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Transcript of Jlg 450aj Parts Manual
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TABLE OF CONTENTS
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SECTION 1 - FRAME ......................................................................................................................................................................... 1
FIGURE 1-1. AXLE INSTALLATION .............................................................................................................................................. 1FIGURE 1-2. STEER INSTALLATION WITHOUT TOW PACKAGE .............................................................................................. 1FIGURE 1-3. STEER INSTALLATION WITH TOW PACKAGE ...................................................................................................... 1FIGURE 1-4. WHEEL DRIVE INSTALLATION (4WD) .................................................................................................................... 1FIGURE 1-5. DRIVE HUB AND BRAKE ASSEMBLY - REAR ....................................................................................................... 2FIGURE 1-6. DRIVE HUB ASSEMBLY - FRONT ........................................................................................................................... 2
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (4WD) ......................................................................................................................... 2FIGURE 1-8. FRAME SHIELD INSTALLATION ............................................................................................................................. 2FIGURE 1-9. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ANSI, ANSI EXPORT AND CSASPECS) .......................................................................................................................................................................................... 3FIGURE 1-10. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED NON MARKING (AVAILABLE ON ANSI, ANSIEXPORT AND CSA SPECS) .......................................................................................................................................................... 3FIGURE 1-11. TIRE AND WHEEL INSTALLATION - 33 X 12-20 SOLID NON-MARKING (AVAILABLE ON AUSTRALIAN ANDCE SPECS) .................................................................................................................................................................................... 3FIGURE 1-12. TIRE AND WHEEL INSTALLATION - 33 X 16LL500 PNEUMATIC TURF AND SAND (AVAILABLE ON ANSI AND
ANSI EXPORT SPECS) ................................................................................................................................................................. 3FIGURE 1-13. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATIC (AVAILABLE ON ANSI, ANSI EXPORT ANDCSA SPECS) .................................................................................................................................................................................. 3FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATIC WITH TIRE SEALANT (AVAILABLE ON ANS
ANSI EXPORT AND CSA SPECS) ................................................................................................................................................ 4FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 FOAM-FILLED (AVAILABLE ON ALL SPECS) .................. 4
FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED (AVAILABLE ON AUSTRALIAN AND CESPECS) .......................................................................................................................................................................................... 4FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED NON-MARKING (AVAILABLE ON AUSTRALIAN
AND CE SPECS) ............................................................................................................................................................................ 4FIGURE 1-18. VALVES INSTALLATION - FRAME MOUNTED ..................................................................................................... 4FIGURE 1-19. TRACTION VALVE ASSEMBLY ............................................................................................................................. 5FIGURE 1-20. TOW PACKAGE INSTALLATION (OPTIONAL) ..................................................................................................... 5FIGURE 1-21. TOW BAR ASSEMBLY ........................................................................................................................................... 5
SECTION 2 - TURNTABLE ................................................................................................................................................................ 5
FIGURE 2-1. VALVES INSTALLATION - TURNTABLE MOUNTED .............................................................................................. 5FIGURE 2-2. MAIN VALVE ASSEMBLY ........................................................................................................................................ 6FIGURE 2-3. AUXILIARY PUMP ASSEMBLY ................................................................................................................................ 6FIGURE 2-4. SWING DRIVE AND TURNTABLE BEARING INSTALLATION ................................................................................ 6FIGURE 2-5. SWING MOTOR ASSEMBLY ................................................................................................................................... 6FIGURE 2-6. TURNTABLE BEARING ASSEMBLY ....................................................................................................................... 6FIGURE 2-7. TURNTABLE LOCK INSTALLATION........................................................................................................................ 7FIGURE 2-8. TANKS INSTALLATION - DIESEL MACHINES ........................................................................................................ 7FIGURE 2-9. TANKS INSTALLATION - GAS MACHINES ............................................................................................................. 7FIGURE 2-10. DRIVE ORIENTATION INSTALLATION ................................................................................................................. 7FIGURE 2-11. GROUND CONTROL ASSEMBLY - ALL SPECS EXCEPT CE SPEC ................................................................... 7FIGURE 2-12. GROUND CONTROL ASSEMBLY - CE SPEC ONLY ............................................................................................ 8FIGURE 2-13. ELECTRICAL SYSTEM INSTALLATION ................................................................................................................ 8FIGURE 2-14. BEACON LIGHT INSTALLATION - AMBER ........................................................................................................... 8FIGURE 2-15. BEACON LIGHT INSTALLATION - BLUE (SN 0300199221 through 0300202578) .............................................. 8FIGURE 2-16. BEACON LIGHT INSTALLATION - BLUE (SN 0300202579 to Present, SN E300000001 to Present) ................. 9FIGURE 2-17. BEACON LIGHT INSTALLATION - RED (SN 0300214493 through .E300003100) ............................................... 9FIGURE 2-18. BATTERY AND CABLE INSTALLATION - USA BUILT MACHINES ...................................................................... 9
FIGURE 2-19. BATTERY AND CABLE INSTALLATION - ROMANIAN BUILT MACHINES .......................................................... 9FIGURE 2-20. HOODS INSTALLATION ........................................................................................................................................ 9FIGURE 2-21. HOOD ASSEMBLY - TANK SIDE ......................................................................................................................... 10FIGURE 2-22. HOOD ASSEMBLY - ENGINE SIDE ..................................................................................................................... 10FIGURE 2-23. COVERS INSTALLATION - COUNTERWEIGHT (USED ON MACHINES WITH FOAM-FILLED TIRES FOR ANSI
ANSI EXPORT, CSA AND JAPANESE SPECS) .......................................................................................................................... 10FIGURE 2-24. COVERS INSTALLATION - COUNTERWEIGHT (USED ON MACHINES WITH PNEUMATIC TIRES LSS FOR
ANSI EXPORT, AUSTRALIAN, CE AND JAPANESE SPECS) .................................................................................................... 10FIGURE 2-25. COVERS INSTALLATION - COUNTERWEIGHT (USED ON MACHINES WITH TURF AND SAND TIRES FOR
ANSI AND ANSI EXPORT SPECS) ............................................................................................................................................. 11
SECTION 3 - ENGINE ..................................................................................................................................................................... 11
FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI AND CSA SPECS) 11
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FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE) (ANSI AND CSASPECS) ......................................................................................................................................................................................... 120FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI AND CSA SPECS) ...... 122FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS) ....... 128FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)
...................................................................................................................................................................................................... 134FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS).............. 136FIGURE 3-7. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE) ................................................... 142FIGURE 3-8. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE .............................................................................................. 144
FIGURE 3-9. ENGINE INSTALLATION - DEUTZ D2.3L3 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN AND CE SPECS) ................................................................................................................................................... 148FIGURE 3-10. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3 (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT,
AUSTRALIAN AND CE SPECS) ................................................................................................................................................... 152FIGURE 3-11. ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN
AND CE SPECS) .......................................................................................................................................................................... 154FIGURE 3-12. ENGINE INSTALLATION - DEUTZ D2.3L3 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC) ......... 158FIGURE 3-13. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3 (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC) . 164FIGURE 3-14. ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC) ............... 166FIGURE 3-15. ENGINE COMPONENTS - DEUTZ D2.3L3 ........................................................................................................... 170FIGURE 3-16. ENGINE INSTALLATION - GM ENGINE (WITHOUT ARCTIC PACKAGE) .......................................................... 174FIGURE 3-17. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) .................................... 180FIGURE 3-18. ENGINE ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) ................................................................ 182FIGURE 3-19. ENGINE INSTALLATION - GM ENGINE (WITH ARCTIC PACKAGE) .................................................................. 186FIGURE 3-20. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) ........................................... 192
FIGURE 3-21. ENGINE ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) ........................................................................ 194FIGURE 3-22. PUMP COUPLING KIT .......................................................................................................................................... 198FIGURE 3-23. GEAR PUMP ASSEMBLY ..................................................................................................................................... 200FIGURE 3-24. PISTON PUMP ASSEMBLY .................................................................................................................................. 202FIGURE 3-25. SPARK ARRESTOR INSTALLATION - DEUTZ D2.9L4 ENGINE ......................................................................... 206FIGURE 3-26. CATALYTIC SPARK ARRESTOR INSTALLATION - DEUTZ D2.3L3 ENGINE .................................................... 208FIGURE 3-27. SPARK ARRESTOR INSTALLATION - DEUTZ D2.3L3 ENGINE ......................................................................... 210FIGURE 3-28. ENGINE BAFFLE INSTALLATION ........................................................................................................................ 212
SECTION 4 - BOOM ......................................................................................................................................................................... 215
FIGURE 4-1. CYLINDERS INSTALLATION - USA BUILT MACHINES ........................................................................................ 216FIGURE 4-2. CYLINDERS INSTALLATION - ROMANIAN BUILT MACHINES ............................................................................ 218FIGURE 4-3. BOOM INSTALLATION - USA BUILT MACHINES .................................................................................................. 220FIGURE 4-4. BOOM INSTALLATION - ROMANIAN BUILT MACHINES ...................................................................................... 222FIGURE 4-5. JIB INSTALLATION - USA BUILT MACHINES ....................................................................................................... 224FIGURE 4-6. JIB INSTALLATION - ROMANIAN BUILT MACHINES ............................................................................................ 226FIGURE 4-7. MAIN BOOM ASSEMBLY ....................................................................................................................................... 228FIGURE 4-8. TOWER BOOM ASSEMBLY - USA BUILT MACHINES .......................................................................................... 230FIGURE 4-9. TOWER BOOM ASSEMBLY - ROMANIAN BUILT MACHINES .............................................................................. 232FIGURE 4-10. ROTATOR ASSEMBLY ......................................................................................................................................... 234FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS ................................................................................... 236FIGURE 4-12. PLATFORM SUPPORT INSTALLATION - WITH LSS .......................................................................................... 238FIGURE 4-13. VALVES INSTALLATION - BOOM MOUNTED ..................................................................................................... 240FIGURE 4-14. UPRIGHT VALVE ASSEMBLY .............................................................................................................................. 242FIGURE 4-15. BOOM VALVE ASSEMBLY ................................................................................................................................... 244
SECTION 5 - PLATFORM ................................................................................................................................................................ 247
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY (USA BUILT MACHINES) ........... 248FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY (USA BUILT MACHINES) ........... 250FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (USA BUILT MACHINES) ........... 252FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY (ROMANIAN BUILT MACHINES)254FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY (ROMANIAN BUILT MACHINES)256FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (ROMANIAN BUILT MACHINES)258FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (USA BUILT MACHINES)............... 260FIGURE 5-8. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR (USA BUILT MACHINES)............... 262FIGURE 5-9. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (USA BUILT MACHINES)............... 264FIGURE 5-10. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (ROMANIAN BUILT MACHINES) . 266FIGURE 5-11. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR (ROMANIAN BUILT MACHINES) . 268FIGURE 5-12. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (ROMANIAN BUILT MACHINES) . 270FIGURE 5-13. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M - FALL ARREST (ANSI AND CSA SPECS)................... 272FIGURE 5-14. CONSOLE BOX INSTALLATION - WITHOUT SKYGUARD ................................................................................. 274
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FIGURE 5-15. CONSOLE BOX INSTALLATION - WITH SKYGUARD ........................................................................................ 27FIGURE 5-16. PLATFORM CONSOLE BOX ASSEMBLY - WITHOUT SKYGUARD .................................................................. 27FIGURE 5-17. PLATFORM CONSOLE BOX ASSEMBLY - WITH SKYGUARD .......................................................................... 28FIGURE 5-18. CONTROLLER ASSEMBLY - DRIVE AND STEER .............................................................................................. 28FIGURE 5-19. CONTROLLER ASSEMBLY - LIFT AND SWING ................................................................................................. 28FIGURE 5-20. FOOTSWITCH ASSEMBLY .................................................................................................................................. 29FIGURE 5-21. TRAY ASSEMBLY ................................................................................................................................................ 29FIGURE 5-22. SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT AND CSA SPECS) (Prior to SN0300211853, Prior to SN E300002974) ........................................................................................................................................ 29
FIGURE 5-23. SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT AND CSA SPECS) (SN0300211853 to Present, SN E300002974 to Present) .................................................................................................................. 29FIGURE 5-24. SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITH FALL ARREST (ANSI, ANSI EXPORT AND CSASPECS) (Prior to SN 0300211853, Prior to SN E300002974) ...................................................................................................... 30FIGURE 5-25. SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITH FALL ARREST (ANSI, ANSI EXPORT AND CSASPECS) (SN 0300211853 to Present, SN E300002974 to Present) ............................................................................................ 30FIGURE 5-26. SKYGUARD SYSTEM INSTALLATION ................................................................................................................ 30FIGURE 5-27. CROSS RAIL INSTALLATION .............................................................................................................................. 30
SECTION 6 - CYLINDER ................................................................................................................................................................. 30
FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 31FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY .......................................................................................... 31FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB ......................................................................................................................... 31FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM (USA BUILT MACHINES) ................................................................ 31
FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (ROMANIAN BUILT MACHINES) .................................................... 31FIGURE 6-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM ..................................................................................................... 32FIGURE 6-7. MASTER CYLINDER ASSEMBLY .......................................................................................................................... 32FIGURE 6-8. STEER CYLINDER ASSEMBLY ............................................................................................................................. 32FIGURE 6-9. TELESCOPE CYLINDER ASSEMBLY (USA BUILT MACHINES).......................................................................... 32FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (ROMANIAN BUILT MACHINES) ............................................................ 32
SECTION 7 - HYDRAULIC .............................................................................................................................................................. 33
FIGURE 7-1. HYDRAULIC SYSTEM INSTALLATION ................................................................................................................. 33FIGURE 7-2. HYDRAULIC DIAGRAM LIST ................................................................................................................................. 33
SECTION 8 - ELECTRICAL ............................................................................................................................................................. 33
FIGURE 8-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 34
FIGURE 8-2. AC BOX AT PLATFORM - LOCALLY SUPPLIED COMPONENTS FOR ANSI EXPORT, AUSTRALIAN AND CESPECS ......................................................................................................................................................................................... 34FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSI EXPORT AND CSA SPECS ............................... 34FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC) ......................................................... 34FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V - ANSI, ANSI EXPORT AND CSA SPECS ............................... 34FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC) .............................................................. 35FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 70MM X 70MM BOX (CE SPEC)(Prior to SN 0300210159, Prior to SN E300002764) .................................................................................................................... 35FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 70MM X 70MM BOX (CE SPEC)(Prior to SN 0300210159, Prior to SN E300002764) .................................................................................................................... 35FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE SPEC) (Prior tSN 0300210159, Prior to SN E300002764) .................................................................................................................................. 35FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN0300210159 to Present, SN E300002764 to Present) .................................................................................................................. 35
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE SPEC) (Priorto SN 0300210159, Prior to SN E300002764) .............................................................................................................................. 36FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN0300210159 to Present, SN E300002764 to Present) .................................................................................................................. 36FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 2IN X 4IN BOX (CESPEC) ........................................................................................................................................................................................... 36FIGURE 8-14. BEACON LIGHT HARNESS (BLUE BEACON ONLY) (SN 0300199221 through 0300202578) .......................... 36FIGURE 8-15. BEACON LIGHT HARNESS (BLUE BEACON ONLY) (SN 0300202579 to Present, SN E300000001 to Present)...................................................................................................................................................................................................... 3FIGURE 8-16. BEACON EXTENSION HARNESS (BLUE BEACON LIGHT ONLY) (SN 0300202579 to Present, SN E300000001to Present) .................................................................................................................................................................................... 37FIGURE 8-17. BOOM CABLES AND CLAMPS INSTALLATION (WITHOUT ARCTIC PACKAGE) ............................................. 37FIGURE 8-18. BOOM CABLES AND CLAMPS INSTALLATION (WITH ARCTIC PACKAGE) .................................................... 37FIGURE 8-19. BOOM HARNESS - MAIN BOOM (WITHOUT ARCTIC PACKAGE) .................................................................... 38
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FIGURE 8-20. BOOM HARNESS - MAIN BOOM (WITH ARCTIC PACKAGE) ............................................................................ 382FIGURE 8-21. BOOM HARNESS - MAIN BOOM AC CABLE (WITHOUT ARCTIC PACKAGE) .................................................. 384FIGURE 8-22. BOOM HARNESS - MAIN BOOM AC CABLE (WITH ARCTIC PACKAGE) .......................................................... 386FIGURE 8-23. BOOM HARNESS - TOWER BOOM (WITHOUT ARCTIC PACKAGE) ................................................................ 388FIGURE 8-24. BOOM HARNESS - TOWER BOOM (WITH ARCTIC PACKAGE) ........................................................................ 390FIGURE 8-25. BOOM HARNESS - TOWER BOOM AC CABLE (WITHOUT ARCTIC PACKAGE) .............................................. 392FIGURE 8-26. BOOM HARNESS - TOWER BOOM AC CABLE (WITH ARCTIC PACKAGE) ..................................................... 394FIGURE 8-27. BOOM VALVE HARNESS ..................................................................................................................................... 396FIGURE 8-28. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC .................................................................................... 398
FIGURE 8-29. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC ................................................................................ 400FIGURE 8-30. CHASSIS SOLENOID HARNESS ......................................................................................................................... 402FIGURE 8-31. ENGINE HARNESS - DEUTZ D2.3L3 ................................................................................................................... 404FIGURE 8-32. ENGINE HARNESS - DEUTZ D2.9L4 ................................................................................................................... 406FIGURE 8-33. ENGINE HARNESS - GM ...................................................................................................................................... 410FIGURE 8-34. FUEL HARNESS - DEUTZ D2.9L4 ENGINE ......................................................................................................... 412FIGURE 8-35. GROUND CONTROL PANEL HARNESS ............................................................................................................. 414FIGURE 8-36. PLATFORM CONSOLE BOX HARNESS .............................................................................................................. 416FIGURE 8-37. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC) .................................................................................. 418FIGURE 8-38. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC) ........................................................................................ 420FIGURE 8-39. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE SPEC) .......................................... 422FIGURE 8-40. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE SPEC) ........................................... 424FIGURE 8-41. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM BOX (CE SPEC) ................................. 426FIGURE 8-42. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM BOX (CE SPEC) ................................... 428FIGURE 8-43. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC) .................................................................................... 430
FIGURE 8-44. TURNTABLE HARNESS ....................................................................................................................................... 432FIGURE 8-45. VALVE HARNESS - MAIN VALVE ........................................................................................................................ 436FIGURE 8-46. VALVE HARNESS - PLATFORM VALVE .............................................................................................................. 438
SECTION 9 - DECAL ........................................................................................................................................................................ 441
FIGURE 9-1. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS (ENGLISH) ............................................................. 442FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH) ................................................................................... 444FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH) ............................................................................................. 446FIGURE 9-4. DECAL INSTALLATION - CE SPEC (ENGLISH) .................................................................................................... 448FIGURE 9-5. DECAL INSTALLATION - CSA SPEC (FRENCH/ENGLISH) .................................................................................. 450FIGURE 9-6. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH) ........................................................................ 452FIGURE 9-7. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH) ................................................................... 454FIGURE 9-8. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH) .......................................................................... 456FIGURE 9-9. DECAL INSTALLATION - LATIN AMERICA SPEC (SPANISH/ENGLISH) ............................................................. 458FIGURE 9-10. DECAL INSTALLATION - OPTIONS ..................................................................................................................... 460FIGURE 9-11. TOW BAR DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI, ANSI EXPORT AND CE SPECS).............. 462FIGURE 9-12. TOW BAR DECAL INSTALLATION - ENGLISH/SPANISH LANGUAGE (ANSI EXPORT SPECS) ...................... 464FIGURE 9-13. TOW BAR DECAL INSTALLATION - SPANISH LANGUAGE (CE SPECS) ......................................................... 466
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK .......................................................................................................... 469
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK ....................................................................................................... 470
SECTION 11 - SPECIAL OPTIONS ................................................................................................................................................. 473
FIGURE 11-1. SPECIAL OPTIONS .............................................................................................................................................. 474
PART NUMBER INDEX .................................................................................................................................................................... 479
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SECTION 1 - FRAME
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FIGURE 1-1. AXLE INSTALLATION
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FIGURE 1-1. AXLE INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001164093 Ref AXLE INSTALLATION B
1 0100011 AR Compound, Locking
3 0701217 8 Bolt M12 x 45
4 0761615 1 Bolt M16 x 35
5 0961950 2 Bearing6 3841258 1 Keeper, Pin
7 4740158 1 Washer
8 5241200 8 Washer M12
9 5251012 4 Bolt M10 x 25
10 1001118511 2 Pad, Wear
11 1001118518 4 Shim 11Ga
12 1001118519 2 Shim 16Ga
13 1001162995 1 Axle
14 1001163580 2 Axle Lockout Cylinder Assembly (See CYLINDER SECTION forBreakdown)
15 1001164552 1 Pin
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FIGURE 1-2. STEER INSTALLATION WITHOUT TOW PACKAGE
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FIGURE 1-2. STEER INSTALLATION WITHOUT TOW PACKAGE
ITEM PART NUMBER QTY DESCRIPTION REV
1001164092 Ref STEER INSTALLATION WITHOUT TOW PACKAGE E
1 0100011 AR Compound, Locking
2 0440271 2 Bearing, Thrust
3 0761011 4 Bolt M10 x 22
4 0711220 4 Bolt M12 x 60 Grade 10.95 1001190368 4 Bolt M16 x 120
6 3841143 4 Keeper, Pin
7 4740086 4 Washer
8 5241200 4 Washer M12
10 1001163178 1 Steer Cylinder Assembly (See CYLINDER SECTION forBreakdown)
11 1001163179 2 Link
11 1001164209 4 Bearing (2 Per Link)
12 1001176848 4 Nut M16
13 1001163405 4 Kingpin
14 1001163715 2 Spindle
14 0961948 4 Bearing (2 Per Spindle)
14 1001163716 8 Seal (4 Per Spindle)
15 3423304 4 Pin
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16 450AJ 3121660
FIGURE 1-3. STEER INSTALLATION WITH TOW PACKAGE
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3121660 450AJ 17
FIGURE 1-3. STEER INSTALLATION WITH TOW PACKAGE
ITEM PART NUMBER QTY DESCRIPTION REV
1001164095 Ref STEER INSTALLATION WITH TOW PACKAGE D
1 0100011 AR Compound, Locking
2 0440271 2 Bearing, Thrust
3 0761011 5 Bolt M10 x 22
4 0701617 2 Bolt M16 x 455 0711220 4 Bolt M12 x 60 Grade 10.9
6 0711629 4 Bolt M16 x 120 Grade 10.9
7 0962348 1 Bearing
8 3422848 1 Pin
9 3841143 5 Keeper, Pin
10 3900295 2 Bolt 1 x 3
11 4740086 4 Washer
12 4740155 1 Washer
13 4740491 2 Washer
15 5241200 4 Washer M12
16 1001139586 2 Pin
17 1001163178 1 Steer Cylinder Assembly (See CYLINDER SECTION forBreakdown)
18 1001163179 1 Link
18 1001164209 2 Bearing
19 1001176848 4 Nut M16
20 1001163405 4 Kingpin
21 1001163715 2 Spindle
21 0961948 4 Bearing (2 per Spindle)
21 1001163716 8 Seal, Kingpin (4 per Spindle)
22 1001163717 1 Bracket
23 1001163722 1 Plate, Pivot
24 1001163724 1 Link
24 0962292 2 Bearing
25 1001163726 1 Link
25 1001164209 2 Bearing
26 3423304 2 Pin
27 1001190368 4 Bolt M16 x 120
28 5241600 6 Washer M16
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18 450AJ 3121660
FIGURE 1-4. WHEEL DRIVE INSTALLATION (4WD)
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3121660 450AJ 19
FIGURE 1-4. WHEEL DRIVE INSTALLATION (4WD)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166239 Ref WHEEL DRIVE INSTALLATION (4WD) C
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0681810 4 Bolt 1/2 x 1-1/4 Grade 8
4 0682014 24 Bolt 5/8 x 1-3/4 Grade 85 2300016 AR Fluid, Hydraulic
6 2780267 2 Drive Hub Assembly - Rear (See DRIVE HUB ASSEMBLY - REARfor Breakdown)
7 2780268 2 Drive Hub Assembly - Front (See DRIVE HUB ASSEMBLY -FRONT for Breakdown)
8 3020008 AR Lubricant
9 3160348 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY forBreakdown)
10 3300106 36 Lugnut
11 3311801 4 Nut 1/2
12 3960526 4 Gasket, Brake
13 4891800 8 Washer 1/214 4892000 24 Washer 5/8
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20 450AJ 3121660
FIGURE 1-5. DRIVE HUB AND BRAKE ASSEMBLY - REAR
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3121660 450AJ 21
FIGURE 1-5. DRIVE HUB AND BRAKE ASSEMBLY - REAR
ITEM PART NUMBER QTY DESCRIPTION REV
2780267 Ref DRIVE HUB AND BRAKE ASSEMBLY - REAR H
1 See Note 1 Spindle/Housing Assembly (Note: Purchase IndividualComponents)
1A 7027059 1 Spindle
1B 7001998 1 Seal1C 7010429 1 Cone, Bearing (Includes Item 1D)
1D 7010429 1 Cup, Bearing (Includes Item 1C)
1E 7000257 1 Cup, Bearing
1F 7000258 1 Cone, Bearing
1G 7007601 1 Housing/Ring Gear
1H 7000232 1 Washer, Thrust
1I 7000229 1 Ring, Retaining
1N 7007640 9 Stud, Wheel
2 7000246 1 Gear, Internal
3 7024712 1 Carrier Assembly
3A See Note 1 Carrier (Note: Use p/n 7024712)
3B See Note 6 Ring, Retaining (Note: Use p/n 7024712)
3C See Note AR Bearing, Needle (Note: Use p/n 7024712)
3D See Note 3 Washer, Thrust (Note: Use p/n 7024712)
3E See Note 3 Shaft, Planet (Note: Use p/n 7024712)
3F See Note 3 Gear, Planet (Note: Use p/n 7024712)
3G See Note 3 Roll Pin (Note: Not Available for Purchase)
4 7000248 1 Ring Gear
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 70001349 1 Cover assembly Kit
6A See Note 1 Spacer, Thrust (Note: Use p/n 70001349)
6B See Note 1 Plate, Cover (Note: Use p/n 70001349)
6C See Note 1 O-Ring (Note: Use p/n 70001349)
6D See Note 1 Rod, Disconnect (Note: Use p/n 70001349)
6E See Note 1 Cap, Disengage (Note: Use p/n 70001349)
6F See Note 2 Bolt (Note: Use p/n 70001349)
6G See Note 1 Plug, Pipe (Note: Use p/n 70001349)
6I See Note 4 Rivet (Note: Not Available for Purchase)
6J See Note 1 Plate, ID (Note: Not Available for Purchase)
7 Ref Input Shaft Assembly
7A 7024714 1 Shaft
7B 7000261 1 Ring, Retaining
7C 7000262 1 Spring
7D 7000263 2 Spacer, Thrust8 7024713 1 Gear, Sun
11 7000253 1 Washer, Thrust
12 7017067 12 Bolt
13 7017080 4 Pin, Dowell
14 7000206 1 Coupling
15 7024715 1 Spacer, Input
16 7024716 1 Spacer, Input
17 7024182 1 Brake Assembly (See Items 101-123 for Breakdown)
27 7024705 1 O-Ring
28 7024717 2 Rod, Threaded
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22 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
29 7024718 2 Nut 1/2in-13NC
7024182 Ref BRAKE ASSEMBLY
101 7024189 1 Shaft
102 See Note 1 Housing (Note: Use p/n 7024182)
103 See Note 2 Plate, Friction (Note: Use p/n 7024193)
104 See Note 1 Plate, Pressure (Note: Use p/n 7024193)
105 70005483 1 Gasket
106 See Note 2 Plate, Outer (Note: Use p/n 7024193)
107 See Note 1 Gasket (Note: Use Item 200A, 201B or 201C)
108 7024191 1 Cylinder
109 7024192 1 Piston
110 See Note 1 Bearing, Ball (Note: Use p/n 7024197)
111 See Note 1 Ring, Retaining (Note: Use p/n 7024197)
112 See Note 1 Seal, Shaft (Note: Use p/n 7024197)
113 See Note 6 Capscrew (Note: Not Available for Purchase)
114 See Note 6 Lockwasher (Note: Not Available for Purchase)
115 See Note 1 O-Ring (Note: Not Available for Purchase)
116 See Note 1 Ring, Back-up (Note: Not Available for Purchase)
117 See Note 1 O-Ring (Note: Not Available for Purchase)
118 See Note 1 Ring, Back-up (Note: Not Available for Purchase)
119 7024190 2 Pin, Dowel
120 See Note 1 Plug (Note: Not Available for Purchase)
121 See Note 2 Plug (Note: Not Available for Purchase)
122 See Note 12 Spring Kit (Natural) (Note: Use p/n 7024196)
123 See Note 2 Spring Kit (Blue) (Note: Use p/n 7024196)
124 70005483 1 Gasket
Ref Kit Options
200 Ref Seal Kit Options:
200A See Note 1 Hub Seal Kit (Note: Purchase Individual Components)
200B 7024194 1 Brake Seal Kit (Includes Items 105, 107 & 115-118)201 Ref Repair Kit Options:
201A 7024196 1 Brake Spring Kit (Includes 12 Natural Colored and 2 BlueColored Springs Items 122 & 123)
201B 7024193 1 Brake Friction Disc Kit (Includes Items 103, 104, 106 & 107)
201C 7024197 1 Brake Bearing Kit (Includes Items 107 & 110-112)
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24 450AJ 3121660
FIGURE 1-6. DRIVE HUB ASSEMBLY - FRONT
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3121660 450AJ 25
FIGURE 1-6. DRIVE HUB ASSEMBLY - FRONT
ITEM PART NUMBER QTY DESCRIPTION REV
2780268 Ref DRIVE HUB ASSEMBLY - FRONT A
1 See Note 1 Spindle/Housing Assembly (Note: Purchase IndividualComponents)
1A 7027059 1 Spindle
1B 7001998 1 Seal1C 7010429 1 Cone, Bearing (Includes Item 1D)
1D 7010429 1 Cup, Bearing (Includes Item 1C)
1E 7000257 1 Cup, Bearing
1F 7000258 1 Cone, Bearing
1G 7007601 1 Housing/Ring Gear
1H 7000232 1 Washer, Thrust
1I 7000229 1 Ring, Retaining
1N 7007640 9 Stud, Wheel
2 7000246 1 Gear, Internal
3 7024712 1 Carrier Assembly
3A See Note 1 Carrier (Note: Use p/n 7024712)
3B See Note 6 Ring, Retaining (Note: Use p/n 7024712)
3C See Note AR Bearing, Needle (Note: Use p/n 7024712)
3D See Note 3 Washer, Thrust (Note: Use p/n 7024712)
3E See Note 3 Shaft, Planet (Note: Use p/n 7024712)
3F See Note 3 Gear, Planet (Note: Use p/n 7024712)
3G See Note 3 Roll Pin (Note: Not Available for Purchase)
4 7000248 1 Ring Gear
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 70001349 1 Cover Assembly Kit
6A See Note 1 Spacer, Thrust (Note: Use p/n 70001349)
6B See Note 1 Plate, Cover (Note: Use p/n 70001349)
6C See Note 1 O-Ring (Note: Use p/n 70001349)
6D See Note 1 Rod, Disconnect (Note: Use p/n 70001349)
6E See Note 1 Cap, Disengage (Note: Use p/n 70001349)
6F See Note 2 Bolt (Note: Use p/n 70001349)
6G See Note 1 Plug, Pipe (Note: Use p/n 70001349)
6I See Note 4 Rivet (Note: Not Available for Purchase)
6J See Note 1 Plate, ID (Note: Not Available for Purchase)
7 Ref Input Shaft Assembly
7A 7024714 1 Shaft
7B 7000261 1 Ring, Retaining
7C 7000262 1 Spring
7D 7000263 2 Spacer, Thrust8 7024713 1 Gear, Sun
11 7000253 1 Washer, Thrust
12 7017067 12 Bolt
13 7017080 4 Pin, Dowell
14 7000206 1 Coupling
15 7024715 1 Spacer, Input
16 7024716 1 Spacer, Input
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26 450AJ 3121660
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (4WD)
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3121660 450AJ 27
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (4WD)
ITEM PART NUMBER QTY DESCRIPTION REV
3160348 Ref DRIVE MOTOR ASSEMBLY (4WD) C
1 7022302 2 Bearing, Journal
2 7007446 1 Pin
3 7007438 2 Ring, Retaining
4 7022305 1 Swash Plate5 See Note 2 Pin (Note: Not Available for Purchase)
6 See Note NSS Gasket (Note: use Item 50)
7 7023907 1 Cylinder Block Kit (Includes Items 7A & 9-17)
7A See Note NSS Block, Cylinder (Note: Use p/n 7023907)
8 7023908 1 Plate, Valve
9 7021277 1 Guide, Slipper Retainer
10 7021275 3 Pin, Slipper Hold Down
11 See Note NSS Piston Assembly (Note: Use p/n 7023907)
12 7021276 1 Retainer, Hold Down Pin
13 7022310 1 Retainer, Slipper
14 7022311 1 Ring, Retaining
15 7022312 1 Spring
16 7024868 1 Washer
17 7022314 1 Retainer, Spring
18 7023910 1 Shaft
19 7007439 1 Ring, Retaining
20 70000797 1 Cap, End - Axial
21 7022368 5 Screw
22 7021249 1 Bearing, Needle
23 2220886 1 Plug (Includes Item 24)
24 See Note NSS O-Ring (Note: Use Item 23 or 50)
25 2220883 1 Plug (Includes Item 26)
26 See Note NSS O-Ring (Note: Use Item 25 or 50)27 2220888 2 Plug (Includes Item 28)
28 See Note NSS O-Ring (Note: Use Item 27 or 50)
29 7022372 1 Seat, Spring
30 See Note NSS Housing (Note: Use p/n 3160248)
31 2220883 2 Plug (Includes Item 32)
32 See Note NSS O-Ring (Note: Use Item 31 or 50)
33 2220886 1 Plug (Includes Item 34)
34 See Note NSS O-Ring (Note: Use Item 33 or 50)
35 See Note NSS O-Ring (Note: Use Item 50)
36 See Note NSS Seal, Ring (Note: Use Item 50)
37 7024854 1 Piston, Servo (Includes Items 35 & 36)
38 7007437 1 Bearing
39 7022326 1 Spring
40 See Note NSS Seal, Lip (Note: Use Item 50)
41 7022371 1 Washer, Support
50 7022328 1 Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)
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28 450AJ 3121660
FIGURE 1-8. FRAME SHIELD INSTALLATION
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3121660 450AJ 29
FIGURE 1-8. FRAME SHIELD INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001162105 Ref FRAME SHIELD INSTALLATION B
1 0100011 AR Compound, Locking
2 5251012 6 Bolt, M10 x 25
3 1001180916 4 Nut
4 1001162107 1 Plate, Valve Cover5 1001165968 1 Plate, Cover
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30 450AJ 3121660
FIGURE 1-9. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ANSI,ANSI EXPORT AND CSA SPECS)
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3121660 450AJ 31
FIGURE 1-9. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ANSI,ANSI EXPORT AND CSA SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
0270092 Ref TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED(AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)
C
Ref Note: Assemblies may require ballast/foam filling to manufacturer'sspecifications prior to installing on a machine. Refer to Operation
and Safety or Service and Maintenance Manuals. Purchaseindividual tire and/or rim only if able to foam fill tire and wheelassembly, otherwise, purchase complete assembly.
1 1001148865 2 Tire and Wheel Assembly - 12 x 16.5 (RH Side) E
1 1001148866 2 Tire and Wheel Assembly - 12 x 16.5 (LH Side) E
102 4520216 4 Tire - 12 x 16.5
103 4641122 4 Valve
104 1001147274 4 Rim, Wheel
105 1001149953 4 Cap, Valve Stem
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32 450AJ 3121660
FIGURE 1-10. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED NON MARKING(AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)
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3121660 450AJ 33
FIGURE 1-10. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED NON MARKING(AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
0270653 Ref TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLEDNON MARKING (AVAILABLE ON ANSI, ANSI EXPORT AND CSASPECS)
B
Ref Note: Assemblies may require ballast/foam filling to manufacturer's
specifications prior to installing on a machine. Refer to Operationand Safety or Service and Maintenance Manuals. Purchaseindividual tire and/or rim only if able to foam fill tire and wheelassembly, otherwise, purchase complete assembly.
1 1001148869 2 Tire and Wheel Assembly - 12 x 16.5 Non Marking (RH Side) E
1 1001148870 2 Tire and Wheel Assembly - 12 x 16.5 Non Marking (LH Side) E
101 4520240 4 Tire 12 x 16.5 Non-Marking
102 4641122 4 Valve
103 1001147274 4 Rim, Wheel
104 1001149953 4 Cap, Valve Stem
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34 450AJ 3121660
FIGURE 1-11. TIRE AND WHEEL INSTALLATION - 33 X 12-20 SOLID NON-MARKING (AVAILABLE ONAUSTRALIAN AND CE SPECS)
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3121660 450AJ 35
FIGURE 1-11. TIRE AND WHEEL INSTALLATION - 33 X 12-20 SOLID NON-MARKING (AVAILABLE ONAUSTRALIAN AND CE SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169062 Ref TIRE AND WHEEL INSTALLATION - 33 X 12-20 SOLID NON-MARKING (AVAILABLE ON AUSTRALIAN AND CE SPECS)
A
Ref Note: Due to critical stabile weights, only replace tire and wheelassemblies with like components.
1 1001170098 2 Tire and Wheel Assembly - 33 x 12-20 Solid Non-Marking (LHSide)
2 1001170099 2 Tire and Wheel Assembly - 33 x 12-20 Solid Non-Marking (RHSide)
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36 450AJ 3121660
FIGURE 1-12. TIRE AND WHEEL INSTALLATION - 33 X 16LL500 PNEUMATIC TURF AND SAND(AVAILABLE ON ANSI AND ANSI EXPORT SPECS)
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3121660 450AJ 37
FIGURE 1-12. TIRE AND WHEEL INSTALLATION - 33 X 16LL500 PNEUMATIC TURF AND SAND(AVAILABLE ON ANSI AND ANSI EXPORT SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001151030 Ref TIRE AND WHEEL INSTALLATION - 33 X 16LL500 PNEUMATICTURF AND SAND (AVAILABLE ON ANSI AND ANSI EXPORTSPECS)
B
1 1001151026 4 Tire and Wheel Assembly
101 4520262 4 Tire 33 x 16LL500
102 4640113 4 Valve, Stem
103 4860237 4 Rim, Wheel
104 1703067 4 Decal - Air Pressure
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38 450AJ 3121660
FIGURE 1-13. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATIC (AVAILABLE ONANSI, ANSI EXPORT AND CSA SPECS)
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3121660 450AJ 39
FIGURE 1-13. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATIC (AVAILABLE ONANSI, ANSI EXPORT AND CSA SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169073 Ref TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATIC(AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)
A
1 0257755 2 Tire and Wheel Assembly (RH Side) C
1 0257756 2 Tire and Wheel Assembly (LH Side) C101 1702740 4 Decal - Tire Pressure
102 4520217 4 Tire 33/1550 x 16.5
103 4640113 4 Valve, Air
104 4860179 4 Rim, Wheel
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40 450AJ 3121660
FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATIC WITH TIRE SEALANT(AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)
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SECTION 1 - FRAME
3121660 450AJ 41
FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATIC WITH TIRE SEALANT(AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169074 Ref TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATICWITH TIRE SEALANT (AVAILABLE ON ANSI, ANSI EXPORT ANDCSA SPECS)
B
1 0272341 1 DECAL KIT - TIRE SEALANT (NOT SHOWN) (Prior to SN
0300211853, Prior to SN E300002974)
1/A
1 1705363 1 Decal - Tire Sealant (Not Shown - Located near GroundControls)
2 0272360 2 Tire and Wheel Assembly (RH Side) A
3 0272361 2 Tire and Wheel Assembly (LH Side) A
101 1120552 4 Cap, Valve Stem (Green)
103 1702740 4 Decal - Tire Pressure
104 1705364 4 Decal - Tire Sealant
105 4520217 4 Tire 33/1550 x 16.5
106 4640113 4 Valve, Air
107 4860179 4 Rim, Wheel
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42 450AJ 3121660
FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 FOAM-FILLED (AVAILABLE ONALL SPECS)
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SECTION 1 - FRAME
3121660 450AJ 43
FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 FOAM-FILLED (AVAILABLE ONALL SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169075 Ref TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 FOAM-FILLED (AVAILABLE ON ALL SPECS)
A
Ref Note: Assemblies may require ballast/foam filling to manufacturer'sspecifications prior to installing on a machine. Refer to Operation
and Safety or Service and Maintenance Manuals. Purchaseindividual tire and/or rim only if able to foam fill tire and wheelassembly, otherwise, purchase complete assembly.
1 0258011 2 Tire and Wheel Assembly (RH Side) F
1 0258012 2 Tire and Wheel Assembly (LH Side) F
101 4520217 4 Tire, 33/1550 x 16.5
102 8786514 4 Valve, Stem
103 4860179 4 Rim, Wheel
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44 450AJ 3121660
FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED (AVAILABLE ONAUSTRALIAN AND CE SPECS)
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3121660 450AJ 45
FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED (AVAILABLE ONAUSTRALIAN AND CE SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166157 Ref TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED(AVAILABLE ON AUSTRALIAN AND CE SPECS)
A
Ref Note: Assemblies may require ballast/foam filling to manufacturer'sspecifications prior to installing on a machine. Refer to Operation
and Safety or Service and Maintenance Manuals. Purchaseindividual tire and/or rim only if able to foam fill tire and wheelassembly, otherwise, purchase complete assembly.
1 1001166155 2 Tire and Wheel Assembly (LH Side) E
1 1001166156 2 Tire and Wheel Assembly (RH Side) E
102 4520608 4 Tire IN315/55/D20
103 4641122 4 Valve, Stem
104 1001166153 4 Rim, Wheel
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46 450AJ 3121660
FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED NON-MARKING(AVAILABLE ON AUSTRALIAN AND CE SPECS)
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3121660 450AJ 47
FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED NON-MARKING(AVAILABLE ON AUSTRALIAN AND CE SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169058 Ref TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLEDNON-MARKING (AVAILABLE ON AUSTRALIAN AND CE SPECS)
A
Ref Note: Assemblies may require ballast/foam filling to manufacturer'sspecifications prior to installing on a machine. Refer to Operation
and Safety or Service and Maintenance Manuals. Purchaseindividual tire and/or rim only if able to foam fill tire and wheelassembly, otherwise, purchase complete assembly.
