INFORMATION joint 1100 wheel centres ... (with bogie extension pieces) is ... dl-tlg600 powered...

Project Eng:

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Drawing No.

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Drawing Title

Rev.

Copyright c Dorman Long Technology

DO NOT SCALE

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Scales(At A3)

This drawing has been produced by Dorman Long Technology in accordance with the instructions of the client for their sole and specific use.

Dorman Long Technology shall not be liable for the use of any informationcontained on this drawing for any purpose other than that for which it was specifically prepared and provided.

Should there be any doubt regarding the interpretation of any information given on this drawing, enquiries should be directed to Dorman Long Technology at the address given below before executing such part of the works.

Drawing Status

Original Drawing size: A3

Dorman Long TechnologyThe Charles Parker Building

Midland Road, Higham FerrersNorthamptonshire, NN10 8DN

United KingdomTel: +44 (0) 1933 319133Fax: +44 (0) 1933 319135

www.dormanlongtechnology.com

DL-TLG600TELESCOPIC LIFTING GANTRY

JM

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INFORMATION NTS

4-POINT TELESCOPIC LIFTING GANTRYGENERAL ARRANGEMENT AND SPECIFICATION

DL-TLG600-001 BC:\VaultWorkspace\Designs\_R00\_R058 DL-TLG600 TELESCOPIC GANTRY\DL-TLG600-001.idw

MAIN FEATURES

600 TONNES LIFTING CAPACITY ON FOUR LIFTING UNITS 150 TONNES LIFTING CAPACITY PER LIFTING UNITHIGH HORIZONTAL LOAD CAPACITYADJUSTABLE TRACK WIDTH FOR INCREASED STABILITYTRACKS CAN BE AT DIFFERENT LEVELSCENTRAL WIRELESS CONTROL OF ALL FUNCTIONSACCURATE ADJUSTMENT OF THE LOAD POSITION TO +/-1mm IN ALL DIRECTIONSALL COMPONENTS SUBJECT TO STATIC TEST AT 125% OF SWL AND DYNAMIC TESTS OF ALL

FUNCTIONS AT 110% OF SWL IN ACCORDANCE WITH APPROPRIATE EUROPEAN DIRECTIVESALL COMPONENTS AND COMPLETE DL-TLG600 SYSTEM CE MARKED IN ACCORDANCE WITH

APPROPRIATE EUROPEAN DIRECTIVESALL COMPONENTS SUITABLE FOR TRANSPORT IN STANDARD SHIPPING CONTAINERS

SPECIFICATION FOR DL-TLG600, 4-POINT LIFT SYSTEM

MAXIMUM SAFE WORKING LOAD (SWL) AT TOP OF

TELESCOPIC CYLINDERSSTAGE 1 = 600 TONNES @ 100 BAR WORKING PRESSURESTAGE 2 = 600 TONNES @ 140 BAR WORKING PRESSURESTAGE 3 = 400 TONNES @ 140 BAR WORKING PRESSURESEE DRAWINGS DL-TLG600-005-01 AND 02 FOR LIFTING ARRANGEMENTS AND DUTY CHARTS

STATIC TEST LOAD = 1.25 x SWL + MAXIMUM HORIZONTAL LOAD (TESTS CARRIED OUT AT FULL EXTENSION FOR EACH TELESCOPIC CYLINDER STAGE)

DYNAMIC TEST LOAD = 1.10 x SWL (TESTS CARRIED OUT FOR EACH TELESCOPIC CYLINDER STAGE AND FOR ALL FUNCTIONS)

MAXIMUM HORIZONTAL LOAD = 5% OF VERTICAL LOAD IN ANY DIRECTION (SEE OPERATION AND MAINTENANCE MANUAL FOR DETAILS)

MAXIMUM SLOPE OF TRACK = 1% IN ANY DIRECTION (BOTH TRACKS AT SAME SLOPE WITHIN TOLERANCES SPECIFIED IN OPERATION AND MAINTENANCE MANUAL)

MAXIMUM TRANSVERSE SLOPE OF HEAD BEAM = +/- 1%

MAXIMUM WHEEL LOAD = 41 TONNES

LIFTING AND LOWERING SPEED OF TELESCOPIC CYLINDER = 0.5 m/minute (FAST) AND 0.1 m/minute (SLOW) - CONSTANT FOR ALL TELESCOPIC CYLINDER STAGES

LONGITUDINAL MOVEMENT SPEED OF DL-TLG600 LIFTING UNITS = 3.0 m/minute (FAST) AND 1.0 m/minute (SLOW)

