements3.Compliance/Job Audits
NDT: 3 Witnessed Compliance Jobs per Method and 3 “Paperwork” Completed Compliance Jobs per MethodHeat Treating: 2 Long Jobs-8 Short JobsMaterials Lab: Witnessing of All Test Methods Chemical Processing: Minimum of 4 Job Audits Coatings: 2-11 Job Audits (Based on Scope)Welding: 2 Job Audits per MethodNonconventional Machining: 2-10 Job AuditsSurface Enhancement: 2-6 Job AuditsComposites: 15-30 Job Audits (Based on Manufacturing Flow)Electronics: Complete 1 Job Audit Conventional Machining: 2-14 Job Audits (Based on Scope)
Nadcap AUDIT CONTENT
Nadcap SUBSCRIBER TUTORIAL
Chemical Processing
GENERAL FOCUS AUDIT
Calibration:
NDT
Does the supplier define the process employed for the calibration of
inspection, measuring and test equipment type, unique identification,
location, frequency of checks, check method, acceptance criteria and the
action to be taken when results are unsatisfactory?
Heat Treating
Nadcap SUBSCRIBER TUTORIAL
TECHNICAL (Nadcap) FOCUS AUDIT
Calibration: Are the FPI dryer ovens
calibrated every three
months at multiple points
across the usable range?
Are furnaces used for
heat treating Aluminum parts
surveyed at the
required tolerance and
temperature range?
Is measuring and test
equipment used to control or
monitor the control of a
process (within parameters)
maintained in a calibration
system compliant with
ISO 10012-1?
(I.e. temperature gages,
conductivity meters,
voltmeters, rectifiers)
Chemical Processing
NDTHeat Treating
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT
CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS
AS REQUIRED
AUDIT
RESULTS
AUDIT
CONDUCTED
AUDITOR
QUALIFICATION &
SELECTION
INDUSTRY EXPERTS
MANAGE ALL KEY
STEPS
Nadcap SUBSCRIBER TUTORIAL
1. Major Nonconformance: The absence of, or systemic breakdown of, the Process
Control and/or Quality Management system. Any non-conformance where the effect impacts or has
the potential to impact the integrity of the product.
2. Minor Nonconformance: A non-systemic lapse in conformance to the Process
Control and/or Quality Management system.
NCR CLASSIFICATIONS
Nadcap SUBSCRIBER TUTORIAL
PRI Staff Review:• Staff Reviews Package for Completeness• Review Audit Report
– Clarification Changes (electronically) - Contact Auditors for Clarification
– Review Supplier Corrective Action– Close-Out or request additional information via Forums
• Audit Report Package is submitted via eAuditNet for Task Group Review
AUDIT REVIEW
Nadcap SUBSCRIBER TUTORIAL
Task Group Review:• Task Group decides Procedure for Review
– Sub-group review, entire Task Group Review• Task Group Reviews for Correctness
– Technical Comments, Supplier Responses, Technical Completeness, Auditor Summary Letter, Identify Additional Findings
• Completes Review of Each NCR and dispositions (NCR Status)
• Discuss Results with Task Group within Forums• Task Group Votes on Accreditation via On-Line Balloting
AUDIT REVIEW
Nadcap SUBSCRIBER TUTORIAL
Nadcap – INDUSTRY WORKING TOGETHER
Nadcap Staff SuppliersTask Groups
(Primes)
Establish Audit
Criteria
Define Auditor
Requirements
Interview &
Recommend Auditor
Contract Auditor
Plan/Schedule
Audits
Supplier Requests
Perform
Audit
Review &
Accept C/A
Submit C/A
Package
Review C/A
Package
Findings
Accredit Supplier
Nadcap SUBSCRIBER TUTORIAL
• Subscribers can use eAuditNet to:– Use ‘Subscriber QML’ to specifically search for your
company’s suppliers– Lookup audit details for a supplier including checklist
details, nonconformance (NCR) details, and Supplier and Task Group NCR responses
– Lookup the current audit status of a supplier – Download or print hard copy checklist(s) – View new or existing Supplier Advisories – View all Nadcap Procedures (NIPs, NOPs, NTGOPs)
• eAuditNet Company Administrator, you can use eAuditNet to:– Create new eAuditNet users for your company – Edit current eAuditNet users for your company – Accept or reject eAuditNet users that select your company
during registration – Set-up company Users to receive weekly e-mails regarding
your QML supplier audits that were submitted (Email Subscription Application)
• If you are a Task Group Member, you can use eAuditNet to:– View and discuss supplier audit NCRs – Ballot on supplier audit and merit recommendations
An eAuditNet Subscriber’s Audit Review Guide and eAuditNet Company
Administrator’s Guide can be downloaded from eAuditNet using Public Documents.
eAUDITNET FOR SUBSCRIBERS – www.eAuditNet.com
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT
CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS
AS REQUIRED
AUDIT
RESULTS
AUDIT
CONDUCTED
AUDITOR
QUALIFICATION &
SELECTION
INDUSTRY EXPERTS
MANAGE ALL KEY
STEPS
Nadcap SUBSCRIBER TUTORIAL
TOP 10 PARAGRAPHS SINCE RELEASE OF COMP AC7118 REV A232 AUDITS
Nadcap SUBSCRIBER TUTORIAL
NDT TOP PARAGRAPH REFERENCES AC7114 (SAMPLE – 2010)
Nadcap SUBSCRIBER TUTORIAL
QUALITY IMPROVEMENTS FOR SUPPLIERS (SSC 2011 SURVEY RESULTS)
An increasing percentage of Nadcap accredited companies report quality improvement in the area(s)
related to their Nadcap accreditation(s).
Nadcap SUBSCRIBER TUTORIAL
User/Primes
“LIABILITY”
Does not shift
Supplier
Conformity
Early Warnings
Nadcap-Wide
Central Information
Network
“eAuditNet”
Agreements:•Auditors•Suppliers•Users
PRI/Nadcap
Supplement with PRI Responsible for the
‘process’
• Industry Standards
• Procedures
• Oversight
• Core Values
Reduce Risk
Reduce Escapes
Supplier Responsiveness
Consistency in Training
Nadcap SUBSCRIBER TUTORIAL
23-27 June 2014Dublin, Ireland
On-line registration available at www.pri-network.org
Reservation information will be posted on thePRI website (www.pri-network.org) when available.
NEXT Nadcap MEETING
Nadcap SUBSCRIBER TUTORIAL
QUESTIONS
QUESTION TIME
?