1 1001170459 2 Tire and Wheel Assembly (RH Side) C
1 1001170460 2 Tire and Wheel Assembly (LH Side) C
102 4641122 4 Valve, Stem
103 1001166153 4 Rim, Wheel
104 1001170458 4 Tire 315/55 D20 Non Marking
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48 450AJ 3121660
FIGURE 1-18. VALVES INSTALLATION - FRAME MOUNTED
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SECTION 1 - FRAME
3121660 450AJ 49
FIGURE 1-18. VALVES INSTALLATION - FRAME MOUNTED
ITEM PART NUMBER QTY DESCRIPTION REV
1001165948 Ref VALVES INSTALLATION - FRAME MOUNTED F
1 0100011 AR Compound, Locking
6 5251010 4 Bolt M10 x 20
13 1001162539 1 Traction Valve Assembly (See TRACTION VALVE ASSEMBLY for
Breakdown)15 4641155 1 Junction Valve Assembly
16 3290605 2 Nut, M6
17 1001096653 2 Bolt M6 x 70
18 1001179517 1 Bracket
19 0760812 1 Bolt M8 x 25
20 3290805 1 Nut M8
21 4811900 1 Washer M8
22 1001197221 1 Bracket (SN 0300202585 to Present)
22 1001197221 1 Bracket (SN E300000001 to Present)
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SECTION 1 - FRAME
50 450AJ 3121660
FIGURE 1-19. TRACTION VALVE ASSEMBLY
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SECTION 1 - FRAME
3121660 450AJ 51
FIGURE 1-19. TRACTION VALVE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001162539 Ref TRACTION VALVE ASSEMBLY C
1 70004017 1 Cartridge, Flow Divider
1 7021625 1 Seal Kit - 70004017 Valve
2 70004885 2 Cartridge, Flow Divider
2 70004577 2 Seal Kit - 70004885 Valve3 7022397 6 Cartridge, Check Valve
3 7022399 6 Seal Kit - 7022397 Valve
4 7021639 2 Cartridge, Check Valve
4 2900756 2 Seal Kit - 7021639 Valve
5 70004886 1 Cartridge, Relief Valve
5 7017496 1 Seal Kit - 70004886 Valve
6 7017410 1 Cartridge, Solenoid Less Coil
6 7012967 1 Seal Kit - 7017410 Valve
7 7012974 2 Cartridge, Solenoid Less Coil
7 7010543 2 Seal Kit - 7012974 Valve
8 70004887 1 Cartridge, Solenoid Less Coil
8 70023606 1 Seal Kit - 70004887 Valve
8 7024885 1 Coil
9 7024881 1 Piston, Pilot
10 2221086 1 Fitting, Diagnostic
11 70003975 2 Orifice
12 70002209 1 Orifice
13 70002063 1 Orifice
14 70004884 1 Orifice
15 70004883 1 Orifice
16 70000781 1 Locking Kit
17 70002962 2 Locking Kit
18 70004888 2 Screw19 2220883 6 Plug #4
20 2220885 5 Plug #6
21 70002386 3 Coil
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SECTION 1 - FRAME
52 450AJ 3121660
FIGURE 1-20. TOW PACKAGE INSTALLATION (OPTIONAL)
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SECTION 1 - FRAME
3121660 450AJ 53
FIGURE 1-20. TOW PACKAGE INSTALLATION (OPTIONAL)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166232 Ref TOW PACKAGE INSTALLATION (OPTIONAL) D
1 0100011 AR Compound, Locking
2 0363019 1 Tow Bar Assembly (See TOW BAR ASSEMBLY for Breakdown)
3 0641504 2 Bolt 5/16 x 1/2
4 0701014 4 Bolt M10 x 305 0902733 1 Bracket
6 0902734 1 Bracket
7 2221052 1 Fitting, Tee JIC/ORB/JIC
8 4640261 1 Steer/Tow Select Valve Assembly
9 4711500 6 Washer 5/16
10 5241200 4 Washer M12
11 1001118972 4 Nut M10
12 0700816 2 Bolt M8 x 40
13 2220372 1 Fitting, Straight JIC/ORB
14 2220579 1 Fitting, Tee JIC/FSJIC/JIC
15 3290805 2 Nut M8
16 1001181527 1 Bracket
17 1001181913 2 Hose
18 2220238 1 Plug
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SECTION 1 - FRAME
54 450AJ 3121660
FIGURE 1-21. TOW BAR ASSEMBLY
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SECTION 1 - FRAME
3121660 450AJ 55
FIGURE 1-21. TOW BAR ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
0363019 Ref TOW BAR ASSEMBLY B
101 0360406 1 Pintle, Draw Eye
102 0682040 5 Bolt 5/8 x 5
103 3312005 5 Nut 5/8
104 3420352 1 Pin, Towing105 3420372 1 Hairpin
106 3760170 1 Ring, Split
107 4070450 2 Shim (.07)
108 4070560 2 Shim (.88)
109 4070561 2 Shim (.12)
110 4752000 10 Washer 5/8
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SECTION 2 - TURNTABLE
3121660 450AJ 57
SECTION 2 - TURNTABLE
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SECTION 2 - TURNTABLE
58 450AJ 3121660
FIGURE 2-1. VALVES INSTALLATION - TURNTABLE MOUNTED
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SECTION 2 - TURNTABLE
3121660 450AJ 59
FIGURE 2-1. VALVES INSTALLATION - TURNTABLE MOUNTED
ITEM PART NUMBER QTY DESCRIPTION REV
1001165948 Ref VALVES INSTALLATION - TURNTABLE MOUNTED F
1 0100011 AR Compound, Locking
2 0641605 4 Bolt 3/8 x 5/8
6 5251010 15 Bolt M10 x 20
7 1001102987 1 Filter, Charge Pump7 70010383 1 Element, Filter (Includes O-Ring)
9 1001185821 1 Auxiliary Pump Assembly (See AUXILIARY PUMP ASSEMBLY forBreakdown)
10 1001162534 1 Main Valve Assembly (See MAIN VALVE ASSEMBLY forBreakdown)
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SECTION 2 - TURNTABLE
60 450AJ 3121660
FIGURE 2-2. MAIN VALVE ASSEMBLY
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SECTION 2 - TURNTABLE
3121660 450AJ 61
FIGURE 2-2. MAIN VALVE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001162534 Ref MAIN VALVE ASSEMBLY E
1 70005069 1 Cartridge, Solenoid Less Coil (Main Dump)
1 7022399 1 Seal Kit - 70005069 Valve
1 70003977 1 Nut, Coil
2 70005217 1 Cartridge, Solenoid Less Coil (Steer)2 70005071 1 Seal Kit - 70005217 Valve
2 7022390 1 Nut, Coil
3 70005094 1 Cartridge, Solenoid Less Coil (Main Lift Up)
3 7023936 1 Seal Kit - 70005094 Valve
3 7022390 1 Nut, Coil
4 70005076 1 Cartridge, Solenoid Less Coil (Tower Lift Up)
4 7022399 1 Seal Kit - 70005076 Valve
4 7022390 1 Nut, Coil
5 70005095 1 Cartridge, Solenoid Less Coil (Flow Control)
5 7022399 1 Seal Kit - 70005095 Valve
5 70003977 1 Nut, Coil
6 70005096 1 Cartridge, Solenoid Less Coil (Swing)
6 70005071 1 Seal Kit - 70005096 Valve
7 70005097 1 Cartridge, Solenoid Less Coil
7 70005082 2 Seal Kit - 70005097 Valve
9 70005098 1 Cartridge, Relief Valve
9 7023936 1 Seal Kit - 70005098 Valve
10 70005080 1 Cartridge, Relief Valve
10 7022399 1 Seal Kit - 70005080 Valve
12 70005218 1 Cartridge, Valve
12 70005082 1 Seal Kit - 70005218 Valve
13 70005084 1 Cartridge, Valve
13 70005085 1 Seal Kit - 70005084 Valve14 70005099 2 Cartridge, Valve
14 70005087 2 Seal Kit - 70005099 Valve
15 70005088 2 Cartridge, Valve
15 7023900 2 Seal Kit - 70005088 Valve
16 70005100 1 Cartridge, Check Valve
16 7022399 1 Seal Kit - 70005100 Valve
17 70005089 1 Cartridge, Check Valve
17 7023936 1 Seal Kit - 70005089 Valve
18 70005090 5 Cartridge, Check Valve
18 70005092 5 Seal Kit - 70005092 Valve
19 See Note 1 Disc, Check Valve (Note: Not Available for Purchase)
24 91164059 7 Plug
25 91164079 4 Plug
26 91164057 2 Plug
27 70005219 2 Coil
28 70002386 3 Coil
29 70003788 3 Coil
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SECTION 2 - TURNTABLE
62 450AJ 3121660
FIGURE 2-3. AUXILIARY PUMP ASSEMBLY
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SECTION 2 - TURNTABLE
3121660 450AJ 63
FIGURE 2-3. AUXILIARY PUMP ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001185821 Ref AUXILIARY PUMP ASSEMBLY A
1 70005065 1 Base Assembly (See Item 102-108 for Breakdown)
2 70005066 1 Pump Assembly (Note: No Seal Kit or Internal Components are Available - Purchase Complete Pump Assembly)
3 70005067 4 Capscrew 1/4 x 2-3/44 70004013 1 Motor Assembly (Note: No Internal Components are Available -
Purchase Complete Motor Assembly)
6 70004014 1 Bracket
7 70004000 2 Capscrew 3/8 x 1
8 70005068 1 Relief Valve Assembly
70005065 Ref BASE ASSEMBLY
102 See Note NSS Poppet, Check (Note: Not Available - Purchase p/n 70005065)
103 See Note NSS Spring (Note: Not Available - Purchase p/n 70005065)
104 See Note NSS Plug (Note: Not Available - Purchase p/n 70005065)
105 7026330 1 Seal, Shaft
106 70005139 2 Bearing
107 70003612 1 O-Ring108 70004267 1 O-Ring
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SECTION 2 - TURNTABLE
64 450AJ 3121660
FIGURE 2-4. SWING DRIVE AND TURNTABLE BEARING INSTALLATION
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SECTION 2 - TURNTABLE
3121660 450AJ 65
FIGURE 2-4. SWING DRIVE AND TURNTABLE BEARING INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001165946 Ref SWING DRIVE AND TURNTABLE BEARING INSTALLATION B
1 0100019 AR Compound, Locking
2 0711628 18 Bolt M16 x 110 Grade 10.9
3 0711631 23 Bolt M16 x 140
4 2160001 2 Fitting, Grease 905 5241200 2 Washer M12
6 5241600 41 Washer M16
7 5272114 2 Capscrew M12 x 50 Grade 12.9
8 1001104850 1 Swing Motor Assembly (See SWING MOTOR ASSEMBLY forbreakdown)
9 1001133972 1 Turntable Bearing Assembly (See TURNTABLE BEARING ASSEMBLY for Breakdown)
100 1001206436 1 Turntable Bearing Kit (Includes Items 2-7 & 9)
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SECTION 2 - TURNTABLE
66 450AJ 3121660
FIGURE 2-5. SWING MOTOR ASSEMBLY
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SECTION 2 - TURNTABLE
3121660 450AJ 67
FIGURE 2-5. SWING MOTOR ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001104850 Ref SWING MOTOR ASSEMBLY A
1 See Note 5 Bolt (Note: Not Available for Purchase)
2 7004035 1 Cover, End
3 7023318 1 Seal, Commutator
4 7004036 5 O-Ring5 See Note NSS Commutator (Note: - Use Item 6)
6 7024453 1 Commutator and Ring Assembly (Includes Item 5)
7 7024379 1 Manifold
8 70002206 1 Rotor Set
9 7024380 1 Plate, Wear
10 70002207 1 Link, Drive
12 70000088 1 Shaft, Coupling
12A 70000089 1 Key
13 7024381 1 Bushing, Inner
14 7004043 1 Thrustwasher
15 7004044 1 Bearing, Thrust
16 7004049 1 Seal, Inner Shaft
17 7004045 1 Ring, Back-up
18 See Note NSS Housing (Note: Not Available - Purchase Complete Motor)
19 7024390 1 Bearing
20 7004047 1 Seal, Outer Shaft
25 7024389 1 Seal Kit (Includes Items 3, 4, 16, 17 & 20)
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SECTION 2 - TURNTABLE
68 450AJ 3121660
FIGURE 2-6. TURNTABLE BEARING ASSEMBLY
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SECTION 2 - TURNTABLE
3121660 450AJ 69
FIGURE 2-6. TURNTABLE BEARING ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001133972 Ref TURNTABLE BEARING ASSEMBLY D
101A 7026042 2 Cup, Bearing
101B 7026043 2 Cone, Bearing
102 7027356 1 Adapter, Motor
103 7027354 1 Cap, Worm104 70004249 8 Bolt M10 x 35 Grade 10.9
105 70004250 2 Bolt M12 x 30 Grade 10.9
106 70004251 2 Bolt M12 x 40 Grade 10.9
107 70004252 2 Bolt M8 x 65mm
109 70000865 1 Plug
110 70002649 1 Vent, Pressure
111 70002651 1 Fitting, Grease
112 7026044 1 Bushing, Reducer
113A 7026045 1 Cup, Bearing
113B 7026047 1 Cone, Bearing
114 7026046 1 Ring, Grease
115A 7026048 1 Cup, Bearing
115B 7026049 1 Cone, Bearing
116 7026050 1 Worm-Gear
117 7026052 1 Spacer, Washer
118 See Note 1 Housing (Note: Not Available - Purchase Complete Assembly)
119 7026053 1 Cover, Gear
120 7027350 AR Shim, Blue (.005in)
120 7027351 AR Shim, Clear (.0075in)
120 7027352 AR Shim, Brown (.010in)
121 7027353 Shim, Yellow (.020in)
122 70004253 1 Bearing, Turntable
123 70004254 1 O-Ring124 70004255 1 Cap, Gear
125 70004256 8 Bolt M4 x 8
126 70004257 AR Shim, Green (.003)
127 70004258 AR Shim, Blue (.005)
128 70004259 AR Shim, Natural (.0075)
129 7026057 1 Gear, Worm
130 70004260 AR Shim, Blue (.005)
131 70004261 AR Shim, Yellow (.020)
132 70004262 1 Seal, Oil
133 7026051 1 Pinion, Output
134 70004263 1 Seal, Oil
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SECTION 2 - TURNTABLE
70 450AJ 3121660
FIGURE 2-7. TURNTABLE LOCK INSTALLATION
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SECTION 2 - TURNTABLE
3121660 450AJ 71
FIGURE 2-7. TURNTABLE LOCK INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001177820 Ref TURNTABLE LOCK INSTALLATION A
1 0100011 AR Compound, Locking
2 0701616 4 Bolt M16 x 40
3 4812300 4 Washer M16
4 1001157466 1 Bolt M10 x 305 1001177821 1 Support, Lock
6 1001177834 1 Pin, Lock
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SECTION 2 - TURNTABLE
72 450AJ 3121660
FIGURE 2-8. TANKS INSTALLATION - DIESEL MACHINES
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SECTION 2 - TURNTABLE
3121660 450AJ 73
FIGURE 2-8. TANKS INSTALLATION - DIESEL MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
1001165942 Ref TANKS INSTALLATION - DIESEL MACHINES F
1 0100011 AR Compound, Locking
2 0760812 6 Bolt M8 x 25
3 0761214 6 Bolt M12 x 30
4 4360436 1 Switch, Fuel Level4 4460320 1 Plug, Male - 2 Position
4 4460267 1 Pin, Male
5 4811900 8 Washer M8
6 4812102 6 Washer M12
7 1001118274 4 Nut M8
8 1001163061 1 Fuel Tank Assembly
8 1001188196 1 Cap, Fuel
8 70004876 2 Tube, Pick-up
8 0100020 AR Compound, Locking
9 1001165816 1 Hydraulic Tank Assembly
9 70003614 1 Filter Kit (Includes Hydraulic Element, Breather Element and
Gasket)
9 70002838 1 Fill Cap Assembly (Includes Cap, Chain and Fill Basket)
9 7024441 1 Gauge, Sight
10 1001169898 1 Support, Ground Control
11 1001170480 1 Support, Tank
12 0701020 2 Bolt M10 x 60
13 4812002 2 Washer M10
14 1001118972 2 Nut M10
15 3290805 2 Nut M8
16 1001179339 1 Hinge
17 1001182997 AR Adhesive
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SECTION 2 - TURNTABLE
74 450AJ 3121660
FIGURE 2-9. TANKS INSTALLATION - GAS MACHINES
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SECTION 2 - TURNTABLE
3121660 450AJ 75
FIGURE 2-9. TANKS INSTALLATION - GAS MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
1001165943 Ref TANKS INSTALLATION - GAS MACHINES G
1 0100011 AR Compound, Locking
2 0760812 6 Bolt M8 x 25
3 0761214 6 Bolt M12 x 30
4 4360436 1 Switch, Fuel Level4 4460320 1 Plug, Male - 2 Position
4 4460267 1 Pin, Male
5 4811900 8 Washer M8
6 4812102 6 Washer M12
7 1001118274 4 Nut M8
8 1001163062 1 Fuel Tank Assembly
8 1001188197 1 Cap, Tank (Prior to SN SN0300216296, Prior to SN SNE300003163)
8 1001211336 1 Cap, Tank (SN SN 0300216296 to Present, SN SN E300003163to Present)
8 70004877 2 Tube, Pick-up
8 0100020 AR Compound, Locking9 1001165816 1 Hydraulic Tank Assembly
9 70003614 1 Filter Kit (Includes Hydraulic Element, Breather Element andGasket)
9 70002838 1 Fill Cap Assembly (Includes Cap, Chain and Fill Basket)
9 7024441 1 Gauge, Sight
10 1001169898 1 Support, Ground Control
11 1001170480 1 Support, Tank
12 0701020 2 Bolt M10 x 60
13 4812002 2 Washer M10
14 1001118972 2 Nut M10
15 3290805 2 Nut M8
16 1001179339 1 Hinge
17 1001182997 AR Adhesive
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SECTION 2 - TURNTABLE
76 450AJ 3121660
FIGURE 2-10. DRIVE ORIENTATION INSTALLATION
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SECTION 2 - TURNTABLE
3121660 450AJ 77
FIGURE 2-10. DRIVE ORIENTATION INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001166767 Ref DRIVE ORIENTATION INSTALLATION F
1 0100011 AR Compound, Locking
2 0761010 3 Bolt M10 x 20
3 0760608 2 Bolt M6 x 16
4 1321293 2 Clamp, Cable5 3290405 4 Nut M4
6 3290605 2 Nut M6
7 4031512 4 Capscrew M4 x 40
8 4812002 4 Washer M10
9 4811400 4 Washer M4
10 4811700 2 Washer M6
11 4812000 3 Washer M10
12 8310614 2 Screw M10 x 30
13 1001119176 2 Switch, Limit
13 1001129407 1 Receptacle, Female - 4 Position
13 4460464 4 Pin, Male
14 1001162106 1 Cam
15 1001166768 1 Bracket
16 8881800 AR Tie-Strap (Not Shown)
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SECTION 2 - TURNTABLE
78 450AJ 3121660
FIGURE 2-11. GROUND CONTROL ASSEMBLY - ALL SPECS EXCEPT CE SPEC
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SECTION 2 - TURNTABLE
3121660 450AJ 79
FIGURE 2-11. GROUND CONTROL ASSEMBLY - ALL SPECS EXCEPT CE SPEC
ITEM PART NUMBER QTY DESCRIPTION REV
1001169895 Ref GROUND CONTROL ASSEMBLY - ALL SPECS EXCEPT CESPEC
D
2 1670829 1 Bezel, Front
4 3300408 2 Nut
5 3911018 2 Screw #10 x 1-1/86 4060906 1 Guard, Switch
7 4360328 8 Switch, Toggle
8 4360475 1 Switch, Emergency
8 7020175 1 Cap
8 7020176 1 Block, Contact
9 4360476 1 Block, Contact
12 1001146220 1 Display, Light
13 1001169896 1 Panel, Ground Control
14 1001169897 1 Decal - Ground Control
15 1001170838 1 PC Board, LED Light
16 1001171482 1 Gauge, Display
17 1001173529 1 Decal - Light Display
18 3910804 3 Screw M8 x 1/4
19 4360469 1 Switch, Key
19 2860030 1 Key, Replacement
20 1001151393 1 Shim .063
21 0100011 AR Compound, Locking
22 0760812 2 Bolt M8 x 25
23 4811900 2 Washer M8
24 5250810 1 Bolt M8 x 20
25 5260800 1 Nut M8
26 1001118274 2 Nut M8
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SECTION 2 - TURNTABLE
80 450AJ 3121660
FIGURE 2-12. GROUND CONTROL ASSEMBLY - CE SPEC ONLY
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SECTION 2 - TURNTABLE
3121660 450AJ 81
FIGURE 2-12. GROUND CONTROL ASSEMBLY - CE SPEC ONLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001177541 Ref GROUND CONTROL ASSEMBLY - CE SPEC ONLY D
2 1670829 1 Bezel, Front
4 3300408 2 Nut
5 3910804 3 Screw M8 x 1/4
6 3911018 2 Screw #10 x 1-1/87 4060906 1 Guard, Switch
8 4360328 8 Switch, Toggle
9 4360387 1 Switch, Push Button
10 4360469 1 Switch, Key
10 2860030 1 Key, Replacement
11 4360475 1 Switch, Emergency
11 7020175 1 Cap
11 7020176 1 Block, Contact
12 4360476 1 Block, Contact
15 1001146220 1 Display, Light
16 1001151393 1 Shim .063
17 1001169896 1 Panel, Ground Control
18 1001170838 1 PC Board, LED Light
19 1001171482 1 Gauge, Display
20 1001173529 1 Decal - Light Display
21 1001176469 1 Shroud, Switch
22 1001177543 1 Decal - Ground Control
23 0100011 AR Compound, Locking
24 0760812 2 Bolt M8 x 25
25 4811900 2 Washer M8
24 5250810 1 Bolt M8 x 20
27 5260800 1 Nut M8
28 1001118274 2 Nut M8
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SECTION 2 - TURNTABLE
82 450AJ 3121660
FIGURE 2-13. ELECTRICAL SYSTEM INSTALLATION
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SECTION 2 - TURNTABLE
3121660 450AJ 83
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SECTION 2 - TURNTABLE
84 450AJ 3121660
FIGURE 2-13. ELECTRICAL SYSTEM INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001166315 Ref ELECTRICAL SYSTEM INSTALLATION E
1 0100011 AR Compound, Locking
2 0140043 1 Alarm
2 4460536 1 Receptacle, Female - 3 Position
2 4460943 3 Pin, Male4 0760610 7 Bolt M6 x 20
5 0760621 5 Bolt M6 x 65
6 3290601 10 Nut M6
7 3290605 2 Nut M6
8 4460496 1 Washer, Terminal
9 4460497 1 Nut, Terminal
10 4811700 12 Washer M6
11 5250608 2 Bolt M6 x 16
14 1001106736 1 Cap, Dust
15 1001130220 3 Nut, Tinnerman M6
16 1001181325 1 Sensor
16 See Note 1 Receptacle, Female - 4 Position (Note: Not Available forPurchase)
16 See Note 4 Pin, Male (Note: Not Available for Purchase)
17 1001186007 1 Turntable Harness (See ELECTRICAL SECTION for Breakdown)
18 1001164736 1 Valve Harness - Main Valve (See ELECTRICAL SECTION forBreakdown)
19 1001164737 1 Ground Control Panel Harness (See ELECTRICAL SECTION forBreakdown)
21 1001170094 1 Module, Ground Control
See Note Ref Note: Re-calibration Required when Replaced
22 4811702 7 Washer M6
23 1001179236 1 Chassis Solenoid Harness (See ELECTRICAL SECTION for
Breakdown)24 1001196637 1 Decal - Fuse Box
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SECTION 2 - TURNTABLE
86 450AJ 3121660
FIGURE 2-14. BEACON LIGHT INSTALLATION - AMBER
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SECTION 2 - TURNTABLE
3121660 450AJ 87
FIGURE 2-14. BEACON LIGHT INSTALLATION - AMBER
ITEM PART NUMBER QTY DESCRIPTION REV
1001174976 Ref BEACON LIGHT INSTALLATION - AMBER D
1 0100048 AR Compound, Silicone
3 1001181405 1 Lamp, Strobe
3 4460897 1 Receptacle, Female - 2 Position
3 4460464 2 Pin, Male6 3290505 2 Nut M5
7 4811600 2 Washer M5
8 4240032 AR Tie-Strap
9 4460234 2 Mount, Tie-Strap
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SECTION 2 - TURNTABLE
88 450AJ 3121660
FIGURE 2-15. BEACON LIGHT INSTALLATION - BLUE (SN 0300199221 through 0300202578)
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SECTION 2 - TURNTABLE
3121660 450AJ 89
FIGURE 2-15. BEACON LIGHT INSTALLATION - BLUE (SN 0300199221 through 0300202578)
ITEM PART NUMBER QTY DESCRIPTION REV
1001189194 Ref BEACON LIGHT INSTALLATION - BLUE (SN 0300199221 through0300202578)
C
1 0642612 1 Bolt 1 x 1-1/2
2 3311005 3 Nut #10
3 3911012 3 Screw #10 x 3/44 4711000 3 Washer #10
5 4712600 1 Washer 1
6 1001142694 1 Bracket, Mounting
7 1001143431 1 Light, Beacon
7 4460897 1 Receptacle, Female - 2 Position
7 4460943 2 Pin, Male
8 1001149570 1 Beacon Harness (Not Shown - See ELECTRICAL SECTION forBreakdown)
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SECTION 2 - TURNTABLE
90 450AJ 3121660
FIGURE 2-16. BEACON LIGHT INSTALLATION - BLUE (SN 0300202579 to Present, SN E300000001to Present)
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SECTION 2 - TURNTABLE
3121660 450AJ 91
FIGURE 2-16. BEACON LIGHT INSTALLATION - BLUE (SN 0300202579 to Present, SN E300000001to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001193216 Ref BEACON LIGHT INSTALLATION - BLUE (SN 0300202579 toPresent, SN E300000001 to Present)
A
1 0760614 2 Bolt M6 x 30
2 3290505 3 Nut M53 3290605 4 Nut M6
4 4010514 3 Screw M5 x 30
5 4811602 3 Washer M5
6 4811700 4 Washer M6
7 1001100433 1 Mount, Module
8 1001142683 1 Decal - Control
9 1001142736 1 Beacon Harness (Not Shown - See ELECTRICAL SECTION forBreakdown)
11 1001193061 1 Light, Beacon
11 4460897 1 Receptacle, Female - 2 Position
11 4460943 2 Pin, Male
12 1001196458 1 Beacon Extension Harness (Not Shown - See ELECTRICALSECTION for Breakdown)
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SECTION 2 - TURNTABLE
92 450AJ 3121660
FIGURE 2-17. BEACON LIGHT INSTALLATION - RED (SN 0300214493 through .E300003100)
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SECTION 2 - TURNTABLE
3121660 450AJ 93
FIGURE 2-17. BEACON LIGHT INSTALLATION - RED (SN 0300214493 through .E300003100)
ITEM PART NUMBER QTY DESCRIPTION REV
1001207315 1 BEACON LIGHT INSTALLATION - RED (SN 0300214493 toPresent, SN E300003100 to Present)
A
1 0760614 2 Bolt M6 x 30
2 3290505 3 Nut M5
3 3290605 4 Nut M64 4010514 3 Screw M5 x 30
5 4811602 3 Washer M5
6 4811700 4 Washer M6
7 1001100433 1 Mount, Module
8 1001142683 1 Decal - Control
9 1001142736 1 Beacon Harness (Not Shown - See ELECTRICAL SECTION forBreakdown)
11 1001196458 1 Beacon Extension Harness (Not Shown - See ELECTRICALSECTION for Breakdown)
12 1001207302 1 Light, Beacon
12 4460897 1 Receptacle, Female - 2 Position
12 4460943 2 Pin, Male
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SECTION 2 - TURNTABLE
94 450AJ 3121660
FIGURE 2-18. BATTERY AND CABLE INSTALLATION - USA BUILT MACHINES
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SECTION 2 - TURNTABLE
3121660 450AJ 95
FIGURE 2-18. BATTERY AND CABLE INSTALLATION - USA BUILT MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
1001166316 Ref BATTERY AND CABLE INSTALLATION - USA BUILT MACHINES E
1 0361810 1 Bar, Hold-down
2 0400075 1 Battery
3 0760608 2 Bolt M6 x 16
4 0761012 1 Bolt M10 x 255 1320223 2 J-Clip
6 3290605 4 Nut M6
7 3291005 3 Nut M10
8 3820032 4 Rivet
9 4811702 4 Washer M6
10 4812000 4 Washer M10
11 1001117240 1 Cover
12 1001119278 1 Insulation
13 1001119280 2 Bolt M16 x 260
14 0760612 2 Bolt M6 x 25
15 3740067 1 Relay
15 3300220 2 Nut 3/8
15 1001111424 2 Washer 3/8
15 3321001 1 Nut #10
15 4761000 1 Washer #10
16 4811700 4 Washer M6
17 1001171678 1 Cable, Battery (Positive + to Aux Relay) (Prior to SNE300002976)
17 1001205752 1 Cable, Battery (Positive + to Aux Relay) (SN E300002976 toPresent)
18 1001171679 1 Cable, Battery (Aux Relay to Aux Pump)
19 1001171680 1 Cable, Battery (Negative – to Aux Pump) (Prior to SNE300002976)
19 1001205750 1 Cable, Battery (Negative –
to Aux Pump) (SN E300002976 toPresent)
20 0100011 AR Compound, Locking
21 0641504 1 Bolt 5/16 x 1/2
22 4711500 1 Washer 5/16
23 3290601 2 Nut M6
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SECTION 2 - TURNTABLE
96 450AJ 3121660
FIGURE 2-19. BATTERY AND CABLE INSTALLATION - ROMANIAN BUILT MACHINES
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SECTION 2 - TURNTABLE
3121660 450AJ 97
FIGURE 2-19. BATTERY AND CABLE INSTALLATION - ROMANIAN BUILT MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
1001166317 Ref BATTERY AND CABLE INSTALLATION - ROMANIAN BUILTMACHINES
E
1 0760608 2 Bolt M6 x 16
2 0760612 2 Bolt M6 x 25
3 0760815 2 Bolt M8 x 354 0761012 1 Bolt M10 x 25
5 1320223 2 J-Clip
6 1787217 1 Clamp
7 3290605 4 Nut M6
8 3290805 2 Nut M8
9 3291005 1 Nut M10
10 3740067 1 Relay
10 3300220 2 Nut 3/8
10 1001111424 2 Washer 3/8
10 3321001 1 Nut #10
10 4761000 1 Washer #10
11 3820032 4 Rivet
12 4811700 4 Washer M6
13 4811702 4 Washer M6
14 4811900 4 Washer M8
15 4812000 2 Washer M10
16 8008750 1 Battery
17 1001117240 1 Cover
18 1001119278 1 Insulation
19 1001171678 1 Cable, Battery (Positive + to Aux Relay)
20 1001171679 1 Cable, Battery (Aux Relay to Aux Pump)
21 1001171680 1 Cable, Battery (Negative – to Aux Pump)
22 0100011 AR Compound, Locking
23 0641504 1 Bolt 5/16 x 1/2
24 4711500 1 Washer 5/16
25 3290601 2 Nut M6
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SECTION 2 - TURNTABLE
98 450AJ 3121660
FIGURE 2-20. HOODS INSTALLATION
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SECTION 2 - TURNTABLE
3121660 450AJ 99
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SECTION 2 - TURNTABLE
100 450AJ 3121660
FIGURE 2-20. HOODS INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001165622 Ref HOODS INSTALLATION F
1 0100011 AR Compound, Locking
2 0630613 4 Bolt M10 x 30
3 0760812 9 Bolt M8 x 25
4 0701018 5 Bolt M10 x 505 0760810 10 Bolt M8 x 20
6 0761014 14 Bolt M10 x 30
7 0761214 6 Bolt M12 x 30
8 0940049 2 Bumper
10 3290805 10 Nut M8
11 3291005 14 Nut M10
12 3311501 6 Nut 5/16
13 1001182169 1 Spring, Gas
14 4711500 2 Washer 5/16
15 4811900 33 Washer M8
16 4812000 16 Washer M10
17 4812002 14 Washer M10
18 4812100 2 Washer M12
19 4812102 4 Washer M12
20 5251014 8 Bolt M10 x 30
21 1001167153 NLA Panel, Filler (Use p/n 1001200086) (SN 0300199221 through0300205472)
21 1001200086 1 Panel, Filler (SN 0300205473 to Present, SN E300000001 toPresent)
22 1001167159 1 Mount
23 1001167163 1 Tray
24 1001167169 1 Mount
25 4160182 1 Spring, Gas
26 1001169046 4 Nut
27 1001170001 1 Support, Hood
28 1001170018 1 Mount
30 1001170022 1 Mount
31 1001170859 1 Mount
32 1001170860 1 Support
33 1001172282 1 Hood Assembly - Tank Side (See HOOD ASSEMBLY - TANKSIDE for Breakdown)
34 1001172833 1 Hood Assembly - Engine Side (See HOOD ASSEMBLY - ENGINESIDE for Breakdown)
35 8310686 2 Nut, Retainer M8
36 1001167149 1 Panel, Filler
37 1001174098 1 Pipe, Exhaust
38 0760814 4 Bolt M8 x 30
39 0940071 3 Bumper
40 3311601 3 Nut 3/8
41 1001191832 4 Rivnut M8
42 88662523 3 Nut, Tinnerman
43 1001118274 3 Nut M8
44 1001171216 1 Cover
45 1001179904 1 Mount
46 1001182875 1 Mount
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SECTION 2 - TURNTABLE
3121660 450AJ 101
ITEM PART NUMBER QTY DESCRIPTION REV
47 1001182877 1 Mount
48 1001182879 1 Mount
49 1701691 2 Decal - No Step
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SECTION 2 - TURNTABLE
102 450AJ 3121660
FIGURE 2-21. HOOD ASSEMBLY - TANK SIDE
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SECTION 2 - TURNTABLE
3121660 450AJ 103
FIGURE 2-21. HOOD ASSEMBLY - TANK SIDE
ITEM PART NUMBER QTY DESCRIPTION REV
1001172282 Ref HOOD ASSEMBLY - TANK SIDE C
1 0100011 AR Compound, Locking
2 0641410 4 Bolt 1/4 x 1-1/4
3 0760610 2 Bolt M6 x 20
4 0760615 1 Bolt M6 x 355 2560187 1 Handle
6 2940173 1 Latch
7 3290601 1 Nut M6
8 3291005 6 Nut M10
9 4711400 4 Washer 1/4
10 4811700 2 Washer M6
11 1001139384 2 Hinge
13 1001200458 1 Plate, Latch Guide
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SECTION 2 - TURNTABLE
104 450AJ 3121660
FIGURE 2-22. HOOD ASSEMBLY - ENGINE SIDE
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SECTION 2 - TURNTABLE
3121660 450AJ 105
FIGURE 2-22. HOOD ASSEMBLY - ENGINE SIDE
ITEM PART NUMBER QTY DESCRIPTION REV
1001172833 Ref HOOD ASSEMBLY - ENGINE SIDE C
1 0100011 AR Compound, Locking
2 0641410 4 Bolt 1/4 x 1-1/4
3 0760610 3 Bolt M6 x 20
4 2560187 1 Handle5 2940173 1 Latch
6 3290601 1 Nut M6
7 3291005 6 Nut M10
8 4711400 4 Washer 1/4
9 4811700 2 Washer M6
10 1001139384 2 Hinge
12 1001200458 1 Plate, Latch Guide
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SECTION 2 - TURNTABLE
106 450AJ 3121660
FIGURE 2-23. COVERS INSTALLATION - COUNTERWEIGHT (USED ON MACHINES WITH FOAM-FILLED TIRES FOR ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)
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SECTION 2 - TURNTABLE
3121660 450AJ 107
FIGURE 2-23. COVERS INSTALLATION - COUNTERWEIGHT (USED ON MACHINES WITH FOAM-FILLED TIRES FOR ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001165944 Ref COVERS INSTALLATION - COUNTERWEIGHT (USED ONMACHINES WITH FOAM-FILLED TIRES FOR ANSI, ANSIEXPORT, CSA AND JAPANESE SPECS)
E
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0701012 6 Bolt M10 x 25
4 3291005 4 Nut M10
5 4812000 12 Washer M10
6 1001119051 3 Washer
7 1001119057 2 Bolt M20 x 75
9 1001169183 1 Hood
10 1001170131 2 Bracket
11 0760810 2 Bolt M8 x 20
12 0762020 1 Bolt M20 x 60
13 1001191832 2 Rivnut M8
14 3290805 4 Nut M815 4811900 10 Washer M8
16 1001167825 2 Mount
17 1001170025 NLA Panel (Use p/n 1001200088) (SN 0300199221 through0300205472)
17 1001200088 1 Panel (SN 0300205473 to Present, SN E300000001 to Present)
18 0701012 2 Bolt M10 x 25 (SN 0300199221 through 0300205472)
18 0701014 2 Bolt M10 x 30 (SN 0300205473 to Present, SN E300000001 toPresent)
19 0760810 4 Bolt M8 x 20 (SN 0300199221 through 0300205472)
19 0760812 4 Bolt M8 x 25 (SN 0300205473 to Present, SN E300000001 toPresent)
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SECTION 2 - TURNTABLE
108 450AJ 3121660
FIGURE 2-24. COVERS INSTALLATION - COUNTERWEIGHT (USED ON MACHINES WITHPNEUMATIC TIRES LSS FOR ANSI EXPORT, AUSTRALIAN, CE AND JAPANESE SPECS)
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SECTION 2 - TURNTABLE
3121660 450AJ 109
FIGURE 2-24. COVERS INSTALLATION - COUNTERWEIGHT (USED ON MACHINES WITHPNEUMATIC TIRES LSS FOR ANSI EXPORT, AUSTRALIAN, CE AND JAPANESE SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001165945 Ref COVERS INSTALLATION - COUNTERWEIGHT (USED ONMACHINES WITH PNEUMATIC TIRES LSS FOR ANSI EXPORT,
AUSTRALIAN, CE AND JAPANESE SPECS)
E
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0701012 6 Bolt M10 x 25
4 3291005 4 Nut M10
5 4812000 12 Washer M10
6 1001119051 3 Washer
7 1001119057 2 Bolt M20 x 75
9 1001169183 1 Hood
10 1001170131 2 Bracket
11 0760810 2 Bolt M8 x 20
12 0762020 1 Bolt M20 x 60
13 1001191832 2 Rivnut M8
14 3290805 4 Nut M815 4811900 10 Washer M8
16 1001167825 2 Mount
17 1001170025 NLA Panel (Use p/n 1001200088) (SN 0300199221 through0300205472)
17 1001200088 1 Panel (SN 0300205473 to Present, SN E300000001 to Present)
18 0701012 2 Bolt M10 x 25 (SN 0300199221 through 0300205472)
18 0701014 2 Bolt M10 x 30 (SN 0300205473 to Present, SN E300000001 toPresent)
19 0760810 4 Bolt M8 x 20 (SN 0300199221 through 0300205472)
19 0760812 4 Bolt M8 x 25 (SN 0300205473 to Present, SN E300000001 toPresent)
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SECTION 2 - TURNTABLE
110 450AJ 3121660
FIGURE 2-25. COVERS INSTALLATION - COUNTERWEIGHT (USED ON MACHINES WITH TURF ANDSAND TIRES FOR ANSI AND ANSI EXPORT SPECS)
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SECTION 2 - TURNTABLE
3121660 450AJ 111
FIGURE 2-25. COVERS INSTALLATION - COUNTERWEIGHT (USED ON MACHINES WITH TURF ANDSAND TIRES FOR ANSI AND ANSI EXPORT SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001185373 Ref COVERS INSTALLATION - COUNTERWEIGHT (USED ONMACHINES WITH TURF AND SAND TIRES FOR ANSI AND ANSIEXPORT SPECS)
D
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0701012 6 Bolt M10 x 25
4 0760810 2 Bolt M8 x 20
5 0762020 1 Bolt M20 x 60
6 1001191832 2 Rivnut M8
7 3290805 4 Nut M8
8 3291005 4 Nut M10
9 4811900 10 Washer M8
10 4812000 12 Washer M10
11 1001119051 5 Washer
12 1001119057 4 Bolt M20 x 75
14 1001167825 2 Mount15 1001169183 1 Hood
16 1001170025 NLA Panel (Use p/n 1001200088) (SN 0300199221 through0300205472)
16 1001200088 1 Panel (SN 0300205473 to Present, SN E300000001 to Present)
17 1001170131 2 Bracket
19 0701012 2 Bolt M10 x 25 (SN 0300199221 through 0300205472)
19 0701014 2 Bolt M10 x 30 (SN 0300205473 to Present, SN E300000001 toPresent)
20 0760810 4 Bolt M8 x 20 (SN 0300199221 through 0300205472)
20 0760812 4 Bolt M8 x 25 (SN 0300205473 to Present, SN E300000001 toPresent)
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SECTION 3 - ENGINE
3121660 450AJ 113
SECTION 3 - ENGINE
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SECTION 3 - ENGINE
114 450AJ 3121660
FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSIAND CSA SPECS)
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SECTION 3 - ENGINE
3121660 450AJ 115
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SECTION 3 - ENGINE
116 450AJ 3121660
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SECTION 3 - ENGINE
3121660 450AJ 117
FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSAND CSA SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166304 Ref ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI AND CSA SPECS)
E
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe3 0440162 1 Bearing
5 5251215 1 Bolt, M12 x 35mm
6 0760614 4 Bolt, M6 x 30mm
7 0761014 2 Bolt, M10 x 30mm
8 0761015 5 Bolt, M10 x 35mm
9 0761210 1 Bolt, M12 x 20mm
11 1701505 1 Decal - Diesel Fuel
12 2180832 1 Fitting, Barbed
13 2180876 1 Fitting, Barbed
14 2720058 2 ft /0.6m Hose
15 3290605 5 Nut, Lock M6 x 1
16 3291005 6 Nut, Lock M10 x 1.517 5261200 1 Nut, Flange M12 (Grade 10.9)
18 3841143 1 Keeper, Pin
20 4811700 10 Washer, M6
21 4812000 11 Washer, M10
22 4812100 1 Washer, M12
23 8405006 2 Clamp
24 8410013 4 Clamp
25 8430007 1 Coupling
26 1001125387 1 Decal - Ultra Low Sulfur Diesel
27 1001135196 1 Pin
28 1001142501 1 Fitting, Barbed 90
29 1001154405 7.25 ft/2.21m
Hose
30 1001155823 1 Coupling, Quick Disconnect 90
31 1001165035 17.25 ft/5.26m
Hose
32 1001166001 1 Engine and Pump Sub-Assembly - Deutz D2.9L4 (Without ArcticPackage) (ANSI and CSA Specs) (See ENGINE AND PUMP SUB-
ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE)(ANSI AND CSA SPECS) for Breakdown)
33 1001167512 1 Bracket
34 1001169823 1 Plate, Engine Lock
35 1001171683 1 Cable, Battery (Red) (Battery Positive to Auxiliary Power Relay)
36 1001171684 1 Cable, Battery (Black) (Battery Negative to Auxiliary Power Pump)37 1001172736 1 Pipe, Exhaust
38 3422532 1 Pin
39 0760610 1 Bolt, M6 x 20mm
40 0760812 1 Bolt, M8 x 25mm
41 1321716 4 Clamp
42 1001191832 1 Nut, Rivet M8
43 4811900 1 Washer, M8
44 1001181358 1 Harness, Fuel Pump (See ELECTRICAL SECTION forBreakdown)
45 1001162335 1 Bracket Assembly - Fuel Pump/Filter (See BRACKET ASSEMBLY
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SECTION 3 - ENGINE
118 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
- FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE) forBreakdown)
46 1320022 1 Clamp
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SECTION 3 - ENGINE
120 450AJ 3121660
FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE)(ANSI AND CSA SPECS)
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SECTION 3 - ENGINE
3121660 450AJ 121
FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE)(ANSI AND CSA SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166001 Ref ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4(WITHOUT ARCTIC PACKAGE) (ANSI AND CSA SPECS)
C
1 0100011 AR Compound, Locking
2 0641812 2 Bolt, 1/2-13 x 1-1/23 3020037 AR Lube
4 3600242 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY forBreakdown)
5 3790152 1 O-Ring
6 3931620 2 Capscrew, 3/8-16 x 1-1/4
7 4891800 2 Washer 1/2 Hardened
8 4891600 2 Washer, 3/8 Hardened
9 1001166000 1 Engine Assembly - Deutz D2.9L4 Engine (Without Arctic Package)(ANSI and CSA Specs) (See ENGINE ASSEMBLY - DEUTZD2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI ANDCSA SPECS) for Breakdown)
10 1001167036 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)11 1001171953 1 Seal
12 1001171954 1 Seal
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SECTION 3 - ENGINE
122 450AJ 3121660
FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSIAND CSA SPECS)
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SECTION 3 - ENGINE
3121660 450AJ 123
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SECTION 3 - ENGINE
124 450AJ 3121660
FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSIAND CSA SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166000 Ref ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI AND CSA SPECS)
K
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe3 0100081 AR Adhesive
7 0711214 AR Bolt, M12 x 30mm
8 0711224 4 Bolt, M12 x 80mm (Grade 10.9)
9 0741606 2 Screw, 3/8-16 x .75
10 0760610 6 Bolt, M6 x 20mm
11 0760808 1 Bolt, M8 x 16mm
12 0760812 1 Bolt, M8 x 25mm
13 0760814 8 Bolt, M8 x 30mm
14 0761014 2 Bolt, M10 x 30mm
15 0761015 7 Bolt, M10 x 35mm
16 0761016 4 Bolt, M10 x 40mm
17 0761210 1 Bolt, M12 x 20mm18 0761212 2 Bolt, M12 x 25mm
19 0771414 8 Bolt, M14 x 30mm
21 0961951 2 Bushing
22 1321716 2 Clamp
23 1703162 2 Decal - Caution Fan
24 2220315 1 Fitting, Straight Barbed
25 2300004 3 gl/11.3L Coolant
26 2720015 2 ft/0.61m Hose
27 2720340 8in/20.3cm
Hose
28 2902065 1 Pump Coupling Kit (See PUMP COUPLING KIT for Breakdown)
29 3290605 7 Nut, Lock, M6 x 1
30 3290805 11 Nut, Lock, M8 x 1.25
31 3291001 4 Nut, M10 x 1.5
32 3291005 9 Nut, Lock, M10 x 1.5
33 3310401 3 Nut, #4-40
34 3331215 4 Nut, M12 x 1.75
35 3910408 3 Screw, 4-40 x 1/2
36 3931512 4 Capscrew, 5/16-18 x 3/4
37 4031914 4 Bolt, M8 x 50mm
38 4060805 2.25 ft/0.69m
Trim, Flex Shield
39 4240099 AR Tie-Strap
40 4640751 1 Valve, Oil Drain
41 4710400 3 Washer, #4
42 4711500 4 Washer, 5/16
43 4811700 16 Washer, M6
44 4811900 35 Washer, M8
45 4812000 22 Washer, M10
46 4812100 AR Washer, M12
47 4812200 AR Washer, M14
48 5241200 4 Washer, M12 Hardened
49 8305401 2 Nut, Jam,.250-20
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ITEM PART NUMBER QTY DESCRIPTION REV
50 8307109 2 Washer, .250
52 1001166922 1 Plate, Engine Mount
51 8310548 2 Screw, 1/4-20 x 1/2
53 8405007 2 Clamp
54 8405009 5 Clamp
55 8405104 4 Clamp
56 8405202 1 Clamp
57 8405204 1 Clamp
58 8406109 2 Clip
60 1001117308 1 Relay, 200Amp
60 3300220 2 Nut
60 3321001 2 Nut, #10-32
60 4761000 2 Washer, Lock #10
60 1001111424 2 Washer
61 1001118878 1 Bolt, M6 x 55mm
62 1001134488 1 Fitting, Barbed
63 1001144116 1 Spacer, Fan
64 1001136079 2.4 gl /9L Oil Motor
65 1001136834 1 Cap, Tank
66 1001138173 1 Support, Service Indicator
67 1001138175 1 Bracket, Service Indicator
68 1001138228 1 Relay, Power Module
68 70023592 1 Fuse 20Amp
68 70023593 1 Fuse 30Amp
69 1001138248 5.25 ft/1.6m
Tube
70 1001138827 1 Sensor, Coolant Level
71 1001139240 1 Bracket
72 1001140535 1 Tank, Surge
73 1001140564 1 Fitting, Barbed 9074 1001141304 1 Harness, Glow Plug
75 1001141694 1 Clamp, Air Cleaner
76 1001141995 1 Fitting, Barbed
78 1001143390 1 Indicator
79 1001143797 1 Fitting, Barbed
80 1001178788 1 Cable, Alternator
82 1001152489 1 Fitting, Barbed 90
86 1001165388 1 Air Cleaner Assembly
86 70003783 1 Element, Air Cleaner
87 1001165405 1 Hose, Upper Radiator
88 1001165406 1 Hose, Lower Radiator
89 1001165721 1 Hose, Air Intake
90 1001165722 1 Radiator
91 1001165849 1 Fan
92 1001166718 4 Mount, Motor
93 1001166921 1 Plate, Engine Mount
95 1001166924 1 Plate, Engine Mount
96 1001167108 1 Harness Engine - Deutz D2.9L4 (See ELECTRICAL SECTION forBreakdown)
97 1001167520 1 Tray, Engine
98 1001168018 4 Washer, Special
99 1001168026 1 Plate, Radiator Mounting
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SECTION 3 - ENGINE
126 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
101 1001168099 1 Hose
102 1001168166 2 Seal
103 1001168950 1 Bracket
104 1001169054 4 Isolator
105 1001169138 4 Washer, Snubbing
106 1001169967 2 Bracket
107 1001170035 2 Bracket
108 1001170617 1 Engine, Deutz D2.9L4 (See ENGINE COMPONENTS - DEUTZD2.9L4 ENGINE for Breakdown)
110 1001177359 1 Hose
111 1001178876 1 Mount, Fuel Filter
113 0760815 2 Bolt, M8 x 35mm
114 3520054 1 Plug
115 5250810 2 Bolt, M8 x 20mm
116 8406110 1 Clip
117 8406201 1 Clip
118 0760607 3 Bolt, M6 x 14mm
119 1001179903 1 Bracket
120 1001180620 AR Adhesive
121 0760810 8 Bolt, M8 x 20mm
122 1001191620 1 Clamp
123 4811702 12 Washer, M6
124 1001182997 AR Adhesive, Permatex
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128 450AJ 3121660
FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI ANDCSA SPECS)
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SECTION 3 - ENGINE
3121660 450AJ 131
FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI ANDCSA SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174779 Ref ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTICPACKAGE) (ANSI AND CSA SPECS)
E
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe3 0440162 1 Bearing
4 1704972 1 Decal - Warning Explosion/Fire
5 5251215 1 Bolt, M12 x 35mm
6 0760614 4 Bolt, M6 x 30mm
7 0761014 2 Bolt, M10 x 30mm
8 0761015 6 Bolt, M10 x 35mm
9 0761210 1 Bolt, M12 x 20mm
10 1060625 1 Cable, Immersion Heater (SN 0300199221 through 0300206616)
11 1320223 1 Clamp
12 1701505 1 Decal - Diesel Fuel
13 1702941 1 Decal - Battery Heater
14 1702942 1 Decal - Engine Block Heater15 1702943 1 Decal - Hydraulic Tank Heater
16 1702944 1 Decal - Heater Cord
17 2180832 1 Fitting, Barbed
18 2180876 1 Fitting, Barbed
19 2580050 1 Heater, Hydraulic Tank (SN 0300199221 through 0300206616)
19 1001188972 1 Heater, Hydraulic Tank (SN 0300206617 to Present)
20 2720058 2 ft/0.61m
Hose
21 3290605 5 Nut, Lock M6 x 1
22 3291005 7 Nut, Lock M10 x 1.5
23 5261200 1 Nut, Flange M12 (Grade 10.9)
24 3841143 1 Keeper, Pin
26 4811700 10 Washer, M6
27 4812000 13 Washer, M10
28 4812100 1 Washer, M12
29 8405006 2 Clamp
30 8410013 4 Clamp
31 8430007 1 Coupling
32 1001097000 1 Heater, Battery (SN 0300199221 through 0300206616)
32 2580024 1 Heater, Battery (SN 0300206617 to Present)
33 1001119278 1 Insulate
34 1001125387 1 Decal - Ultra Low Sulfur Fuel
35 1001135196 1 Pin36 1001142501 1 Fitting, Barbed 90
37 1001154405 7.25 ft/2.21m
Hose
38 1001155823 1 Coupling, Quick Disconnect 90
39 1001165035 17.25 ft/5.26m
Hose
40 1001167512 1 Bracket, Engine Tray
41 1001169823 1 Plate, Engine Lock
42 1001171683 1 Cable, Battery (Red) (Battery Positive to Auxiliary Power Relay)
43 1001171684 1 Cable, Battery (Black) (Battery Negative to Auxiliary Power Pump)
44 1001172736 1 Pipe, Exhaust
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SECTION 3 - ENGINE
132 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
45 1001174778 1 Engine and Pump Sub-Assembly - Deutz D2.9L4 (With ArcticPackage) (ANSI and CSA Specs) (See ENGINE AND PUMP SUB-
ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS) for Breakdown)
46 1060626 1 Plug, 3 Way
47 3422532 1 Pin
48 0760610 1 Bolt, M6 x 20mm
49 0760812 1 Bolt, M8 x 25mm
50 1321716 4 Clamp
51 1001191832 1 Nut, Rivet M8
52 4811900 1 Washer, M8
53 1001181358 1 Harness, Fuel Pump (See ELECTRICAL SECTION forBreakdown)
54 1001162335 1 Bracket Assembly - Fuel Pump/Filter (See BRACKET ASSEMBLY- FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE) forBreakdown)
55 1320022 1 Clamp
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SECTION 3 - ENGINE
134 450AJ 3121660
FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSIAND CSA SPECS)
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SECTION 3 - ENGINE
3121660 450AJ 135
FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSAND CSA SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174778 Ref ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)
C
1 0100011 AR Compound, Locking
2 0641812 2 Bolt, 1/2-13 x 1-1/23 3020037 AR Lube
4 3600242 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY forBreakdown)
5 3790152 1 O-Ring
6 3931620 2 Capscrew, 3/8-16 x 1-1/4
7 4891800 2 Washer, 1/2 Hardened
8 4891600 2 Washer, 3/8 ID Hardened
9 1001174777 1 Engine Assembly - Deutz D2.9L4 Engine (With Arctic Package)(ANSI and CSA Specs) (See ENGINE ASSEMBLY - DEUTZD2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSASPECS) for Breakdown)
10 1001167036 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)11 1001171953 1 Seal
12 1001171954 1 Seal
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SECTION 3 - ENGINE
136 450AJ 3121660
FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI ANDCSA SPECS)
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138 450AJ 3121660
FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI ANDCSA SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174777 Ref ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTICPACKAGE) (ANSI AND CSA SPECS)
H
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe3 0100081 AR Adhesive
7 0711214 AR Bolt, M12 x 30mm
8 0711224 4 Bolt, M12 x 80mm
9 0741606 2 Screw, 3/8-16 x .75
10 0760610 6 Bolt, M6 x 20mm
11 0760808 1 Bolt, M8 x 16mm
12 0760812 1 Bolt, M8 x 25mm
13 0760814 8 Bolt, M8 x 30mm
14 0761014 2 Bolt, M10 x 30mm
15 0761015 7 Bolt, M10 x 35mm
16 0761016 4 Bolt, M10 x 40mm
17 0761210 1 Bolt, M12 x 20mm18 0761212 2 Bolt, M12 x 25mm
19 0771414 8 Bolt, M14 x 30mm
21 0961951 2 Bushing
22 1321716 2 Clamp
23 1703162 2 Decal - Caution Fan
24 2220315 1 Fitting, Barbed
25 2300041 3 gl /11.3L Coolant
26 2720015 2 ft/0.61m
Hose
27 2720340 8 in /0.2m Hose
28 2902065 1 Pump Coupling Kit (See PUMP COUPLING KIT for Breakdown)
29 3290605 7 Nut, Lock M6 x 1
30 3290805 11 Nut, Lock M8 x 1.25
31 3291001 4 Nut, M10 x 1.5
32 3291005 9 Nut, Lock M10 x 1.5
33 3310401 3 Nut, #4-40
34 3331215 4 Nut, M12 x 1.75
35 3910408 3 Screw, 4-40 x 1/2
36 3931512 4 Capscrew, 5/16-18 x 3/4
37 4031914 4 Bolt, M8 x 50mm
38 4060805 2.25 ft/0.69m
Trim, Flex Shield
39 4240099 AR Tie-Strap
40 4640751 1 Valve, Oil Drain
41 4710400 3 Washer, #4
42 4711500 4 Washer, 5/16
43 4811700 4 Washer, M6
44 4811900 35 Washer, M8
45 4812000 22 Washer, M10
46 4812100 AR Washer, M12
47 4812200 AR Washer, M14
48 5241200 4 Washer, M12 Hardened
49 8305401 2 Nut, Jam .250-20
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ITEM PART NUMBER QTY DESCRIPTION REV
50 8307109 2 Washer, .250
51 8310548 2 Screw, 1/4 NC x 1/2
53 8405007 2 Clamp
54 8405009 5 Clamp
55 8405104 4 Clamp
56 8405202 1 Clamp
57 8405204 1 Clamp
58 8406109 2 Clip
60 1001117308 1 Relay, 200Amp
60 3300220 2 Nut
60 3321001 2 Nut, #10-32
60 4761000 2 Washer, Lock #10
60 1001111424 2 Washer
61 1001118878 1 Bolt, M6 x 55mm
62 1001134488 1 Fitting, Barbed 90
63 1001144116 1 Spacer, Fan
64 1001136172 2.4 gl /9L Oil, Motor
65 1001136834 1 Cap, Tank
66 1001138173 1 Support, Service Indicator
67 1001138175 1 Bracket, Service Indicator
68 1001138228 1 Relay, Power Module
68 70023592 1 Fuse 20Amp
68 70023593 1 Fuse 30Amp
69 1001138248 5.25 ft/1.6m
Tube
70 1001138827 1 Sensor, Coolant Level
71 1001139240 1 Bracket
72 1001140535 1 Tank, Surge
73 1001140564 1 Fitting, Barbed 90
74 1001141304 1 Harness, Glow Plug75 1001141694 1 Clamp, Air Cleaner
76 1001141995 1 Fitting, Barbed
78 1001143390 1 Indicator
79 1001143797 1 Fitting, Barbed
80 1001178788 1 Cable, Alternator
82 1001152489 1 Fitting, Barbed 90
86 1001165388 1 Air Cleaner Assembly
86 70003783 1 Element, Air Cleaner
87 1001165405 1 Hose, Upper Radiator
88 1001165406 1 Hose, Lower Radiator
89 1001165721 1 Hose, Air Intake
90 1001165722 1 Radiator
91 1001165849 1 Fan
92 1001166718 4 Mount, Motor
93 1001166921 1 Plate, Engine Mount
94 1001166922 1 Plate, Engine Mount
95 1001166924 1 Plate, Engine Mount
96 1001167108 1 Harness Engine - Deutz D2.9L4 (See ELECTRICAL SECTION forBreakdown)
97 1001167520 1 Tray, Engine
98 1001168018 4 Washer, Special
99 1001168026 1 Plate, Radiator Mounting
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140 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
101 1001168099 1 Hose
102 1001168166 2 Seal
103 1001168950 1 Bracket
104 1001169054 4 Isolator
105 1001169138 4 Washer, Snubbing
106 1001169967 2 Bracket
107 1001170035 2 Bracket
108 1001170617 1 Engine, Deutz D2.9L4 (See ENGINE COMPONENTS - DEUTZD2.9L4 ENGINE for Breakdown)
110 1001140312 1 Heater, Engine Block
112 0760607 3 Bolt, M6 x 14mm
113 0760815 2 Bolt, M8 x 35mm
114 3520054 1 Plug
115 5250810 2 Bolt, M8 x 20mm
116 8406110 1 Clip
117 8406201 1 Clip
118 1001177359 1 Hose
119 1001178876 1 Mount, Fuel Filter
120 1001179903 1 Bracket
121 1001180620 AR Adhesive
122 1001181895 AR Adhesive
123 0760810 8 Bolt, M8 x 20mm
124 1001191620 1 Clamp
125 4811702 12 Washer, M6
126 1001182997 AR Adhesive, Permatex
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SECTION 3 - ENGINE
142 450AJ 3121660
FIGURE 3-7. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)
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SECTION 3 - ENGINE
3121660 450AJ 143
FIGURE 3-7. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001162335 Ref BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZD2.9L4 ENGINE)
D
1 0100011 AR Compound, Locking
2 0641610 2 Bolt, 3/8-16 x 1-1/4
3 0721006 4 Bolt, #10-24 x 3/44 1001154405 1.5 ft
/0.4mHose
5 3311001 4 Nut, #10-20
6 3311605 2 Nut, Lock 3/8-16
7 4711000 8 Washer #10
8 4711600 4 Washer, 3/8
9 8405006 2 Clamp
10 1001141870 1 Plate, Fuel Pump Mounting
11 1001142501 1 Fitting, Elbow Barbed
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SECTION 3 - ENGINE
144 450AJ 3121660
FIGURE 3-8. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE
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SECTION 3 - ENGINE
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FIGURE 3-8. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE
ITEM PART NUMBER QTY DESCRIPTION REV
1001170617 Ref ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE C
1 70024904 1 Dipstick
1 70024905 1 O-Ring
2 7020465 2 Cap, Filler
3 70025088 2 Plug, Oil4 7020404 2 Ring, Sealing
5 70001870 1 Flywheel
5 7024579 1 Ring, Gear
6 70025198 1 Pulley, Crank
7 70024906 1 Gasket, Head (Not Shown)
7 70025195 1 Gasket, Valve Cover (Not Shown)
7 70005171 1 Gasket, Valve Cover (Not Shown)
8 70025076 1 Valve
8 70025091 1 Plug
8 70025176 1 Spring
8 70025082 1 Seal
9 70004280 1 Seal, Crankshaft (Front) (Not Shown)
9 70002718 1 Seal, Crankshaft (Rear) (Not Shown)
10 70005172 1 Pump, Oil Lube (Not Shown)
10 70025135 1 O-Ring (Not Shown)
10 70005173 1 Gasket (Not Shown)
11 7016331 1 Filter, Oil
12 70004275 1 Cooler, Oil
12 70024925 1 Gasket
13 70025171 1 Pipe, Oil Suction (Not Shown)
14 70004281 4 Injector, Fuel
14 70025140 4 Washer, Sealing
14 70025146 4 Clamp (Top of Injector)14 70025145 4 O-Ring
14 70025154 4 Shoe, Clamping
15 70024961 1 Bracket, Fuel Filter
15 70025153 1 Filter, Fuel
15 70024513 1 Cable, Sensor
15 70025239 1 Seal
16 70025160 1 Bracket, Fuel Filter
16 70025161 1 Filter, Fuel
16 70024504 1 Sensor, Pressure
16 70024920 1 O-Ring
16 70004513 2 Ring, Sealing
17 70005174 1 Pump, Fuel
17 70025144 2 Clamp
18 70025151 1 Rail, Fuel
18 70025235 1 Repair Kit
18 70025240 1 O-Ring
19 70025182 1 Line, Fuel (Cylinder 1 + 2)
19 70025183 1 Line, Fuel (Cylinder 3 + 4)
19 70025184 1 Line, Fuel (Fuel Rail to Pump)
20 70024502 1 Fuel Return pipe
20 70025185 1 Hose, Fuel
20 70025101 2 Clamp
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SECTION 3 - ENGINE
146 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
20 70025109 2 Clamp
20 70025115 1 Clamp, Pipe
20 70025133 1 Hose
20 70025148 1 Connector, Plug-in
21 70005182 1 Elbow, Air Charger
21 70005176 1 O-Ring
21 70005177 1 Gasket
21 70005180 1 Line, Breather
21 70005181 1 O-Ring
21 70005183 1 Line, Breather
21 70025111 2 Clamp
22 70025210 1 Module, ECU
23 70024910 1 Pump, Water
23 70025084 1 Plug
23 7020492 1 O-Ring
23 70025200 1 Seal
23 70024473 1 Thermostat
23 70005184 1 O-Ring (Thermostat)
23 70025142 1 Cover, Thermostat
23 70025159 1 Pulley, Water Pump
24 70025177 1 Pipe
24 70025179 1 Gasket
25 70005185 1 Manifold
25 70024912 1 Gasket
26 70004282 1 Manifold, Exhaust
26 70025164 1 Gasket, Exhaust Manifold
27 70005186 1 Pipe
27 70025179 1 Gasket (Two Hole)
27 70025180 1 Gasket (Three Hole)
28 70004283 1 Module, ERG28 70005188 1 Valve, Control
28 70005189 1 Parts, Service
29 70024914 1 Alternator
29 70025149 1 Regulator
29 70025131 1 Fan
29 70025150 1 Pulley
29 70025191 1 Plate, Retaining
29 70025201 1 Bracket, Alternator
30 70024913 1 V-Belt
31 70024915 1 Starter
32 70025231 1 Harness, Glow Plug (Not Shown)
32 70025233 1 Connector (Not Shown)
33 70025221 1 Connector, Plug-In (Not Shown)
33 70025781 1 Connector, Plug-In (Not Shown)
33 70025779 1 Ring, Fastening (Not Shown)
34 70004284 1 Harness, Engine (Not Shown)
34 70025165 1 Plate, Retaining (Not Shown)
34 70025216 1 Adapter (Not Shown)
34 70025215 1 Bracket, Fixing (Not Shown)
34 70025228 2 Bracket (Not Shown)
34 70025226 1 Connector, Plug-In (Not Shown)
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SECTION 3 - ENGINE
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ITEM PART NUMBER QTY DESCRIPTION REV
34 70025220 5 Connector, Plug-In (Not Shown)
34 70025222 3 Connector, Plug-In (Not Shown)
34 70025223 1 Connector, Plug-In (Not Shown)
34 70025219 1 Connector, Plug-In (Not Shown)
34 70025238 1 Connector, Plug-In (Not Shown)
34 70025221 2 Connector, Plug-In (Not Shown)
34 70025217 8 Clamp (Not Shown)
34 70025213 2 Clip (Not Shown)
34 70025209 1 Bracket (Not Shown)
34 70025225 1 Support (Not Shown)
34 70025218 3 Clamp (Not Shown)
34 70025237 1 Connector, Plug-In (Not Shown)
34 70025214 1 Cap (Not Shown)
34 70025224 2 Clamp (Not Shown)
34 70025166 1 Support, Harness (Not Shown)
34 70025211 1 Plate, Retaining (Not Shown)
34 70025189 1 Plate, Retaining (Not Shown)
34 70025236 1 Support, Harness (Not Shown)
35 70024918 1 Sender, Temperature
36 70024504 1 Sensor, Pressure (Not Shown - Located Left Side Front)
36 70024920 1 O-Ring (Not Shown)
37 70024503 1 Sensor, Speed (Not Shown)
37 70005191 1 O-Ring
38 70024507 1 Sensor, Pressure
38 70025120 1 Seal
39 70024503 1 Sensor, Speed
39 70024917 1 Seal
40 70025192 1 Housing
40 70025113 2 Pin
41 70000345 4 Plug, Glow (Not Shown)42 70005446 1 Outlet, Muffler
42 70025241 1 Clip
42 70025242 2 Gasket
42 70004504 1 Compensator
42 70024512 1 Clamp
42 70025877 1 Clamp
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SECTION 3 - ENGINE
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FIGURE 3-9. ENGINE INSTALLATION - DEUTZ D2.3L3 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSIEXPORT, AUSTRALIAN AND CE SPECS)
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SECTION 3 - ENGINE
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FIGURE 3-9. ENGINE INSTALLATION - DEUTZ D2.3L3 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSEXPORT, AUSTRALIAN AND CE SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166305 Ref ENGINE INSTALLATION - DEUTZ D2.3L3 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN AND CESPECS)
E
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0440162 1 Bearing
4 5251215 1 Bolt, M12 x 35mm
5 0760614 4 Bolt, M6 x 30mm
6 0761015 5 Bolt, M10 x 35mm
7 1704972 1 Decal - Warning Explosion/Fire
8 1701505 1 Decal - Diesel Fuel
9 2180876 1 Fitting, Barbed
10 2720058 22 ft/6.7m
Hose
11 3290605 5 Nut, Lock M6 x 1
12 3291005 4 Nut, Lock M10 x 1.513 5261200 1 Nut, Flange M12 (Grade 10.9)
14 3841143 1 Keeper, Pin
15 4811700 10 Washer, M6
16 4812000 9 Washer, M10
18 8410013 4 Clamp
19 2180348 2 Fitting, Barbed
20 1001135196 1 Pin
22 1001166021 1 Engine and Pump Sub-Assembly - Deutz D2.3L3 (Without ArcticPackage) (ANSI Export, Australian and CE Specs) (See ENGINE
AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3 (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN AND CESPECS for Breakdown)
23 1001167512 1 Bracket, Engine
24 1001169823 1 Bracket, Engine
25 1001172202 1 Pipe, Exhaust
27 3290801 1 Nut, M8 x 1.25
29 1001171681 1 Cable, Battery (Red) (Battery Positive to Auxiliary Power Relay)
30 1001171682 1 Cable, Battery (Black) (Battery Negative to Auxiliary Power Pump)
31 3422532 1 Pin
32 1001191832 1 Nut, Rivet, M8
33 1321716 4 Clamp
34 4811900 1 Washer, M8
35 0760812 1 Bolt, M8 x 25mm
36 0760610 1 Bolt, M6 x 20mm
37 1320022 1 Clamp
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FIGURE 3-10. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3 (WITHOUT ARCTIC PACKAGE)(ANSI EXPORT, AUSTRALIAN AND CE SPECS)
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SECTION 3 - ENGINE
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FIGURE 3-10. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3 (WITHOUT ARCTIC PACKAGE)(ANSI EXPORT, AUSTRALIAN AND CE SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166021 Ref ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3(WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN
AND CE SPECS)
B
1 0100011 AR Compound, Locking
2 0641812 2 Bolt, 1/2-13 x 1-1/2
3 3020037 AR Lube
4 3600242 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY forBreakdown)
5 3790152 1 O-Ring
6 3931620 2 Capscrew, 3/8-16 x 1-1/4
7 4891600 2 Washer, 3/8 Hardened
8 4891800 2 Washer, 1/2 Hardened
9 1001166020 1 Engine Assembly - Deutz D2.3L3 Engine (Without Arctic Package)(ANSI Export, Australian and CE Specs) (See ENGINE
ASSEMBLY - DEUTZ D2.3L3 ENGINE (WITHOUT ARCTICPACKAGE) (ANSI EXPORT, AUSTRALIAN AND CE SPECS) for
Breakdown)10 1001167036 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)
11 1001171953 1 Seal
12 1001171954 1 Seal
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FIGURE 3-11. ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSIEXPORT, AUSTRALIAN AND CE SPECS)
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156 450AJ 3121660
FIGURE 3-11. ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSIEXPORT, AUSTRALIAN AND CE SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166020 Ref ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN AND CESPECS)
G
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0100081 AR Adhesive
4 0080231 1 Spacer, Fan
7 0711224 4 Bolt, M12 x 80mm (Grade 10.9)
8 0771414 8 Bolt, M14 x 30mm
9 0760610 6 Bolt, M6 x 20mm
10 0760814 8 Bolt, M8 x 30mm
11 0760815 9 Bolt, M8 x 35mm
12 0761015 11 Bolt, M10 x 35mm
13 0961951 2 Bushing
14 1320016 2 Clamp
15 1703162 2 Decal - Caution Fan16 2060025 1 Fan
17 2220315 1 Fitting, Barbed
18 2220451 2 Fitting, Straight JIC/ORB
19 2720398 1 Hose
20 2720447 1 Hose
21 2902065 1 Pump Coupling Kit (See PUMP COUPLING KIT for Breakdown)
22 3290605 6 Nut, Lock, M6 x 1
23 3290805 13 Nut, Lock M8 x 1.25
25 3291005 11 Nut, Lock M10 x 1.5
26 3331215 4 Nut, M12 x 1.75
27 3520054 2 Plug
28 3740067 2 Relay Assembly
28 3300220 2 Nut
28 3321001 1 Nut, #10-32
28 3740140 1 Relay
28 4761000 1 Washer, Lock #10
28 1001111424 2 Washer
29 3960407 1 Gasket
30 4060805 2.25 ft/0.69m
Trim, Flex Shield
31 4240099 AR Tie-Strap
32 4811700 15 Washer, M6
33 4811900 20 Washer, M8
34 4812000 22 Washer, M10
35 4812200 8 Washer, M14
36 5241200 4 Washer, M12 Hardened
37 8305401 2 Nut, Jam .250-20
38 8307109 2 Washer, .250
39 8310548 2 Screw, 1/4 NC x 1/2
40 1001132195 1 Bracket, Engine Mount
41 1001132196 1 Bracket, Engine Mount
42 1001136079 3 gl /11.3L Oil, Motor
43 1001138173 1 Support, Service Indicator
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ITEM PART NUMBER QTY DESCRIPTION REV
44 1001138175 1 Bracket, Service Indicator
45 1001138248 2 ft/0.61m
Tube
46 1001139819 1 Adapter, Air Intake
47 1001141694 1 Clamp, Air Cleaner
48 1001141995 1 Fitting, Barbed
49 1001143390 1 Indicator50 1001150998 1 Radiator
52 1001165388 1 Air Cleaner Assembly
52 70003783 1 Element, Air Cleaner
53 1001165389 1 Hose
54 1001166717 1 Bracket, Engine Mount
55 1001166718 4 Isolator, Engine Mount
56 1001167111 1 Harness Engine - Deutz D2.3L3 (See ELECTRICAL SECTION forBreakdown)
57 1001167520 1 Tray, Engine
58 1001168018 4 Washer, Snubbing
59 1001168059 1 Plate, Radiator Mounting
60 1001170693 1 Engine, Deutz D2.3L3 (See ENGINE COMPONENTS - DEUTZD2.3L3 ENGINE for Breakdown)
61 4923451 1 Harness, Glow Plugs
62 0760607 3 Bolt, M6 x 14mm
63 8406109 1 Clip
64 1001178859 1 Cable, Alternator
65 1001179903 1 Bracket
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FIGURE 3-12. ENGINE INSTALLATION - DEUTZ D2.3L3 ENGINE (WITH ARCTIC PACKAGE) (ANSIEXPORT SPEC)
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SECTION 3 - ENGINE
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FIGURE 3-12. ENGINE INSTALLATION - DEUTZ D2.3L3 ENGINE (WITH ARCTIC PACKAGE) (ANSIEXPORT SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174785 Ref ENGINE INSTALLATION - DEUTZ D2.3L3 ENGINE (WITH ARCTICPACKAGE) (ANSI EXPORT SPEC)
E
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe3 0440162 1 Bearing
4 1704972 1 Decal - Warning Explosion/Fire
5 5251215 1 Bolt, M12 x 35mm
6 0760614 4 Bolt, M6 x 30mm
7 0761015 6 Bolt, M10 x 35mm
8 1060625 1 Cable, Immersion Heater (SN 0300199221 through 0300206616)
9 1060626 1 Plug, 3 Way
10 1320223 1 Clamp
11 1701505 1 Decal - Diesel Fuel
12 1702941 1 Decal - Battery Heater
13 1702942 1 Decal - Engine Block Heater
14 1702943 1 Decal - Hydraulic Tank Heater15 1702944 1 Decal - Heater Cord
16 2180876 1 Fitting, Barbed
17 2580050 1 Heater, Hydraulic Tank (SN 0300199221 through 0300206616)
17 1001188972 1 Heater, Hydraulic Tank (SN 0300206617 to Present)
18 2720058 22 ft/6.7m
Hose
19 3290605 5 Nut, Lock M6 x 1
20 3290801 1 Hex Nut, M8 x 1.25
21 3291005 5 Nut, Lock M10 x 1.5
22 5261200 1 Nut, Flange M12 (Grade 10.9)
23 3841143 1 Keeper, Pin
25 4811700 10 Washer, M6
26 4812000 11 Washer, M10
28 8410013 4 Clamp
29 2180348 2 Fitting, Barbed
30 1001097000 1 Heater, Battery (SN 0300199221 through 0300206616)
30 2580024 1 Heater, Battery (SN 0300206617 to Present)
31 1001119278 1 Insulate
32 1001135196 1 Pin
33 1001167512 1 Bracket, Engine
34 1001169823 1 Plate, Engine Lock
35 1001171681 1 Cable, Battery (Red) (Battery Positive to Auxiliary Power Relay)
36 1001172202 1 Pipe, Exhaust37 1001174784 1 Engine and Pump Sub-Assembly - Deutz D2.3L3 (With Arctic
Package) (ANSI Export Spec) (See ENGINE AND PUMP SUB- ASSEMBLY - DEUTZ D2.3L3 (WITH ARCTIC PACKAGE) (ANSIEXPORT SPEC) for Breakdown)
38 1001171682 1 Cable, Battery (Black) (Battery Negative to Auxiliary Power Pump)
39 3422532 1 Pin
40 0760610 1 Bolt, M6 x 20mm
41 0760812 1 Bolt, M8 x 25mm
42 1321716 4 Clamp
43 1001191832 1 Nut, Rivet M8
44 4811900 1 Washer, M8
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ITEM PART NUMBER QTY DESCRIPTION REV
45 1320022 1 Clamp
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164 450AJ 3121660
FIGURE 3-13. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3 (WITH ARCTIC PACKAGE)(ANSI EXPORT SPEC)
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SECTION 3 - ENGINE
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FIGURE 3-13. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3 (WITH ARCTIC PACKAGE)(ANSI EXPORT SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174784 Ref ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.3L3 (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC)
B
1 0100011 AR Compound, Locking
2 0641812 2 Bolt, 1/2-13 x 1-1/23 3020037 AR Lube
4 3600242 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY forBreakdown)
5 3790152 1 O-Ring
6 3931620 2 Capscrew, 3/8-16 x 1-1/4
7 4891600 2 Washer, 3/8 Hardened
8 4891800 2 Washer, 1/2 Hardened
9 1001174783 1 Engine Assembly - Deutz D2.3L3 Engine (With Arctic Package)(ANSI Export Spec) (See ENGINE ASSEMBLY - DEUTZ D2.3L3ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC) forBreakdown)
10 1001167036 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY for
Breakdown)11 1001171953 1 Seal
12 1001171954 1 Seal
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FIGURE 3-14. ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE (WITH ARCTIC PACKAGE) (ANSIEXPORT SPEC)
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168 450AJ 3121660
FIGURE 3-14. ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE (WITH ARCTIC PACKAGE) (ANSIEXPORT SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174783 Ref ENGINE ASSEMBLY - DEUTZ D2.3L3 ENGINE (WITH ARCTICPACKAGE) (ANSI EXPORT SPEC)
F
1 0080231 1 Spacer, Fan
2 0100011 AR Compound, Locking3 0100020 AR Sealant, Pipe
4 0100081 AR Adhesive
7 0711224 4 Bolt, M12 x 80mm (Grade 10.9)
8 0760610 6 Bolt, M6 x 20mm
9 0760814 8 Bolt, M8 x 30mm
10 0760815 9 Bolt, M8 x 35mm
11 0761015 11 Bolt, M10 x 35mm
12 0771414 8 Bolt, M14 x 30mm
13 0961951 2 Bushing
14 1320016 2 Clamp
15 1703162 2 Decal - Caution Fan
16 2060025 1 Fan17 2220315 1 Fitting, Barbed
18 2220451 2 Fitting, Straight JIC/ORB
19 2580062 1 Heater, Engine Block
20 3020044 3 gl /11.3L Oil, Motor
21 3290605 6 Nut, Lock M6 x 1
22 3290805 13 Nut, Lock M8 x 1.25
23 3291005 11 Nut, Lock M10 x 1.5
24 3331215 4 Nut, M12 x 1.75
25 3520054 2 Plug
26 3740067 2 Relay Assembly
26 3300220 2 Nut
26 3321001 1 Nut, #10-32
26 3740140 1 Relay
26 4761000 1 Washer, Lock #10
26 1001111424 2 Washer
27 3960407 1 Gasket
28 4240099 AR Tie-Strap (Not Shown)
29 4811700 15 Washer, M6
30 4811900 20 Washer, M8
31 4812000 22 Washer, M10
32 4812200 8 Washer, M14
33 4923451 1 Harness, Glow Plugs
34 5241200 4 Washer, M12 Hardened35 8305401 2 Nut, Jam, .250-20
36 8307109 2 Washer, .250
37 8310548 2 Screw, 1/4 NC x 1/2
38 1001132195 1 Bracket, Engine Mount
39 1001132196 1 Bracket, Engine Mount
40 1001138173 1 Support, Service Indicator
41 1001138175 1 Bracket, Service Indicator
42 1001139819 1 Adapter, Air Intake
43 1001141694 1 Clamp, Air Cleaner
44 1001141995 1 Fitting, Barbed
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ITEM PART NUMBER QTY DESCRIPTION REV
45 1001143390 1 Indicator
46 1001150998 1 Radiator
48 1001165389 1 Hose
49 1001166717 1 Bracket, Engine Mount
50 1001166718 4 Isolator, Engine Mount
51 1001167111 1 Harness Engine - Deutz D2.3L3 (See ELECTRICAL SECTION for
Breakdown)52 1001167520 1 Tray, Engine
53 1001168018 4 Washer, Snubbing
54 1001168059 1 Plate, Radiator Mounting
55 1001170693 1 Engine, Deutz D2.3L3 (See ENGINE COMPONENTS - DEUTZD2.3L3 ENGINE for Breakdown)
56 1001138248 2 ft/0.61m
Tube
57 1001165388 1 Air Cleaner Assembly
57 70003783 1 Element, Air Cleaner
58 2720398 1 Hose
59 2720447 1 Hose
60 2902065 1 Pump Coupling Kit (See PUMP COUPLING KIT for Breakdown)61 4060805 2.25 ft
/0.69mTrim, Flex Shield
62 0760607 3 Bolt, M6 x 14mm
63 8406109 1 Clip
64 1001178859 1 Cable, Alternator
65 1001179903 1 Bracket
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FIGURE 3-15. ENGINE COMPONENTS - DEUTZ D2.3L3
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SECTION 3 - ENGINE
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FIGURE 3-15. ENGINE COMPONENTS - DEUTZ D2.3L3
ITEM PART NUMBER QTY DESCRIPTION REV
1001170693 Ref ENGINE COMPONENTS - DEUTZ D2.3L3 C
1 70001002 1 Tube, Dipstick
1 7020403 1 Seal, Tube
1 7020026 1 Dipstick
2 70001654 1 Clamp2 70001655 1 Bolt
3 70003475 1 Thermostat
3 7020460 1 Spring
4 Ref Seal and Gasket Options (Not Shown):
4 70002718 1 Seal, Rear Main
4 7020430 1 Gasket, Valve Cover
4 70003479 1 Gasket, Head - 1 Notch
4 70003480 1 Gasket, Head - 2 Notch
4 70003481 1 Gasket, Head - 3 Notch
5 70025088 1 Plug
6 70025667 1 Plug
7 70025123 22 Bolt, Torx (Oil Pan Bolts) (Not Shown)
8 7020492 1 Seal
8 70025084 1 Plug
9 70001870 1 Flywheel
9 7024579 1 Ring Gear (Part of Flywheel)
9 70025139 8 Bolt
10 7020465 1 Cap, Oil Fill
11 70000800 1 Timing Belt/Idler Kit (Includes Timing Belt, Tensioner andTensioner Bolt) (Not Shown)
12 70001850 1 Pump, Lubricating
12 7020468 1 Seal, Pump to Engine Block (Not Shown)
13 7016331 1 Filter, Oil
14 70003472 1 Bracket, Oil Filter (Includes Plug with Seal, Temperature Sensor,Control Valve and Compression Spring)
14 7027236 1 Sender, Temperature
14 70025082 1 Seal, Plug
14 70025091 1 Plug
14 70003473 1 Gasket, Bracket to Engine Block (Not Shown)
15 70001181 1 Valve
15 70025091 1 Plug
15 70025082 1 Seal, Plug
16 70004268 2 Connector, Radiator Neck
16 70004269 2 Seal, Radiator Neck to Engine Block
17 70000912 3 Pump, Fuel Injector - A Spec17 70000913 3 Pump, Fuel Injector - B Spec
17 70000914 3 Pump, Fuel Injector - C Spec
17 70000915 3 Pump, Fuel Injector - D Spec
17 70003464 3 O-Ring, Pump to Engine Block
18 7020023 1 Filter, Fuel
18 70003463 1 Filter, Fuel - RME Resistant
18 70001423 1 Bracket, Fuel Filter
19 70000916 1 Pump Fuel Supply
19 70000917 1 O-Seal Between Fuel Pump and Engine Block
19 70000918 1 Sealing Ring Between Hand Pump and Supply Pump
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ITEM PART NUMBER QTY DESCRIPTION REV
19 70000919 1 Pump, Hand
19 70001435 1 Repair Kit
19 70025694 2 Bolt, Torx
20 70000931 3 Pipe, High Pressure
21 70003469 1 Flange, Intake
21 70003468 1 Seal
22 70025084 1 Plug
22 7020492 1 Seal, Plug
23 7027903 1 Manifold, Air Intake
23 70001871 3 Gasket Between Manifold and Engine Block
24 See Note 1 Module, Engine Control (Note: Not Currently Available)
24 7027796 1 Cable, Electrical Between Module and Engine Harness (NotShown)
24 70001872 1 Harness, Engine (Connects to p/n 70004060) (Not Shown)
24 70004060 1 Plug, Connector Located on Cable Near Module (Not Shown)
24 70004059 1 Plug, Analyzer (Not Shown)
25 70025123 4 Bolt, Torx
26 70000787 1 Support, Fan (Includes Support, Internal Shaft, Bearings and
Circlip)
27 70001844 1 Clamp
28 See Note 1 Muffler (Note: See ENGINE ASSEMBLY)
28 7020471 3 Gasket, Exhaust Between Muffler and Engine Block
28 70004270 6 Stud, Muffler
29 70001498 1 Shield, Starter
29 70025693 3 Bolt
30 70004102 1 V-Belt
31 70004056 1 Alternator (Includes Voltage Regulator and Gaskets, Fan and FanMounting Hardware)
31 70001868 1 Regulator, Voltage
31 70001866 1 Gasket Set, Voltage Regulator
31 70025131 1 Fan
31 70025086 1 Nut, Fan
31 70000851 1 Bracket, Alternator Mounting