TRANSVERSE MOVEMENT SPEED OF DL-TLG600 POWERED TROLLEYS = 0.5 m/minute

POWER SUPPLY = 380-420 VOLTS AT 50 Hz OR 440-480 VOLTS AT 60 Hz, 3 PHASE + EARTH

MAXIMUM POWER CONSUMPTION = 15 kW RUNNING PER DL-TLG600 LIFTING UNIT

CONTROL FOR ALL FUNCTIONS = CENTRAL WIRELESS CONTROL CONSOLE OR CONTROL PANEL AT THE CENTRAL CONTROL UNIT OR LOCAL CONTROL PANEL AT EACH DL-TLG600 LIFTING UNIT

OPERATING TEMPERATURE = -20 TO +45 °CSUBJECT TO HYDRAULIC OIL GRADE USED

ALL COMPONENTS OF DL-TLG600 SYSTEM SUITABLE FOR TRANSPORT IN STANDARD SHIPPING CONTAINERS

LONGITUDINAL

TRANSVERSE

2 No. DL-TLG600 POWERED TROLLEYS PER HEAD BEAMWITH CHAIN DRIVE FOR SECURE LATERAL MOVEMENT.SAFE WORKING LOAD 150 TONNES PER UNITSEE DRG DL-TLG600-003-01

DL-TLG600HEAD BEAM TO SUIT TRACKCENTRES UP TO 11.3mSEE DRGS DL-TLG600-003-01 & 02

4 No DL-TLG600 LIFTING UNITS EACHWITH 3 STAGE TELESCOPIC CYLINDERSAFE WORKING LOAD.150 TONNES, 150 TONNES AND 100 TONNES PER UNIT FOR TELESCOPIC CYLINDERS STAGES 1, 2 AND 3SEE DRG DL-TLG600-002.

DL-TLG600 STANDARD TRACK SECTIONSAVAILABLE IN 2.8m AND 5.6m LENGTHSSEE DRG DL-TLG600-004.

POWER IN (BY OTHERS)60 kW MAX RUNNING

CENTRAL CONTROL UNIT(BY DLT) COMPRISING POWER DISTRIBUTIONCABINET AND PLC CABINET

WIRELESS CONTROL CONSOLELINKED TO CENTRAL CONTROL UNIT

NOTE:HEAD BEAMS WITH POWERED TROLLIES SHOWN.HEAD BEAMS WITH STATIC HANGERS AVAILABLE.SEE DRG DL-TLG600-003-02

STAGE 3CAPACITY : 100 Tonnes (EACH UNIT)

MAX % TIPPING = 65%


MAX % TIPPING = 53%


MAX % TIPPING = 64%

STAGE 0

DIMENSIONS FOR OPERATION

UNIT FOLDED FOR TRANSPORT

DETAIL 01WHEEL DETAIL

DIMENSIONS FOR TRANSPORT

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Drawing Status






DL-TLG600 TELESCOPIC LIFTING GANTRY

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INFORMATION AS SHOWN

DL-TLG600 TELESCOPIC LIFTING UNITGENERAL ARRANGEMENTAND SPECIFICATION

DL-TLG600-002 AC:\VaultWorkspace\Designs\_R00\_R058 DL-TLG600 TELESCOPIC GANTRY\DL-TLG600-002.idw

01

1900

1600

ST

RO

KE

1900

2000

ST

RO

KE

2000

ST

RO

KE

9075

(M

AX

IMU

M)

7475

(M

AX

IMU

M)

1100

5475

(M

AX

IMU

M)

1100

3475

(M

INIM

UM

)UNDERSIDE

OF HEAD BEAM

ROCKER JOINT

1100 WHEEL CENTRES1490 OVERALL

1900 WHEEL CENTRES

400

2290 OVERALL

1118 FORK LIFT SLOTS

1970 BOGEY CENTRES

225 225 225 225

350WHEEL

3485

MIN

IMU

M

50

505

HYDRAULIC OIL TANK

TURNING RAM RETRACTEDOR REMOVED FOR TRANSPORT

64°

45 25

2150

ELECTRIC MOTOR ANDHYDRAULIC PUMP

ELECTRIC CABINET WITH LOCAL CONTROL CABINET

4 No DRIVEN WHEELS4 No UN-DRIVEN WHEELSPER UNIT

3105 TELESCOPIC CYLINDER

3910

350

2290 OVERALL(EXTENDED WHEEL CENTRES)

1490 OVERALL

TURNING RAMRETRACTED OR REMOVED FOR TRANSPORT

3 STAGE TELESCOPIC CYLINDER DESIGNEDFOR 5% HORIZONTAL LOAD AT FULL EXTENSION ANDFOR THE STAGES TO EXTEND AND RETRACTIN THE CORRECT SEQUENCE UNDER LOAD