31 70002234 1 Bracket, Alternator Adjustment
31 70004103 1 Harness, Alternator (Not Shown)
32 7020479 1 Starter
32 70025121 2 Bolt, Starter Mounting
32 70004058 1 Relay
32 70004062 1 Harness, Starter (Not Shown)
33 7024565 1 Sensor, Speed
33 70003931 1 Bolt
33 70003932 1 Spacer, Sleeve34 7027791 1 Sender, Temperature
35 7027790 1 Sensor, Oil Pressure
36 7027792 1 Actuator
37 70000345 3 Plug, Glow (Not Shown)
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FIGURE 3-16. ENGINE INSTALLATION - GM ENGINE (WITHOUT ARCTIC PACKAGE)
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FIGURE 3-16. ENGINE INSTALLATION - GM ENGINE (WITHOUT ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166307 Ref ENGINE INSTALLATION - GM ENGINE (WITHOUT ARCTICPACKAGE)
I
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0181949 1 Angle4 0440162 1 Bearing
6 0700619 2 Bolt, M6 x 55mm
7 5251215 1 Bolt, M12 x 35mm
8 0760408 1 Bolt, M4 x 16mm
9 0760812 6 Bolt, M8 x 25mm
10 0760814 4 Bolt, M8 x 30mm
11 0761015 5 Bolt, M10 x 35mm
12 0761016 2 Bolt, M10 x 40mm
13 1320218 1 Clamp
14 1320220 1 Clamp Kit - LP
14 4400275 1 Tank, LPG (Aluminum Tank)
14 4400420 1 Tank, LPG (Steel Tank)
15 1320323 1 Clamp
16 1321716 3 Clamp
17 1701542 1 Decal - Gas
18 1701543 1 Decal - LPG
19 2180387 1 Fitting, LP
20 2180389 1 Fitting
21 2180504 1 Fitting, Barbed
22 2220290 1 Fitting, Tee FNPTF/NPTF/FNPTF
23 2720149 1 Hose
24 3290405 2 Nut, Lock M4 x 0.7
25 3290505 1 Nut, Lock M5 x 0.8
26 3290605 8 Nut, Lock M6 x 1
27 3290805 5 Nut, Lock M8 x 1.25
28 3291005 4 Nut, Lock M10 x 1.5
29 3291007 2 Nut, Lock M10 x 1.5
30 5261200 1 Nut, 12MM (Grade 10.9)
31 3311605 1 Nut, Lock 3/8-16 (Prior to SN 0300214749, Prior to SNE300003115)
32 3422532 1 Pin
33 3841143 1 Keeper, Pin
35 4811700 10 Washer, M6
36 4811900 9 Washer, M8
37 4812000 13 Washer, M1039 5240800 4 Washer, M8 Hardened
40 1001174486 2 Clamp
41 2180348 2 Fitting, Barbed
42 1001118274 4 Nut, Special M8 x 1.25
43 1001135196 1 Pin
45 1001156823 1 Hose
46 1001182405 1 Hose
47 1001166202 1 Engine and Pump Sub-Assembly - GM Engine (Without ArcticPackage) (See ENGINE AND PUMP SUB-ASSEMBLY - GMENGINE (WITHOUT ARCTIC PACKAGE) for Breakdown)
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ITEM PART NUMBER QTY DESCRIPTION REV
48 1001167512 1 Bracket, Engine Tray Stow
49 1001169823 1 Plate, Engine Lock
51 1001171685 1 Cable, Battery (Red) (Battery Positive to Auxiliary Power Relay)
52 1001171686 1 Cable, Battery (Black) (Battery Negative to Pivot Pin to EngineGround)
53 1001172795 1 Pipe, Exhaust
54 5251010 2 Bolt, M10 x 20mm55 5261018 2 Nut, Flange M10
56 1001170719 1 Clamp
57 1001172003 1 Support, Muffler
58 1001177228 1 Hose
59 1001177167 1 Hose
60 0760610 6 Bolt, M6 x 20mm
61 1001191832 1 Nut, Rivet M8
62 3790012 1 O-Ring
63 1001161710 1 Switch, Toggle
64 1001180017 1 Harness Engine - GM Engine (See ELECTRICAL SECTION forBreakdown)
65 1001182150 1 Bracket
66 1001182404 1 Hose
67 1001155044 2 Nut, Special 15/32-32
68 4811702 6 Washer M6
69 4811902 1 Washer M8
70 1001196376 1 Seal, Rubber
71 4460466 8 Terminal, Sealing Plug (Not Shown) (SN 0300206617 to Present)
72 4460930 1 Plug (Not Shown) (SN 0300206617 to Present)
73 4812002 2 Washer M10 (SN 0300206617 to Present)
74 1001204123 1 Plate, Support (SN 0300210489 to Present)
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180 450AJ 3121660
FIGURE 3-17. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE)
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3121660 450AJ 181
FIGURE 3-17. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166202 1 ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE)
H
1 0100011 AR Compound, Locking
2 0641812 2 Bolt, 1/2-13 x 1-1/2
3 3020037 AR Lube4 3600242 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY for
Breakdown)
5 3790152 1 O-Ring
6 3931620 2 Capscrew, 3/8-16 x 1-1/4
7 4891800 2 Washer, 1/2 Hardened
8 4891600 2 Washer, 3/8 Hardened
9 1001166203 1 Engine Assembly - GM Engine (Without Arctic Package) (SeeENGINE ASSEMBLY - GM ENGINE (WITHOUT ARCTICPACKAGE) for Breakdown)
10 1001167036 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY forBreakdown)
11 1001171953 1 Seal
12 1001171954 1 Seal
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182 450AJ 3121660
FIGURE 3-18. ENGINE ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE)
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184 450AJ 3121660
FIGURE 3-18. ENGINE ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001166203 Ref ENGINE ASSEMBLY - GM ENGINE (WITHOUT ARCTICPACKAGE)
H
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0100081 AR Adhesive6 0711221 4 Bolt, M12 x 65mm
7 0760808 8 Bolt, M8 x 16mm
8 0760812 6 Bolt, M8 x 25mm
9 0760815 2 Bolt, M8 x 35mm
10 0761015 5 Bolt, M10 x 35mm
11 0761016 4 Bolt, M10 x 40mm
12 0961951 2 Bushing
13 1580011 1 Container, Coolant Overflow
14 1703162 2 Decal - Caution Fan
15 2180877 1 Fitting, Barbed 90
16 2220315 1 Fitting, Barbed
17 2720271 38.5 in/97.8cm
Hose
18 2300004 2.7 gl/10.2L
Coolant, Anti-Freeze
19 3200406 4 Mount, Rubber
20 3290607 2 Nut, Lock M6 x 1
21 3290805 16 Nut, Lock M8 x 1.25
22 3291001 4 Nut, Lock M10 x 1.5
23 3291005 5 Nut, Lock M10 x 1.5
24 3331211 4 Nut, Lock M12 x 1.75
25 4060805 2.25 ft/0.69m
Trim, Flex Shield
26 4240099 AR Tie-Strap (Not Shown)27 4640952 1 Valve, Oil Drain
28 4740274 4 Washer, Snubbing
29 4811700 4 Washer, M6
30 4811900 44 Washer, M8
31 4812000 14 Washer, M10
34 4920385 10 ft Wire, Safety
35 5241200 4 Washer, M12 Hardened
36 5271809 4 Bolt, M8 x 25mm
37 8305401 2 Nut, Jam .250-20
38 8307109 2 Washer, .250
39 8310548 2 Screw, 1/4 NC x 1/2
40 8405009 4 Clamp
41 8405103 1 Clamp
42 8405201 3 Clamp
43 8405203 2 Clamp
44 8406109 2 Clip
45 8410009 2 Clamp
47 1001091794 1 Insulation, Muffler
48 1001091892 8 in /20cm Hose
49 1001190775 4.5 qt/4.3L
Oil, Engine
50 1001138173 1 Support, Service Indicator
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3121660 450AJ 185
ITEM PART NUMBER QTY DESCRIPTION REV
51 1001138248 2 ft/0.61m
Hose
52 1001138175 1 Bracket, Service Indicator
53 1001181430 1 Engine, GM 3.0L (See GM Engine Supplement P/N 3121245 forBreakdown of Additional Components)
53A 7027965 1 Filter, Oil
54 1001141995 1 Fitting, Barbed55 1001147812 1 Clamp. Air Cleaner
56 1001147813 1 Air Cleaner Assembly Including Filter Element
56 70004020 1 Element, Filter (Not Shown)
58 1001156819 14.5 in/37cm
Hose
59 1001165035 8 in/20.3cm
Hose
60 2060025 1 Fan
62 1001167193 1 Radiator
63 1001167382 1 Hose, Upper Radiator
64 1001167383 1 Hose, Lower Radiator
65 1001167384 1 Hose, Air Intake66 1001167895 1 Tray, Engine
67 1001168166 2 Seal
68 1001169054 4 Isolator, Radiator
69 1001169138 4 Washer, Snubbing
70 1001169967 2 Bracket
71 1001195714 1 Plate, Radiator Mounting
72 1001170035 2 Bracket
73 1001170981 1 Indicator
74 0760814 8 Bolt, M8 x 30mm
75 8406110 1 Clip
76 0760610 2 Bolt, M6 x 20mm
77 1001180620 AR Adhesive
78 0760606 2 Bolt M6 x 12 (Prior to SN 0300211980)
78 5250605 2 Bolt M6 x 10 (SN 0300211980 to Present)
79 4811702 2 Washer M6 (Prior to SN 0300211980)
80 1001195699 1 Deflector, Air
81 1001195700 1 Deflector, Air
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SECTION 3 - ENGINE
186 450AJ 3121660
FIGURE 3-19. ENGINE INSTALLATION - GM ENGINE (WITH ARCTIC PACKAGE)
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188 450AJ 3121660
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3121660 450AJ 189
FIGURE 3-19. ENGINE INSTALLATION - GM ENGINE (WITH ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174782 Ref ENGINE INSTALLATION - GM ENGINE (WITH ARCTICPACKAGE)
H
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0181949 1 Angle4 0440162 1 Bearing
6 0700619 2 Bolt, M6 x 55mm
7 5251215 1 Bolt, M12 x 35mm
8 0760408 1 Bolt, M4 x 16mm
9 0760812 6 Bolt, M8 x 25mm
10 0760814 4 Bolt, M8 x 30mm
11 0761015 6 Bolt, M10 x 35mm
12 0761016 2 Bolt, M10 x 40mm
13 1060625 1 Cable, Immersion Heater (SN 0300199221 through 0300206616)
14 1320218 1 Clamp
15 1320220 1 Clamp Kit - LP
15 4400275 1 Tank, LPG (Aluminum Tank)
15 4400420 1 Tank, LPG (Steel Tank)
16 1320223 1 Clamp
17 1320323 1 Clamp
18 1321716 3 Clamp
19 1701542 1 Decal - Gas
20 1701543 1 Decal - LPG
21 1702941 1 Decal - Battery Heater
22 1702942 1 Decal - Engine Block Heater
23 1702943 1 Decal - Hydraulic Tank Heater
24 1702944 1 Decal - Heater Cord
25 2180387 1 Fitting, LP
26 2180389 1 Fitting
27 2180504 1 Fitting, Elbow
28 2220290 1 Fitting, Tee FNPTF/NPTF/FNPTF
29 2580050 1 Heater, Hydraulic Tank (SN 0300199221 through 0300206616)
29 1001188972 1 Heater, Hydraulic Tank (SN 0300206617 to Present)
30 2720149 1 Hose
31 3290405 2 Nut, Lock M4 x 0.7
32 3290505 1 Nut, Lock M5 x 0.8
33 3290605 8 Nut, Lock M6 x 1
34 3290805 5 Nut, Lock M8 x 1.25
35 3291005 5 Nut, Lock M10 x 1.5
36 3291007 2 Nut, Lock M10 x 1.537 5261200 1 Nut, Flange M12 (Grade 10.9)
38 3311605 1 Nut, Lock 3/8-16 (Prior to SN 0300214749, Prior to SNE300003115)
39 3841143 1 Keeper, Pin
41 4811700 10 Washer, M6
42 4811900 9 Washer, M8
43 4812000 15 Washer, M10
45 5240800 4 Washer, M8 Hardened
46 5251010 2 Bolt, M10 x 20mm
47 5261018 2 Nut, Flange M10
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190 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
48 1001174486 2 Clamp
49 2180348 2 Fitting, Barbed
50 1001097000 1 Heater, Battery (SN 0300199221 through 0300206616)
50 2580024 1 Heater, Battery (SN 0300206617 to Present)
51 1001118274 4 Nut, Special M8 x 1.25
52 1001119278 1 Insulate
53 1001135196 1 Pin
54 1001156823 1 Hose
55 1001182405 1 Hose
56 1001167512 1 Bracket
57 1001169823 1 Plate, Engine Lock
58 1001170719 1 Clamp
60 1001172003 1 Support, Muffler
61 1001172795 1 Pipe, Exhaust
62 1001174781 1 Engine and Pump Sub-Assembly - GM Engine (With ArcticPackage) (See ENGINE AND PUMP SUB-ASSEMBLY - GMENGINE (WITH ARCTIC PACKAGE) for Breakdown)
63 1001177228 1 Hose
64 1001177167 1 Hose
65 1001171685 1 Cable, Battery (Red) (Battery Positive to Auxiliary Power Relay)
66 1001171686 1 Cable, Battery (Black) (Battery Negative to Pivot Pin to EngineGround)
67 1060626 1 Cord, 3 Way Extension
68 3422532 1 Pin
69 0760610 6 Bolt, M6 x 20mm
70 1001191832 1 Nut, Rivet M8
71 3790012 1 O-Ring
72 1001161710 1 Switch, Toggle
73 1001180017 1 Harness Engine - GM Engine (See ELECTRICAL SECTION forBreakdown)
74 1001182150 1 Bracket
75 1001182404 1 Hose
76 1001155044 2 Nut, Special 15/32-32
77 4811702 6 Washer M6
78 4811902 1 Washer M8
79 1001196376 1 Seal, Rubber
80 4460466 8 Plug, Terminal (Not Shown) (SN 0300206617 to Present)
81 4460930 1 Plug, Male - 8 Position (Not Shown) (SN 0300206617 to Present)
82 4812002 2 Washer M10 (SN 0300206617 to Present)
83 1001204123 1 Plate, Support (SN 0300210489 to Present)
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3121660 450AJ 193
FIGURE 3-20. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174781 Ref ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE)
H
1 0100011 AR Compound, Locking
2 0641812 2 Bolt, 1/2-13 x 1-1/2
3 3020037 AR Lube4 3600242 1 Gear Pump Assembly (See GEAR PUMP ASSEMBLY for
Breakdown)
5 3790152 1 O-Ring
6 3931620 2 Capscrew, 3/8-16 x 1-1/4
7 4891800 2 Washer, 1/2 Hardened
8 4891600 2 Washer, 3/8 Hardened
9 1001174780 1 Engine Assembly - GM Engine (With Arctic Package) (SeeENGINE ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE)for Breakdown)
10 1001167036 1 Piston Pump Assembly (See PISTON PUMP ASSEMBLY forBreakdown)
11 1001171953 1 Seal
12 1001171954 1 Seal
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194 450AJ 3121660
FIGURE 3-21. ENGINE ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE)
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196 450AJ 3121660
FIGURE 3-21. ENGINE ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174780 Ref ENGINE ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) H
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0100081 AR Adhesive
4 0760610 2 Bolt, M6 x 20mm5 0760814 8 Bolt, M8 x 30mm
6 0711221 4 Bolt, M12 x 65mm
7 0760808 8 Bolt, M8 x 16mm
8 0760812 6 Bolt, M8 x 25mm
9 0760815 2 Bolt, M8 x 35mm
10 0761015 5 Bolt, M10 x 35mm
11 0761016 4 Bolt, M10 x 40mm
12 0961951 2 Bushing
13 1580011 1 Container, Coolant Overflow
14 1703162 2 Decal - Caution Fan
15 2180877 1 Fitting, Elbow
16 2220315 1 Fitting, Barbed
17 2720271 38.5 in/97.8cm
Hose
18 2300041 2.7 gl/10.2L
Coolant, Anti-Freeze
19 3200406 4 Mount, Rubber
20 3290607 2 Nut, Lock M6 x 1
21 3290805 16 Nut, Lock M8 x 1.25
22 3291001 4 Nut, M10 x 1.5
23 3291005 5 Nut, Lock M10 x 1.5
24 3331211 4 Nut, M12 x 1.75
25 4060805 2.25 ft
/0.69m
Trim, Flex Shield
26 4240099 AR Tie-Strap (Not Shown)
27 4640952 1 Valve, Oil Drain
28 4740274 4 Washer, Snubbing
29 4811700 4 Washer, M6
30 4811900 44 Washer, M8
31 4812000 14 Washer, M10
34 4920385 10 ft/3m Wire, Safety
35 5241200 4 Washer, M12 Hardened
36 5271809 4 Bolt, M8 x 25mm
37 8305401 2 Nut, Jam .250-20
38 8307109 2 Washer, .250
39 8310548 2 Screw, 1/4 NC x 1/2
40 8405009 1 Clamp
41 8405103 1 Clamp
42 8405201 3 Clamp
43 8405203 2 Clamp
44 8406109 2 Clip
45 8410009 2 Clamp
46 8410013 3 Clamp
47 1001091794 1 Insulation, Muffler
48 1001091892 8 in /20cm Hose
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3121660 450AJ 197
ITEM PART NUMBER QTY DESCRIPTION REV
49 1001115931 4.5 qt/4.3L
Oil, Motor
50 1001138173 1 Support, Service Indicator
51 1001138248 2 ft/0.61m
Hose
52 1001138175 1 Bracket, Service Indicator
53 1001181430 1 Engine, GM 3.0L (See GM Engine Supplement P/N 3121245 forBreakdown of Additional Components)
53 7027972 1 Filter, Fuel (Not Shown - Located on Tank of Machine)
53 70002895 1 Module, ECU
53A 7027965 1 Filter, Oil
54 1001141995 1 Fitting, Barbed
55 1001147812 1 Clamp. Air Cleaner
56 1001147813 1 Air Cleaner Assembly Including Filter Element
56 70004020 1 Element, Filter (Not Shown)
58 1001156819 14.5 in/37cm
Hose
59 1001165035 8 in/20.3cm
Hose
60 2060025 1 Fan
62 1001167193 1 Radiator
63 1001167382 1 Hose, Upper Radiator
64 1001167383 1 Hose, Lower Radiator
65 1001167384 1 Hose, Air Intake
66 1001167895 1 Tray, Engine
67 1001168166 2 Seal
68 1001169054 4 Isolator, Radiator
69 1001169138 4 Washer, Snubbing
70 1001169967 2 Bracket
71 1001169974 1 Plate, Radiator Mounting
72 1001170035 2 Bracket73 1001170981 1 Indicator
74 2580063 1 Heater, Engine Block
75 8406110 1 Clip
76 1001180620 AR Adhesive
77 0760606 2 Bolt M6 x 12 (Prior to SN 0300211980)
77 5250605 2 Bolt M6 x 10 (SN 0300211980 to Present)
78 4811702 2 Washer M6 (Prior to SN 0300211980)
79 1001195699 1 Deflector, Air
80 1001195700 1 Deflector, Air
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SECTION 3 - ENGINE
198 450AJ 3121660
FIGURE 3-22. PUMP COUPLING KIT
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SECTION 3 - ENGINE
3121660 450AJ 199
FIGURE 3-22. PUMP COUPLING KIT
ITEM PART NUMBER QTY DESCRIPTION REV
2902065 Ref PUMP COUPLING KIT I
1 70000793 1 Coupling, Hayes
2 See Note NSS Plate, Pump Adapter (Note: Purchase p/n 2902065)
3 See Note NSS Bolt M10 x 30 (Note: Purchase p/n 2902065)
4 See Note NSS Washer M10 (Note: Purchase p/n 2902065)5 3020021 AR Grease, Coupling
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SECTION 3 - ENGINE
200 450AJ 3121660
FIGURE 3-23. GEAR PUMP ASSEMBLY
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SECTION 3 - ENGINE
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FIGURE 3-23. GEAR PUMP ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
3600242 Ref GEAR PUMP ASSEMBLY
1 7010105 2 Bearing/Bushing
2 See Note NSS Housing (Note: Not Available - Purchase Complete Assembly)
3 See Note NSS Flange (Note: Not Available - Purchase Complete Assembly)
4 7010103 1 Cover5 7012987 1 Gear, Drive
6 7012988 1 Gear, Idler
7 7007489 2 Ring, Anti-Extrusion
8 7007489 2 Seal
9 See Note 4 Bolt (Note: Not Available for Purchase)
10 7010104 1 Ring, Retaining
11 See Note 4 Pin, Dowel (Note: Not Available for Purchase)
12 7007489 2 Seal, O-Ring
13 7007489 1 Seal, Shaft
51 7007489 1 Seal Kit (Includes Items 7, 8, 12 & 13)
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SECTION 3 - ENGINE
202 450AJ 3121660
FIGURE 3-24. PISTON PUMP ASSEMBLY
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FIGURE 3-24. PISTON PUMP ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001167036 Ref PISTON PUMP ASSEMBLY A
1 7021240 1 Shaft Assembly (Includes Items 2-4)
2 7021237 1 Shaft
3 7021238 1 Ring, Retaining
4 7021239 1 Bearing, Roller5 70004896 1 Shaft Seal Kit (Includes Items 6-8)
6 7021241 1 O-Ring
7 7021242 1 Seal, Lip
8 7021243 1 Carrier, Seal Shaft
9 7024855 2 Solenoid Assembly
9A 70004897 2 Coil (1 Per Assy)
9B 7024857 2 Nut (1 Per Assy)
9C 7024858 2 Seal Kit - 7024855 Cartridge (1 Per Assy)
10 70004889 2 Orifice
11 See Note 1 Housing Assembly (Note: Not Available for Purchase)
12 7021248 1 Side Cover Assembly (Includes Item 13)
13 70004891 1 Gasket
14 7021249 1 Bearing, Needle
15 See Note 1 Pin (Note: Not Available for Purchase)
16 70004890 2 Screw
17 70004892 4 Screw
18 7007419 2 Plug Assembly (Includes O-Ring)
19 7007420 2 Plug Assembly (Includes O-Ring)
20 See Note 2 Plug (Note: Not Available for Purchase)
21 7007419 1 Plug Assembly (Includes O-Ring)
22 7021257 1 Ring, Retaining
23 70004893 1 Key
24 7022341 1 Ring, Retaining25 7021258 1 Gerotor
26 70004894 1 Gerotor Cover Assembly (Includes Item 27)
27 7021259 1 Bearing, Journal
28 7021262 1 O-Ring
29 See Note 1 Pin (Note: Not Available for Purchase)
30 7021263 2 Bypass Valve Assembly
31 7024800 2 Spring
32 7021265 2 Bypass Valve Assembly (Includes Items 32-34)
33 7007415 2 O-Ring
34 7021293 2 Ring, Back-up
35 7022300 2 O-Ring
36 70004895 1 Cover, Servo
37 7021253 1 Gasket
38 70004892 5 Screw
39 7007420 1 Plug Assembly (Includes O-Ring)
40 7021268 1 Cover, Servo
41 7021253 1 Gasket
42 70004892 5 Screw
43 7007420 1 Plug Assembly (Includes O-Ring)
44 7021281 1 Plate, Valve
45 70004898 1 Servo Piston Kit (Includes Items 46 & 47)
46 7007495 2 O-Ring
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204 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
47 7007493 2 O-Ring
48 7007420 1 Plug Assembly (Includes O-Ring)
49 70004900 1 Plug Assembly (Includes O-Ring)
50 7022346 1 Adjuster
51 7021290 1 Nut
52 7022347 1 Spring
53 70004901 1 Poppet
54 7007415 1 O-Ring
55 70004902 1 Nut, Seal
56 70004903 1 Swash Plate
57 70004904 1 Bearing Assembly
58 70004905 1 Coupling
59 7001481 2 Pin
60 70002257 1 Gasket
61 70004906 8 Screw
62 70004907 1 Cover, Charge Pump
63 70004908 1 Seal
64 7021299 1 Plate, Cover
65 7007289 2 Screw
66 70004909 1 Cylinder Block Assembly (Includes Items 67-71)
67 70004910 3 Pin, Slipper Hold Down
68 7021276 1 Retainer, Hold Down Pin
69 7021277 1 Guide, Slipper Retainer
70 7021278 1 Retainer, Slipper
71 70004911 1 Piston Assembly
100 70004899 1 Seal Kit (Includes Items 5-8, 33-35, 37, 41,46, 47 & 54)
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SECTION 3 - ENGINE
206 450AJ 3121660
FIGURE 3-25. SPARK ARRESTOR INSTALLATION - DEUTZ D2.9L4 ENGINE
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SECTION 3 - ENGINE
208 450AJ 3121660
FIGURE 3-26. CATALYTIC SPARK ARRESTOR INSTALLATION - DEUTZ D2.3L3 ENGINE
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SECTION 3 - ENGINE
3121660 450AJ 209
FIGURE 3-26. CATALYTIC SPARK ARRESTOR INSTALLATION - DEUTZ D2.3L3 ENGINE
ITEM PART NUMBER QTY DESCRIPTION REV
1001174379 Ref CATALYTIC SPARK ARRESTOR INSTALLATION - DEUTZ D2.3L3ENGINE
A
1 1320176 1 Clamp
2 1001169525 1 Pipe, Exhaust
3 1001170225 1 Muffler, Catalytic Spark Arresting
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SECTION 3 - ENGINE
210 450AJ 3121660
FIGURE 3-27. SPARK ARRESTOR INSTALLATION - DEUTZ D2.3L3 ENGINE
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SECTION 3 - ENGINE
212 450AJ 3121660
FIGURE 3-28. ENGINE BAFFLE INSTALLATION
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SECTION 3 - ENGINE
3121660 450AJ 213
FIGURE 3-28. ENGINE BAFFLE INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001172265 Ref ENGINE BAFFLE INSTALLATION B
1 0760610 17 Bolt, M6 x 20mm
2 0760812 2 Bolt, M8 x 25mm
3 3290605 17 Nut, Lock M6 x 1
4 3290805 2 Nut, Lock M8 x 1.255 4811702 1 Washer, M6
6 1001167164 8 Plate, Support
7 1001170663 1 Bracket
8 1001170664 1 Seal
9 1001172264 1 Seal
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SECTION 4 - BOOM
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FIGURE 4-1. CYLINDERS INSTALLATION - USA BUILT MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
1001163856 Ref CYLINDERS INSTALLATION - USA BUILT MACHINES C
1 1001161716 1 Level (Platform Slave) Cylinder Assembly (See CYLINDERSECTION for Breakdown)
2 1001161717 1 Master Cylinder Assembly (See CYLINDER SECTION forBreakdown)
3 1001163767 1 Lift Cylinder Assembly - Jib (See CYLINDER SECTION forBreakdown)
4 1001164523 1 Telescope Cylinder Assembly (See CYLINDER SECTION forBreakdown)
5 1001161715 1 Lift Cylinder Assembly - Tower Boom (See CYLINDER SECTIONfor Breakdown)
6 1001181705 1 Lift Cylinder Assembly - Main Boom (See CYLINDER SECTIONfor Breakdown)
7 1001148972 1 Valve, Solenoid Cartridge w/Coil
7 70002401 1 Valve, Solenoid Cartridge Less Coil
7 7017496 1 Seal Kit - 70002401 and 1001148972 Valves
7 70003788 1 Coil
8 1001164709 1 Valve, Solenoid Cartridge w/Coil8 7017467 1 Valve, Solenoid Cartridge Less Coil
8 7012967 1 Seal Kit - 7017467 and 1001164709 Valves
8 70002386 1 Coil
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218 450AJ 3121660
FIGURE 4-2. CYLINDERS INSTALLATION - ROMANIAN BUILT MACHINES
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SECTION 4 - BOOM
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FIGURE 4-2. CYLINDERS INSTALLATION - ROMANIAN BUILT MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
1001163857 Ref CYLINDERS INSTALLATION - ROMANIAN BUILT MACHINES B
1 1001161713 1 Telescope Cylinder Assembly (See CYLINDER SECTION forBreakdown)
2 1001181324 1 Lift Cylinder Assembly - Main Boom (See CYLINDER SECTIONfor Breakdown)
3 1001161715 1 Lift Cylinder Assembly - Tower Boom (See CYLINDER SECTIONfor Breakdown)
4 1001161716 1 Level (Platform Slave) Cylinder Assembly (See CYLINDERSECTION for Breakdown)
5 1001161717 1 Master Cylinder Assembly (See CYLINDER SECTION forBreakdown)
6 1001163767 1 Lift Cylinder Assembly - Jib (See CYLINDER SECTION forBreakdown)
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FIGURE 4-3. BOOM INSTALLATION - USA BUILT MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
1001180872 Ref BOOM INSTALLATION - USA BUILT MACHINES C
1 0100011 AR Compound, Locking
2 0761012 3 Bolt, M10 x 25mm
3 0761015 3 Bolt, M10 x 35mm
4 0761212 2 Bolt, M12 x 25mm5 0761215 2 Bolt, M12 x 35mm
6 3291005 3 Nut, Lock M10 x 1.5 (Grade8)
7 3291205 2 Nut, Lock M12 x 1.75 (Grade8)
8 3422755 1 Pin
9 3422792 1 Pin
10 3422793 2 Pin
11 3422806 1 Pin
12 3841143 4 Keeper, Pin
13 3841203 4 Keeper, Pin
14 4812000 4 Washer, M10
17 1001112607 2 Block, Boom Rest
18 1001164016 1 Jib Installation (See JIB INSTALLATION - USA BUILT MACHINESfor Breakdown)
19 1001169246 1 Pin
20 1001169247 1 Pin
21 3423038 1 Pin
23 1001178636 1 Main Boom Assembly (See MAIN BOOM ASSEMBLY forBreakdown)
24 1001180004 1 Tower Boom Assembly (See TOWER BOOM ASSEMBLY - USABUILT MACHINES for Breakdown)
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SECTION 4 - BOOM
222 450AJ 3121660
FIGURE 4-4. BOOM INSTALLATION - ROMANIAN BUILT MACHINES
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SECTION 4 - BOOM
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FIGURE 4-4. BOOM INSTALLATION - ROMANIAN BUILT MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
1001180873 Ref BOOM INSTALLATION - ROMANIAN BUILT MACHINES C
1 0100011 AR Compound, Locking
2 0761012 3 Bolt, M10 x 25mm
3 0761015 3 Bolt, M10 x 35mm
4 0761212 2 Bolt, M12 x 25mm5 0761215 2 Bolt, M12 x 35mm
6 3291005 3 Nut, Lock M10 x 1.5
7 3291205 2 Nut, Lock M12 x 1.75
8 3422755 1 Pin
9 3422792 1 Pin
10 3422793 2 Pin
11 3422806 1 Pin
12 3841143 4 Keeper, Pin
13 3841203 4 Keeper, Pin
14 4812000 4 Washer, M10
17 1001112607 2 Block, Boom Rest
18 1001164017 1 Jib Installation (See JIB INSTALLATION - ROMANIAN BUILTMACHINES for Breakdown)
19 1001169246 1 Pin
20 1001169247 1 Pin
21 3423038 1 Pin
23 1001178636 1 Main Boom Assembly (See MAIN BOOM ASSEMBLY forBreakdown)
24 1001180005 1 Tower Boom Assembly (See TOWER BOOM ASSEMBLY -ROMANIAN BUILT MACHINES for Breakdown)
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FIGURE 4-6. JIB INSTALLATION - ROMANIAN BUILT MACHINES
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FIGURE 4-7. MAIN BOOM ASSEMBLY
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SECTION 4 - BOOM
3121660 450AJ 229
FIGURE 4-7. MAIN BOOM ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001178636 Ref MAIN BOOM ASSEMBLY B
1 0100011 AR Compound, Locking
2 0711227 4 Bolt, M12 x 100mm
3 0760812 4 Bolt, M8 x 25mm
4 0961948 2 Bearing5 0961949 2 Bearing
6 3291005 10 Nut, Lock M10 x 1.5
7 3760115 2 Ring, Retaining
8 3900351 4 Screw, M10 x 1.5 x 30mm
9 4070897 12 Shim
10 4070898 12 Shim
11 4811902 4 Washer, M8
12 4812000 18 Washer, M10
13 5241200 4 Washer, M12 Hardened
14 5251010 20 Bolt, M10 x 20mm
15 5251012 4 Bolt, M10 x 25mm
16 8310668 6 Screw, M10-1.5 x 25mm (Grade 10.9)
17 1001118274 4 Nut, M8 x 1.25
18 1001166646 1 Powertrack Assembly
18 70005102 1 Link, Repair
18 70005103 1 Feet, Mounting
19 1001166651 1 Tube, Carrier
20 1001169304 12 Pad, Wear
21 1001169305 4 Pad, Wear
22 1001169402 4 Shim
23 1001169403 2 Shim
24 1001170226 1 Cover, Boom End
25 1001177896 1 Fly, Boom26 1001177897 1 Base, Boom
27 1001180540 1 Pin
28 1670836 1 Cover
29 5251009 8 Bolt, M10 x 18mm
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SECTION 4 - BOOM
230 450AJ 3121660
FIGURE 4-8. TOWER BOOM ASSEMBLY - USA BUILT MACHINES
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SECTION 4 - BOOM
3121660 450AJ 231
FIGURE 4-8. TOWER BOOM ASSEMBLY - USA BUILT MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
1001180004 Ref TOWER BOOM ASSEMBLY - USA BUILT MACHINES C
1 0100011 AR Compound, Locking
2 0701015 2 Bolt, M10 x 35mm
3 0701027 1 Bolt, M10 x 100mm
4 0701616 2 Bolt, M16 x 40mm5 0761212 4 Bolt, M12 x 25mm
6 0761227 2 Bolt, M12 x 100mm
7 0761615 5 Bolt, M16 x 35mm
8 0762016 1 Bolt, M20 x 40mm
9 0940048 1 Bumper
10 0961948 2 Bearing
11 3291005 1 Nut, Lock M10 x 1.5
12 3291205 2 Nut, Lock M12 x 1.75
13 3841203 2 Keeper, Pin
14 3841258 7 Keeper, Pin
15 3841287 1 Keeper, Pin
16 4812000 4 Washer, M10
17 4812100 4 Washer, M12
18 1001166096 1 Link, Timing
19 1001166852 1 Upright, Upper
20 1001166853 1 Upright, Lower
21 1001169240 2 Pin
22 1001169241 1 Pin
23 1001169242 2 Pin
24 1001169249 2 Pin
25 1001169295 1 Pin
26 1001169296 1 Pin
27 1001169297 2 Pin28 1001169298 2 Pin
29 1001169299 2 Bearing
30 1001169300 2 Bearing
31 1001169301 2 Bearing
32 1001169302 14 Bearing
37 1001180056 1 Pad, Wear
100 1001190633 1 Tower Boom Kit (Not Shown - Includes Items 101-104)
101 1001174536 1 Link, Upper Tower Boom
102 1001174537 1 Link, Lower Tower Boom
103 1001178133 1 Tower Boom (Lower)
104 1001178135 1 Tower, Boom (Upper)
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FIGURE 4-9. TOWER BOOM ASSEMBLY - ROMANIAN BUILT MACHINES
ITEM PART NUMBER QTY DESCRIPTION REV
1001180005 Ref TOWER BOOM ASSEMBLY - ROMANIAN BUILT MACHINES B
1 0100011 AR Compound, Locking
2 0701015 2 Bolt, M10 x 35mm
3 0701027 1 Bolt, M10 x 100mm
4 0701616 2 Bolt, M16 x 40mm5 0761212 4 Bolt, M12 x 25mm
6 0761227 2 Bolt, M12 x 100mm
7 0761615 5 Bolt, M16 x 35mm
8 0762016 1 Bolt, M20 x 40mm
9 0940048 1 Bumper
10 0961948 2 Bearing
11 3291005 1 Nut, Lock M10 x 1.5
12 3291205 2 Nut, Lock M12 x 1.75
13 3841203 2 Keeper, Pin
14 3841258 7 Keeper, Pin
15 3841287 1 Keeper, Pin
16 4812000 4 Washer, M10
17 4812100 4 Washer, M12
18 1001160859 1 Link, Lower Tower Boom
19 1001160872 1 Link, Upper Tower Boom
20 1001166096 1 Link, Timing
21 1001166852 1 Upright, Upper
22 1001166853 1 Upright, Lower
23 1001169240 2 Pin
24 1001169241 1 Pin
25 1001169242 2 Pin
26 1001169249 2 Pin
27 1001169295 1 Pin28 1001169296 1 Pin
29 1001169297 2 Pin
30 1001169298 2 Pin
31 1001169299 2 Bearing
32 1001169300 2 Bearing
33 1001169301 2 Bearing
34 1001169302 14 Bearing
35 1001178133 1 Tower Boom (Lower)
36 1001178135 1 Tower, Boom (Upper)
37 1001180056 1 Pad, Wear
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SECTION 4 - BOOM
234 450AJ 3121660
FIGURE 4-10. ROTATOR ASSEMBLY
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SECTION 4 - BOOM
236 450AJ 3121660
FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS
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FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS
ITEM PART NUMBER QTY DESCRIPTION REV
0272070 Ref PLATFORM SUPPORT INSTALLATION - WITHOUT LSS F
1 0100011 AR Compound, Locking
2 0641812 8 Bolt 1/2 x 1-1/2
3 0642684 1 Bolt 1 x 10-1/2
4 0681608 8 Bolt 3/8 x 15 3300243 1 Nut 1
6 3311805 8 Nut 1/2
7 4846573 1 Support
8 4891600 8 Washer 3/8
9 4891800 8 Washer 1/2
10 4892600 1 Washer 1
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SECTION 4 - BOOM
238 450AJ 3121660
FIGURE 4-12. PLATFORM SUPPORT INSTALLATION - WITH LSS
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SECTION 4 - BOOM
3121660 450AJ 239
FIGURE 4-12. PLATFORM SUPPORT INSTALLATION - WITH LSS
ITEM PART NUMBER QTY DESCRIPTION REV
Ref PLATFORM SUPPORT INSTALLATION - WITH LSS
Ref Note: Refer to JLG Supplement p/n 3124287 for Machines withLoad Sensing System.
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SECTION 4 - BOOM
240 450AJ 3121660
FIGURE 4-13. VALVES INSTALLATION - BOOM MOUNTED
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SECTION 4 - BOOM
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FIGURE 4-14. UPRIGHT VALVE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001162535 Ref UPRIGHT VALVE ASSEMBLY B
1 70004864 1 Cartridge, Valve
1 70004875 1 Seal Kit - 70004864 Valve
2 70004865 1 Cartridge, Valve
2 70004875 1 Seal Kit - 70004865 Valve3 70004866 1 Cartridge, Relief Valve
3 70004867 1 Seal Kit - 70004866 Valve
4 70004868 1 Cartridge, Solenoid Valve Less Coil
4 70004869 1 Seal Kit - 70004868 Valve
5 7027625 1 Cartridge, Solenoid Valve Less Coil
5 70000100 1 Seal Kit - 7027625 Valve
6 70004870 1 Cartridge, Valve
6 70004867 1 Seal Kit - 70004870 Valve
7 70004871 2 Coil
8 7027628 2 Coil
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SECTION 5 - PLATFORM
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FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY (USA BUILTMACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001186386 Ref PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDEGATE ENTRY (USA BUILT MACHINES)
B
See Note Ref Note: Platform and Mesh must be ordered separately for Platformswith Mesh. See SPECIAL OPTIONS SECTION for Mesh
Installations.
See Note Ref Note: Replacement Decals Must be Ordered Separately - SeeDECALS SECTION.
1 2080040 16 Fastener, Huck
2 2600281 2 Hinge, Self-Closing
3 2940074 1 Latch
4 3520072 3 Cap, Plug
5 3520198 2 Cap, Plug
6 3820020 4 Rivet
7 1001144629 1 Gate, Weldment
8 See Note 1 Platform, Weldment (Note: Not Available - Purchase Platform Assembly)
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252 450AJ 3121660
FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (USA BUILTMACHINES)
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SECTION 5 - PLATFORM
3121660 450AJ 253
FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (USA BUILTMACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001186385 Ref PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDEGATE ENTRY (USA BUILT MACHINES)
B
See Note Ref Note: Platform and Mesh must be ordered separately for Platformswith Mesh. See SPECIAL OPTIONS SECTION for Mesh
Installations.
See Note Ref Note: Replacement Decals Must be Ordered Separately - SeeDECALS SECTION.
1 2080040 16 Fastener, Huck
2 2600281 2 Hinge, Self-Closing
3 2940074 1 Latch
4 3520072 3 Cap, Plug
5 3520198 2 Cap, Plug
6 3820020 4 Rivet
7 1001144629 1 Gate, Weldment
8 See Note 1 Platform, Weldment (Note: Not Available - Purchase Platform Assembly)
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SECTION 5 - PLATFORM
254 450AJ 3121660
FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY (ROMANIANBUILT MACHINES)
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SECTION 5 - PLATFORM
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FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY (ROMANIANBUILT MACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001188319 Ref PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDEGATE ENTRY (ROMANIAN BUILT MACHINES)
B
See Note Ref Note: Platform and Mesh must be ordered separately for Platformswith Mesh. See SPECIAL OPTIONS SECTION for Mesh
Installations.
See Note Ref Note: Replacement Decals Must be Ordered Separately - SeeDECALS SECTION.
1 2080040 16 Fastener, Huck
2 2600281 2 Hinge, Self-Closing
3 2940074 1 Latch
4 3820020 4 Rivet
5 1001144629 1 Gate, Weldment
6 1001145781 5 Cap, Plug
7 See Note 1 Platform, Weldment (Note: Not Available - Purchase Platform Assembly)
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SECTION 5 - PLATFORM
258 450AJ 3121660
FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (ROMANIANBUILT MACHINES)
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SECTION 5 - PLATFORM
3121660 450AJ 259
FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (ROMANIANBUILT MACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001188312 Ref PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDEGATE ENTRY (ROMANIAN BUILT MACHINES)
C
See Note Ref Note: Platform and Mesh must be ordered separately for Platformswith Mesh. See SPECIAL OPTIONS SECTION for Mesh
Installations.
See Note Ref Note: Replacement Decals Must be Ordered Separately - SeeDECALS SECTION.
1 2080040 16 Fastener, Huck
2 2600281 2 Hinge, Self-Closing
3 2940074 1 Latch
4 3820020 4 Rivet
5 1001144629 1 Gate, Weldment
6 1001145781 5 Cap, Plug
7 See Note 1 Platform, Weldment (Note: Not Available - Purchase Platform Assembly)
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SECTION 5 - PLATFORM
260 450AJ 3121660
FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (USA BUILTMACHINES)
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SECTION 5 - PLATFORM
3121660 450AJ 261
FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (USA BUILTMACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001186375 Ref PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITHDROP BAR (USA BUILT MACHINES)
B
See Note Ref Note: Platform and Mesh must be ordered separately for Platformswith Mesh. See SPECIAL OPTIONS SECTION for Mesh
Installations.