TURNING RAM TO CHANGE BETWEEN TRANSPORTAND OPERATING CONFIGURATIONS

SPECIFICATION FOR DL-TLG600 TELESCOPIC LIFTING UNIT

MAXIMUM SAFE WORKING LOAD (SWL) AT TOP OF TELESCOPIC

CYLINDERSTAGE 1 = 150 TONNES @ 100 BAR WORKING PRESSURESTAGE 2 = 150 TONNES @ 140 BAR WORKING PRESSURESTAGE 3 = 100 TONNES @ 140 BAR WORKING PRESSURESEE DRAWINGS DL-TLG600-005-01 AND 02 FOR DETAILS OF LIFTING ARRANGEMENTS AND DUTY CHARTS

TELESCOPIC CYLINDER WORKING PRESSURE ON RETRACT = 70 BAR

STATIC TEST LOAD = 1.25 x SWL + MAXIMUM HORIZONTAL LOAD (TESTS CARRIED OUT AT FULL EXTENSION FOR EACH TELESCOPIC CYLINDER STAGE)

DYNAMIC TEST LOAD = 1.10 x SWL (TESTS CARRIED OUT FOR EACH TELESCOPIC CYLINDER STAGE AND FOR ALL FUNCTIONS)

MAXIMUM HORIZONTAL LOAD = 5% OF VERTICAL LOAD IN ANY DIRECTION. (SEE OPERATION AND MAINTENANCE MANUAL FOR DETAILS)


THE MAXIMUM % TIPPING FIGURES GIVEN FOR STAGES 1, 2 AND 3 ASSUME 5% HORIZONTAL LOAD AT THE ROCKER JOINT PLUS 1% TRANSVERSE SLOPE OF THE TRACK

MAXIMUM WHEEL LOAD = 41 TONNES

LIFTING AND LOWERING SPEED OF TELESCOPIC CYLINDER = 0.5 m/minute (FAST) AND 0.1 m/minute (SLOW) - CONSTANT FOR ALL TELESCOPIC CYLINDER STAGES

LONGITUDINAL MOVEMENT SPEED OF DL-TLG600 LIFTING UNITS = 3.0 m/minute (FAST) AND 1.0 m/minute (SLOW)


MAXIMUM POWER CONSUMPTION = 15 kW RUNNING PER DL-TLG600 LIFTING UNIT

CONTROL FOR ALL FUNCTIONS = CENTRAL WIRELESS CONTROL CONSOLE OR CONTROL PANEL AT THE CENTRAL CONTROL UNIT OR LOCAL CONTROL PANEL AT EACH DL-TLG600 LIFTING UNIT

OPERATING TEMPERATURE = -20 TO +45 °CSUBJECT TO HYDRAULIC OIL GRADE USED

TELESCOPIC CYLINDER FOLDS AS SHOWN SO THAT COMPLETE DL-TLG600 LIFTING UNIT (WITH BOGIE EXTENSION PIECES) IS SUITABLE FOR TRANSPORT IN A STANDARD SHIPPING CONTAINER

WEIGHTSBASE UNIT - STEEL FRAME AND PINS = 3,260 kgBASE UNIT - DRIVEN BOGIES (4 x 620 kg) = 2,480 kgBASE UNIT - OTHER EQUIPMENT = 860 kgTELESCOPIC CYLINDER = 3,780 kgROCKER JOINT ASSEMBLY = 250 kgHYDRAULIC OIL = 870 kg

TOTAL = 11,500 kg

HYDRAULIC OIL TANK SIZE = 2x480 litres

R13

170WHEEL

HEAD BEAM ASSEMBLY IN LIFTING CONFIGURATION ( 1 : 50 )OPERATIONAL WEIGHT APPROX 15.2 TONNES

A-A ( 1 : 50 )

POWERED TROLLEY(HEAD BEAM OMITTED FOR CLARITY)

HEAD BEAM ASSEMBLY IN LIFTING CONFIGURATION

SHACKLE BEAM HANGERIN TRANSPORT CONFIGURATION

2 No THUSTRANSPORT WEIGHT = APPROX 1.1 TONNES EACH

HEAD BEAM ASSEMBLY IN TRANSPORT CONFIGURATION ( 1 : 75 )TRANSPORT WEIGHT (WITHOUT ASSEMBLY STOOLS) APPROX 14.5 TONNES

END ELEVATION( 1 : 75 )

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DL-TLG600 HEAD BEAM ANDDL-TLG600 POWERED TROLLEYGENERAL ARRANGEMENT & SPECIFICATION

DL-TLG600-003-01 AC:\VaultWorkspace\Designs\_R00\_R058 DL-TLG600 TELESCOPIC GANTRY\DL-TLG600-003-01.idw