See Note Ref Note: Replacement Decals Must be Ordered Separately - SeeDECALS SECTION.
1 0100011 AR Compound, Locking
2 0641418 2 Bolt, 1/4-20 x 2-1/4
3 0961845 2 Bushing
4 3290606 2 Nut, M6 x 1
5 3300151 2 Nut, Acorn 1/4-20
6 3520072 2 Cap, Plug
7 3520198 2 Cap, Plug
8 4010618 2 Screw, M6 x 50mm
9 4711400 4 Washer, 1/4
10 4811700 2 Washer, M6
11 1001138494 1 Bar, Drop
12 1001138514 1 Rail (Top)
13 1001140429 1 Decal - Drop Bar
14 See Note 1 Platform, Weldment (Note: Not Available - Purchase Platform Assembly)
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262 450AJ 3121660
FIGURE 5-8. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR (USA BUILTMACHINES)
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SECTION 5 - PLATFORM
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FIGURE 5-8. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR (USA BUILTMACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001186377 Ref PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITHDROP BAR (USA BUILT MACHINES)
B
See Note Ref Note: Platform and Mesh must be ordered separately for Platformswith Mesh. See SPECIAL OPTIONS SECTION for Mesh
Installations.
See Note Ref Note: Replacement Decals Must be Ordered Separately - SeeDECALS SECTION.
1 0100011 AR Compound, Locking
2 0641418 2 Bolt, 1/4-20 x 2-1/4
3 0961845 2 Bushing
4 3290606 2 Nut, M6 x 1
5 3300151 2 Nut, Acorn 1/4-20
6 3520072 2 Cap, Plug
7 3520198 2 Cap, Plug
8 4010618 2 Screw, M6 x 50mm
9 4711400 4 Washer, 1/4
10 4811700 2 Washer, M6
11 1001138494 1 Bar, Drop
12 1001138514 1 Rail (Top)
13 1001140429 1 Decal - Drop Bar
14 See Note 1 Platform, Weldment (Note: Not Available - Purchase Platform Assembly)
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264 450AJ 3121660
FIGURE 5-9. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (USA BUILTMACHINES)
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SECTION 5 - PLATFORM
3121660 450AJ 265
FIGURE 5-9. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (USA BUILTMACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001186378 Ref PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITHDROP BAR (USA BUILT MACHINES)
B
See Note Ref Note: Platform and Mesh must be ordered separately for Platformswith Mesh. See SPECIAL OPTIONS SECTION for Mesh
Installations.
See Note Ref Note: Replacement Decals Must be Ordered Separately - SeeDECALS SECTION.
1 0100011 AR Compound, Locking
2 0641418 2 Bolt, 1/4-20 x 2-1/4
3 0961845 2 Bushing
4 3290606 2 Nut, M6 x 1
5 3300151 2 Nut, Acorn 1/4-20
6 3520072 2 Cap, Plug
7 3520198 2 Cap, Plug
8 4010618 2 Screw, M6 x 50mm
9 4711400 4 Washer, 1/4
10 4811700 2 Washer, M6
11 1001138494 1 Bar, Drop
12 1001138514 1 Rail (Top)
13 1001140429 1 Decal - Drop Bar
14 See Note 1 Platform, Weldment (Note: Not Available - Purchase Platform Assembly)
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FIGURE 5-10. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (ROMANIANBUILT MACHINES)
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SECTION 5 - PLATFORM
3121660 450AJ 267
FIGURE 5-10. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (ROMANIANBUILT MACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001188318 Ref PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITHDROP BAR (ROMANIAN BUILT MACHINES)
B
See Note Ref Note: Platform and Mesh must be ordered separately for Platformswith Mesh. See SPECIAL OPTIONS SECTION for Mesh
Installations.
See Note Ref Note: Replacement Decals Must be Ordered Separately - SeeDECALS SECTION.
1 0100011 AR Compound, Locking
2 0641418 2 Bolt, 1/4-20 x 2-1/4
3 0961845 2 Bushing
4 3290606 2 Nut, M6 x 1
5 3300151 2 Nut, Acorn 1/4-20
6 4010618 2 Screw, M6 x 50mm
7 4711400 4 Washer, 1/4
8 4811700 2 Washer, M6
9 1001138494 1 Bar, Drop
10 1001138514 1 Rail (Top)
11 1001140429 1 Decal - Drop Bar
12 1001145781 4 Cap, Plug
13 See Note 1 Platform, Weldment (Note: Not Available - Purchase Platform Assembly)
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SECTION 5 - PLATFORM
268 450AJ 3121660
FIGURE 5-11. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR (ROMANIANBUILT MACHINES)
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SECTION 5 - PLATFORM
3121660 450AJ 269
FIGURE 5-11. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR (ROMANIANBUILT MACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001188314 Ref PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITHDROP BAR (ROMANIAN BUILT MACHINES)
B
See Note Ref Note: Platform and Mesh must be ordered separately for Platformswith Mesh. See SPECIAL OPTIONS SECTION for Mesh
Installations.
See Note Ref Note: Replacement Decals Must be Ordered Separately - SeeDECALS SECTION.
1 0100011 AR Compound, Locking
2 0641418 2 Bolt, 1/4-20 x 2-1/4
3 0961845 2 Bushing
4 3290606 2 Nut, M6 x 1
5 3300151 2 Nut, Acorn 1/4-20
6 4010618 2 Screw, M6 x 50mm
7 4711400 4 Washer, 1/4
8 4811700 2 Washer, M6
9 1001138494 1 Bar, Drop
10 1001138514 1 Rail (Top)
11 1001140429 1 Decal - Drop Bar
12 1001145781 4 Cap, Plug
13 See Note 1 Platform, Weldment (Note: Not Available - Purchase Platform Assembly)
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SECTION 5 - PLATFORM
270 450AJ 3121660
FIGURE 5-12. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (ROMANIANBUILT MACHINES)
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SECTION 5 - PLATFORM
3121660 450AJ 271
FIGURE 5-12. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (ROMANIANBUILT MACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001188311 Ref PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITHDROP BAR (ROMANIAN BUILT MACHINES)
B
See Note Ref Note: Platform and Mesh must be ordered separately for Platformswith Mesh. See SPECIAL OPTIONS SECTION for Mesh
Installations.
See Note Ref Note: Replacement Decals Must be Ordered Separately - SeeDECALS SECTION.
1 0100011 AR Compound, Locking
2 0641418 2 Bolt, 1/4-20 x 2-1/4
3 0961845 2 Bushing
4 3290606 2 Nut, M6 x 1
5 3300151 2 Nut, Acorn 1/4-20
6 4010618 2 Screw, M6 x 50mm
7 4711400 4 Washer, 1/4
8 4811700 2 Washer, M6
9 1001138494 1 Bar, Drop
10 1001138514 1 Rail (Top)
11 1001140429 1 Decal - Drop Bar
12 1001145781 4 Cap, Plug
13 See Note 1 Platform, Weldment (Note: Not Available - Purchase Platform Assembly)
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272 450AJ 3121660
FIGURE 5-13. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M - FALL ARREST (ANSI AND CSASPECS)
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SECTION 5 - PLATFORM
3121660 450AJ 273
FIGURE 5-13. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M - FALL ARREST (ANSI AND CSASPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
1001186388 Ref PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M - FALL ARREST (ANSI AND CSA SPECS)
C
See Note Ref Note: Fall Arrest Not Available on CE Spec Platform Assembly.
See Note Ref Note: Replacement Decals Must be Ordered Separately - SeeDECALS SECTION.
1 0681814 2 Bolt, 1/2-13 x 1-3/4 (Grade 8)
2 0681822 4 Bolt, 1/2-13 x 2-3/4 (Grade 8)
3 0962270 2 Bearing
4 1705014 1 Decal - Safety
5 1706385 1 Decal - Drop Bar
6 2410014 1 Gate, Weldment
7 3271805 6 Nut, Lock 1/2-13
8 3311605 1 Nut, Lock 3/8-16
9 3520072 1 Cap, Plug
10 3900054 1 Bolt, 1/2-13 x 1-3/4
11 4711800 6 Washer, 1/212 4751800 4 Washer, 1/2
13 1001112943 1 Lanyard (SN 0300199221 through 0300213992)
13 1001203654 1 Lanyard (SN 0300213993 to Present, SN E300000001 toPresent)
14 See Note 1 Platform, Weldment (Note: Not Available - Purchase Platform Assembly)
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274 450AJ 3121660
FIGURE 5-14. CONSOLE BOX INSTALLATION - WITHOUT SKYGUARD
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3121660 450AJ 275
FIGURE 5-14. CONSOLE BOX INSTALLATION - WITHOUT SKYGUARD
ITEM PART NUMBER QTY DESCRIPTION REV
1001166142 Ref CONSOLE BOX INSTALLATION - WITHOUT SKYGUARD B
1 0641406 2 Bolt, 1/4-20 x 3/4
2 0641408 3 Bolt, 1/4-20 x 1
3 0641610 4 Bolt, 3/8-16 x 1-1/4
4 3311405 5 Nut, Lock 1/4-205 3311605 4 Nut, Lock 3/8-16
6 3380434 1 Panel, Decal Mount
7 4740362 7 Washer, 1/4
8 4751600 8 Washer, 3/8
9 1001167267 1 Platform Console Box Assembly (See PLATFORM CONSOLEBOX ASSEMBLY - WITHOUT SKYGUARD for Breakdown)
10 1001164728 1 Harness, Platform Valve (Not Shown - See ELECTRICALSECTION for Breakdown) (SN 0300212508 to Present, SNE300003014 to Present)
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SECTION 5 - PLATFORM
276 450AJ 3121660
FIGURE 5-15. CONSOLE BOX INSTALLATION - WITH SKYGUARD
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3121660 450AJ 277
FIGURE 5-15. CONSOLE BOX INSTALLATION - WITH SKYGUARD
ITEM PART NUMBER QTY DESCRIPTION REV
1001195446 Ref CONSOLE BOX INSTALLATION - WITH SKYGUARD B
1 0641406 2 Bolt, 1/4-20 x 3/4
2 0641408 3 Bolt, 1/4-20 x 1
3 0641610 4 Bolt, 3/8-16 x 1-1/4
4 3311405 5 Nut, Lock 1/4-205 3311605 4 Nut, Lock 3/8-16
6 3380434 1 Panel, Decal Mount
7 4740362 7 Washer, 1/4
8 4751600 8 Washer, 3/8
9 1001195444 1 Platform Console Box Assembly (See PLATFORM CONSOLEBOX ASSEMBLY - WITH SKYGUARD for Breakdown)
10 1001164728 1 Harness, Platform Valve (Not Shown - See ELECTRICALSECTION for Breakdown) (SN 0300212508 to Present, SNE300003014 to Present)
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SECTION 5 - PLATFORM
278 450AJ 3121660
FIGURE 5-16. PLATFORM CONSOLE BOX ASSEMBLY - WITHOUT SKYGUARD
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3121660 450AJ 279
FIGURE 5-16. PLATFORM CONSOLE BOX ASSEMBLY - WITHOUT SKYGUARD
ITEM PART NUMBER QTY DESCRIPTION REV
1001167267 Ref PLATFORM CONSOLE BOX ASSEMBLY - WITHOUT SKYGUARD I
1 0100009 AR Sealant
2 0100048 AR Grease, Dialectric
3 0100081 AR Adhesive
4 0140011 1 Alarm5 0641404 4 Bolt, 1/4-20 x 1/2
6 0641414 4 Bolt, 1/4-20 x 1-3/4
8 1001184324 1 Platform Console Box
8A 0630568 1 Capscrew, 3/8-16 x 4-1/2
8B 3311601 1 Nut, 3/8-16
8C 3470003 2 Hairpin
8D 4711500 2 Washer, 5/16
9 0902751 4 Bracket (SN 0300199221 through 0300207005)
9 1001172760 4 Bracket (SN 0300207006 to Present)
9 0902751 4 Bracket (SN E300000001 through E300002772)
9 1001172760 4 Bracket (SN E300002773 to Present)
10 1670829 1 Bezel
11 1702565 1 Decal - Drive and Steer
12 1702566 1 Decal - Lift and Swing
13 1702567 1 Decal - Function Speed
14 1704260 1 Decal - EMS
15 2560136 1 Handle, Knob
16 1001184626 1 Decal - Horn
17 3300353 4 Nut, Tinnerman
18 3300408 2 Nut, Lock
20 3520054 4 Plug
21 3790012 8 O-Ring
22 3911018 2 Screw, 10-24 x 1-1/823 4360387 1 Switch, Pushbutton
24 4360407 1 Switch, Potentiometer
25 4360475 1 Switch, Emergency
25 7020175 1 Cap, Red
25 7020176 1 Contact Block
28 4460234 2 Terminal
29 4460428 2 Connector, Strain Relief
30 4460470 1 Nut, Terminal
31 4460471 1 Washer, Lock
35 4751400 8 Washer, 1/4
37 1001118412 1 Controller, Module
See Note Ref Note: Re-calibration Required when Replaced
38 1001164353 1 Harness, Platform Console Box (See ELECTRICAL SECTION forBreakdown)
39 1001110434 1 Plug
40 1001117174 1 Footswitch Assembly (See FOOTSWITCH ASSEMBLY forBreakdown)
41 1001184618 1 Decal - Stop
42 1001164728 1 Harness, Platform Valve (See ELECTRICAL SECTION forBreakdown) (Prior to SN 0300212508, Prior to SN E300003014)
43 1001155044 8 Nut, Special 15/32-32
44 1001155045 6 Switch, Toggle
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280 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
45 1001159256 1 Switch, Toggle
46 1001166538 1 Controller Assembly (Drive and Steer) (See CONTROLLER ASSEMBLY (DRIVE AND STEER) for Breakdown)
47 1001166539 NLA Controller Assembly (Lift and Swing) (See CONTROLLER ASSEMBLY (LIFT AND SWING) for Breakdown) (Note: Use p/n1001129555 as Replacement)
49 1001161709 1 Switch, Toggle
50 1001146220 1 Housing, Display Light
51 1001170446 1 Decal - Platform Display
52 1001170838 1 Gauge, Led Panel
53 3520026 1 Plug
54 3520027 1 Plug
55 4360476 1 Switch, Contact
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SECTION 5 - PLATFORM
282 450AJ 3121660
FIGURE 5-17. PLATFORM CONSOLE BOX ASSEMBLY - WITH SKYGUARD
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SECTION 5 - PLATFORM
3121660 450AJ 283
FIGURE 5-17. PLATFORM CONSOLE BOX ASSEMBLY - WITH SKYGUARD
ITEM PART NUMBER QTY DESCRIPTION REV
1001195444 Ref PLATFORM CONSOLE BOX ASSEMBLY - WITH SKYGUARD D
1 0100009 AR Sealant
2 0100048 AR Grease, Dielectric
3 0100081 AR Adhesive
4 0140011 1 Alarm5 0641405 4 Bolt, 1/4-20 x 5/8
6 0641414 4 Bolt, 1/4-20 x 1-3/4
7 0902751 4 Bracket (SN 0300199221 through 0300207005)
7 1001172760 4 Bracket (SN 0300207006 to Present)
7 0902751 4 Bracket (SN E300000001 through E300002772)
7 1001172760 4 Bracket (SN E300002773 to Present)
8 1670829 1 Bezel
9 1702565 1 Decal - Drive and Steer
10 1702566 1 Decal - Lift and Swing
11 1702567 1 Decal - Function Speed
12 1704260 1 Decal - EMS
13 2560136 1 Handle, Knob
14 3300353 4 Nut, Tinnerman
15 3300408 2 Nut, Lock
18 3520054 4 Plug
19 3790012 8 O-Ring
20 3911018 2 Screw, 10-24 x 1-1/8LG
21 4240099 AR Tie-Strap (Not Shown)
22 4360387 2 Switch, Pushbutton
23 4360407 1 Switch, Potentiometer
24 4360475 1 Switch, Emergency
24 7020175 1 Cap, Red
24 7020176 1 Contact Block25 4360476 1 Block, Contact
26 4460234 4 Terminal
27 4460428 2 Connector, Strain Relief
28 4460470 1 Nut, Terminal
29 4460471 1 Washer, Lock
30 4751400 8 Washer, 1/4
31 1001110434 1 Plug
32 1001117174 1 Footswitch Assembly (See FOOTSWITCH ASSEMBLY forBreakdown)
33 1001118412 1 Module, Control
34 1001146220 1 Housing, Display Light
35 1001155044 8 Nut, Special 15/32-3236 1001155045 6 Switch, Toggle
37 1001159256 1 Switch, Toggle
38 1001161709 1 Switch, Toggle
39 1001164353 1 Harness, Platform Console Box (See ELECTRICAL SECTION forBreakdown)
40 1001164728 1 Harness, Platform Valve (See ELECTRICAL SECTION forBreakdown) (Prior to SN 0300212508, Prior to SN E300003014)
41 1001166538 1 Controller Assembly (Drive and Steer) (See CONTROLLER ASSEMBLY (DRIVE AND STEER) for Breakdown)
42 1001166539 NLA Controller Assembly (Lift and Swing) (See CONTROLLER ASSEMBLY (LIFT AND SWING) for Breakdown) (Note: Use p/n
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284 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
1001129555 as Replacement)
43 1001170446 1 Decal - Platform Display
44 1001170838 1 Gauge, Led Panel
45 1001184618 1 Decal - Stop
46 1001184626 1 Decal - Horn
47 1001185281 1 Plug
48 1001193730 1 Platform Console Box
48A 0630568 1 Capscrew 3/8 x 4 - 1/2
48B 3311601 1 Nut 3/8
48C 3470003 2 Hairpin
48D 4711500 2 Flatwasher 5/16
49 1001192292 1 Harness, SkyGuard (Not Shown - See ELECTRICAL SECTION forBreakdown)
50 2920028 1 Light, Indicator
51 2920029 1 Bulb, Light
52 1001144433 1 Decal - No Weight SkyGuard
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286 450AJ 3121660
FIGURE 5-18. CONTROLLER ASSEMBLY - DRIVE AND STEER
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3121660 450AJ 287
FIGURE 5-18. CONTROLLER ASSEMBLY - DRIVE AND STEER
ITEM PART NUMBER QTY DESCRIPTION REV
1001166538 1 CONTROLLER ASSEMBLY - DRIVE AND STEER E
7 70004738 2 Washer
10 70004739 1 Roller
11 70004740 1 Boot, Switch
14 70004741 2 Half, Handle17 70004742 1 Enclosure
18 70004743 4 Nut
19 70004744 NLA Boot, Controller (Use Item 200)
20 70004745 NLA Tube, Locking (Use Item 200)
21 70004746 NLA Disc, Locking (Use Item 200)
25 70004747 2 Seal, Rope
26 70004748 1 Screw, M3 x 6mm
28 70004749 2 Screw, M5 x 20mm
29 70004750 1 Pin, Dowel
30 70004751 4 Screw, M3 x 16mm
101 4460265 1 Connector - 9 Position
101 4460226 7 Socket, Female
200 70005230 1 Boot Kit (Includes Items 19-21)
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SECTION 5 - PLATFORM
288 450AJ 3121660
FIGURE 5-19. CONTROLLER ASSEMBLY - LIFT AND SWING
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3121660 450AJ 289
FIGURE 5-19. CONTROLLER ASSEMBLY - LIFT AND SWING
ITEM PART NUMBER QTY DESCRIPTION REV
1001166539 Ref CONTROLLER ASSEMBLY - LIFT AND SWING D
See Note Ref Note: Use p/n 1001129555 as Replacement
1 See Note 1 Main Cast Body (Note: Not Available - Purchase Complete Assembly)
2 70004752 1 Adapter3 See Note NSS Pivot Arm, Plastic (Note: Not Available - Purchase Complete
Assembly)
4 See Note NSS Holder, Magnet (Note: Not Available - Purchase Complete Assembly)
5 See Note NSS Arc, Magnet (Note: Not Available - Purchase Complete Assembly)
6 See Note NSS Screw (Note: Not Available for Purchase)
7 See Note NSS Pivot Arm, Cast (Note: Not Available - Purchase Complete Assembly)
8 See Note NSS Shaft, Main (Note: Not Available - Purchase Complete Assembly)
9 See Note NSS Bearing (Note: Not Available - Purchase Complete Assembly)
10 See Note NSS Pin (Note: Not Available - Purchase Complete Assembly)
11 See Note NSS Shim (Note: Not Available - Purchase Complete Assembly)
12 See Note NSS Pin (Note: Not Available - Purchase Complete Assembly)
13 See Note NSS Bearing (Note: Not Available - Purchase Complete Assembly)
14 See Note NSS Dome, Centering (Note: Not Available - Purchase Complete Assembly)
15 70004753 1 Cap
16 70004754 1 Insert, Cap
17 70004755 3 Pin
18 70004756 2 Washer
19 70004757 1 Pin, Centering
20 70004758 1 Spring
21 70004759 1 Ring, Retaining
22 70004760 1 E-Ring
23 70004761 1 Can, Enclosure
24 70004762 1 Boot
25 70004763 1 Bezel
26 See Note NSS Screw (Note: Not Available for Purchase)
27 See Note NSS Base Mounting (Note: Not Available - Purchase Complete Assembly)
28 See Note NSS Screw (Note: Not Available for Purchase)
29 70004764 4 Screw
30 70004765 4 Screw
31 70004766 1 O-Ring
32 See Note NSS Plate (Note: Not Available - Purchase Complete Assembly)33 See Note NSS Harness (Note: Not Available - Purchase Complete Assembly)
34 70004767 1 Grommet, Rubber
35 70004768 1 Housing
36 70004769 1 Spring
37 70004770 1 Stopper
38 70004771 1 Spacer
39 70004772 1 Washer
40 70004773 1 Disc
41 70004774 2 Ring, Retaining
42 70004775 1 Spring
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290 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
101 4460265 1 Connector - 9 Position
101 4460226 6 Socket, Female
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292 450AJ 3121660
FIGURE 5-20. FOOTSWITCH ASSEMBLY
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SECTION 5 - PLATFORM
3121660 450AJ 293
FIGURE 5-20. FOOTSWITCH ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001117174 Ref FOOTSWITCH ASSEMBLY B
1 0100020 AR Sealant
2 1060918 7.5 ft/2.29m
Cable, Electrical - 18/3
3 4460071 1 Connector, Strain Relief4 4460226 2 Socket, Female
5 4460464 1 Pin, Male
6 1001098122 3 Terminal
7 1001117172 1 Footswitch
7 70002902 1 Switch, 20Amp
7 70002903 1 Gasket
7 70002905 1 Cover
7 70002904 1 Kit, Replacement Bolt
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SECTION 5 - PLATFORM
294 450AJ 3121660
FIGURE 5-21. TRAY ASSEMBLY
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SECTION 5 - PLATFORM
3121660 450AJ 295
FIGURE 5-21. TRAY ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1580012 Ref TRAY ASSEMBLY C
1 See Note 1 Tray, Storage - Center (Note: Purchase p/n 1580012)
2 0641406 2 Bolt, 1/4-20 x 3/4
3 4751400 2 Washer, 1/4
4 4761400 2 Washer, Locking, 1/4
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SECTION 5 - PLATFORM
296 450AJ 3121660
FIGURE 5-22. SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT AND CSASPECS) (Prior to SN 0300211853, Prior to SN E300002974)
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SECTION 5 - PLATFORM
3121660 450AJ 297
FIGURE 5-22. SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT AND CSASPECS) (Prior to SN 0300211853, Prior to SN E300002974)
ITEM PART NUMBER QTY DESCRIPTION REV
0274240 Ref SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT AND CSA SPECS)
C
1 0100011 AR Compound, Locking
2 0200048 2 Arm, Switch3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt, 1/4-20 x 1-3/4
5 0721005 4 Bolt, #10-24 x 5/8
6 0940167 1 Bumper Kits (Includes Corners and Enough Straight Material forOne Platform)
7 1060341 15 ft/4.57m
Cable, Electrical - 16/2
8 1060903 4 Wire Rope and Eyebolt Assembly
9 1702938 1 Decal - Soft Touch Override
10 3311401 8 Nut, 1/4-20
11 3311501 8 Nut, 5/16-18
12 3575705 2 Plate, Switch Strike13 4240099 AR Tie-Strap
14 4360057 2 Switch, Limit
15 4360387 1 Switch, Push Button
16 4420068 1 Tape, Adhesive
17 4460049 2 Connector, Strain Relief
18 4460234 2 Tie-Strap Mount
19 4460425 1 Connector, Strain Relief (Not Shown - Located on bottom ofconsole box)
20 4751400 16 Washer, 1/4
21 4751500 8 Washer, 5/16
22 4751800 8 Washer, 1/2
23 4846370 1 Rail, Soft Touch24 4933218 1 Soft Touch Wiring Diagram (Not Shown - See ELECTRICAL
SECTION for Breakdown)
25 2920028 1 Lamp, Indicator
26 2920029 1 Bulb, Light
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SECTION 5 - PLATFORM
298 450AJ 3121660
FIGURE 5-23. SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT AND CSASPECS) (SN 0300211853 to Present, SN E300002974 to Present)
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SECTION 5 - PLATFORM
3121660 450AJ 299
FIGURE 5-23. SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT AND CSASPECS) (SN 0300211853 to Present, SN E300002974 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001202744 Ref SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300211853 to Present,SN E300002974 to Present)
A
1 0100011 AR Compound, Locking
2 0200048 2 Arm, Switch
3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt, 1/4-20 x 1-3/4
5 0721005 4 Bolt, #10-24 x 5/8
6 0940167 1 Bumper Kits (Includes Corners and Enough Straight Material forOne Platform)
7 1060341 15 ft/4.57m
Cable, Electrical - 16/2
8 1060903 4 Wire Rope and Eyebolt Assembly
9 1702938 1 Decal - Soft Touch Override
10 2920028 1 Lamp, Indicator
11 2920029 1 Bulb, Light
12 3311401 8 Nut, 1/4-20
13 3311501 8 Nut, 5/16-18
14 3575705 2 Plate, Switch Strike
15 4240099 AR Tie-Strap
16 4360057 2 Switch, Limit
17 4360387 1 Switch, Push Button
18 4420068 1 Tape, Adhesive
19 4460049 2 Connector, Strain Relief
20 4460226 4 Socket, Female
21 4460234 2 Tie-Strap Mount
22 4460425 1 Connector, Strain Relief (Not Shown - Located on bottom of
console box)23 4751400 16 Washer, 1/4
24 4751500 8 Washer, 5/16
25 4751800 8 Washer, 1/2
26 4846370 1 Rail, Soft Touch
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SECTION 5 - PLATFORM
300 450AJ 3121660
FIGURE 5-24. SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITH FALL ARREST (ANSI,ANSI EXPORT AND CSA SPECS) (Prior to SN 0300211853, Prior to SN E300002974)
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SECTION 5 - PLATFORM
3121660 450AJ 301
FIGURE 5-24. SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITH FALL ARREST (ANSI,ANSI EXPORT AND CSA SPECS) (Prior to SN 0300211853, Prior to SN E300002974)
ITEM PART NUMBER QTY DESCRIPTION REV
1001115639 Ref SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITHFALL ARREST (ANSI, ANSI EXPORT AND CSA SPECS)
A
1 0100011 AR Compound, Locking
2 0200048 2 Arm, Switch3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt, 1/4-20 x 1-3/4
5 0721005 4 Bolt, #10-24 x 5/8
6 4933218 1 Soft Touch Wiring Diagram (Not Shown - See ELECTRICALSECTION for Breakdown)
7 1060903 4 Wire Rope and Eyebolt Assembly
8 1702938 1 Decal - Soft Touch Override
9 3311405 8 Nut, Lock 1/4-20
10 3311501 8 Nut, 5/16-18
11 3575705 2 Plate, Switch Strike
12 4360057 2 Switch, Limit
13 4460049 2 Connector, Strain Relief14 4751400 16 Washer, 1/4
15 4751500 8 Washer, 5/16
16 4751800 8 Washer, 1/2
17 1001115641 1 Rail, Soft Touch
18 1001115848 1 Bumper Kits (Includes Corners and Enough Straight Material forOne Platform)
19 1060341 15 ft/4.57m
Cable, Electrical - 16/2
20 2920028 1 Lamp, Indicator
21 2920029 1 Bulb, Light
22 4360387 1 Switch, Push Button
23 4420068 1 Tape, Adhesive24 4460425 1 Connector, Strain Relief
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SECTION 5 - PLATFORM
302 450AJ 3121660
FIGURE 5-25. SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITH FALL ARREST (ANSI,ANSI EXPORT AND CSA SPECS) (SN 0300211853 to Present, SN E300002974 to Present)
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SECTION 5 - PLATFORM
3121660 450AJ 303
FIGURE 5-25. SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITH FALL ARREST (ANSI,ANSI EXPORT AND CSA SPECS) (SN 0300211853 to Present, SN E300002974 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001202745 Ref SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITHFALL ARREST (ANSI, ANSI EXPORT AND CSA SPECS) (SN0300211853 to Present, SN E300002974 to Present)
A
1 0100011 AR Compound, Locking
2 0200048 2 Arm, Switch
3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt, 1/4-20 x 1-3/4
5 0721005 4 Bolt, #10-24 x 5/8
6 1060341 15 ft/4.57m
Cable, Electrical - 16/2
7 1060903 4 Wire Rope and Eyebolt Assembly
8 1702938 1 Decal - Soft Touch Override
9 2920028 1 Lamp, Indicator
10 2920029 1 Bulb, Light
11 3311405 8 Nut, Lock 1/4-20
12 3311501 8 Nut, 5/16-1813 3575705 2 Plate, Switch Strike
14 4360057 2 Switch, Limit
15 4360387 1 Switch, Push Button
16 4420068 1 Tape, Adhesive
17 4460049 2 Connector, Strain Relief
18 4460226 4 Socket, Female
19 4460425 1 Connector, Strain Relief
20 4751400 16 Washer, 1/4
21 4751500 8 Washer, 5/16
22 4751800 8 Washer, 1/2
23 1001115641 1 Rail, Soft Touch
24 1001115848 1 Bumper Kits (Includes Corners and Enough Straight Material forOne Platform)
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SECTION 5 - PLATFORM
304 450AJ 3121660
FIGURE 5-26. SKYGUARD SYSTEM INSTALLATION
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SECTION 5 - PLATFORM
3121660 450AJ 305
FIGURE 5-26. SKYGUARD SYSTEM INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001187508 Ref SKYGUARD SYSTEM INSTALLATION A
1 0100011 AR Compound, Locking
2 0641414 2 Bolt, 1/4-20 x 1-3/4
3 3300430 2 Nut, Acorn 1/4-20
4 3931424 2 Capscrew, 1/4-20 x 1-1/25 4240033 1 Tie-Strap
6 4711400 6 Washer, 1/4
7 1001120328 1 Mount
8 1001137673 1 Switch, SkyGuard Assembly
9 1001186517 2 Cover, Platform Sensor
10 1001188889 2 Support, Block
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SECTION 5 - PLATFORM
306 450AJ 3121660
FIGURE 5-27. CROSS RAIL INSTALLATION
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SECTION 5 - PLATFORM
3121660 450AJ 307
FIGURE 5-27. CROSS RAIL INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001182138 Ref CROSS RAIL INSTALLATION A
1 0100071 AR Compound, Locking
2 0641414 2 Bolt 1/4 x 1-3/4
3 3300430 2 Nut 1/4
4 3520182 2 Plug5 4711400 2 Washer 1/4
6 4751400 4 Washer 1/4
7 1001191708 1 Bar
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SECTION 6 - CYLINDER
3121660 450AJ 309
SECTION 6 - CYLINDER
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SECTION 6 - CYLINDER
310 450AJ 3121660
FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY
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SECTION 6 - CYLINDER
3121660 450AJ 311
FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001163580 Ref AXLE LOCKOUT CYLINDER ASSEMBLY G
1 1684290 1 Rod
2 2220883 2 Plug #4
3 4640858 1 Valve, Bleeder
4 1001117372 1 Cartridge, Valve4 70002842 1 Seal Kit - 1001117372 Valve
5 1001164817 1 Barrel
100 2902266 1 Seal Kit - 1001163590 Cylinder (Includes Items 101-103)
101 See Note 2 Ring, Wear
102 See Note 1 Seal
103 See Note 1 Wiper
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SECTION 6 - CYLINDER
312 450AJ 3121660
FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
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SECTION 6 - CYLINDER
3121660 450AJ 313
FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001161716 Ref LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY D
10 70005010 1 Barrel
20 70005011 1 Rod
60 70005012 1 Piston
70 70003837 1 Head80 70005013 1 Setscrew
85 70005014 1 Ball
120 See Note NSS Ring, Bearing (Note: Use Item 280)
130 See Note NSS Seal, Piston (Note: Use Item 280)
140 70002413 1 Cartridge, Valve
140 2900770 1 Seal Kit - 70002413 Valve
150 1001168210 1 Cartridge, Valve
150 2900770 1 Seal Kit - 1001168210 Valve
160 See Note NSS O-Ring (Note: Use Item 280)
170 See Note NSS Seal (Note: Use Item 280)
180 See Note NSS Seal (Note: Use Item 280)
190 See Note NSS O-Ring (Note: Use Item 280)
200 See Note NSS Wiper (Note: Use Item 280)
210 70003838 1 Ring, Retaining
240 0961951 4 Bushing
250 70025619 4 Plug 7/16
260 70024262 2 Plug 1/4
270 See Note 2 Plug, Shipping (Note: Not Available for Purchase)
280 70005016 1 Seal Kit - 1001161716 Cylinder (Includes Items 120 ,130 & 160-200)
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SECTION 6 - CYLINDER
314 450AJ 3121660
FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB
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SECTION 6 - CYLINDER
3121660 450AJ 315
FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB
ITEM PART NUMBER QTY DESCRIPTION REV
1001163767 Ref LIFT CYLINDER ASSEMBLY - JIB B
1 70005155 1 Barrel
2 70005156 1 Rod
3 70005157 1 Head
4 See Note NSS Wiper (Note: Use Item 23)5 70002373 1 Ring, Retaining
6 See Note NSS Seal, Rod (Note: Use Item 23)
7 See Note NSS Ring, Back-up (Note: Use Item 23)
8 70005143 1 Bearing, Dry
9 See Note NSS O-Ring (Note: Use Item 23)
10 See Note NSS Ring, Back-up (Note: Use Item 23)
11 See Note NSS O-Ring (Note: Use Item 23)
12 70002371 1 Piston
13 See Note NSS O-Ring (Note: Use Item 23)
14 See Note NSS Seal, Piston (Note: Use Item 23)
15 See Note NSS Ring, Piston (Note: Use Item 23)
16 70002335 2 Nut
17 70005158 2 Bushing
18 70005159 2 Bushing
19 4640509 2 Cartridge, Valve
19 2900792 2 Seal Kit - 4640509 Valve
20 70023370 2 Plug 7/16
21 See Note 1 Plug 7/16 (Note: Not Available for Purchase)
22 See Note 1 Plug 9/16 (Note: Not Available for Purchase)
23 70005160 1 Seal Kit - 1001163767 Cylinder (Includes Items 4, 6, 7, 9-11 & 13-15)
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SECTION 6 - CYLINDER
316 450AJ 3121660
FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM (USA BUILT MACHINES)
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SECTION 6 - CYLINDER
3121660 450AJ 317
FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM (USA BUILT MACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001181705 Ref LIFT CYLINDER ASSEMBLY - MAIN BOOM (USA BUILTMACHINES)
C
1 0630535 3 Capscrew 1/4 x 1-1/8
2 3020043 AR Lubricant
3 2220883 3 Plug #44 0961896 1 Bushing
5 1001182017 1 Piston
6 4641390 1 Cartridge, Check Valve
6 7017496 1 Seal Kit - 4641390 Valve
7 1001125137 1 Setscrew #8
8 See Note 1 Valve, Cartridge (Note: See BOOM SECTION for Components)
9 1001181995 1 Barrel
9 0961948 2 Bushing
10 1001182020 1 Head
11 1001182018 1 Rod
11 0961948 2 Bushing
12 See Note 1 Valve, Cartridge (Note: See BOOM SECTION for Components)
13 1001165131 1 Valve, Pressure Compensator (Prior to SN 0300210495)
13 1001203628 1 Valve, Pressure Compensator (SN 0300210495 to Present)
13 7012925 1 Seal Kit - 1001165131 & 1001203628 Valve
14 1001170759 1 Orifice .047"
15 0100035 AR Compound, Locking
100 1001182021 1 Seal Kit - 1001181705 Cylinder (Includes Items 101-110)
101 See Note NSS O-Ring (Note: Use Item 100)
102 See Note NSS O-Ring (Note: Use Item 100)
103 See Note NSS Ring, Back-up (Note: Use Item 100)
104 See Note NSS Ring, Wear (Note: Use Item 100)
105 See Note NSS Ring, Back-up (Note: Use Item 100)
106 See Note NSS Ring, Wear (Note: Use Item 100)
107 See Note NSS Wiper (Note: Use Item 100)
108 See Note NSS Seal (Note: Use Item 100)
109 See Note NSS O-Ring (Note: Use Item 100)
110 See Note NSS O-Ring (Note: Use Item 100)
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SECTION 6 - CYLINDER
318 450AJ 3121660
FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (ROMANIAN BUILT MACHINES)
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SECTION 6 - CYLINDER
3121660 450AJ 319
FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (ROMANIAN BUILT MACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1001181324 Ref LIFT CYLINDER ASSEMBLY - MAIN BOOM (ROMANIAN BUILTMACHINES)
B
2 70004963 1 Seal Kit - 1001181324 Cylinder (Part of Item 4)
3 70004962 1 Barrel (Includes Bushings)
3 0961948 1 Bushing4 70004961 1 Rod Assembly (Includes Seal Kit and Bushings)
4 0961948 1 Bushing
5 2180736 1 Orifice
6 2220883 2 Plug #4
7 4641390 1 Cartridge, Check Valve
7 7017496 1 Seal Kit - 4641390 Valve
8 See Note NSS Plug, Shipping (Note: Not Available for Purchase)
9 1001164709 1 Cartridge, Solenoid Valve (Includes Coil)
9 7017467 1 Cartridge, Solenoid Valve Less Coil
9 7012998 1 Seal Kit - 1001164709 & 7017467 Valve
9 70002386 1 Coil
10 1001148972 1 Cartridge, Solenoid Valve (Includes Coil)
10 70002401 1 Cartridge, Solenoid Valve Less Coil
10 7017496 1 Seal Kit - 1001148972 & 70002401 Valves
10 70003788 1 Coil
11 1001165131 1 Cartridge, Compensator Valve (SN E300000001 throughE300003031)
11 1001203628 1 Cartridge, Compensator Valve (SN E300003032 to Present)
11 7012925 1 Seal Kit - 1001165131 & 1001203628 Valve
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SECTION 6 - CYLINDER
320 450AJ 3121660
FIGURE 6-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM
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SECTION 6 - CYLINDER
3121660 450AJ 321
FIGURE 6-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
1 1001161715 1 LIFT CYLINDER ASSEMBLY - TOWER BOOM F
2 70004966 1 Seal Kit - 1001161715 Cylinder
3 70004965 1 Barrel
4 70004964 1 Rod Assembly (Includes Seal Kit and Bushings)
4 0961948 2 Bushing5 70005578 1 Plug, Orifice
6 2220883 4 Plug #4
7 4641390 1 Cartridge, Check Valve
7 7017496 1 Seal Kit - 4641390 Valve
8 2220886 1 Plug #8
9 See Note 1 Plug, Shipping (Note: Not Available for Purchase)
10 1001166208 1 Cartridge, Solenoid Valve (Includes Coil)
10 7024884 1 Cartridge, Solenoid Valve Less Coil
10 7012967 1 Seal Kit - 1001166208 & 7024884 Valves
10 70002386 1 Coil
11 1001164709 1 Cartridge, Solenoid Valve (Includes Coil)
11 7017467 1 Cartridge, Solenoid Valve Less Coil
11 7012998 1 Seal Kit - 1001164709 & 7017467 Valves
11 70002386 1 Coil
12 70005577 1 Plug, Orifice
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SECTION 6 - CYLINDER
322 450AJ 3121660
FIGURE 6-7. MASTER CYLINDER ASSEMBLY
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SECTION 6 - CYLINDER
3121660 450AJ 323
FIGURE 6-7. MASTER CYLINDER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001161717 Ref MASTER CYLINDER ASSEMBLY D
10 70005017 1 Barrel
20 70005018 1 Rod
60 70005012 1 Piston
70 70003837 1 Head80 70005013 1 Setscrew
85 70005014 1 Ball
100 70025959 4 Plug 9/16
120 See Note NSS Ring, Piston (Note: Use Item 250)
130 See Note NSS Seal (Note: Use Item 250)
160 See Note NSS O-Ring (Note: Use Item 250)
170 See Note NSS Ring (Note: Use Item 250)
180 See Note NSS Seal (Note: Use Item 250)
190 See Note NSS O-Ring (Note: Use Item 250)
200 See Note NSS Wiper (Note: Use Item 250)
210 70003838 1 Ring, Retaining
240 0961951 4 Bushing
250 70005016 1 Seal Kit - 1001161717 Cylinder (Includes Items 120-200)
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SECTION 6 - CYLINDER
324 450AJ 3121660
FIGURE 6-8. STEER CYLINDER ASSEMBLY
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SECTION 6 - CYLINDER
3121660 450AJ 325
FIGURE 6-8. STEER CYLINDER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REV
1001163178 Ref STEER CYLINDER ASSEMBLY D
1 70005150 1 Barrel
2 70005151 1 Rod
3 70005152 2 Head
4 See Note NSS Wiper (Note: Use Item 12)5 See Note NSS Seal, Rod (Note: Use Item 12)
6 See Note NSS Ring, Back-up (Note: Use Item 12)
7 70005153 2 Bearing, Dry
8 See Note NSS O-Ring (Note: Use Item 12)
9 See Note NSS O-Ring (Note: Use Item 12)
10 See Note NSS Seal, Piston (Note: Use Item 12)
11 See Note 2 Plug 9/16 (Note: Not Available for Purchase)
12 70005154 1 Seal Kit - 1001163178 Cylinder (Includes Items 4-6 & 8-10)
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SECTION 6 - CYLINDER
326 450AJ 3121660
FIGURE 6-9. TELESCOPE CYLINDER ASSEMBLY (USA BUILT MACHINES)
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SECTION 6 - CYLINDER
3121660 450AJ 327
FIGURE 6-9. TELESCOPE CYLINDER ASSEMBLY (USA BUILT MACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1001164523 Ref TELESCOPE CYLINDER ASSEMBLY (USA BUILT MACHINES) G
1 2220883 3 Plug #4
2 3020043 AR Lubricant
3 0962185 1 Bushing, Tapered
4 0630534 3 Capscrew 10 x 15 1001164289 1 Barrel
6 1001164295 1 Spacer
7 1001164298 1 Head
8 3480227 1 Piston
9 1001164300 1 Rod
9 0962292 2 Bushing
10 2220885 3 Plug #6
11 4640771 2 Cartridge, Valve
11 2900770 2 Seal Kit - 4640771 Valve
100 1001164297 1 Seal Kit - 1001164523 Cylinder (Includes Items 101-110)
101 See Note NSS O-Ring (Note: Use Item 100)
102 See Note NSS O-Ring (Note: Use Item 100)
103 See Note NSS Ring, Back-up (Note: Use Item 100)
104 See Note NSS Seal (Note: Use Item 100)
105 See Note NSS O-Ring (Note: Use Item 100)
106 See Note NSS Ring, Back-up (Note: Use Item 100)
107 See Note NSS Wiper (Note: Use Item 100)
108 See Note NSS Seal (Note: Use Item 100)
109 See Note NSS Ring, Wear (Note: Use Item 100)
110 See Note NSS Ring, Wear (Note: Use Item 100)
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SECTION 6 - CYLINDER
328 450AJ 3121660
FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (ROMANIAN BUILT MACHINES)
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SECTION 6 - CYLINDER
3121660 450AJ 329
FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (ROMANIAN BUILT MACHINES)
ITEM PART NUMBER QTY DESCRIPTION REV
1 1001161713 Ref TELESCOPE CYLINDER ASSEMBLY (ROMANIAN BUILTMACHINES)
D
2 70004957 1 Seal Kit - 1001161713 Cylinder (Part of Item 4)
3 70004956 1 Barrel
4 70004955 1 Rod Assembly (Includes Seal Kit and Bushings)4 0962292 1 Bushing
5 2220237 3 Plug #6
6 2220886 1 Plug #8
7 4640771 2 Cartridge, Valve
7 2900770 2 Seal Kit - 4640771 Valve
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SECTION 7 - HYDRAULIC
3121660 450AJ 331
SECTION 7 - HYDRAULIC
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SECTION 7 - HYDRAULIC
332 450AJ 3121660
FIGURE 7-1. HYDRAULIC SYSTEM INSTALLATION
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SECTION 7 - HYDRAULIC
3121660 450AJ 333
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SECTION 7 - HYDRAULIC
334 450AJ 3121660
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SECTION 7 - HYDRAULIC
3121660 450AJ 335
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SECTION 7 - HYDRAULIC
336 450AJ 3121660
FIGURE 7-1. HYDRAULIC SYSTEM INSTALLATION
ITEM PART NUMBER QTY DESCRIPTION REV
1001165949 Ref HYDRAULIC SYSTEM INSTALLATION G
1 2110810 8 Fitting, Straight ORFS/ORB
2 2110812 8 Fitting, Straight ORFS/ORB
3 2151212 2 Fitting, 45 ORFS/ORB
4 2220371 1 Fitting, Straight JIC/ORB5 2220372 11 Fitting, Straight JIC/ORB
6 2220373 5 Fitting, Straight JIC/ORB
7 2220374 6 Fitting, Straight JIC/ORB
8 2220375 2 Fitting, Straight JIC/ORB
9 2220377 1 Fitting, Straight JIC/ORB
10 2220408 1 Fitting, Straight JIC/ORB
11 2220415 5 Fitting, Straight JIC/ORB
12 2220451 1 Fitting, Straight JIC/ORB
13 2220465 1 Fitting, 90 JIC/ORB
14 2220466 2 Fitting, 90 JIC/ORB
15 2220468 2 Fitting, Straight JIC/ORB
16 2220472 5 Fitting, 90 JIC/ORB
18 2220500 4 Fitting, 45 JIC/ORB
19 2220501 2 Fitting, 45 JIC/ORB
20 2220577 2 Fitting, Straight JIC/ORB
21 2220582 11 Fitting, Straight JIC/ORB
22 2220596 1 Fitting, 90 JIC/ORB
23 2220603 1 Fitting, Straight JIC/ORB
24 2220628 1 Fitting, 90 JIC/ORB
25 2220726 1 Fitting, 90 JIC/ORB
26 2220811 1 Fitting, Straight FORB/ORB
27 2220906 2 Fitting, 90 JIC/ORB
28 2220940 2 Fitting, Elbow29 2220946 2 Fitting, Straight JIC/ORB
30 2220947 2 Fitting, Straight JIC/ORB
31 2221033 2 Fitting, Straight JIC/ORB
32 2221040 2 Fitting, 45 JIC/ORB
33 2230025 1 Fitting, Straight JIC/JIC
34 8760477 1 Fitting, Tee JIC/JIC/JIC
35 8770289 1 Fitting, Tee JIC/ORB/JIC
36 80633030 2 Clamp, Hose
37 1001119627 1 Fitting, Straight JIC/ORB
38 1001142679 2 Fitting, Straight ORFS/ORB
39 1001143936 1 Fitting, 90 FORB/ORB
40 1001175024 1 Fitting, Tee JIC/JIC/ORB
41 1001173006 2 Hose
42 1001173027 2 Hose
43 1001173028 1 Hose
44 1001173029 2 Hose
45 1001173030 1 Hose
46 1001173031 1 Hose
47 1001173032 1 Hose
48 1001173034 1 Hose
49 1001173035 1 Hose
50 1001173036 1 Hose
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SECTION 7 - HYDRAULIC
3121660 450AJ 337
ITEM PART NUMBER QTY DESCRIPTION REV
51 1001173037 1 Hose
52 1001173038 1 Hose
53 1001173039 1 Hose
54 1001173040 1 Hose
55 1001173041 1 Hose
56 1001173042 1 Hose
57 1001173043 1 Hose
58 1001173044 1 Hose
59 1001173045 1 Hose
60 1001173046 2 Hose
61 1001173048 1 Hose
62 1001173049 1 Hose
63 1001173050 1 Hose
64 1001173051 1 Hose
65 1001173052 1 Hose
66 1001173053 1 Hose
67 1001173054 1 Hose
68 1001173055 4 Hose
69 1001173056 1 Hose
70 1001173057 2 Hose
71 1001173058 2 Hose
72 1001173059 4 Hose
74 1001173061 1 Hose
75 1001173062 2 Hose
76 1001173063 1 Hose
77 1001197039 1 Hose
78 1001173066 1 Hose
79 1001173631 1 Tube Assembly
80 1001180035 2 Hose
81 2220923 2 Fitting, Straight JIC/ORB82 2220998 2 Fitting, Straight JIC/ORB
83 2221086 1 Fitting, Diagnostic
84 2220883 2 Plug #4
85 8765204 1 Fitting, 90 JIC/FSJIC
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SECTION 7 - HYDRAULIC
338 450AJ 3121660
FIGURE 7-2. HYDRAULIC DIAGRAM LIST
ITEM PART NUMBER QTY DESCRIPTION REV
Ref HYDRAULIC DIAGRAM LIST
1001165949 Ref HYDRAULIC SYSTEM INSTALLATION G
1001175260 Ref HYDRAULIC SCHEMATIC (Not Shown - See Service Manual) A
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SECTION 8 - ELECTRICAL
3121660 450AJ 339
SECTION 8 - ELECTRICAL
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SECTION 8 - ELECTRICAL
340 450AJ 3121660
FIGURE 8-1. ELECTRICAL DIAGRAM LIST
ITEM PART NUMBER QTY DESCRIPTION REV
Ref Note: Diagrams not shown are available from the JLG ServiceDepartment. Schematics shown in the Service and MaintenanceManual.