A

A

1000

655

11750

805CL

LIFT POINTCHAINANCHORAGE

CLLIFT POINT

ROCKER JOINTASSEMBLY75

3330

LIFT POINT SPACING - 1620 MINIMUM

SUPPORT SPAN UP TO 11.3m WITH STANDARD 11.75m HEAD BEAM

180

520

1984

2853

656384

TELESCOPICCYLINDER

ROCKER JOINTASSEMBLY

TELESCOPICCYLINDER

ELECTRICGEAR MOTOR

CHAIN DRIVER

CHAIN

150 TONNESSWL SHACKLE(OPTIONAL)

SHACKLE BEAM(WITH SHACKLE REMOVED)SUITABLE FORALTERNATIVE RIGGING

CHAINANCHORAGE

TELESCOPICCYLINDER

DL-TLG600HEAD BEAM

DL-TLG600HEAD BEAM

CLPIN

2 No DL-TLG600 POWERED TROLLEYSPER HEAD BEAM WITH CHAIN DRIVEFOR SECURE LATERAL MOVEMENT

CHAINANCHORAGE

TELESCOPICCYLINDER

1865

SHACKLE BEAMHANGERS

1500 1420

1984

HE

AD

BE

AM

11750

3900

525 525 FORK LIFT SLOTS

3900

525 525

900

ST

OO

L

1000

900

1984

HEADBEAM

2 No ASSEMBLY SUPPORT STOOLS(TRANSPORTED SEPARATELY - WEIGHT APPROX 0.2 TONNES EACH)

SPECIFICATIONDL-TLG150-HB11.75 HEAD BEAM ANDDL-TLG150 POWERED TROLLEY

MAXIMUM SAFE WORKING LOAD (SWL)

= 150 TONNES PER LIFT POINT= 284 TONNES PER HEAD BEAMSEE DRAWING DL-TLG600-005-01 AND 02 FOR LIFTING ARRANGEMNENTS AND DUTY CHARTS

MAXIMUM HORIZONTAL LOAD = 5% OF VERTICAL LOAD IN ANY DIRECTION

MAXIMUM TRANSVERSE SLOPE OF HEAD BEAM= +/-1%

TRANSVERSE MOVEMENT SPEED OF DL-TLG600 POWERED TROLLEYS = 0.5 m/minute


MAXIMUM POWER CONSUMPTION = 1.1 kW RUNNING PER DL-TLG600 POWERED TROLLEY

CONTROL SYSTEM FOR ALL FUNCTIONS = CENTRALWIRELESS CONTROL CONSOLE OR CONTROL PANEL AT THE CENTRAL CONTROL UNIT OR LOCAL CONTROL PANEL AT EACH DL-TLG600 LIFTING UNIT

OPERATING TEMPERATURE = -20°C TO +45°C

WEIGHTS DL-TLG600 HEAD BEAM = 7300 KgPOWERED TROLLEY = 2x3615 KgCHAIN AND CHAIN ANCHORAGES = 645 Kg

TOTAL OPERATING WEIGHT = 15175 Kg

DL-TLG600 HEAD BEAM AND POWERED TROLLEYS SUITABLE FOR TRANSPORT IN STANDARD SHIPPING CONTAINER AS SHOWN

TRANSPORT WEIGHT:-HEAD BEAM AND UPPERSECTION OF POWERED TROLLEYS = 14500 Kg

SHACKLE BEAM HANGERS = 1050 Kg(INCLUDING TRANSPORT FRAMES)

ASSEMBLY SUPPORT STOOLS = 2 x 200 Kg

HEAD BEAM ASSEMBLY IN LIFTING CONFIGURATION ( 1 : 50 )OPERATIONAL WEIGHT APPROX 9.1 TONNES

A-A ( 1 : 50 )

HEAD BEAM ASSEMBLY IN LIFTING CONFIGURATION

HEAD BEAM ASSEMBLY IN TRANSPORT CONFIGURATION ( 1 : 75 )TRANSPORT WEIGHT APPROX 9.50 TONNES

END ELEVATION( 1 : 75 )

STATIC HANGER(HEAD BEAM OMITTED FOR CLARITY)

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DL-TLG600 HEAD BEAM ANDDL-TLG600 STATIC HANGERSGENERAL ARRANGEMENT & SPECIFICATION

DL-TLG600-003-02 BC:\VaultWorkspace\Designs\_R00\_R058 DL-TLG600 TELESCOPIC GANTRY\DL-TLG600-003-02.idw

A

A

11750

LIFT POINT LIFT POINT

ROCKER JOINTASSEMBLY75

3

SUPPORT SPAN UP TO 11.3m WITH STANDARD 11.75m HEAD BEAM

180

520

1330

TELESCOPICCYLINDER

ROCKER JOINTASSEMBLY

TELESCOPICCYLINDER

TELESCOPICCYLINDER

DL-TLG600HEAD BEAM

DL-TLG600HEAD BEAM

PIN

TELESCOPICCYLINDER

11750

3900525 525

FORK LIFT SLOTS

3900525 525

900

ST

OO

L

1000

900

1330 HEAD

BEAM

2 No TRANSPORT SUPPORT STOOLS

SPECIFICATIONDL-TLG150-HB11.75 HEAD BEAM ANDDL-TLG150 STATIC HANGERS

MAXIMUM SAFE WORKING LOAD (SWL)

= 150 TONNES PER LIFT POINT= 290 TONNES PER HEAD BEAMSEE DRAWING DL-TLG600-005-01 AND 02 FOR LIFTING ARRANGEMNENTS AND DUTY CHARTS


MAXIMUM TRANSVERSE SLOPE OF HEAD BEAM= +/-1%

OPERATING TEMPERATURE = -20°C TO +45°C

DL-TLG600 HEAD BEAM SUPPORTED ON 2 No. SUPPORT STOOL ASSEMBLIES AND COMPLETE WITH ALL EQUIPMENT IS SUITABLE FOR TRANSPORT IN STANDARD SHIPPING CONTAINER AS SHOWN.

WEIGHTS DL-TLG600 HEAD BEAM = 7300 kgSTATIC HANGER ASSEMBLY = 2x900 kgSUPPORT STOOLS = 2x200 kg

TOTAL OPERATING WEIGHT = 9100 kgTOTAL TRANSPORT WEIGHT = 9500 kg

415 415

330

CL

CL CL

2199

LIFT POINT SPACING - 650 MINIMUM

2 No. DL-TLG600 STATIC HANGERSPER HEAD BEAM

SHACKLE BEAM(WITH SHACKLE REMOVED)SUITABLE FORALTERNATIVE RIGGING

UPPER SECTION

LOWER SECTIONOF STATIC HANGERIS IDENTICAL TOPOWERED TROLLEYTO ALLOW FOR FUTUREUPGRADE IF REQUIRED

300 300

2230

MA

XIM

UM

TR

AN

SP

OR

T H

EIG

HT

150 TONNESSWL SHACKLE(OPTIONAL)

330

1000

2.8m STANDARD TRACK SECTION1.1m RAIL CENTRES




2.8m STANDARD TRACK SECTION1.1m AND 1.9m RAIL CENTRES

5.6m STANDARD TRACK SECTION - 1.1m AND 1.9m RAIL CENTRES

TYPICAL END VIEW1.1m RAIL CENTRES

TYPICAL END VIEW1.9m RAIL CENTRES

CONNECTION DETAILSBETWEEN RAIL SECTIONS


SIDE ELEVATION


AND INSERT PIECES

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INFORMATION NTS

DL-TLG600 STANDARD TRACK SECTIONSGENERAL ARRANGEMENTAND SPECIFICATION

DL-TLG600-004 AC:\VaultWorkspace\Designs\_R00\_R058 DL-TLG600 TELESCOPIC GANTRY\DL-TLG600-004.idw

1100

5598

2 NOMINAL GAP

1900

200

20

DL-TLG600 Standard Track - Maximum Loads

Maximum Wheel Load on Track 40.8 Tonnes 41.0 Tonnes 31.4 TonnesMaximum Load on each Bearing Pad 71.9 Tonnes 74.8 Tonnes 57.1 TonnesMaximum Average Bearing Pressure under each Bearing Pad

6.1 MPa 6.4 MPa 4.9 MPa

Maximum Peak Bearing Pressure under each Bearing Pad

7.6 MPa 8.9 MPa 8.3 MPa

Telescopic Cylinder Stage 1 1.1m Rail Centres

1100

1900

2798

200

20

TOP OF RAIL

TOP OF RAIL

SPECIFICATION FOR DL-TLG600 STANDARD TRACK SECTIONS

STANDARD TRACK SECTIONS SUPPLIED IN

LENGTHS GIVING EFFECTIVE TRACK LENGTHS OF 5.6m AND 2.8m (OVERALL LENGTHS OF 5,803mm AND 3,003mm)

STANDARD TRACK SECTIONS SUPPLIED WITH RAILS AT 1.1m CENTRES AND WITH INSERT PIECES TO INCREASE RAILS TO 1.9mCENTRES


SEE TABLE FOR MAXIMUM WHEEL LOADS AND BEARING PAD LOADS AND PRESSURES

OPERATING TEMPERATURE = -20 TO +45°C

FULLY ASSEMBLED STANDARD TRACK SECTIONS ARE SUITABLE FOR TRANSPORT IN STANDARD SHIPPING CONTAINERS

WEIGHTS5.6m LONG x 1.1m RAIL CENTRES = 1,870 kg5.6m LONG x 1.9m RAIL CENTRES = 1,950 kg2.8m LONG x 1.1m RAIL CENTRES = 1,000 kg2.8m LONG x 1.9m RAIL CENTRES = 1,055 kg



THE MAXIMUM WHEEL LOADS AND BEARING PAD LOADS AND PRESSURES TABULATED BELOW ASSUME 5% HORIZONTAL LOAD PLUS 1% SLOPE OF THE TRACK, BOTH AT 45 DEGREES ORIENTATION.THE PROJECT SPECIFIC VALUES WILL DEPEND ON THE ACTUAL LOADS TO BE APPLIED TO THE SYSTEM.SEE OPERATION AND MAINTENCE MANUAL FOR FURTHER INFORMATION.