Ref ELECTRICAL DIAGRAM LIST1001157930 Ref Electrical Schematic - 450AJ
1001175632 Ref Generator Electrical Diagram - 4000W Generator - 50Hz (ANSIExport and CE Specs)
1001175634 Ref Generator Electrical Diagram - 4000W Generator - 50Hz(Australian Specs)
1001175633 Ref Generator Electrical Diagram - 4000W Generator - 50Hz (UKSpecs)
1001175631 Ref Generator Electrical Diagram - 4000W Generator - 60Hz (ANSI, ANSI Export and CSA Specs)
1001174675 Ref Generator Electrical Diagram - 7500W SkyPower Generator
4933218 Ref Soft Touch Electrical Diagram (Prior to SN 0300211835, Priorto SN E300002974)
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SECTION 8 - ELECTRICAL
342 450AJ 3121660
FIGURE 8-2. AC BOX AT PLATFORM - LOCALLY SUPPLIED COMPONENTS FOR ANSI EXPORT,AUSTRALIAN AND CE SPECS
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SECTION 8 - ELECTRICAL
3121660 450AJ 343
FIGURE 8-2. AC BOX AT PLATFORM - LOCALLY SUPPLIED COMPONENTS FOR ANSI EXPORT,AUSTRALIAN AND CE SPECS
ITEM PART NUMBER QTY DESCRIPTION REV
0258304 Ref AC BOX AT PLATFORM - LOCALLY SUPPLIED COMPONENTSFOR ANSI EXPORT, AUSTRALIAN AND CE SPECS
C
5 4460709 1 Plug
11 4460710 1 Receptacle13 1001156351 1 Cover, Female Connector
14 1001156352 1 Cover, Male Connector
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SECTION 8 - ELECTRICAL
344 450AJ 3121660
FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSI EXPORT AND CSA SPECS
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SECTION 8 - ELECTRICAL
3121660 450AJ 345
FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSI EXPORT AND CSA SPECS
ITEM PART NUMBER QTY DESCRIPTION REV
0258303 Ref AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSIEXPORT AND CSA SPECS
6
1 0860038 1 Box, Switch
2 4460346 1 Receptacle
3 1001110873 1 Shield, Cover4 4460071 1 Connector, Strain Relief
5 4460205 1 Plug, Male
7 3910610 4 Screw #6 x 5/8
8 4760600 4 Washer #6
9 3960422 1 Gasket
10 4460315 3 Terminal, Spade
11 4460134 1 Receptacle, Female
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SECTION 8 - ELECTRICAL
346 450AJ 3121660
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC)
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SECTION 8 - ELECTRICAL
348 450AJ 3121660
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V - ANSI, ANSI EXPORT AND CSA SPECS
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SECTION 8 - ELECTRICAL
3121660 450AJ 349
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V - ANSI, ANSI EXPORT AND CSA SPECS
ITEM PART NUMBER QTY DESCRIPTION REV
0258305 Ref AC BOX AT PLATFORM INSTALLATION - 220V - ANSI, ANSIEXPORT AND CSA SPECS
B
1 0860038 1 Box, Switch
2 4460125 1 Receptacle
3 4060092 1 Shield4 4460071 1 Connector, Strain Relief
5 4460233 2 Plug, Male
7 3910610 4 Screw #6 x 5/8
8 4760600 4 Washer #6
9 3960422 1 Gasket
10 4460315 1 Terminal, Spade
11 4460701 1 Receptacle, Female
12 3252507 2 Decal - Voltage
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SECTION 8 - ELECTRICAL
350 450AJ 3121660
FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC)
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SECTION 8 - ELECTRICAL
3121660 450AJ 351
FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
0275682 Ref AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CESPEC)
B
Ref Note: For Machines equipped with 4000W Generator, see SPECIALOPTIONS SECTION.
1 0275217 1 Receptacle Box Kit (See RECEPTACLE BOX KIT - 220V IECBLUE (CE SPEC) for Breakdown)
2 0641407 4 Bolt, 1/4 x 7/8
3 0641416 2 Bolt, 1/4 x 2
4 0700408 2 Bolt, M4 x 16
5 0903484 1 Bracket
6 0903612 1 Bracket
7 3252507 2 Decal - Voltage
8 2902549 1 Breaker Box Kit - CE Spec (See BREAKER BOX KIT WITH TWOBREAKERS - CE SPEC for Breakdown)
9 3290405 2 Nut M4
10 3311405 6 Nut 1/4
11 4460968 1 Connector, Strain Relief
12 4711400 8 Washer 1/4
13 4751400 4 Washer 1/4
14 4811400 4 Washer M4
15 4460709 1 Plug, Male
16 4460710 1 Receptacle, Female
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SECTION 8 - ELECTRICAL
352 450AJ 3121660
FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 70MM X70MM BOX (CE SPEC) (Prior to SN 0300210159, Prior to SN E300002764)
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SECTION 8 - ELECTRICAL
3121660 450AJ 353
FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 70MM X70MM BOX (CE SPEC) (Prior to SN 0300210159, Prior to SN E300002764)
ITEM PART NUMBER QTY DESCRIPTION REV
0275683 Ref AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POSTGROUND WITH 70MM X 70MM BOX (CE SPEC) (Prior to SN0300210159, Prior to SN E300002764)
B
Ref Note: For Machines equipped with 4000W Generator, see SPECIAL
OPTIONS SECTION.
1 0275218 1 Receptacle Box Kit (See RECEPTACLE BOX KIT- 220V CEE7POST GROUND WITH 70MM X 70MM BOX (CE SPEC) forBreakdown)
2 0641407 4 Bolt, 1/4 x 7/8
3 0641416 2 Bolt, 1/4 x 2
4 0700408 2 Bolt, M4 x 16
5 0903484 1 Bracket
6 0903612 1 Bracket
7 2902549 1 Breaker Box Kit - CE Spec (See BREAKER BOX KIT WITH TWOBREAKERS - CE SPEC for Breakdown)
8 3252507 2 Decal - Voltage
9 3290405 2 Nut M410 3311405 6 Nut 1/4
11 4460968 1 Connector, Strain Relief
12 4711400 8 Washer 1/4
13 4751400 4 Washer 1/4
14 4811400 4 Washer M4
15 4460709 1 Plug, Male
16 4460710 1 Receptacle, Female
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SECTION 8 - ELECTRICAL
354 450AJ 3121660
FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 70MM X70MM BOX (CE SPEC) (Prior to SN 0300210159, Prior to SN E300002764)
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SECTION 8 - ELECTRICAL
3121660 450AJ 355
FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 70MM X70MM BOX (CE SPEC) (Prior to SN 0300210159, Prior to SN E300002764)
ITEM PART NUMBER QTY DESCRIPTION REV
0275684 Ref AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDEGROUND WITH 70MM X 70MM BOX (CE SPEC) (Prior to SN0300210159, Prior to SN E300002764)
B
Ref Note: For Machines equipped with 4000W Generator, see SPECIAL
OPTIONS SECTION.
1 0275219 1 Receptacle Box Kit (See RECEPTACLE BOX KIT- 220V CEE7SIDE GROUND WITH 70MM X 70MM BOX (CE SPEC) forBreakdown)
2 0641407 4 Bolt, 1/4 x 7/8
3 0641416 2 Bolt, 1/4 x 2
4 0700408 2 Bolt, M4 x 16
5 0903484 1 Bracket
6 0903612 1 Bracket
7 2902549 1 Breaker Box Kit - CE Spec (See BREAKER BOX KIT WITH TWOBREAKERS - CE SPEC for Breakdown)
8 3252507 2 Decal - Voltage
9 3290405 2 Nut M410 3311405 6 Nut 1/4
11 4460968 1 Connector, Strain Relief
12 4711400 8 Washer 1/4
13 4751400 4 Washer 1/4
14 4811400 4 Washer M4
15 4460709 1 Plug, Male
16 4460710 1 Receptacle, Female
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SECTION 8 - ELECTRICAL
356 450AJ 3121660
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4INBOX (CE SPEC) (Prior to SN 0300210159, Prior to SN E300002764)
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SECTION 8 - ELECTRICAL
3121660 450AJ 357
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4INBOX (CE SPEC) (Prior to SN 0300210159, Prior to SN E300002764)
ITEM PART NUMBER QTY DESCRIPTION REV
0275679 Ref AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POSTGROUND WITH 2IN X 4IN BOX (CE SPEC) (Prior to SN0300210159, Prior to SN E300002764)
C
Ref Note: For Machines equipped with 4000W Generator, see SPECIAL
OPTIONS SECTION.
1 0275453 1 Receptacle Box Kit (See RECEPTACLE BOX KIT- 220V CEE7POST GROUND WITH 2INX 4IN BOX (CE SPEC) for Breakdown)
2 0641407 4 Bolt, 1/4 x 7/8
3 0641416 2 Bolt, 1/4 x 2
4 0700408 2 Bolt, M4 x 16
5 0903484 1 Bracket
6 0903612 1 Bracket
7 2902549 1 Breaker Box Kit - CE Spec (See BREAKER BOX KIT WITH TWOBREAKERS - CE SPEC for Breakdown)
8 3252507 2 Decal - Voltage
9 3290405 2 Nut M4
10 3311405 6 Nut 1/4
11 4460968 1 Connector, Strain Relief
12 4711400 8 Washer 1/4
13 4751400 4 Washer 1/4
14 4811400 4 Washer M4
15 4460709 1 Plug, Male
16 4460710 1 Receptacle, Female
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SECTION 8 - ELECTRICAL
358 450AJ 3121660
FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4INBOX (CE SPEC) (SN 0300210159 to Present, SN E300002764 to Present)
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SECTION 8 - ELECTRICAL
3121660 450AJ 359
FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4INBOX (CE SPEC) (SN 0300210159 to Present, SN E300002764 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001162448 Ref AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POSTGROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300210159 toPresent, SN E300002764 to Present)
A
Ref Note: For Machines equipped with 4000W Generator, see SPECIAL
OPTIONS SECTION.
1 0275452 1 Receptacle Box Kit (See RECEPTACLE BOX KIT- 220V CEE7POST GROUND WITH 2INX 4IN BOX (CE SPEC) for Breakdown)
2 0641407 4 Bolt, 1/4 x 7/8
3 0641416 2 Bolt, 1/4 x 2
4 0700408 4 Bolt, M4 x 16
5 0903484 1 Bracket
6 3252507 2 Decal - Voltage
7 3290405 4 Nut M4
8 3311405 6 Nut 1/4
9 4460709 1 Plug, Male
10 4460710 1 Receptacle, Female
11 4460968 1 Connector, Strain Relief
12 4711400 8 Washer 1/4
13 4751400 4 Washer 1/4
14 4811400 8 Washer M4
15 1001152485 1 Breaker Box Kit - CE Spec (See BREAKER BOX KIT WITHTHREE BREAKERS - CE SPEC for Breakdown)
16 1001162445 1 Bracket
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SECTION 8 - ELECTRICAL
360 450AJ 3121660
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4INBOX (CE SPEC) (Prior to SN 0300210159, Prior to SN E300002764)
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SECTION 8 - ELECTRICAL
3121660 450AJ 361
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4INBOX (CE SPEC) (Prior to SN 0300210159, Prior to SN E300002764)
ITEM PART NUMBER QTY DESCRIPTION REV
0275678 Ref AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDEGROUND WITH 2IN X 4IN BOX (CE SPEC) (Prior to SN0300210159, Prior to SN E300002764)
C
Ref Note: For Machines equipped with 4000W Generator, see SPECIAL
OPTIONS SECTION.
1 0275452 1 Receptacle Box Kit (See RECEPTACLE BOX KIT- 220V CEE7SIDE GROUND WITH 2INX 4IN BOX (CE SPEC) for Breakdown)
2 0641407 4 Bolt, 1/4 x 7/8
3 0641416 2 Bolt, 1/4 x 2
4 0700408 2 Bolt, M4 x 16
5 0903484 1 Bracket
6 0903612 1 Bracket
7 2902549 1 Breaker Box Kit - CE Spec (See BREAKER BOX KIT WITH TWOBREAKERS - CE SPEC for Breakdown)
8 3252507 2 Decal - Voltage
9 3290405 2 Nut M4
10 3311405 6 Nut 1/4
11 4460968 1 Connector, Strain Relief
12 4711400 8 Washer 1/4
13 4751400 4 Washer 1/4
14 4811400 4 Washer M4
15 4460709 1 Plug, Male
16 4460710 1 Receptacle, Female
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SECTION 8 - ELECTRICAL
362 450AJ 3121660
FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4INBOX (CE SPEC) (SN 0300210159 to Present, SN E300002764 to Present)
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SECTION 8 - ELECTRICAL
3121660 450AJ 363
FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4INBOX (CE SPEC) (SN 0300210159 to Present, SN E300002764 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001162451 Ref AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDEGROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300210159 toPresent, SN E300002764 to Present)
A
Ref Note: For Machines equipped with 4000W Generator, see SPECIAL
OPTIONS SECTION.
1 0275453 1 Receptacle Box Kit (See RECEPTACLE BOX KIT- 220V CEE7SIDE GROUND WITH 2INX 4IN BOX (CE SPEC) for Breakdown)
2 0641407 4 Bolt, 1/4 x 7/8
3 0641416 2 Bolt, 1/4 x 2
4 0700408 4 Bolt, M4 x 16
5 0903484 1 Bracket
6 1001162445 1 Bracket
7 1001152485 1 Breaker Box Kit - CE Spec (See BREAKER BOX KIT WITHTHREE BREAKERS - CE SPEC for Breakdown)
8 3252507 2 Decal - Voltage
9 3290405 4 Nut M4
10 3311405 6 Nut 1/4
11 4460968 1 Connector, Strain Relief
12 4711400 8 Washer 1/4
13 4751400 4 Washer 1/4
14 4811400 8 Washer M4
15 4460709 1 Plug, Male
16 4460710 1 Receptacle, Female
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SECTION 8 - ELECTRICAL
364 450AJ 3121660
FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 2INX 4IN BOX (CE SPEC)
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SECTION 8 - ELECTRICAL
3121660 450AJ 365
FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 2INX 4IN BOX (CE SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
0275680 Ref AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107KEYED GROUND WITH 2IN X 4IN BOX (CE SPEC)
B
Ref Note: For Machines equipped with 4000W Generator, see SPECIALOPTIONS SECTION.
1 0275454 1 Receptacle Box Kit (See RECEPTACLE BOX KIT- 220V AFSINT107 KEYED GROUND WITH 2IN X 4IN BOX (CE SPEC) forBreakdown)
2 0641407 4 Bolt, 1/4 x 7/8
3 0641416 2 Bolt, 1/4 x 2
4 0700408 2 Bolt, M4 x 16
5 0903484 1 Bracket
6 0903612 1 Bracket
7 2902549 1 Breaker Box Kit - CE Spec (See BREAKER BOX KIT WITH TWOBREAKERS - CE SPEC for Breakdown)
8 3252507 2 Decal - Voltage
9 3290405 2 Nut M4
10 3311405 6 Nut 1/4
11 4460968 1 Connector, Strain Relief
12 4711400 8 Washer 1/4
13 4751400 4 Washer 1/4
14 4811400 4 Washer M4
15 4460709 1 Plug, Male
16 4460710 1 Receptacle, Female
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SECTION 8 - ELECTRICAL
366 450AJ 3121660
FIGURE 8-14. BEACON LIGHT HARNESS (BLUE BEACON ONLY) (SN 0300199221 through0300202578)
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SECTION 8 - ELECTRICAL
3121660 450AJ 367
FIGURE 8-14. BEACON LIGHT HARNESS (BLUE BEACON ONLY) (SN 0300199221 through0300202578)
ITEM PART NUMBER QTY DESCRIPTION REV
1001149570 Ref BEACON LIGHT HARNESS (BLUE BEACON ONLY) (SN0300199221 through 0300202579)
A
1 4460225 1 Plug, Male - 6 Position
1 4460267 1 Pin, Male2 4460265 1 Plug, Male - 9 Position
2 4460268 1 Socket, Female
3 4460891 1 Plug, Male - 2 Position
3 4460465 2 Socket, Female
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SECTION 8 - ELECTRICAL
368 450AJ 3121660
FIGURE 8-15. BEACON LIGHT HARNESS (BLUE BEACON ONLY) (SN 0300202579 to Present, SNE300000001 to Present)
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SECTION 8 - ELECTRICAL
3121660 450AJ 369
FIGURE 8-15. BEACON LIGHT HARNESS (BLUE BEACON ONLY) (SN 0300202579 to Present, SNE300000001 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001142736 Ref BEACON HARNESS (BLUE BEACON LIGHT ONLY) (SN0300202579 to Present, SN E300000001 to Present)
D
1 1001116808 1 Plug, Male - 12 Position
1 4460928 3 Socket, Female1 4460518 9 Plug, Terminal
2 1001116774 1 Plug, Male - 12 Position
2 4460928 3 Socket, Female
2 4460518 9 Plug, Terminal
3 4460891 1 Plug, Male - 2 Position
3 4460465 2 Socket, Female
4 1001112612 1 Connector - 9 Position
4 4460464 6 Pin, Male
4 4460466 3 Plug, Terminal
5 4460933 1 Plug, Male - 12 Position
5 4460465 12 Socket, Female
6 1001119020 1 Bussbar - 12 Position7 4461095 1 Plug, Male - 3 Position
7 4460465 3 Socket, Female
8 4461070 1 Bussbar - 3 Position
9 1001112796 1 Connector - 9 Position
9 4460465 6 Socket, Female
9 4460466 3 Plug, Terminal
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SECTION 8 - ELECTRICAL
370 450AJ 3121660
FIGURE 8-16. BEACON EXTENSION HARNESS (BLUE BEACON LIGHT ONLY) (SN 0300202579 toPresent, SN E300000001 to Present)
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SECTION 8 - ELECTRICAL
3121660 450AJ 371
FIGURE 8-16. BEACON EXTENSION HARNESS (BLUE BEACON LIGHT ONLY) (SN 0300202579 toPresent, SN E300000001 to Present)
ITEM PART NUMBER QTY DESCRIPTION REV
1001196458 Ref BEACON EXTENSION HARNESS (BLUE BEACON LIGHT ONLY) (SN 0300202579 to Present, SN E300000001 to Present)
A
1 4460891 1 Plug, Male -2 Position
1 4460465 2 Socket, Female2 4460897 1 Receptacle, Female
2 4460464 2 Pin, Male
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SECTION 8 - ELECTRICAL
372 450AJ 3121660
FIGURE 8-17. BOOM CABLES AND CLAMPS INSTALLATION (WITHOUT ARCTIC PACKAGE)
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SECTION 8 - ELECTRICAL
3121660 450AJ 373
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SECTION 8 - ELECTRICAL
3121660 450AJ 375
ITEM PART NUMBER QTY DESCRIPTION REV
45 1001166662 1 Plate
46 1001168472 1 Plate, Clamping
47 1001168473 2 Clamp, Rubber
48 1001171553 3 Plate, Clamping
49 1001171555 3 Plate, Clamping
50 1001171559 10 Pad
51 1001172271 1 Switch, Limit
52 1001172796 1 Link, Sensor (Note: Sold as Assembly Only)
53 1001178448 2 Plate, Clamping
54 1001178449 1 Cover
55 1001178644 1 Plate
56 1001178958 1 Bracket
57 1001182561 2 Roller
58 5250812 2 Bolt M8 x 25
59 1001179266 1 Plate, Mounting
60 0760610 1 Bolt M6 x 20
61 1320043 1 Clamp
62 4811700 1 Washer M6
63 4460466 AR Plug, Terminal
64 1001181621 1 Cover
65 1001181923 1 Shield, Hose
66 1001119280 2 Bolt M10 x 260
67 1001185747 2 Pad
69 88521205 2 Nut 5/16
70 1001119228 8 Nut M8
71 8310070 1 Pushnut 3/8
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SECTION 8 - ELECTRICAL
376 450AJ 3121660
FIGURE 8-18. BOOM CABLES AND CLAMPS INSTALLATION (WITH ARCTIC PACKAGE)
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SECTION 8 - ELECTRICAL
3121660 450AJ 377
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SECTION 8 - ELECTRICAL
378 450AJ 3121660
FIGURE 8-18. BOOM CABLES AND CLAMPS INSTALLATION (WITH ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001179228 Ref BOOM CABLES AND CLAMPS INSTALLATION - REFERENCECHART
I
1001179737 Ref BOOM CABLES AND CLAMPS INSTALLATION (WITH ARCTICPACKAGE)
G
Ref Note: For Machines with Generator Option, See SPECIALOPTIONS SECTION for Components.
1 0100011 AR Compound, Locking
2 0100081 AR Adhesive
3 0641509 2 Bolt 5/16 x 1-1/8
4 0700827 6 Bolt M8 x 100
5 0700828 2 Bolt M8 x 110
6 0701021 3 Bolt M10 x 65
7 0701024 4 Bolt M10 x 80
8 0760812 4 Bolt M8 x 25
9 0761012 1 Bolt M10 x 25
10 1320130 1 Clamp
13 2820031 AR Heat Shrink14 3290405 4 Nut M4
15 3290605 3 Nut M6
16 3290805 10 Nut M8
17 3291005 10 Nut M10
19 3841340 1 Loop, Hose
20 4010417 2 Screw M4 x 45
21 4031511 2 Capscrew M4 x 35
22 4060808 27.5 in/8.38m
Flex-Trim
23 4240156 2 Strap, Clinch
24 4460473 2 Clamp, Cable
25 4460865 1 Connector - 19 Position26 4460866 1 Connector - 19 Position
29 4711500 4 Washer 5/16
30 4811400 2 Washer M4
31 4811902 4 Washer M8
32 4812000 13 Washer M10
33 1001179439 1 Harness, Tower Boom (See BOOM HARNESS - TOWER BOOMfor Breakdown)
34 1001174754 1 Harness, Tower Boom AC Cable (See BOOM HARNESS -TOWER BOOM AC CABLE for Breakdown)
35 5251014 2 Bolt M10 x 30
36 8881800 AR Tie-Strap
37 5281920 2 Screw M8 x 8038 1001118274 8 Nut M8
39 1001118971 1 Sensor, Angle
39 70005667 1 Arm
40 1001118972 2 Nut M10
41 1001174748 1 Harness, Main Boom (See BOOM HARNESS - MAIN BOOM forBreakdown)
42 1001174750 1 Harness, Main Boom AC Cable (See BOOM HARNESS - MAINBOOM AC CABLE for Breakdown)
43 1001164738 1 Harness, Boom Valve (See BOOM VALVE HARNESS forBreakdown)
44 1001166678 1 Block, Clamping
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SECTION 8 - ELECTRICAL
3121660 450AJ 379
ITEM PART NUMBER QTY DESCRIPTION REV
45 1001166662 1 Plate
46 1001168472 1 Plate, Clamping
47 1001168473 2 Clamp, Rubber
48 1001171553 3 Plate, Clamping
49 1001171555 3 Plate, Clamping
50 1001171559 10 Pad
51 1001172271 1 Switch, Limit
52 1001172796 1 Link, Sensor (Note: Sold as Assembly Only)
53 1001178448 2 Plate, Clamping
54 1001178449 1 Cover
55 1001178644 1 Plate
56 1001178958 1 Bracket
57 1001182561 2 Roller
58 5250812 2 Bolt M8 x 25
59 1001179266 1 Plate, Mounting
60 0760610 1 Bolt M6 x 20
61 1320043 1 Clamp
62 4811700 1 Washer M6
63 4460466 AR Plug, Terminal
64 1001181621 1 Cover
65 1001181923 1 Shield, Hose
66 1001119280 2 Bolt M10 x 260
67 1001185747 2 Pad
69 88521205 2 Nut 5/16
70 1001119228 8 Nut M8
71 8310070 1 Pushnut 3/8
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SECTION 8 - ELECTRICAL
380 450AJ 3121660
FIGURE 8-19. BOOM HARNESS - MAIN BOOM (WITHOUT ARCTIC PACKAGE)
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SECTION 8 - ELECTRICAL
3121660 450AJ 381
FIGURE 8-19. BOOM HARNESS - MAIN BOOM (WITHOUT ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001164730 Ref BOOM HARNESS - MAIN BOOM (WITHOUT ARCTIC PACKAGE) D
2 4460865 1 Connector - 19 Position
3 4460473 1 Clamp
4 4460465 20 Socket, Female
5 4460509 8 Socket, Female6 4460466 5 Plug, Socket
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SECTION 8 - ELECTRICAL
382 450AJ 3121660
FIGURE 8-20. BOOM HARNESS - MAIN BOOM (WITH ARCTIC PACKAGE)
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SECTION 8 - ELECTRICAL
3121660 450AJ 383
FIGURE 8-20. BOOM HARNESS - MAIN BOOM (WITH ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174748 Ref BOOM HARNESS - MAIN BOOM (WITH ARCTIC PACKAGE) B
2 4460865 1 Connector - 19 Position
3 4460473 1 Clamp
4 4460465 20 Socket, Female
5 4460509 8 Socket, Female6 4460466 5 Plug, Socket
7 2820118 AR Heat Shrink
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SECTION 8 - ELECTRICAL
384 450AJ 3121660
FIGURE 8-21. BOOM HARNESS - MAIN BOOM AC CABLE (WITHOUT ARCTIC PACKAGE)
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SECTION 8 - ELECTRICAL
3121660 450AJ 385
FIGURE 8-21. BOOM HARNESS - MAIN BOOM AC CABLE (WITHOUT ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001164731 Ref BOOM HARNESS - MAIN BOOM AC CABLE (WITHOUT ARCTICPACKAGE)
C
1 1001120204 1 Plug, Male
4 1060461 494 in/12.6m
Cable, Electrical - 12/3
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SECTION 8 - ELECTRICAL
386 450AJ 3121660
FIGURE 8-22. BOOM HARNESS - MAIN BOOM AC CABLE (WITH ARCTIC PACKAGE)
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SECTION 8 - ELECTRICAL
3121660 450AJ 387
FIGURE 8-22. BOOM HARNESS - MAIN BOOM AC CABLE (WITH ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174750 1 BOOM HARNESS - MAIN BOOM AC CABLE (WITH ARCTICPACKAGE)
B
1 1001120204 1 Plug, Male
4 4923463 494 in/12.6m
Cable, Electrical - 12/3
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SECTION 8 - ELECTRICAL
388 450AJ 3121660
FIGURE 8-23. BOOM HARNESS - TOWER BOOM (WITHOUT ARCTIC PACKAGE)
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SECTION 8 - ELECTRICAL
3121660 450AJ 389
FIGURE 8-23. BOOM HARNESS - TOWER BOOM (WITHOUT ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001176951 Ref BOOM HARNESS - TOWER BOOM (WITHOUT ARCTICPACKAGE)
E
6 4460466 5 Plug, Terminal
7 4460464 20 Pin, Male
8 4460508 8 Pin, Male9 4460866 1 Connector - 19 Position
10 2820031 AR Heat Shrink
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SECTION 8 - ELECTRICAL
390 450AJ 3121660
FIGURE 8-24. BOOM HARNESS - TOWER BOOM (WITH ARCTIC PACKAGE)
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SECTION 8 - ELECTRICAL
3121660 450AJ 391
FIGURE 8-24. BOOM HARNESS - TOWER BOOM (WITH ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001179439 Ref BOOM HARNESS - TOWER BOOM (WITH ARCTIC PACKAGE) D
6 4460466 4 Plug, Terminal
7 4460464 22 Pin, Male
8 4460508 8 Pin, Male
9 4460866 1 Connector - 19 Position10 2820031 AR Heat Shrink
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SECTION 8 - ELECTRICAL
392 450AJ 3121660
FIGURE 8-25. BOOM HARNESS - TOWER BOOM AC CABLE (WITHOUT ARCTIC PACKAGE)
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SECTION 8 - ELECTRICAL
3121660 450AJ 393
FIGURE 8-25. BOOM HARNESS - TOWER BOOM AC CABLE (WITHOUT ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174749 Ref BOOM HARNESS - TOWER BOOM AC CABLE (WITHOUT ARCTIC PACKAGE)
C
1 1001120205 1 Connector, Female
2 1060461 28 ft/8.5m
Electrical Cable, 12/3
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SECTION 8 - ELECTRICAL
394 450AJ 3121660
FIGURE 8-26. BOOM HARNESS - TOWER BOOM AC CABLE (WITH ARCTIC PACKAGE)
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SECTION 8 - ELECTRICAL
3121660 450AJ 395
FIGURE 8-26. BOOM HARNESS - TOWER BOOM AC CABLE (WITH ARCTIC PACKAGE)
ITEM PART NUMBER QTY DESCRIPTION REV
1001174754 Ref BOOM HARNESS - TOWER BOOM AC CABLE (WITH ARCTICPACKAGE)
B
1 1001120205 1 Connector, Female
2 4920463 28 ft/8.5m
Cable, Electrical - 12/3
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SECTION 8 - ELECTRICAL
396 450AJ 3121660
FIGURE 8-27. BOOM VALVE HARNESS
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SECTION 8 - ELECTRICAL
3121660 450AJ 397
FIGURE 8-27. BOOM VALVE HARNESS
ITEM PART NUMBER QTY DESCRIPTION REV
1001164738 Ref BOOM VALVE HARNESS D
1 1001156541 1 Connector - 19 Position
1 4460464 13 Pin, Male
1 4460466 1 Plug, Terminal
2 4460899 1 Connector - 6 Position2 4460464 6 Pin, Male
3 4460884 1 Plug, Male - 4 Position
3 4460465 2 Socket, Female
3 4460466 2 Plug, Terminal
4 4460891 8 Plug, Male - 2 Position
4 4460465 16 Socket, Female
5 1001117064 1 Plug, Male - 6 Position
5 91554014 6 Terminal
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SECTION 8 - ELECTRICAL
398 450AJ 3121660
FIGURE 8-28. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC
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SECTION 8 - ELECTRICAL
3121660 450AJ 399
FIGURE 8-28. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC
ITEM PART NUMBER QTY DESCRIPTION REV
2902549 Ref BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC E
1 1001109475 NLA Breaker, 16 Amp (Use p/n 1001181045) (SN 0300199221 through0300203565)
2 0861880 1 Box
3 4460956 1 Barrier, Terminal4 1060908 6 ft/1.8m Cable, 12/3
5 1001097150 2 Connector, Strain Relief
6 4460957 1 Block, Terminal
7 1001109482 NLA Breaker, 30mA (Use p/n 1001181045) (SN 0300199221 through0300203565)
8 1001181045 1 Breaker, Double 30mAmp/16Amp (SN 0300203566 to Present)
8 1001181045 1 Breaker, Double 30mAmp/16Amp (SN E300000001 to Present)
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SECTION 8 - ELECTRICAL
400 450AJ 3121660
FIGURE 8-29. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC
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SECTION 8 - ELECTRICAL
3121660 450AJ 401
FIGURE 8-29. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC
ITEM PART NUMBER QTY DESCRIPTION REV
1001152485 Ref BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC A
1 1001152479 1 Breaker, 16 Amp, (Double)
2 1001152483 1 Box
3 1060908 6 ft/1.8m Cable, 12/3
4 1001097150 1 Connector, Strain Relief5 1001152482 1 Breaker, 30mA
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SECTION 8 - ELECTRICAL
402 450AJ 3121660
FIGURE 8-30. CHASSIS SOLENOID HARNESS
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SECTION 8 - ELECTRICAL
3121660 450AJ 403
FIGURE 8-30. CHASSIS SOLENOID HARNESS
ITEM PART NUMBER QTY DESCRIPTION REV
1001179236 Ref CHASSIS SOLENOID HARNESS A
1 4460899 1 Receptacle, Female - 6 Position
1 4460464 6 Pin, Male
2 4460891 4 Plug, Male - 2 Position
2 4460465 8 Socket, Female
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SECTION 8 - ELECTRICAL
404 450AJ 3121660
FIGURE 8-31. ENGINE HARNESS - DEUTZ D2.3L3
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SECTION 8 - ELECTRICAL
3121660 450AJ 405
FIGURE 8-31. ENGINE HARNESS - DEUTZ D2.3L3
ITEM PART NUMBER QTY DESCRIPTION REV
1001167111 Ref ENGINE HARNESS - DEUTZ D2.3L3 B
1 4461052 1 Connector - 25 Position
1 4461005 7 Terminal
1 4461008 18 Plug, Terminal
2 2902443 1 Receptacle Kit2 4461071 8 Socket, Female
2 4461072 1 Receptacle with Flange - 8 Position
2 4461073 1 Cap, Dust
2 4461074 1 Shell, Black
3 4460313 3 Terminal, Ring
4 4460930 1 Plug, Male - 8 Position
4 4460465 2 Socket, Female
4 4460466 6 Seal, Terminal
5 4461095 1 Plug, Male - 3 Position
5 4460465 3 Socket, Female
6 4460894 1 Plug, Mal e - 6 Position
6 4460465 6 Socket, Female
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SECTION 8 - ELECTRICAL
406 450AJ 3121660
FIGURE 8-32. ENGINE HARNESS - DEUTZ D2.9L4
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SECTION 8 - ELECTRICAL
3121660 450AJ 407
FIGURE 8-32. ENGINE HARNESS - DEUTZ D2.9L4
ITEM PART NUMBER QTY DESCRIPTION REV
1001167108 Ref ENGINE HARNESS - DEUTZ D2.9L4 H
1 1001133956 1 Connector, 94 Position
1 1001126352 6 Terminal
1 1001126357 2 Seal, Terminal
1 1001126356 63 Seal, Terminal1 1001126384 21 Terminal
1 1001126351 2 Terminal
2 1001133957 1 Connector - 60 Position
2 1001126357 11 Seal, Terminal
2 1001126351 13 Terminal
2 1001126356 19 Seal, Terminal
2 1001126384 17 Terminal
3 4461095 3 Plug, Male - 3 Position
3 4460944 6 Socket, Female
3 4460466 3 Plug, Terminal
3 4461070 3 Connector, Female with Resistor 3 Position
4 8220115 1 Terminal, Ring
5 2902443 1 Receptacle Kit
5 4461071 8 Socket, Female
5 4461072 1 Receptacle with Flange - 8 Position
5 4461073 1 Cap, Dust
5 4461074 1 Shell, Black
6 80484084 1 Connector - 8 Position
6 1001116727 4 Plug, Terminal
6 1001116728 4 Terminal
6 8229242 1 Fuse - 5Amp
6 80983191 1 Fuse - 10Amp
6 1001147264 1 Cap7 1001116952 1 Plug, Male - 2 Position
7 4460465 2 Socket, Female
8 1001117106 1 Terminal, Ring
9 4460043 1 Terminal, Ring
10 4460247 2 Terminal, Ring
11 4460703 1 Terminal, Ring
12 8220164 1 Terminal, Ring
13 1001117107 2 Terminal, Ring
14 1001126362 1 Connector - 62 Position
14 1001126363 33 Terminal
14 1001126391 23 Seal, Terminal
14 4461008 4 Seal, Terminal
14 1001126365 2 Terminal
15 4460891 1 Plug, Male - 2 Position
15 4460465 2 Socket, Female
15 1001171403 1 Resistor Assembly (SN 0300214749 to Present, SN E300003115to Present)
16 4460884 1 Plug, Male - 4 Position
16 4460465 4 Socket, Female
16 4460932 1 Receptacle, Female - 4 Position (SN 0300214749 to Present, SNE300003115 to Present)
16 4460466 4 Seal, Terminal (SN 0300214749 to Present, SN E300003115 to
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SECTION 8 - ELECTRICAL
408 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
Present)
17 4460930 1 Plug, Male - 8 Position
17 4460465 1 Socket, Female
17 4460466 7 Seal, Terminal
18 4460894 1 Plug, Mal e - 6 Position
18 4460465 6 Socket, Female
19 1001142938 1 Connector - 2 Position
19 1001142940 2 Terminal
20 1001133714 1 Plug, Male - 4 Position
20 1001133715 3 Terminal
20 1001135651 1 Plug, Terminal
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SECTION 8 - ELECTRICAL
410 450AJ 3121660
FIGURE 8-33. ENGINE HARNESS - GM
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SECTION 8 - ELECTRICAL
3121660 450AJ 411
FIGURE 8-33. ENGINE HARNESS - GM
ITEM PART NUMBER QTY DESCRIPTION REV
1001180017 Ref ENGINE HARNESS - GM A
1 4461109 1 Plug, Male - 16 Position
1 4461111 7 Pin, Male
2 4461124 1 Connector - 4 Position
2 4460693 4 Terminal3 4460894 1 Plug, Male - 6 Position
3 4460465 5 Socket, Female
3 4460466 1 Plug, Terminal
4 4461121 1 Plug, Male - 4 Position
4 4461122 4 Terminal
5 4460313 2 Terminal, Ring
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SECTION 8 - ELECTRICAL
412 450AJ 3121660
FIGURE 8-34. FUEL HARNESS - DEUTZ D2.9L4 ENGINE
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SECTION 8 - ELECTRICAL
3121660 450AJ 413
FIGURE 8-34. FUEL HARNESS - DEUTZ D2.9L4 ENGINE
ITEM PART NUMBER QTY DESCRIPTION REV
1001181358 Ref FUEL HARNESS - DEUTZ D2.9L4 ENGINE B
1 4460932 1 Receptacle, Female - 4 Position
1 4460464 2 Pin, Male
1 4460941 2 Pin, Male
2 1001116983 1 Plug, Male - 2 Position2 1001116710 2 Socket, Female
3 4460891 1 Plug, Male - 2 Position
3 4460942 2 Socket, Female
4 4460897 1 Receptacle, Female - 2 Position
4 4460941 2 Pin, Male
5 4460042 2 Terminal, Ring
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SECTION 8 - ELECTRICAL
414 450AJ 3121660
FIGURE 8-35. GROUND CONTROL PANEL HARNESS
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SECTION 8 - ELECTRICAL
3121660 450AJ 415
FIGURE 8-35. GROUND CONTROL PANEL HARNESS
ITEM PART NUMBER QTY DESCRIPTION REV
1001164737 Ref GROUND CONTROL PANEL HARNESS D
1 4460876 1 Connector - 35 Position
1 4460871 27 Socket, Female
1 4460905 8 Plug, Terminal
2 4460418 1 Connector - 6 Position2 4460419 14 Terminal
2 1001159186 17 Terminal
3 4460225 4 Connector - 6 Position
3 4460226 10 Socket, Female
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SECTION 8 - ELECTRICAL
416 450AJ 3121660
FIGURE 8-36. PLATFORM CONSOLE BOX HARNESS
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SECTION 8 - ELECTRICAL
3121660 450AJ 417
FIGURE 8-36. PLATFORM CONSOLE BOX HARNESS
ITEM PART NUMBER QTY DESCRIPTION REV
1001164353 Ref PLATFORM CONSOLE BOX HARNESS G
1 4460434 1 Connector - 15 Position
1 4460267 12 Pin. Male
2 4460970 1 Receptacle, Female - 12 Position
2 1001116693 11 Pin, Male2 4460466 1 Plug, Terminal
2 4460933 1 Plug, Male - 12 Position
3 4460866 1 Connector - 19 Position
3 4460464 7 Pin, Male
3 4460466 12 Plug, Terminal
4 4460933 1 Plug, Male - 12 Position
4 4460465 6 Socket, Female
4 4460466 6 Plug, Terminal
4 1001119020 1 Bussbar - 12 Position
5 4460873 1 Connector - 35 Position
5 4460871 21 Socket, Female
5 4460905 14 Plug, Terminal
6 4460875 1 Connector - 35 Position
6 4460871 23 Socket, Female
6 4460905 8 Plug, Terminal
7 4460874 1 Connector - 35 Position
7 4460871 25 Socket, Female
7 4460905 10 Plug, Terminal