200

20

TOP OF RAIL

1100

1900

200

20

TOP OF RAIL

2 No M16 THREADEDBARS PER RAIL

2 No M16 THREADEDBARS PER RAIL

2 NOMINAL GAP

2 NOMINAL GAP

5803 MAXIMUM

330

350TYPICAL BEARINGPAD DIMENSIONS

550

550

550

800

550

550

550

550

800

550

350

330

TYPICAL BEARINGPAD DIMENSIONS

Ø20 GUIDE BAR

200

20 300

10 NOMINAL GAP

390

Ø20 GUIDE BAR

3003 MAXIMUM

INSERT PIECE

INSERT PIECE

INSERT PIECE

BEARING PAD.FOR MAX. LOADINGSEE TABLE BELOW.

1100 1100 800 1100 1100149

800 800 800149

STAGE 1 : HEAD BEAM IN OPERATIONAL RANGEFROM LEVEL 3475 TO LEVEL 5475

STAGE 2 : HEAD BEAM IN OPERATIONAL RANGE TO LEVEL 7475STAGE 3 : HEAD BEAM IN OPERATIONAL RANGE TO LEVEL 9075

0.00 1.00 2.00 3.001 AND 2 90.3 90.9 99.6 91.8

3 90.3 78.0 67.3 59.11 AND 2 94.3 94.3 102.7 91.8

3 92.4 78.0 67.3 59.11 AND 2 106.5 104.2 104.2 91.8

3 92.4 78.0 67.3 59.11 AND 2 122.2 116.2 104.2

3 92.4 78.0 67.31 AND 2 142.4 120.4 104.2

3 92.4 78.0 67.31 AND 2 142.4 120.4

3 92.4 78.01 AND 2 142.4 120.4

3 92.4 78.01 AND 2 142.4

3 92.41 AND 2 142.4

3 92.4

8.00

9.00

4.00

5.00

6.00

7.00

SPAN 11.30mSAFE WORKING LOAD (SWL)

2.00

3.00

PER LIFT POINT [TONNES]

STAGE

1.62

LIFT POINTS

SPACING LPS [m]

LOAD CENTRE OFFSET E [m] FROM SPAN CENTRE

0.00 1.00 2.00 3.001 AND 2 105.4 106.5 100.7 87.6

3 92.4 76.4 65.0 56.41 AND 2 110.8 110.8 100.7 87.6

3 92.4 76.4 65.0 56.41 AND 2 127.7 118.1 100.7 87.6

3 92.4 76.4 65.0 56.41 AND 2 142.4 118.1 100.7

3 92.4 76.4 65.01 AND 2 142.4 118.1 100.7

3 92.4 76.4 65.01 AND 2 142.4 118.1

3 92.4 76.41 AND 2 142.4 118.1

3 92.4 76.41 AND 2 142.4

3 92.41 AND 2 142.4

3 92.4

8.00

9.00



4.00

5.00

6.00

7.00

STAGE

1.62

2.00

3.00


LIFT POINTS

SPACING LPS [m] 0.00 1.00 2.00 3.00

1 AND 2 120.8 115.9 97.5 84.03 92.4 74.9 62.9 54.0

1 AND 2 127.7 115.9 97.5 84.03 92.4 74.9 62.9 54.0

1 AND 2 142.4 115.9 97.53 92.4 74.9 62.9

1 AND 2 142.4 115.9 97.53 92.4 74.9 62.9

1 AND 2 142.4 115.93 92.4 74.9

1 AND 2 142.4 115.93 92.4 74.9

1 AND 2 142.43 92.4

1 AND 2 142.43 92.4

7.00

8.00

3.00

4.00

5.00

6.00

1.62

2.00

STAGE



LIFT POINTS

SPACING LPS [m]


0.00 1.00 2.001 AND 2 140.9 113.2 93.7

3 92.4 73.2 60.41 AND 2 142.4 113.2 93.7

3 92.4 73.2 60.41 AND 2 142.4 113.2 93.7

3 92.4 73.2 60.41 AND 2 142.4 113.2

3 92.4 73.21 AND 2 142.4 113.2

3 92.4 73.21 AND 2 142.4

3 92.41 AND 2 142.4

3 92.4

6.00

7.00

2.00

3.00

4.00

5.00

1.62

LIFT POINTS

SPACING LPS [m]