8 4460879 1 Plug, Male - 2 Position
8 4460887 2 Terminal
9 1001098122 2 Terminal, Ring
10 4460761 1 Receptacle, Female - 4 Position
10 4460267 4 Pin, Male11 4460418 10 Connector - 6 Position
11 4460419 35 Terminal
11 4460259 6 Terminal (Note: Used only on Fuel Select)
12 4460225 1 Plug, Male - 6 Position
12 4460227 5 Pin, Male (Note: Used on Pump Potentiometer Connection Only)
12 4460226 19 Socket, Female
13 4460260 6 Housing, Terminal
13 4460259 8 Terminal
14 4460183 2 Terminal, Fork
15 4460260 2 Housing, Terminal (Prior to SN 0300208917)
15 4460259 2 Terminal (Prior to SN 0300208917)
15 4460016 2 Terminal, Receptacle (SN 0300208917 to Present)
15 4460260 2 Housing, Terminal (Prior to SN E300002847)
15 4460259 2 Terminal (Prior to SN E300002847)
15 4460016 2 Terminal, Receptacle (SN E300002847 to Present)
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SECTION 8 - ELECTRICAL
418 450AJ 3121660
FIGURE 8-37. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
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SECTION 8 - ELECTRICAL
3121660 450AJ 419
FIGURE 8-37. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
0275216 Ref RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC) 1
1 0861781 1 Box, Switch
2 4461198 1 Receptacle
3 4461196 1 Plug, Male
4 1001100341 1 Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n4461197)
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SECTION 8 - ELECTRICAL
420 450AJ 3121660
FIGURE 8-38. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
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SECTION 8 - ELECTRICAL
3121660 450AJ 421
FIGURE 8-38. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
0275217 Ref RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC) 1
1 0861781 1 Box, Switch
2 4461201 1 Receptacle
3 4461199 1 Plug, Male
4 1001100342 1 Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n4461200)
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SECTION 8 - ELECTRICAL
422 450AJ 3121660
FIGURE 8-39. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE SPEC)
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SECTION 8 - ELECTRICAL
3121660 450AJ 423
FIGURE 8-39. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
0275452 Ref RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4INBOX (CE SPEC)
1
1 0861731 1 Box, Switch
2 4461244 1 Receptacle
3 4461202 1 Plug, Male4 1001100345 1 Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n
4461206)
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SECTION 8 - ELECTRICAL
424 450AJ 3121660
FIGURE 8-40. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE SPEC)
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SECTION 8 - ELECTRICAL
3121660 450AJ 425
FIGURE 8-40. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
0275453 Ref RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4INBOX (CE SPEC)
1
1 0861731 1 Box, Switch
2 4461245 1 Receptacle
3 4461205 1 Plug, Male4 1001100347 1 Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n
4461206)
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SECTION 8 - ELECTRICAL
426 450AJ 3121660
FIGURE 8-41. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM BOX (CE SPEC)
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SECTION 8 - ELECTRICAL
3121660 450AJ 427
FIGURE 8-41. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM BOX (CE SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
0275218 Ref RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X70MM BOX (CE SPEC)
B
1 1001141967 1 Box, Switch
2 1001141968 1 Receptacle
3 4461202 1 Plug, Male4 1001141971 1 Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n
4461206)
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SECTION 8 - ELECTRICAL
428 450AJ 3121660
FIGURE 8-42. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM BOX (CE SPEC)
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SECTION 8 - ELECTRICAL
3121660 450AJ 429
FIGURE 8-42. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM BOX (CE SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
0275219 Ref RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X70MM BOX (CE SPEC)
B
1 1001141967 1 Box, Switch
2 1001141969 1 Receptacle
3 4461205 1 Plug, Male4 1001141970 1 Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n
4461206)
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SECTION 8 - ELECTRICAL
430 450AJ 3121660
FIGURE 8-43. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
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SECTION 8 - ELECTRICAL
3121660 450AJ 431
FIGURE 8-43. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
ITEM PART NUMBER QTY DESCRIPTION REV
0275454 Ref RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC) 1
1 0861731 1 Box, Switch
2 4461246 1 Receptacle
3 4461249 1 Plug, Male
4 1001100346 1 Plug and Socket Kit (Includes Items 1-3 and Female Plug p/n4461250)
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SECTION 8 - ELECTRICAL
432 450AJ 3121660
FIGURE 8-44. TURNTABLE HARNESS
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SECTION 8 - ELECTRICAL
3121660 450AJ 433
FIGURE 8-44. TURNTABLE HARNESS
ITEM PART NUMBER QTY DESCRIPTION REV
1001186007 Ref TURNTABLE HARNESS H
1 1001117070 1 Fuseholder with 30Amp Fuse
1 See Note 1 Fuse 30Amp (Note: Not Available - Purchase Locally)
2 4460967 1 Connector - 3 Position
2 4460465 3 Socket, Female3 4460247 1 Terminal, Ring
4 8220045 2 Terminal, Ring
5 4460742 2 Plug, Male - 2 Position
5 4460743 4 Socket, Female
5 4460458 4 Seal, Terminal
6 4460899 1 Receptacle, Female - 6 Position
6 4460464 3 Pin, Male
6 4460943 2 Pin, Male
6 4460466 1 Plug, Terminal
7 4460931 1 Receptacle, Female
7 4460464 3 Pin, Male
7 4460466 5 Plug, Terminal
8 4460865 1 Connector - 19 Position
8 4460465 6 Socket, Female
8 4460509 2 Socket, Female
8 4460466 11 Plug, Terminal
8 1321647 1 Clamp (SN 0300213177 to Present, SN E300003057 to Present)
9 4460894 4 Plug, Male - 6 Position
9 4460465 15 Socket, Female
9 4460944 2 Socket, Female (Gold)
9 4460466 7 Plug, Terminal
10 4460884 2 Plug, Male - 4 Position
10 4460465 4 Socket, Female10 4460466 4 Plug, Terminal
11 1001103012 1 Connector - 4 Position
11 1001107854 4 Socket, Female
11 1001116763 4 Seal, Terminal (SN 0300199221 through 0300211573, SNE300000001 through E300003057)
11 1001104498 4 Seal, Terminal (SN 0300211574 to Present, SN E300003058 toPresent)
12 4460874 1 Connector - 35 Position
12 4460871 18 Socket, Female
12 4460905 17 Plug, Terminal
13 4460836 1 Connector - 12 Position
13 4460465 7 Socket, Female13 4460466 5 Plug, Terminal
13 4460837 2 Bussbar - 12 Position
14 1001112612 1 Connector - 9 Position
14 4460464 3 Pin, Male
14 4460943 2 Pin, Male (Gold)
14 4460466 4 Plug, Terminal
15 4460761 1 Receptacle, Female - 4 Position
15 4460267 4 Pin, Male
16 1001113961 1 Plug, Male - 8 Position
16 4460871 5 Socket, Female
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SECTION 8 - ELECTRICAL
434 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
16 4460905 3 Plug, Terminal
17 4460878 1 Plug, Male - 4 Position
17 4460887 4 Terminal
18 4460933 2 Plug, Male - 12 Position
18 4460465 14 Socket, Female
18 4460466 10 Plug, Terminal
18 1001119020 2 Bussbar - 12 Position
18 1001120328 2 Clip, Mounting
19 4460891 1 Plug, Male - 2 Position
19 4460465 2 Socket, Female
20 4460873 1 Connector - 35 Position
20 4460871 22 Socket, Female
20 4460905 13 Plug, Terminal
21 1001185964 1 Fuse Box Assembly
21 8229244 2 Fuse 15Amp
21 8229242 4 Fuse 5Amp
21 1001129285 2 Fuse with Diode
21 1001095704 1 Relay
22 4460806 4 Terminal, Fork
23 4460260 2 Housing, Terminal
23 4460259 2 Terminal
24 4460042 3 Terminal, Ring
25 4460884 1 Plug, Male - 4 Position (SN 0300204894 to Present)
25 4460465 4 Socket, Female (SN 0300204894 to Present)
26 4460836 1 Connector - 12 Position
26 4460465 4 Socket, Female
26 4460466 7 Plug, Terminal
26 1001157890 1 Socket, Female
26 4460837 1 Bussbar - 12 Position
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SECTION 8 - ELECTRICAL
436 450AJ 3121660
FIGURE 8-45. VALVE HARNESS - MAIN VALVE
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SECTION 8 - ELECTRICAL
3121660 450AJ 437
FIGURE 8-45. VALVE HARNESS - MAIN VALVE
ITEM PART NUMBER QTY DESCRIPTION REV
1001164736 Ref VALVE HARNESS - MAIN VALVE E
1 4460539 1 Plug, Male - 3 Position
1 4460465 3 Socket, Female
2 4460899 1 Receptacle, Female - 6 Position
2 4460464 5 Pin, Male2 4460466 1 Plug, Terminal
3 4460872 1 Connector - 13 Position
3 4460871 9 Socket, Female
3 4460905 4 Plug, Terminal
4 4460891 9 Plug, Male - 2 Position
4 4460465 18 Socket, Female
5 4460875 1 Connector - 35 Position
5 4460871 25 Socket, Female
5 4460905 10 Plug, Terminal
6 4460424 1 Plug, Male - 2 Position
6 4460268 2 Socket, Female
7 4460754 1 Connector - 14 Position
7 4460465 13 Socket, Female
7 4460466 1 Plug, Terminal
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SECTION 8 - ELECTRICAL
438 450AJ 3121660
FIGURE 8-46. VALVE HARNESS - PLATFORM VALVE
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SECTION 8 - ELECTRICAL
3121660 450AJ 439
FIGURE 8-46. VALVE HARNESS - PLATFORM VALVE
ITEM PART NUMBER QTY DESCRIPTION REV
1001164728 Ref VALVE HARNESS - PLATFORM VALVE D
1 4460891 4 Plug, Male - 2 Position
1 4460465 8 Socket, Female
2 4460899 1 Receptacle, Female - 6 Position
2 4460464 5 Pin, Male2 4460466 1 Plug, Terminal
3 4460465 5 Socket, Female
4 4460894 1 Plug, Male - 6 Position
4 4460465 5 Socket, Female
4 4460466 1 Plug, Terminal
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SECTION 9 - DECAL
3121660 450AJ 441
SECTION 9 - DECAL
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SECTION 9 - DECAL
442 450AJ 3121660
FIGURE 9-1. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS (ENGLISH)
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SECTION 9 - DECAL
3121660 450AJ 443
FIGURE 9-1. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS (ENGLISH)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169157 Ref DECAL INSTALLATION - REFERENCE CHART G
1001162521 Ref DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS(ENGLISH)
E
1 1703797 1 Decal - Danger/Warning
2 1705336 1 Decal - Danger/Warning3 1703805 4 Decal - Danger/Electrocution
4 1703804 4 Decal - Warning/Crushing
5 1001173262 1 Decal - Legend
6 1706941 1 Decal - Legend
10 1702868 2 Decal - No Hands
11 1704277 2 Decal - Attach Lanyard Here
12 1001162416 3 Decal - Max Capacity
14 1703953 2 Decal - Warning/Crushing
15 1701504 1 Decal - Hydraulic Oil
16 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
17 1001131269 1 Decal - Patent
19 1701509 1 Decal - Manual
20 1702300 8 Decal - Tie Down /Lift
21 1701500 4 Decal - Tie Down /Lift
22 1703687 2 Decal - Arrow
23 3251243 1 Nameplate 120V-60Hz
24 0860520 1 Box, Manual Storage
25 4751400 4 Washer, 1/4
26 3311405 4 Nut, Lock 1/4-20
27 3820001 2 Rivet
28 3252347 1 Decal - Footswitch
30 1705514 1 Decal - CSA
35 1704412 1 Decal - Hydraulic Fluid
36 1001172217 1 Decal - Lift Diagram
37 1704885 2 Decal - Website
40 0641406 4 Bolt, 1/4-20 x 3/4
41 1705351 1 Decal - Drive/Steer
42 1701499 4 Decal - Tie Down /Lift
43 3251813 1 Decal - USA
48 1701529 2 Decal - Arrow
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SECTION 9 - DECAL
444 450AJ 3121660
FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH)
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SECTION 9 - DECAL
3121660 450AJ 445
FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169157 Ref DECAL INSTALLATION - REFERENCE CHART G
1001162522 Ref DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH) E
1 1001162429 1 Decal - Tipping/Electrocution
2 1705822 1 Decal - Electrocution/Safety Manual
3 1705961 4 Decal - Danger Electrocution11 1704277 2 Decal - Attach Lanyard Here
12 1001190913 1 Decal - Max Capacity
14 1701518 6 Decal - Warning/Crushing
15 1701504 1 Decal - Hydraulic Oil
16 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
19 1701509 1 Decal - Manual
20 1702300 8 Decal - Tie Down /Lift
21 1701500 4 Decal - Tie Down /Lift
22 1703687 2 Decal - Arrow
23 3251242 1 Decal - 240V / 50Hz (SN 0300199221 through 0300213428, SNE300000001 through E300003038)
24 0860520 1 Box, Manual Storage
25 4751400 4 Washer, 1/4
26 3311405 4 Nut, Lock 1/4-20
27 3820001 4 Rivet
28 1705828 1 Decal - Footswitch
35 1704412 1 Decal - Hydraulic Fluid
36 1001172217 1 Decal - Lift Diagram
37 1704885 2 Decal - Website
40 0641406 4 Bolt, 1/4-20 x 3/4
42 1701499 4 Decal - No Tie Down/Lift
46 1001112551 1 Decal - Emergency Controls
48 1701529 2 Decal - Arrow
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SECTION 9 - DECAL
446 450AJ 3121660
FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH)
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SECTION 9 - DECAL
3121660 450AJ 447
FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169157 Ref DECAL INSTALLATION - REFERENCE CHART G
1001162527 Ref DECAL INSTALLATION - BRAZIL SPEC (ENGLISH) D
1 1703928 1 Decal - Danger/Warning
2 1705349 1 Decal - Warning Inspection
3 1703940 4 Decal - Danger Electrocution4 1703952 4 Decal - Warning/Crushing
10 1704002 2 Decal - No Hands
11 1704277 2 Decal - Attach Lanyard
12 1001162426 3 Decal - Max Capacity
14 1705903 2 Decal - Warning/Crushing
15 1701504 1 Decal - Hydraulic Oil
16 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
19 1701509 1 Decal - Manual
20 1702300 8 Decal - Tie Down /Lift
21 1701500 4 Decal - Tie Down /Lift
22 1703687 2 Decal - Arrow
23 3251243 1 Decal - 120V-60Hz
24 0860520 1 Box, Manual Storage
25 4751400 4 Washer, 1/4
26 3311405 4 Nut, Lock 1/4-20
27 3820001 4 Rivet
28 1703985 1 Decal, Foot Switch
35 1704412 1 Decal - Hydraulic Fluid
36 1001172217 1 Decal - Lift Diagram
37 1704885 2 Decal - Website
40 0641406 4 Bolt, 1/4-20 x 3/4
41 1705905 1 Decal - Drive/Steer
42 1701499 4 Decal - No Tie Down/Lift43 3251813 1 Decal - USA
45 1704008 1 Decal - Inspection (Not Shown)
48 1701529 2 Decal - Arrow
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SECTION 9 - DECAL
448 450AJ 3121660
FIGURE 9-4. DECAL INSTALLATION - CE SPEC (ENGLISH)
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SECTION 9 - DECAL
3121660 450AJ 449
FIGURE 9-4. DECAL INSTALLATION - CE SPEC (ENGLISH)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169157 Ref DECAL INSTALLATION - REFERENCE CHART G
1001162528 Ref DECAL INSTALLATION - CE SPEC (ENGLISH) F
1 1001162429 1 Decal - Tipping/Electrocution
2 1705822 1 Decal - Electrocution/Safety Manual
3 1705961 4 Decal - Danger Electrocution11 1704277 2 Decal - Attach Lanyard Here
12 1001190913 1 Decal - Max Capacity
14 1701518 6 Decal - Warning/Crushing
15 1701504 1 Decal - Hydraulic Oil
16 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
19 1701509 1 Decal - Manual
20 1702300 8 Decal - Tie Down /Lift
21 1701500 4 Decal - Tie Down /Lift
22 1703687 2 Decal - Arrow
24 0860520 1 Box, Manual Storage
25 4751400 4 Washer, 1/4
26 3311405 4 Nut, Lock 1/4-20
27 3820001 4 Rivet
28 1705828 1 Decal - Footswitch
35 1704412 1 Decal - Hydraulic Fluid
36 1001172217 1 Decal - Lift Diagram
37 1704885 2 Decal - Website
40 0641406 4 Bolt, 1/4-20 x 3/4
42 1701499 4 Decal - No Tie Down/Lift
43 1705084 1 Decal - Sound Power Level (Prior to SN 0300211853, Prior toSN E300002974)
43 1001204510 1 Decal - Sound Power Level (SN 0300211853 to Present, SNE300002974 to Present)
46 1001189882 1 Decal - MSSO
48 1701529 2 Decal - Arrow
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SECTION 9 - DECAL
450 450AJ 3121660
FIGURE 9-5. DECAL INSTALLATION - CSA SPEC (FRENCH/ENGLISH)
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SECTION 9 - DECAL
3121660 450AJ 451
FIGURE 9-5. DECAL INSTALLATION - CSA SPEC (FRENCH/ENGLISH)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169157 Ref DECAL INSTALLATION - REFERENCE CHART G
1001162525 Ref DECAL INSTALLATION - CSA SPEC (FRENCH/ENGLISH) B
1 1703924 1 Decal - Danger/Warning
2 1705347 1 Decal - Warning Inspection
3 1703936 4 Decal - Danger Electrocution4 1703948 4 Decal - Warning/Crushing
5 1001173262 1 Decal - Legend
6 1706941 1 Decal - Legend
10 1704000 2 Decal - No Hands
11 1704277 2 Decal - Attach Lanyard
12 1001162422 3 Decal - Max Capacity
14 1703942 2 Decal - Warning/Crushing
15 1701504 1 Decal - Hydraulic Oil
16 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
17 1001131269 1 Decal - Patent
19 1701509 1 Decal - Manual
20 1702300 8 Decal - Tie Down /Lift
21 1701500 4 Decal - Tie Down /Lift
22 1703687 2 Decal - Arrow
23 3251243 1 Decal - 120V-60Hz
24 0860520 1 Box, Manual Storage
25 4751400 4 Washer, 1/4
26 3311405 4 Nut, Lock 1/4-20
27 3820001 4 Rivet
28 1703984 1 Decal - Footswitch
30 1705514 1 Decal - CSA
35 1704412 1 Decal - Hydraulic Fluid
36 1001172217 1 Decal - Lift Diagram37 1704885 2 Decal - Website
40 0641406 4 Bolt, 1/4-20 x 3/4
41 1705429 1 Decal - Drive/Steer
42 1701499 4 Decal - No Tie Down/Lift
43 3251813 1 Decal - USA
48 1701529 2 Decal - Arrow
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SECTION 9 - DECAL
452 450AJ 3121660
FIGURE 9-6. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)
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SECTION 9 - DECAL
3121660 450AJ 453
FIGURE 9-6. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169157 Ref DECAL INSTALLATION - REFERENCE CHART G
1001162526 Ref DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH) C
1 1703925 1 Decal - Danger/Warning
2 1001116849 1 Decal - Warning Inspection
3 1703937 4 Decal - Danger Electrocution4 1703949 4 Decal - Warning/Crushing
10 1705968 2 Decal - No Hands
11 1704277 2 Decal - Attach Lanyard
12 1001162424 3 Decal - Max Capacity
14 1703943 2 Chinese Spec Decals (Chinese/English)
15 1701504 1 Decal - Hydraulic Oil
16 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
19 1701509 1 Decal - Manual
20 1702300 8 Decal - Tie Down /Lift
21 1701500 4 Decal - Tie Down /Lift
22 1703687 2 Decal - Arrow
24 0860520 1 Box, Manual Storage
25 4751400 4 Washer, 1/4
26 3311405 4 Nur, Lock 1/4-20
27 3820001 4 Rivet
28 1703982 1 Decal - Footswitch
35 1704412 1 Decal - Hydraulic Fluid
36 1001172217 1 Decal - Lift Diagram
37 1704885 2 Decal - Website
40 0641406 4 Bolt, 1/4-20 x 3/4
41 1705430 1 Decal - Drive/Steer
42 1701499 4 Decal - No Tie Down/Lift
48 1701529 2 Decal - Arrow
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SECTION 9 - DECAL
454 450AJ 3121660
FIGURE 9-7. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH)
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SECTION 9 - DECAL
3121660 450AJ 455
FIGURE 9-7. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169157 Ref DECAL INSTALLATION - REFERENCE CHART G
1001162523 Ref DECAL INSTALLATION - JAPANESE SPEC(JAPANESE/ENGLISH)
B
1 1703926 1 Decal - Danger/Warning
2 1705344 1 Decal - Warning Inspection3 1703938 4 Decal - Danger Electrocution
4 1703950 4 Decal - Warning/Crushing
11 1704277 2 Decal - Attach Lanyard
12 1001162418 3 Decal - Max Capacity
14 1703944 2 Decal - Warning/Crushing
15 1701504 1 Decal - Hydraulic Oil
16 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
19 1701509 1 Decal - Manual
20 1702300 8 Decal - Tie Down /Lift
21 1701500 4 Decal - Tie Down /Lift
22 1703687 2 Decal - Arrow
24 0860520 1 Box, Manual Storage
25 4751400 4 Washer, 1/4
26 3311405 4 Nut, Lock 1/4-20
27 3820001 4 Rivet
28 1703980 1 Decal - Footswitch
35 1704412 1 Decal - Hydraulic Fluid
36 1001172217 1 Decal - Lift Diagram
37 1704885 2 Decal - Website
40 0641406 4 Bolt, 1/4-20 x 3/4
41 1705426 1 Japanese Spec Decals (Japanese/English)
42 1701499 4 Decal - No Tie Down/Lift
48 1701529 2 Decal - Arrow
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SECTION 9 - DECAL
456 450AJ 3121660
FIGURE 9-8. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)
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SECTION 9 - DECAL
3121660 450AJ 457
FIGURE 9-8. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169157 Ref DECAL INSTALLATION - REFERENCE CHART G
1001162524 Ref DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH) B
1 1703927 1 Decal - Danger/Warning
2 1705345 1 Decal - Warning Inspection
3 1703939 4 Decal - Danger Electrocution4 1703951 4 Decal - Warning/Crushing
10 1705969 2 Decal - No Hands
11 1704277 2 Decal - Attach Lanyard
12 1001162420 3 Decal - Max Capacity
14 1703945 2 Decal - Warning/Crushing
15 1701504 1 Decal - Hydraulic Oil
16 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
19 1701509 1 Decal - Manual
20 1702300 8 Decal - Tie Down /Lift
21 1701500 4 Decal - Tie Down /Lift
22 1703687 2 Decal - Arrow
24 0860520 1 Box, Manual Storage
25 4751400 4 Washer, 1/4
26 3311405 4 Nut, Lock 1/4-20
27 3820001 4 Rivet
28 1703981 1 Decal - Footswitch
35 1704412 1 Decal - Hydraulic Fluid
36 1001172217 1 Decal - Lift Diagram
37 1704885 2 Decal - Website
40 0641406 4 Bolt, 1/4-20 x 3/4
41 1705427 1 Decal - Drive/Steer
42 1701499 4 Decal - No Tie Down/Lift
48 1701529 2 Decal - Arrow
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SECTION 9 - DECAL
458 450AJ 3121660
FIGURE 9-9. DECAL INSTALLATION - LATIN AMERICA SPEC (SPANISH/ENGLISH)
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SECTION 9 - DECAL
3121660 450AJ 459
FIGURE 9-9. DECAL INSTALLATION - LATIN AMERICA SPEC (SPANISH/ENGLISH)
ITEM PART NUMBER QTY DESCRIPTION REV
1001169157 Ref DECAL INSTALLATION - REFERENCE CHART G
1001162529 Ref DECAL INSTALLATION - LATIN AMERICA SPEC(SPANISH/ENGLISH)
C
1 1703923 1 Decal - Danger/Warning
2 1705917 1 Decal - Warning Inspection3 1703935 4 Decal - Danger Electrocution
4 1703947 4 Decal - Warning/Crushing
5 1001173262 1 Decal - Legend
6 1706941 1 Decal - Legend
10 1704001 2 Decal - No Hands
11 1704277 2 Decal - Attach Lanyard
12 1001162415 3 Decal - Max Capacity
14 1703941 2 Decal - Warning/Crushing
15 1701504 1 Decal - Hydraulic Oil
16 See Note NSS Decal - Bar Code (Note: Not Available for Purchase)
19 1701509 1 Decal - Manual
20 1702300 8 Decal - Tie Down /Lift
21 1701500 4 Decal - Tie Down /Lift
22 1703687 2 Decal - Arrow
23 3251243 1 Decal - 120V-60Hz
24 0860520 1 Box, Manual Storage
25 4751400 4 Washer, 1/4
26 3311405 4 Nut, Lock 1/4-20
27 3820001 8 Rivet
28 1703983 1 Decal - Footswitch
35 1704412 1 Decal - Hydraulic Fluid
36 1001172217 1 Decal - Lift Diagram
37 1704885 2 Decal - Website
40 0641406 4 Bolt, 1/4-20 x 3/4
41 1705910 1 Decal - Drive/Steer
42 1701499 4 Decal - No Tie Down/Lift
43 3251813 1 Decal - USA
45 1704007 1 Decal - Inspection (Not Shown)
48 1701529 2 Decal - Arrow
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SECTION 9 - DECAL
460 450AJ 3121660
FIGURE 9-10. DECAL INSTALLATION - OPTIONS
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SECTION 9 - DECAL
3121660 450AJ 461
FIGURE 9-10. DECAL INSTALLATION - OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
1001169157 Ref DECAL INSTALLATION - REFERENCE CHART G
1001166193 Ref DECAL INSTALLATION - OPTIONS
33 1700818 1 Decal - LP (ANSI and Latin America Specs)
33 1704271 1 Decal - LP (CSA Specs)
120 1001188883 Ref Warning Stripes Installation A120 4420051 21.5 ft
/6.55mTape, Safety
173 1001166084 Ref Model Decal Installation C
173A 1001172801 2 Decal - 450AJ
173B 1704752 2 Decal - Max Tire Load
205 See Note 1 Nameplate - Manufacturers Serial Number (Note: Not Availablefor Purchase)
215 1001166085 Ref JLG Logo Installation C
215A 1702774 1 Decal - JLG Lift (3in)
215B 1702773 1 Decal - JLG
215C 1702860 1 Decal - JLG Lift (5in)
226 1704972 1 Decal - Warning Explosion/Fire (ANSI Spec)226 1706059 1 Decal - Warning Explosion/Fire (Brazil Spec)
226 1706098 1 Decal - Warning Explosion/Fire (CE Spec)
226 1706060 1 Decal - Warning Explosion/Fire (Chinese Spec)
226 1706064 1 Decal - Warning Explosion/Fire (CSA Spec)
226 1706062 1 Decal - Warning Explosion/Fire (Japanese Spec)
226 1706061 1 Decal - Warning Explosion/Fire (Korean Spec)
226 1706063 1 Decal - Warning Explosion/Fire (Latin America Spec)
253 1001143852 1 Decal - Emissions Compliance (Deutz TD 2.9L4 Engines)
262A 1001141300 1 Decal - SkyGuard Override
262B 1001141302 1 Decal - SkyGuard/Soft Touch Override
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SECTION 9 - DECAL
462 450AJ 3121660
FIGURE 9-11. TOW BAR DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI, ANSI EXPORT ANDCE SPECS)
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SECTION 9 - DECAL
3121660 450AJ 463
FIGURE 9-11. TOW BAR DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI, ANSI EXPORT ANDCE SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
0270115 Ref TOW BAR DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI, ANSI EXPORT AND CE SPECS)
A
1 1704482 1 Decal - Tow Instructions
2 1704578 3 Decal - Crushing3 1703450 1 Decal - Warning
4 3250872 1 Nameplate - Steer/Tow Select Valve
5 3820001 4 Rivet
6 4420051 43 in Tape, Safety
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SECTION 9 - DECAL
464 450AJ 3121660
FIGURE 9-12. TOW BAR DECAL INSTALLATION - ENGLISH/SPANISH LANGUAGE (ANSI EXPORTSPECS)
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SECTION 9 - DECAL
3121660 450AJ 465
FIGURE 9-12. TOW BAR DECAL INSTALLATION - ENGLISH/SPANISH LANGUAGE (ANSI EXPORTSPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
0270119 Ref TOW BAR DECAL INSTALLATION - ENGLISH/SPANISHLANGUAGE (ANSI EXPORT SPECS)
A
1 1704457 1 Decal - Tow Instructions
2 1704577 3 Decal - Crushing3 1704576 1 Decal - Warning
4 3252693 1 Nameplate - Steer/Tow Select Valve
5 3820001 4 Rivet
6 4420051 43 in Tape, Safety
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SECTION 9 - DECAL
466 450AJ 3121660
FIGURE 9-13. TOW BAR DECAL INSTALLATION - SPANISH LANGUAGE (CE SPECS)
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SECTION 9 - DECAL
3121660 450AJ 467
FIGURE 9-13. TOW BAR DECAL INSTALLATION - SPANISH LANGUAGE (CE SPECS)
ITEM PART NUMBER QTY DESCRIPTION REV
0270116 Ref TOW BAR DECAL INSTALLATION - SPANISH LANGUAGE (CESPECS)
A
1 1704455 1 Decal - Tow Instructions
2 1701518 3 Decal - Crushing
3 1704456 1 Decal - Warning4 3252692 1 Nameplate - Steer/Tow Select Valve
5 3820001 4 Rivet
6 4420051 43 in Tape, Safety
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SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
3121660 450AJ 469
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
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SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
470 450AJ 3121660
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
ITEM PART NUMBER QTY DESCRIPTION REV
Note Ref Note: The following list will service one machine (built to currentproduction per date on the front cover) with emergency repair partswhich can be installed in the field. Parts from the list should bereplaced when inventory is depleted to keep service parts stocksupplied. For further information, contact your JLG dealer or the JLGIndustries Parts Department.
Ref STANDARD PARTS
7024885 1 Coil
70002386 1 Coil
70003788 1 Coil
70004897 1 Coil
70004871 1 Coil
7027628 1 Coil
1001166538 1 Controller Assembly (Drive and Steer)
1001129555 1 Controller Assembly (Lift and Swing)
70010383 1 Element, Filter Charge Pump (Includes O-Ring)
70002838 1 Fill Cap Assembly (Includes Cap, Chain and Fill Basket)
70003614 1 Filter Kit (Includes Hydraulic Element, Breather Element andGasket)
3740067 1 Relay
3740140 1 Relay
2860030 1 Key, Replacement
4360328 1 Switch, Toggle
4360387 1 Switch, Push Button
4360475 1 Switch, Emergency Stop
4360476 1 Switch, Contact Block
4360407 1 Switch, Potentiometer
1001155045 1 Switch, Toggle1001159256 1 Switch, Toggle
1001161709 1 Switch, Toggle
Ref VARIABLE PARTS
1001181045 1 Breaker, 30mA/16Amp (CE Spec with 2 Breaker Box)
70003783 12 Element, Air Cleaner (Deutz 2.9L4 and Deutz 2.3L3 Engines)
70004020 12 Element, Air Cleaner (GM Engines)
7016331 12 Filter, Oil (Deutz Engines)
7027965 12 Filter, Oil (GM Engines)
70025153 12 Filter, Fuel (Deutz 2.9L4 Engines)
70025161 12 Filter, Fuel (Deutz 2.9L4 Engines)
7020023 12 Filter, Fuel (Deutz 2.3L3 Engines)
70003463 12 Filter, Fuel - RME Resistant (Deutz 2.3L3 Engines)
7027972 12 Filter, Fuel (GM Engines)
8229242 1 Fuse - 5Amp
80983191 1 Fuse - 10Amp
8229244 1 Fuse - 15Amp
2940074 1 Latch (Machines with Gate)
1001142683 1 Module, Beacon Light (With SkyGuard)
70025210 1 Module, ECU (Deutz 2.9L4 Engines)
70002895 1 Module, ECU (GM Engines)
1001170094 1 Module, Ground Control
1001118412 1 Module, Platform Control
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SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
3121660 450AJ 471
ITEM PART NUMBER QTY DESCRIPTION REV
1001138228 1 Module, Power Relay
1001119176 1 Switch, Limit (Drive Orientation)
1001161710 1 Switch, Toggle (Dual Fuel Machines - GM Engines)
4360057 1 Switch, Limit (Soft Touch Option)
4360387 1 Switch, Toggle (Soft Touch Option)
1001137673 1 Switch, SkyGuard Assembly (CE Specs Machines)
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SECTION 11 - SPECIAL OPTIONS
3121660 450AJ 473
SECTION 11 - SPECIAL OPTIONS
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SECTION 11 - SPECIAL OPTIONS
474 450AJ 3121660
FIGURE 11-1. SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
Note Ref Note: This list is to accommodate machines ordered with specialequipment. Options may not be applicable to all models. For morespecific parts information contact JLG Parts Department.
Ref MISCELLANEOUS SPECIAL OPTIONS1001101913 Ref AC Box at Platform Installation - 110V IEC Yellow (CE Spec with
4000W Generator) (Prior to SN 0300210159, Prior to SNE300002764)
1001194203 Ref AC Box at Platform Installation - 110V IEC Yellow (CE Spec with4000W Generator) (SN 0300210159 to Present, SN E300002764to Present)
1001101914 Ref AC Box at Platform Installation - 220V IEC Blue (CE Spec with4000W Generator) (Prior to SN 0300210159, Prior to SNE300002764)
1001194204 Ref AC Box at Platform Installation - 220V IEC Blue (CE Spec with4000W Generator) (SN 0300210159 to Present, SN E300002764to Present)
1001101910 Ref AC Box at Platform Installation - 220V CEE7 Post Ground 2in x 4in
Box (CE Spec with 4000W Generator) (Prior to SN 0300210159,Prior to SN E300002764)
1001194197 Ref AC Box at Platform Installation - 220V CEE7 Post Ground 2in x 4inBox (CE Spec with 4000W Generator) (SN 0300210159 toPresent, SN E300002764 to Present)
1001101911 Ref AC Box at Platform Installation - 220V CEE7 Side Ground 2in x 4inBox (CE Spec with 4000W Generator) (Prior to SN 0300210159,Prior to SN E300002764)
1001194198 Ref AC Box at Platform Installation - 220V CEE7 Side Ground 2in x 4inBox (CE Spec with 4000W Generator) (SN 0300210159 toPresent, SN E300002764 to Present)
1001101915 Ref AC Box at Platform Installation - 220V CEE7 Post Ground 70mm x70mm Box (CE Spec with 4000W Generator) (Prior to SN
0300210159, Prior to SN E300002764) 1001101916 Ref AC Box at Platform Installation - 220V CEE7 Side Ground 70mm x
70mm Box (CE Spec with 4000W Generator) (Prior to SN0300210159, Prior to SN E300002764)
1001101912 Ref AC Box at Platform Installation - 220V AFSINT 107 (CE Spec with4000W Generator) (Prior to SN 0300210159, Prior to SNE300002764)
1001194200 Ref AC Box at Platform Installation - 220V AFSINT 107 (CE Spec with4000W Generator) (SN 0300210159 to Present, SN E300002764to Present)
1001194365 Ref AC Box at Platform Installation - 220V (Box W/Cover) (AustralianSpec with 4000W Generator) (SN 0300210159 to Present, SNE300002764 to Present)
1001172057 Ref Airline Installation (Machines without Arctic Package)
1001174654 Ref Airline Installation (Machines with Arctic Package)
1001179738 Ref Boom Cables and Clamps Installation for Machines with 50 Hz4000W Generators
1001179776 Ref Boom Cables and Clamps Installation for Machines with 60 Hz4000W Generators
1001179364 Ref Boom Cables and Clamps Installation for Machines with 7500WSkyPower Generator without Arctic Package
1001179771 Ref Boom Cables and Clamps Installation for Machines with 7500WSkyPower Generator with Arctic Package
1001206438 Ref Boom Wear Pad Kit
1001172045 Ref Cable Carrier Tray Installation
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3121660 450AJ 475
ITEM PART NUMBER QTY DESCRIPTION REV
1001174728 Ref ClearSky (Telematics) Installation (Factory Installed) (ANSI andCSA Specs) Note: Refer to Manual Supplement p/n 3128499 foravailable replacement parts.
1001175029 Ref ClearSky (Telematics) Installation (Factory Installed) (AustralianSpec) Note: Refer to Manual Supplement p/n 3128499 foravailable replacement parts.
1001175027 Ref ClearSky (Telematics) Installation (Factory Installed) (Brazil and
New Zealand Specs) Note: Refer to Manual Supplement p/n3128499 for available replacement parts.