STAGE0.00 1.00 2.00

1 AND 2 142.4 110.0 89.33 92.4 71.1 57.5

1 AND 2 142.4 110.0 89.33 92.4 71.1 57.5

1 AND 2 142.4 110.03 92.4 71.1

1 AND 2 142.4 110.03 92.4 71.1

1 AND 2 142.43 92.4

1 AND 2 142.43 92.4



1.62

STAGE

LIFT POINTS

SPACING LPS [m]

LOAD CENTRE OFFSET E [m] FROM

SPAN CENTRE

5.00

6.00

2.00

3.00

4.00

0.00 1.001 AND 2 142.4 105.9

3 92.4 68.41 AND 2 142.4 105.9

3 92.4 68.41 AND 2 142.4 105.9

3 92.4 68.41 AND 2 142.4

3 92.41 AND 2 142.4

3 92.45.00

2.00

3.00

4.00



1.62

STAGE

LIFT POINTS

SPACING LPS [m]

LOAD CENTRE OFFSET E [m] FROM

SPAN CENTRE

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LIFTING ARRANGEMENT AND DUTY CHARTS2 No LIFT POINTS LOADED PER HEAD BEAM

DL-TLG600-005-01 AC:\VaultWorkspace\Designs\_R00\_R058 DL-TLG600 TELESCOPIC GANTRY\DL-TLG600-005.idw

DUTY CHARTS ASSUME THE FOLLOWING:-

STANDARD DL-TLG600 COMPONENTS

WITH DL-TLG600 HEAD BEAM

2 No LIFT POINTS EQUALLY LOADED PER

HEAD BEAM


MAXIMUM SLOPE OF TRACK = 1% IN ANY DIRECTION (BOTH TRACKS AT SAME SLOPE WITHIN TOLERANCE SPECIFIED IN OPERATION AND MAINTENANCE MANUAL)


DL-TLG600 STANDARD TRACK SECTIONS USED WITH 1.1m RAIL CENTRES FOR TELESCOPIC CYLINDER STAGE 1 AND 1.9m RAIL CENTRES FOR TELESCOPIC CYLINDER STAGE 2 AND 3

TABULATED LOADS APPLIED TO SHACKLE OR, IF SHACKLE NOT USED, TO SHACKLE BEAM

IF THE DL-TLG600 TELESCOPIC LIFTING GANTRY IS TO BE USED IN A CONFIGURATION NOT SHOWN ON THE DRAWING, CONTACT DORMAN LONG TECHNOLOGY FOR SPECIFIC SAFE WORKING LOADS AND ANY SPECIAL CONDITIONS THAT MAY APPLY

TOP OF RAIL

1100 OR 1900WHEEL CENTRES

6732

MA

XIM

UM

ST

AG

E 2

= =

= =

1900WHEEL CENTRES

E

CL SPAN

TOP OF RAIL

CL LOAD SAFE WORKING LOAD (SWL)PER LIFT POINTTABULATED BELOW.MAXIMUM LIFTLOAD PER HEAD BEAM= 2 x TABULATED LOAD.

(LOAD CENTRE OFFSETFROM SPAN CENTRE)

LIFT POINTS SPACING (LPS)2000 SHOWN

1620 MINIMUM

8332

MA

XIM

UM

ST

AG

E 3

7475

MA

XIM

UM

- S

TA

GE

2

9075

MA

XIM

UM

- S

TA

GE

319

84

1105

9

SPAN - 11300 MAXIMUMSPAN - 6000 MINIMUM

= =


3475

MA

XIM

UM

- S

TA

GE

0

5475

MA

XIM

UM

- S

TA

GE

119

84

7459

E

==

LIFT POINTS SPACING (LPS)2000 SHOWN

1620 MINIMUM

4732

MA

XIM

UM

- S

TA

GE

1

CL CLSPAN LOAD(LOAD CENTRE OFFSETFROM SPAN CENTRE)

INTERPOLATION BETWEEN TABULATED VALUES PERMISSABLESEE ALSO OPERATION AND MAINTENANCE MANUAL

SAFE WORKING LOAD (SWL)PER LIFT POINTTABULATED BELOW.MAXIMUM LIFTLOAD PER HEAD BEAM= 2 x TABULATED LOAD.

STAGE 1 : HEAD BEAM IN OPERATIONAL RANGEFROM LEVEL 3475 TO LEVEL 5475

STAGE 2 : HEAD BEAM IN OPERATIONAL RANGE TO LEVEL 7475STAGE 3 : HEAD BEAM IN OPERATIONAL RANGE TO LEVEL 9075

0.00 1.00 2.00 3.00 4.00 1 - 2 150.0 150.0 150.0 150.0 150.0

3 150.0 150.0 133.4 117.5 108.5

SPAN 11.30m

SINGLE LIFT POINT LOADED

POWERED TROLLEY OFFSET E [m] FROM SPAN CENTRE

SAFE WORKING LOAD (SWL) PER LIFT POINT [TONNES]

STAGE 0.00 1.00 2.00 3.00 4.00 1 - 2 150.0 150.0 150.0 150.0 150.0

3 150.0 150.0 128.6 112.1 102.9

SPAN 10.00m

SINGLE LIFT POINT LOADEDSAFE WORKING LOAD (SWL) PER LIFT POINT [TONNES]

STAGE


0.00 1.00 2.00 3.00 4.00 1 - 2 150.0 150.0 150.0 150.0 150.0

3 150.0 147.9 124.6 111.4 97.8

SPAN 9.00m


STAGE



0.00 1.00 2.00 3.00 1 - 2 150.0 150.0 150.0 150.0

3 150.0 144.6 119.9 105.9

SPAN 8.00m




STAGE 0.00 1.00 2.00 3.00 1 - 2 150.0 150.0 150.0 150.0

3 150.0 140.5 118.3 99.5

SPAN 7.00m


STAGE



0.00 1.00 2.00 1 - 2 150.0 150.0 150.0

3 150.0 135.4 111.3

SPAN 6.00m


STAGE

POWERED TROLLEY OFFSET E [m] FROM SPAN

CENTRE


Project Eng:

Checking Eng:

Drawing No.

Project

Design Eng:

Drawn by:

Drawing Title

Rev.


DO NOT SCALE

NOTES

Scales(At A3)




Drawing Status







PD

AW

JM

SAB


LIFTING ARRANGEMENT AND DUTY CHARTSSINGLE LIFT POINT LOADED PER HEAD BEAM

DL-TLG600-005-02 AC:\VaultWorkspace\Designs\_R00\_R058 DL-TLG600 TELESCOPIC GANTRY\DL-TLG600-005.idw

DUTY CHARTS ASSUME THE FOLLOWING:-

STANDARD DL-TLG600 COMPONENTS

WITH DL-TLG600 HEAD BEAM

1 No LIFT POINT LOADED PER HEAD BEAM


MAXIMUM SLOPE OF TRACK = 1% IN ANY DIRECTION (BOTH TRACKS AT SAME SLOPE WITHIN TOLERANCE SPECIFIED IN OPERATION AND MAINTENANCE MANUAL)


DL-TLG600 STANDARD TRACK SECTIONS USED WITH 1.1m RAIL CENTRES FOR TELESCOPIC CYLINDER STAGE 1 AND 1.9m RAIL CENTRES FOR TELESCOPIC CYLINDER STAGE 2 AND 3

TABULATED LOADS APPLIED TO SHACKLE OR, IF SHACKLE NOT USED, TO SHACKLE BEAM

IF THE DL-TLG600 TELESCOPIC LIFTING GANTRY IS TO BE USED IN A CONFIGURATION NOT SHOWN ON THE DRAWING, CONTACT DORMAN LONG TECHNOLOGY FOR SPECIFIC SAFE WORKING LOADS AND ANY SPECIAL CONDITIONS THAT MAY APPLY

= =


1100 OR 1900WHEEL CENTRES

E

CL SPAN CL LIFT POINT

LIFT POINT OFFSETFROM SPAN CENTRE

3475

MIN

IMU

M-

ST

AG

E 0

5475

MA

XIM

UM

- S

TA

GE

119

84

7459

TOP OF RAIL

1900WHEEL CENTRES

=


=

E

CLCL

7475

- S

TA

GE

2

9075

MA

XIM

UM

- S

TA

GE

319

84

1105

9

LIFT POINT OFFSETFROM SPAN CENTRE

LIFT POINTSPAN

TOP OF RAIL

SAFE WORKING LOAD (SWL)FOR SINGLE LIFT POINTTABULATED BELOW

4732

MA

XIM

UM

- S

TA

GE

1

6732

MA

XIM

UM

- S

TA

GE

2

8332

MA

XIM

UM

- S

TA

GE

3

SAFE WORKING LOAD (SWL)FOR SINGLE LIFT POINTTABULATED BELOW

INTERPOLATION BETWEEN TABULATED VALUES PERMISSABLESEE ALSO OPERATION AND MAINTENANCE MANUAL

INFORMATION joint 1100 wheel centres ... (with bogie extension pieces) is ... dl-tlg600 powered...

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Transcript of INFORMATION joint 1100 wheel centres ... (with bogie extension pieces) is ... dl-tlg600 powered...