1001174767 Ref Cold Weather Package - Deutz D2.3L3 Engines
1001174766 Ref Cold Weather Package - Deutz D2.9L4 Engines
1001174768 Ref Cold Weather Package - GM Engines
1001186976 Ref Cold Weather Transformer Installation (Required with DeutzD2.3L3 Engines)
1001206434 Ref Combined Filter Kit - GM Engine (Air/Engine Oil/Fuel/Hydraulic/Air)
1001148145 Ref Container/Transport Wheels Installation - 12 x 16.5 Tires
0272031 Ref Container/Transport Wheels Installation - 33/1550 x 16.5 Tires
1001176343 Ref Cribbing Switch Installation (ANSI Only)
1001196012 Ref Cylinder Bellows Installation
1001195899 Ref Decals - Ahern (SN 0300199221 through 0300205472) 1001196611 Ref Decals - Ahern (SN 0300205473 to Present)
1001195893 Ref Decals - Blue Line (SN 0300199221 through 0300205472)
1001196715 Ref Decals - Blue Line (SN 0300205473 to Present)
1001195903 Ref Decals - Boels
1001127096 Ref Decal - ClearSky
1001195901 Ref Decals - Fedex
1001195890 Ref Decals - Head and Engquist Equipment
1001195891 Ref Decals - Hertz
1001195894 Ref Decals - Hewitt The Rental Store (English Language)
1001195898 Ref Decals - Hewitt The Rental Store (French Language)
1001213067 Ref Decal Kit - Platform Console Box
1001213069 Ref Decal Kit - Platform
1001195892 Ref Decal - Leavitt
1001195889 Ref Decals - National Equipment Services (NES)
1702868 Ref Decal - No Hands (English Language) (Used with Mesh to TopRail Platform)
1001200131 Ref Decal - Quick Start Reference (Loxam Rental) (Danish Spec)
1001200129 Ref Decal - Quick Start Reference (Loxam Rental) (Dutch Spec)
1001181145 Ref Decal - Quick Start Reference (Loxam Rental) (English Spec)
1001200126 Ref Decal - Quick Start Reference (Loxam Rental) (French Spec)
1001200130 Ref Decal - Quick Start Reference (Loxam Rental) (German Spec)
1001200134 Ref Decal - Quick Start Reference (Loxam Rental) (Norwrgian Spec)
1001200133 Ref Decal - Quick Start Reference (Loxam Rental) (Spanish Spec)1001200132 Ref Decal - Quick Start Reference (Loxam Rental) (Swedish Spec)
1001195902 Ref Decals - Riwal
1705358 Ref Decal - SkyGlazier
0272589 Ref Decal - SkyPower (50Hz)
0273380 Ref Decal - SkyPower (60Hz)
0272448 Ref Decal - SkyWelder (50Hz)
0272588 Ref Decal - SkyWelder (60Hz)
1001195888 Ref Decal - Sunbelt Rentals (SN 0300199221 through 0300205472)
1001199864 Ref Decal - Sunbelt Rentals (SN 0300205473 to Present)
1001195895 Ref Decals - Titan
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476 450AJ 3121660
ITEM PART NUMBER QTY DESCRIPTION REV
1001195887 Ref Decals - United Rentals
1001195900 Ref Decals - UPS
1001188883 Ref Decal - Warning Stripes
1001148902 Ref Electrical Connector Kit - Amp/Tyco Electrical Connectors
1001148903 Ref Electrical Connector Kit - Deutsch DT Electrical Connectors
1001148904 Ref Electrical Connector Kit - Deutsch HD Electrical Connectors
1001148905 Ref Electrical Connector Kit - Packard Electrical Connectors
1001148906 Ref Electrical Connector Kit - Various Electrical Connectors
0275055 Ref Engine Block Heater Installation - GM Engines
1001172751 Ref Fan Cover Installation - Deutz D2.9L4 Engines
1001139099 Ref Fire Extinguisher Installation
1001117294 Ref Footswitch Shield Installation
1001185025 Ref Generator Installation - 2500W/50Hz (Deutz D2.3L3)
1001180798 Ref Generator Installation - 2500W/60Hz (Deutz D2.3L3)
1001180797 Ref Generator Installation - 2500W/60Hz (Deutz D2.9L4)
1001180800 Ref Generator Installation - 2500W/60Hz (GM)
1001173984 Ref Generator Installation - 4000W/50Hz (Deutz D2.3L3)
1001173983 Ref Generator Installation - 4000W/60Hz (Deutz D2.3L3)
1001175542 Ref Generator Installation - 4000W/60Hz (Deutz D2.9L4)
1001175348 Ref Generator Installation - 4000W/60Hz (GM)
1001173811 Ref Generator Installation - 7500W/50Hz SkyPower (Deutz D2.3L3)(Note: See JLG 3124242 Accessories Manual)
1001173810 Ref Generator Installation - 7500W/60Hz SkyPower (Deutz D2.3L3)(Note: See JLG 3124242 Accessories Manual)
1001174367 Ref Generator Installation - 7500W/60Hz SkyPower (Deutz D2.9L4)(Note: See JLG 3124242 Accessories Manual)
1001173812 Ref Generator Installation - 7500W/60Hz SkyPower (GM) (Note: SeeJLG 3124242 Accessories Manual)
1001169831 Ref Hostile Environment Package (Includes Cylinder Bellows, PlatformConsole Cover and Boom Wiper)
1001194427 Ref Hydraulic Kit, Front1001194424 Ref Hydraulic Kit, Lower
1001194428 Ref Hydraulic Kit, Rear
1001194426 Ref Hydraulic Kit, Turntable
1001194425 Ref Hydraulic Kit, Upper
1001148971 Ref Lanyard (Bolt-On) Installation Kit
1001172001 Ref Lights Installation - Headlights and Taillights
1001120466 Ref Lights Installation - Platform Worklights
1001183407 Ref Low Temperature Cutout Installation (Russian Specs)
1001173664 Ref Oil Cooler Installation - Deutz D2.3L3 Engines
1001164493 Ref Oil Cooler Installation - Deutz D2.9L4 Engines
1001173745 Ref Oil Cooler Installation - GM Engines
0257728 Ref Pipe Racks Installation (All Specs Except Australian Spec)
0274661 Ref Pipe Rack Installation (Australian Specs)
1001205175 Ref Platform Console (Steel Cover Add-On Kit)
1580013 Ref Platform Corner Storage Tray
1001142505 Ref Platform Entry Kit - Swing Gate (Replaces Drop Bar with SwingGate)
1001142504 Ref Platform Entry Kit - Drop Bar (Replaces Swing Gate with Drop Bar)
1001140318 Ref Platform Mesh to Mid Rail Installation - 30in x 48in Platforms
1001140315 Ref Platform Mesh to Mid Rail Installation - 30in x 60in Platforms
0273147 Ref Platform Mesh to Top Rail Installation - 30in x 48in Platforms
0273146 Ref Platform Mesh to Top Rail Installation - 30in x 60in Platforms
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3121660 450AJ 477
ITEM PART NUMBER QTY DESCRIPTION REV
0273148 Ref Platform Mesh to Top Rail Installation - 30in x 72in Platforms
0274095 Ref Platform Rail Extension Installation - 30in x 72in Platforms
1001173975 Ref SkyAccessory - SkyGlazier Installation (ANSI and CSA Specs)(Note: See JLG 3124242 Accessories Manual)
1001199314 Ref SkyAccessory - SkyGlazier Installation (Australian Specs) (Note:See JLG 3124242 Accessories Manual)
Ref SkyAccessory - SkyPower Installation (See Generator InstallationsListed Above)
0272521 Ref SkyAccessory - SkyWelder Installation (50Hz) (Note: See JLG3124242 Accessories Manual)
0272254 Ref SkyAccessory - SkyWelder Installation (60Hz) Note: See JLG3124242 Accessories Manual
1001203510 Ref SkyGuard Installation Kit (Without Beacon)
1001203511 Ref SkyGuard Installation Kit (With Beacon)
1001195610 Ref Telematics - United Rentals Installation
1001191315 Ref Tire Sealant Installation
2901443 Ref Tools - Analyzer Kit
1001137005 Ref Tools - Cable Kit, Software (Not Shown)
7002821 Ref Tools - Crimper, Wire
7002823 Ref Tools - Pin Extractor - Universal (For Electrical Connectors withPins and Sockets)
4460510 Ref Tools - Pin Extractor - 12-14 Gauge (For Removal of Pin/Socketsfrom Deutsch Connectors)
4460467 Ref Tools - Pin Extractor - 16-18 Gauge (For Removal of Pin/Socketsfrom Deutsch Connectors)
7016654 Ref Tools - Screwdriver, Magnetic
7002822 Ref Tools - Screwdriver, Potentiometer
7004275 Ref Tools - Seal Tool 1in (For Cylinders)
7004276 Ref Tools - Seal Tool 1-1/2in (For Cylinders)
7002828 Ref Tools - Stripper, Wire
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PART NUMBER INDEX
3121660 450AJ 479
PART NUMBER INDEX
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PART NUMBER INDEX
480 450AJ 3121660
0080231 ............. 156, 1680100009 ............. 279, 2830100011 .... 13, 15, 17, 19,
29, 49, 53, 59, 71, 73,75, 77, 79, 81, 84, 95,97, 100, 103, 105, 107,109, 111, 117, 121,124, 131, 135, 138,
143, 151, 153, 156,161, 165, 168, 177,181, 184, 189, 193,196, 221, 223, 229,231, 233, 237, 241,261, 263, 265, 267,269, 271, 297, 299,301, 303, 305, 374, 378
0100019 19, 65, 107, 109,111
0100020 73, 75, 117, 124,131, 138, 151, 156,161, 168, 177, 184,189, 196, 293
0100035 ..................... 317
0100048 ....... 87, 279, 2830100071 ..................... 3070100081 .... 124, 138, 156,
168, 184, 196, 279,283, 374, 378
0140011 ............. 279, 2830140043 ....................... 840181949 ............. 177, 1890200048 .... 297, 299, 301,
3030257728 ..................... 4760257755 ....................... 390257756 ....................... 390258011 ....................... 430258012 ....................... 430258303 ..................... 3450258304 ..................... 3430258305 ..................... 3490270092 ....................... 310270115 ..................... 4630270116 ..................... 4670270119 ..................... 4650270653 ....................... 330272031 ..................... 4750272070 ..................... 2370272254 ..................... 4770272341 ....................... 410272360 ....................... 410272361 ....................... 41
0272448 ..................... 4750272521 ..................... 4770272588 ..................... 4750272589 ..................... 4750273146 ..................... 4760273147 ..................... 4760273148 ..................... 4770273380 ..................... 4750274095 ..................... 4770274240 ..................... 2970274661 ..................... 4760275055 ..................... 4760275216 ............. 347, 4190275217 ............. 351, 421
0275218 ............ 353, 4270275219 ............ 355, 4290275452 .... 359, 361, 4230275453 .... 357, 363, 4250275454 ............ 365, 4310275678 .................... 3610275679 .................... 3570275680 .................... 365
0275681 .................... 3470275682 .................... 3510275683 .................... 3530275684 .................... 3550360406 ...................... 550361810 ...................... 950363019 ................ 53, 550400075 ...................... 950440162 ... 117, 131, 151,
161, 177, 1890440271 ................ 15, 170630462 ... 297, 299, 301,
3030630534 .................... 3270630535 .................... 317
0630568 ............ 279, 2840630613 .................... 1000641404 .................... 2790641405 .................... 2830641406 ... 275, 277, 295,
443, 445, 447, 449,451, 453, 455, 457, 459
0641407 ... 347, 351, 353,355, 357, 359, 361,363, 365
0641408 ............ 275, 2770641410 ............ 103, 1050641414 ... 279, 283, 297,
299, 301, 303, 305, 3070641416 ... 347, 351, 353,
355, 357, 359, 361,363, 365
0641418 ... 261, 263, 265,267, 269, 271
0641504 .......... 53, 95, 970641509 ............ 374, 3780641605 ...................... 590641610 .... 143, 275, 2770641812 ... 121, 135, 153,
165, 181, 193, 2370642612 ...................... 890642684 .................... 2370681608 .................... 2370681810 ...................... 19
0681814 .................... 2730681822 .................... 2730682014 ...................... 190682040 ...................... 550700408 ... 347, 351, 353,
355, 357, 359, 361,363, 365
0700619 ............ 177, 1890700816 ...................... 530700820 ............ 225, 2270700827 ............ 374, 3780700828 ............ 374, 3780701012 .... 107, 109, 111
0701014 ..... 53, 107, 109,111
0701015 ............ 231, 2330701018 .................... 1000701019 ............ 225, 2270701020 73, 75, 225, 2270701021 ............ 374, 3780701024 ............ 374, 378
0701027 ............ 231, 2330701217 ...................... 130701616 ...... 71, 231, 2330701617 ...................... 170711214 ............ 124, 1380711220 ................ 15, 170711221 ............ 184, 1960711224 ... 124, 138, 156,
1680711227 .................... 2290711628 ...................... 650711629 ...................... 170711631 ...................... 650721005 ... 297, 299, 301,
303
0721006 .................... 1430741606 ............ 124, 1380760408 ............ 177, 1890760606 ............ 185, 1970760607 ... 126, 140, 157,
1690760608 .......... 77, 95, 970760610 ..... 84, 103, 105,
117, 124, 132, 138,151, 156, 161, 168,178, 185, 190, 196,213, 375, 379
0760612 ................ 95, 970760614 91, 93, 117, 131,
151, 1610760615 .................... 1030760621 ...................... 840760808 ... 124, 138, 184,
1960760810 ... 100, 107, 109,
111, 126, 1400760812 ... 49, 73, 75, 79,
81, 100, 107, 109, 111,117, 124, 132, 138,151, 161, 177, 184,189, 196, 213, 229,374, 378
0760814 ... 100, 124, 138,156, 168, 177, 185,
189, 1960760815 ..... 97, 126, 140,156, 168, 184, 196
0761010 ...................... 770761011 ................ 15, 170761012 95, 97, 221, 223,
374, 3780761014 ... 100, 117, 124,
131, 1380761015 ... 117, 124, 131,
138, 151, 156, 161,168, 177, 184, 189,196, 221, 223
0761016 .... 124, 138, 177,184, 189, 196
0761210 .... 117, 124, 131,138
0761212 .... 124, 138, 221,223, 231, 233
0761214 ......... 73, 75, 1000761215 ............. 221, 223
0761227 ............. 231, 2330761615 ....... 13, 231, 2330762016 ............. 231, 2330762020 ..... 107, 109, 1110771414 .... 124, 138, 156,
1680860038 ............. 345, 3490860520 .... 443, 445, 447,
449, 451, 453, 455,457, 459
0861731 ..... 423, 425, 4310861781 ............. 419, 4210861880 ..................... 3990902733 ....................... 530902734 ....................... 53
0902751 ............. 279, 2830903484 .... 347, 351, 353,
355, 357, 359, 361,363, 365
0903612 .... 347, 351, 353,355, 357, 361, 365
0940048 ............. 231, 2330940049 ..................... 1000940071 ..................... 1000940167 ............. 297, 2990961845 .... 261, 263, 265,
267, 269, 2710961896 ..................... 3170961947 ..................... 2350961948 15, 17, 229, 231,
233, 317, 319, 3210961949 ..................... 2290961950 ....................... 130961951 .... 124, 138, 156,
168, 184, 196, 225,227, 313, 323
0962185 ..................... 3270962257 ..................... 2350962270 ..................... 2730962292 ...... 17, 225, 227,
327, 3290962348 ....................... 171001091794 ....... 184, 1961001091892 ....... 184, 196
1001094670 ............... 2251001095704 ............... 4341001096653 ................. 491001097000 ...... 131, 161,
1901001097150 ....... 399, 4011001098122 ....... 293, 4171001100341 ............... 4191001100342 ............... 4211001100345 ............... 4231001100346 ............... 4311001100347 ............... 4251001100433 ........... 91, 931001101910 ............... 474
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PART NUMBER INDEX
3121660 450AJ 481
1001101911 .............. 4741001101912 .............. 4741001101913 .............. 4741001101914 .............. 4741001101915 .............. 4741001101916 .............. 4741001102987 ................ 591001103012 .............. 4331001104498 .............. 433
1001104850 .......... 65, 671001106736 ................ 841001107854 .............. 4331001109475 .............. 3991001109482 .............. 3991001110434 ...... 279, 2831001110873 .............. 3451001111424 . 95, 97, 125,
139, 156, 1681001112551 .............. 4451001112607 ...... 221, 2231001112612 ...... 369, 4331001112796 .............. 3691001112943 .............. 2731001113961 .............. 433
1001115639 .............. 3011001115641 ...... 301, 3031001115848 ...... 301, 3031001115931 .............. 1971001116550 ...... 225, 2271001116693 .............. 4171001116710 .............. 4131001116727 .............. 4071001116728 .............. 4071001116763 .............. 4331001116774 .............. 3691001116808 .............. 3691001116849 .............. 4531001116952 .............. 4071001116983 .............. 4131001117064 .............. 3971001117070 .............. 4331001117106 .............. 4071001117107 .............. 4071001117172 .............. 2931001117174 ..... 279, 283,
2931001117240 .......... 95, 971001117294 .............. 4761001117308 ...... 125, 1391001117372 .............. 3111001118274 ... 73, 75, 79,
81, 100, 177, 190, 229,241, 374, 378
1001118412 ..... 279, 283,4701001118482 .............. 2251001118511 ................ 131001118518 ................ 131001118519 ................ 131001118878 ...... 125, 1391001118971 ...... 374, 3781001118972 ... 53, 73, 75,
374, 3781001119020 ..... 369, 417,
4341001119051 ..... 107, 109,
111
1001119057...... 107, 109,111
1001119176......... 77, 4711001119228....... 375, 3791001119278.. 95, 97, 131,
161, 1901001119280. 95, 375, 3791001119627............... 3361001120204....... 385, 387
1001120205....... 393, 3951001120328....... 305, 4341001120466............... 4761001125137............... 3171001125387....... 117, 1311001126351............... 4071001126352............... 4071001126356............... 4071001126357............... 4071001126362............... 4071001126363............... 4071001126365............... 4071001126384............... 4071001126391............... 4071001127096............... 475
1001129285............... 4341001129407................. 771001129555............... 4701001130220................. 841001131269....... 443, 4511001132195....... 156, 1681001132196....... 156, 1681001133714............... 4081001133715............... 4081001133956............... 4071001133957............... 4071001133972........... 65, 691001134488....... 125, 1391001135196...... 117, 131,
151, 161, 177, 1901001135651............... 4081001136079....... 125, 1561001136172............... 1391001136834....... 125, 1391001137005............... 4771001137673....... 305, 4711001138173...... 125, 139,
156, 168, 184, 1971001138175...... 125, 139,
157, 168, 185, 1971001138228...... 125, 139,
4711001138248...... 125, 139,
157, 169, 185, 197
1001138494...... 261, 263,265, 267, 269, 2711001138514...... 261, 263,
265, 267, 269, 2711001138827....... 125, 1391001139099............... 4761001139240....... 125, 1391001139384....... 103, 1051001139586................. 171001139819....... 157, 1681001140312............... 1401001140315............... 4761001140318............... 476
1001140429 ...... 261, 263,265, 267, 269, 271
1001140535 ....... 125, 1391001140564 ....... 125, 1391001141300 ............... 4611001141302 ............... 4611001141304 ....... 125, 1391001141694 ...... 125, 139,
157, 168
1001141870 ............... 1431001141967 ....... 427, 4291001141968 ............... 4271001141969 ............... 4291001141970 ............... 4291001141971 ............... 4271001141995 ...... 125, 139,
157, 168, 185, 1971001142501 ...... 117, 131,
1431001142504 ............... 4761001142505 ............... 4761001142679 ............... 3361001142683 ... 91, 93, 4701001142694 ................. 89
1001142736 ... 91, 93, 3691001142938 ............... 4081001142940 ............... 4081001143390 ...... 125, 139,
157, 1691001143431 ................. 891001143797 ....... 125, 1391001143852 ............... 4611001143936 ............... 3361001144116 ....... 125, 1391001144433 ............... 2841001144629 ...... 249, 251,
253, 255, 257, 2591001145781 ...... 255, 257,
259, 267, 269, 2711001146220 .. 79, 81, 280,
2831001147264 ............... 4071001147274 ........... 31, 331001147812 ....... 185, 1971001147813 ....... 185, 1971001148145 ............... 4751001148865 ................. 311001148866 ................. 311001148869 ................. 331001148870 ................. 331001148902 ............... 4761001148903 ............... 4761001148904 ............... 476
1001148905 ............... 4761001148906 ............... 4761001148971 ............... 4761001148972 ....... 217, 3191001149570 ......... 89, 3671001149953 ........... 31, 331001150998 ....... 157, 1691001151026 ................. 371001151030 ................. 371001151393 ........... 79, 811001152479 ............... 4011001152482 ............... 4011001152483 ............... 401
1001152485 ..... 359, 363401
1001152489 ...... 125, 131001154405 ..... 117, 131
1431001155044 ..... 178, 190
279, 2831001155045 ..... 279, 283
470
1001155823 ...... 117, 131001156351 .............. 341001156352 .............. 341001156541 .............. 391001156819 ...... 185, 191001156823 ...... 177, 191001157466 ................ 71001157890 .............. 431001157930 .............. 341001159186 .............. 411001159256 ..... 280, 283
4701001160859 .............. 231001160872 .............. 231001161709 ..... 280, 283
4701001161710 ..... 178, 190
4711001161713 ...... 219, 321001161715 ..... 217, 219
3211001161716 ..... 217, 219
3131001161717 ..... 217, 219
3231001162105 ................ 21001162106 ................ 71001162107 ................ 21001162335 ..... 117, 132
1431001162415 .............. 451001162416 .............. 441001162418 .............. 451001162420 .............. 451001162422 .............. 451001162424 .............. 451001162426 .............. 441001162429 ...... 445, 441001162445 ...... 359, 361001162448 .............. 351001162451 .............. 361001162521 .............. 441001162522 .............. 441001162523 .............. 45
1001162524 .............. 451001162525 .............. 451001162526 .............. 451001162527 .............. 441001162528 .............. 441001162529 .............. 451001162534 .......... 59, 61001162535 ...... 241, 241001162536 ...... 241, 241001162539 .......... 49, 51001162995 ................ 11001163061 ................ 71001163062 ................ 71001163178 .. 15, 17, 32
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PART NUMBER INDEX
482 450AJ 3121660
1001163179 ........... 15, 171001163405 ........... 15, 171001163580 ......... 13, 3111001163715 ........... 15, 171001163716 ........... 15, 171001163717 ................. 171001163722 ................. 171001163724 ................. 171001163726 ................. 17
1001163767 ...... 217, 219,315
1001163856 ............... 2171001163857 ............... 2191001163937 ....... 225, 2271001164016 ....... 221, 2251001164017 ....... 223, 2271001164092 ................. 151001164093 ................. 131001164095 ................. 171001164209 ........... 15, 171001164289 ............... 3271001164295 ............... 3271001164297 ............... 3271001164298 ............... 327
1001164300 ............... 3271001164353 ...... 279, 283,
4171001164493 ............... 4761001164523 ....... 217, 3271001164552 ................. 131001164709 ...... 217, 319,
3211001164728 ...... 275, 277,
279, 283, 4391001164730 ....... 374, 3811001164731 ....... 374, 3851001164736 ......... 84, 4371001164737 ......... 84, 4151001164738 ...... 374, 378,
3971001164817 ............... 3111001165035 ...... 117, 131,
185, 1971001165131 ....... 317, 3191001165302 ...... 225, 227,
2351001165388 ...... 125, 139,
157, 1691001165389 ....... 157, 1691001165405 ....... 125, 1391001165406 ....... 125, 1391001165622 ............... 1001001165721 ....... 125, 139
1001165722 ....... 125, 1391001165816 ........... 73, 751001165849 ....... 125, 1391001165942 ................. 731001165943 ................. 751001165944 ............... 1071001165945 ............... 1091001165946 ................. 651001165948 ... 49, 59, 2411001165949 ....... 336, 3381001165968 ................. 291001166000 ....... 121, 1241001166001 ....... 117, 1211001166020 ....... 153, 156
1001166021 ...... 151, 1531001166084 .............. 4611001166085 .............. 4611001166096 ...... 231, 2331001166142 .............. 2751001166153 .......... 45, 471001166155 ................ 451001166156 ................ 451001166157 ................ 45
1001166193 .............. 4611001166202 ...... 177, 1811001166203 ...... 181, 1841001166208 .............. 3211001166232 ................ 531001166239 ................ 191001166304 .............. 1171001166305 .............. 1511001166307 .............. 1771001166315 ................ 841001166316 ................ 951001166317 ................ 971001166538 ..... 280, 283,
287, 4701001166539 ..... 280, 283,
2891001166646 .............. 2291001166651 .............. 2291001166656 .............. 3741001166662 ...... 375, 3791001166678 .............. 3781001166717 ...... 157, 1691001166718 ..... 125, 139,
157, 1691001166767 ................ 771001166768 ................ 771001166852 ...... 231, 2331001166853 ...... 231, 2331001166921 ...... 125, 1391001166922 ...... 125, 1391001166924 ...... 125, 1391001167036 ..... 121, 135,
153, 165, 181, 193, 2031001167108 ..... 125, 139,
4071001167111 ..... 157, 169,
4051001167149 .............. 1001001167153 .............. 1001001167159 .............. 1001001167163 .............. 1001001167164 .............. 2131001167169 .............. 1001001167193 ...... 185, 197
1001167267 ...... 275, 2791001167382 ...... 185, 1971001167383 ...... 185, 1971001167384 ...... 185, 1971001167512 ..... 117, 131,
151, 161, 178, 1901001167520 ..... 125, 139,
157, 1691001167825 ..... 107, 109,
1111001167895 ...... 185, 1971001168018 ..... 125, 139,
157, 1691001168026 ...... 125, 139
1001168059 ...... 157, 1691001168099 ...... 126, 1401001168166 ..... 126, 140,
185, 1971001168210 .............. 3131001168472 ...... 375, 3791001168473 ...... 375, 3791001168950 ...... 126, 1401001169046 .............. 100
1001169054 ..... 126, 140,185, 197
1001169058 ................ 471001169062 ................ 351001169073 ................ 391001169074 ................ 411001169075 ................ 431001169138 ..... 126, 140,
185, 1971001169157 ..... 443, 445,
447, 449, 451, 453,455, 457, 459, 461
1001169183 ..... 107, 109,111
1001169240 ...... 231, 233
1001169241 ...... 231, 2331001169242 ...... 231, 2331001169246 ...... 221, 2231001169247 ...... 221, 2231001169249 ...... 231, 2331001169295 ...... 231, 2331001169296 ...... 231, 2331001169297 ...... 231, 2331001169298 ...... 231, 2331001169299 ...... 231, 2331001169300 ...... 231, 2331001169301 ...... 231, 2331001169302 ...... 231, 2331001169304 .............. 2291001169305 .............. 2291001169402 .............. 2291001169403 .............. 2291001169525 ...... 209, 2111001169823 ..... 117, 131,
151, 161, 178, 1901001169831 .............. 4761001169895 ................ 791001169896 .......... 79, 811001169897 ................ 791001169898 .......... 73, 751001169967 ..... 126, 140,
185, 1971001169974 .............. 1971001170001 .............. 100
1001170018 .............. 1001001170022 .............. 1001001170025 ..... 107, 109,
1111001170035 ..... 126, 140,
185, 1971001170094 ........ 84, 4701001170098 ................ 351001170099 ................ 351001170131 ..... 107, 109,
1111001170224 .............. 2111001170225 .............. 2091001170226 .............. 229
1001170375 ............... 2411001170446 ....... 280, 2841001170458 ................. 471001170459 ................. 471001170460 ................. 471001170480 ........... 73, 751001170617 ...... 126, 140,
1451001170663 ............... 213
1001170664 ............... 2131001170693 ...... 157, 169,
1711001170719 ....... 178, 1901001170759 ............... 3171001170838 .. 79, 81, 280,
2841001170859 ............... 1001001170860 ............... 1001001170981 ....... 185, 1971001171216 ............... 1001001171403 ............... 4071001171482 ........... 79, 811001171553 ....... 375, 3791001171555 ....... 375, 379
1001171559 ....... 375, 3791001171678 ........... 95, 971001171679 ........... 95, 971001171680 ........... 95, 971001171681 ....... 151, 1611001171682 ....... 151, 1611001171683 ....... 117, 1311001171684 ....... 117, 1311001171685 ....... 178, 1901001171686 ....... 178, 1901001171953 ...... 121, 135,
153, 165, 181, 1931001171954 ...... 121, 135,
153, 165, 181, 1931001172001 ............... 4761001172003 ....... 178, 1901001172045 ............... 4741001172057 ............... 4741001172202 ....... 151, 1611001172217 ...... 443, 445,
447, 449, 451, 453,455, 457, 459
1001172264 ............... 2131001172265 ............... 2131001172271 ....... 375, 3791001172282 ....... 100, 1031001172736 ....... 117, 1311001172737 ............... 2071001172751 ............... 476
1001172760 ....... 279, 2831001172795 ....... 178, 1901001172796 ....... 375, 3791001172801 ............... 4611001172833 ....... 100, 1051001173006 ............... 3361001173027 ............... 3361001173028 ............... 3361001173029 ............... 3361001173030 ............... 3361001173031 ............... 3361001173032 ............... 3361001173034 ............... 3361001173035 ............... 336
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PART NUMBER INDEX
3121660 450AJ 483
1001173036 .............. 3361001173037 .............. 3371001173038 .............. 3371001173039 .............. 3371001173040 .............. 3371001173041 .............. 3371001173042 .............. 3371001173043 .............. 3371001173044 .............. 337
1001173045 .............. 3371001173046 .............. 3371001173048 .............. 3371001173049 .............. 3371001173050 .............. 3371001173051 .............. 3371001173052 .............. 3371001173053 .............. 3371001173054 .............. 3371001173055 .............. 3371001173056 .............. 3371001173057 .............. 3371001173058 .............. 3371001173059 .............. 3371001173061 .............. 337
1001173062 .............. 3371001173063 .............. 3371001173066 .............. 3371001173262 ..... 443, 451,
4591001173529 .......... 79, 811001173631 .............. 3371001173664 .............. 4761001173745 .............. 4761001173810 .............. 4761001173811 .............. 4761001173812 .............. 4761001173975 .............. 4771001173983 .............. 4761001173984 .............. 4761001174098 .............. 1001001174335 .............. 2071001174367 .............. 4761001174378 .............. 2111001174379 .............. 2091001174486 ...... 177, 1901001174536 .............. 2311001174537 .............. 2311001174654 .............. 4741001174675 .............. 3401001174728 .............. 4751001174748 ...... 378, 3831001174749 ...... 374, 3931001174750 ...... 378, 387
1001174754 ...... 378, 3951001174766 .............. 4751001174767 .............. 4751001174768 .............. 4751001174777 ...... 135, 1381001174778 ...... 132, 1351001174779 .............. 1311001174780 ...... 193, 1961001174781 ...... 190, 1931001174782 .............. 1891001174783 ...... 165, 1681001174784 ...... 161, 1651001174785 .............. 1611001174976 ................ 87
1001175024............... 3361001175027............... 4751001175029............... 4751001175260............... 3381001175348............... 4761001175542............... 4761001175631............... 3401001175632............... 3401001175633............... 340
1001175634............... 3401001176343............... 4751001176469................. 811001176848........... 15, 171001176951....... 374, 3891001177167....... 178, 1901001177228....... 178, 1901001177359....... 126, 1401001177541................. 811001177543................. 811001177820................. 711001177821................. 711001177834................. 711001177896............... 2291001177897............... 229
1001178133....... 231, 2331001178135....... 231, 2331001178448....... 375, 3791001178449....... 375, 3791001178636...... 221, 223,
2291001178644....... 375, 3791001178788....... 125, 1391001178859....... 157, 1691001178876....... 126, 1401001178958....... 375, 3791001179228....... 374, 3781001179236......... 84, 4031001179266....... 375, 3791001179339........... 73, 751001179364............... 4741001179439....... 378, 3911001179517................. 491001179737............... 3781001179738....... 374, 4741001179771............... 4741001179776............... 4741001179903...... 126, 140,
157, 1691001179904............... 1001001180004....... 221, 2311001180005....... 223, 2331001180017...... 178, 190,
411
1001180035............... 3371001180056....... 231, 2331001180540............... 2291001180620...... 126, 140,
185, 1971001180797............... 4761001180798............... 4761001180800............... 4761001180872............... 2211001180873............... 2231001180916................. 291001181045....... 399, 4701001181145............... 4751001181324....... 219, 319
1001181325 ................. 841001181358 ...... 117, 132,
4131001181405 ................. 871001181430 ....... 185, 1971001181527 ................. 531001181621 ....... 375, 3791001181705 ....... 217, 3171001181895 ............... 140
1001181913 ................. 531001181923 ....... 375, 3791001181995 ............... 3171001182017 ............... 3171001182018 ............... 3171001182020 ............... 3171001182021 ............... 3171001182138 ............... 3071001182150 ....... 178, 1901001182169 ............... 1001001182404 ....... 178, 1901001182405 ....... 177, 1901001182561 ....... 375, 3791001182875 ............... 1001001182877 ............... 101
1001182879 ............... 1011001182997 .. 73, 75, 126,
1401001183171 ............... 2271001183407 ............... 4761001184324 ............... 2791001184618 ....... 279, 2841001184626 ....... 279, 2841001185025 ............... 4761001185281 ............... 2841001185373 ............... 1111001185747 ....... 375, 3791001185821 ........... 59, 631001185964 ............... 4341001186007 ......... 84, 4331001186375 ............... 2611001186377 ............... 2631001186378 ............... 2651001186385 ............... 2531001186386 ............... 2511001186387 ............... 2491001186388 ............... 2731001186517 ............... 3051001186976 ............... 4751001187508 ............... 3051001188196 ................. 731001188197 ................. 751001188311 ............... 2711001188312 ............... 259
1001188314 ............... 2691001188315 ............... 2571001188318 ............... 2671001188319 ............... 2551001188883 ....... 461, 4761001188889 ............... 3051001188972 ...... 131, 161,
1891001189194 ................. 891001189882 ............... 4491001190368 ........... 15, 171001190633 ............... 2311001190775 ............... 1841001190913 ....... 445, 449
1001191315 .............. 471001191620 ...... 126, 141001191708 .............. 301001191832 ..... 100, 107
109, 111, 117, 132,151, 161, 178, 190
1001192292 .............. 281001193061 ................ 91001193216 ................ 9
1001193730 .............. 281001194197 .............. 471001194198 .............. 471001194200 .............. 471001194203 .............. 471001194204 .............. 471001194365 .............. 471001194424 .............. 471001194425 .............. 471001194426 .............. 471001194427 .............. 471001194428 .............. 471001195444 ...... 277, 281001195446 .............. 271001195610 .............. 47
1001195699 ...... 185, 191001195700 ...... 185, 191001195714 .............. 181001195887 .............. 471001195888 .............. 471001195889 .............. 471001195890 .............. 471001195891 .............. 471001195892 .............. 471001195893 .............. 471001195894 .............. 471001195895 .............. 471001195898 .............. 471001195899 .............. 471001195900 .............. 471001195901 .............. 471001195902 .............. 471001195903 .............. 471001196012 .............. 471001196376 ...... 178, 191001196458 .. 91, 93, 371001196611 .............. 471001196637 ................ 81001196715 .............. 471001197039 .............. 331001197221 ................ 41001199314 .............. 471001199864 .............. 471001200086 .............. 10
1001200088 ..... 107, 1091111001200126 .............. 471001200129 .............. 471001200130 .............. 471001200131 .............. 471001200132 .............. 471001200133 .............. 471001200134 .............. 471001200458 ...... 103, 101001202744 .............. 291001202745 .............. 301001203510 .............. 471001203511 .............. 47
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PART NUMBER INDEX
484 450AJ 3121660
1001203628 ....... 317, 3191001203654 ............... 2731001204123 ....... 178, 1901001204510 ............... 4491001205175 ............... 4761001205750 ................. 951001205752 ................. 951001206434 ............... 4751001206436 ................. 65
1001206438 ............... 4741001207302 ................. 931001207315 ................. 931001211336 ................. 751001213067 ............... 4751001213069 ............... 4751060341 .... 297, 299, 301,
3031060461 ............. 385, 3931060625 ..... 131, 161, 1891060626 ..... 132, 161, 1901060903 .... 297, 299, 301,
3031060908 ............. 399, 4011060918 ..................... 293
1120552 ....................... 411320016 ............. 156, 1681320022 .... 118, 132, 151,
1621320043 ............. 375, 3791320130 ............. 374, 3781320176 ............. 209, 2111320218 ............. 177, 1891320220 ............. 177, 1891320223 95, 97, 131, 161,
1891320323 ............. 177, 1891321293 ....................... 771321647 ..................... 4331321716 .... 117, 124, 132,
138, 151, 161, 177, 1891580011 ............. 184, 1961580012 ..................... 2951580013 ..................... 4761670829 . 79, 81, 279, 2831670836 ..................... 2291684290 ..................... 3111700818 ..................... 4611701499 .... 443, 445, 447,
449, 451, 453, 455,457, 459
1701500 .... 443, 445, 447,449, 451, 453, 455,457, 459
1701504 .... 443, 445, 447,449, 451, 453, 455,457, 459
1701505 .... 117, 131, 151,161
1701509 .... 443, 445, 447,449, 451, 453, 455,457, 459
1701518 ..... 445, 449, 4671701529 .... 443, 445, 447,
449, 451, 453, 455,457, 459
1701542 ............. 177, 1891701543 ............. 177, 189
1701691 .................... 1011702300 ... 443, 445, 447,
449, 451, 453, 455,457, 459
1702565 ............ 279, 2831702566 ............ 279, 2831702567 ............ 279, 2831702740 ................ 39, 411702773 .................... 461
1702774 .................... 4611702860 .................... 4611702868 ............ 443, 4751702938 ... 297, 299, 301,
3031702941 .... 131, 161, 1891702942 .... 131, 161, 1891702943 .... 131, 161, 1891702944 .... 131, 161, 1891703067 ...................... 371703162 ... 124, 138, 156,
168, 184, 1961703450 .................... 4631703687 ... 443, 445, 447,
449, 451, 453, 455,
457, 4591703797 .................... 4431703804 .................... 4431703805 .................... 4431703923 .................... 4591703924 .................... 4511703925 .................... 4531703926 .................... 4551703927 .................... 4571703928 .................... 4471703935 .................... 4591703936 .................... 4511703937 .................... 4531703938 .................... 4551703939 .................... 4571703940 .................... 4471703941 .................... 4591703942 .................... 4511703943 .................... 4531703944 .................... 4551703945 .................... 4571703947 .................... 4591703948 .................... 4511703949 .................... 4531703950 .................... 4551703951 .................... 4571703952 .................... 4471703953 .................... 4431703980 .................... 455
1703981 .................... 4571703982 .................... 4531703983 .................... 4591703984 .................... 4511703985 .................... 4471704000 .................... 4511704001 .................... 4591704002 .................... 4471704007 .................... 4591704008 .................... 4471704260 ............ 279, 2831704271 .................... 461
1704277 ... 443, 445, 447,449, 451, 453, 455,457, 459
1704412 ... 443, 445, 447,449, 451, 453, 455,457, 459
1704455 .................... 4671704456 .................... 4671704457 .................... 465
1704482 .................... 4631704576 .................... 4651704577 .................... 4651704578 .................... 4631704752 .................... 4611704885 ... 443, 445, 447,
449, 451, 453, 455,457, 459
1704972 ... 131, 151, 161,461
1705014 .................... 2731705084 .................... 4491705325 .................... 3471705336 .................... 4431705344 .................... 455
1705345 .................... 4571705347 .................... 4511705349 .................... 4471705351 .................... 4431705358 .................... 4751705363 ...................... 411705364 ...................... 411705426 .................... 4551705427 .................... 4571705429 .................... 4511705430 .................... 4531705514 ............ 443, 4511705822 ............ 445, 4491705828 ............ 445, 4491705903 .................... 4471705905 .................... 4471705910 .................... 4591705917 .................... 4591705961 ............ 445, 4491705968 .................... 4531705969 .................... 4571706059 .................... 4611706060 .................... 4611706061 .................... 4611706062 .................... 4611706063 .................... 4611706064 .................... 4611706098 .................... 4611706385 .................... 273
1706941 .... 443, 451, 4591787217 ...................... 972060025 ... 156, 168, 185,
1972080040 ... 249, 251, 253,
255, 257, 2592110810 .................... 3362110812 .................... 3362151212 .................... 3362160001 ...................... 652180348 ... 151, 161, 177,
1902180387 ............ 177, 1892180389 ............ 177, 189
2180504 ............. 177, 1892180736 ..................... 3192180832 ............. 117, 1312180876 .... 117, 131, 151,
1612180877 ............. 184, 1962220237 ..................... 3292220238 ....................... 532220290 ............. 177, 189
2220315 .... 124, 138, 156,168, 184, 196
2220371 ..................... 3362220372 ............... 53, 3362220373 ..................... 3362220374 ..................... 3362220375 ..................... 3362220377 ..................... 3362220408 ..................... 3362220415 ..................... 3362220451 ..... 156, 168, 3362220465 ..................... 3362220466 ..................... 3362220468 ..................... 3362220472 ..................... 336
2220500 ..................... 3362220501 ..................... 3362220577 ..................... 3362220579 ....................... 532220582 ..................... 3362220596 ..................... 3362220603 ..................... 3362220628 ..................... 3362220726 ..................... 3362220811 ..................... 3362220883 27, 51, 311, 317,
319, 321, 327, 3372220885 ............... 51, 3272220886 ....... 27, 321, 3292220888 ....................... 272220906 ..................... 3362220923 ..................... 3372220940 ..................... 3362220946 ..................... 3362220947 ..................... 3362220998 ..................... 3372221033 ..................... 3362221040 ..................... 3362221052 ....................... 532221086 ....... 51, 245, 3372230025 ..................... 3362300004 ............. 124, 1842300016 ....................... 192300041 ............. 138, 196
2410014 ..................... 2732560136 ............. 279, 2832560187 ............. 103, 1052580024 ..... 131, 161, 1902580050 ..... 131, 161, 1892580062 ..................... 1682580063 ..................... 1972600281 .... 249, 251, 253,
255, 257, 2592720015 ............. 124, 1382720058 .... 117, 131, 151,
1612720149 ............. 177, 1892720271 ............. 184, 196
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PART NUMBER INDEX
3121660 450AJ 485
2720340 ............ 124, 1382720398 ............ 156, 1692720447 ............ 156, 1692780267 ................ 19, 212780268 ................ 19, 252820031 ... 374, 378, 389,
3912820118 .................... 3832860030 ........ 79, 81, 470
2900756 ...................... 512900770 .... 313, 327, 3292900792 .................... 3152901443 .................... 4772902065 ... 124, 138, 156,
169, 1992902266 .................... 3112902443 ............ 405, 4072902549 ... 347, 351, 353,
355, 357, 361, 365, 3992920028 ... 284, 297, 299,
301, 3032920029 ... 284, 297, 299,
301, 3032940074 ... 249, 251, 253,
255, 257, 259, 4702940173 ............ 103, 1053020008 ...................... 193020021 .................... 1993020037 ... 121, 135, 153,
165, 181, 1933020043 ............ 317, 3273020044 .................... 1683160348 ................ 19, 273200406 ............ 184, 1963250872 .................... 4633251242 .................... 4453251243 ... 443, 447, 451,
4593251813 ... 443, 447, 451,
4593252347 .................... 4433252507 ... 349, 351, 353,
355, 357, 359, 361,363, 365
3252692 .................... 4673252693 .................... 4653271805 .................... 2733290405 ..... 77, 177, 189,
347, 351, 353, 355,357, 359, 361, 363,365, 374, 378
3290505 . 87, 91, 93, 177,189
3290601 . 84, 95, 97, 103,1053290605 ... 49, 77, 84, 91,
93, 95, 97, 117, 124,131, 138, 151, 156,161, 168, 177, 189,213, 374, 378
3290606 ... 261, 263, 265,267, 269, 271
3290607 ............ 184, 1963290801 ............ 151, 1613290805 ... 49, 53, 73, 75,
97, 100, 107, 109, 111,124, 138, 156, 168,
177, 184, 189, 196,213, 225, 227, 374, 378
3291001 ... 124, 138, 184,196
3291005 95, 97, 100, 103,105, 107, 109, 111,117, 124, 131, 138,151, 156, 161, 168,177, 184, 189, 196,
221, 223, 225, 227,229, 231, 233, 374, 378
3291007 ............ 177, 1893291205 ... 221, 223, 231,
2333300106 ...................... 193300151 ... 261, 263, 265,
267, 269, 2713300220 95, 97, 125, 139,
156, 1683300243 .................... 2373300353 ............ 279, 2833300408 79, 81, 279, 2833300430 ............ 305, 3073310401 ............ 124, 138
3311001 .................... 1433311005 ...................... 893311401 ............ 297, 2993311405 ... 275, 277, 301,
303, 347, 351, 353,355, 357, 359, 361,363, 365, 443, 445,447, 449, 451, 453,455, 457, 459
3311501 ... 100, 297, 299,301, 303
3311601 .... 100, 279, 2843311605 ... 143, 177, 189,
273, 275, 2773311801 ...................... 193311805 .................... 2373312005 ...................... 553321001 95, 97, 125, 139,
156, 1683331211 ............ 184, 1963331215 ... 124, 138, 156,
1683340860 ............ 225, 2273380434 ............ 275, 2773420352 ...................... 553420372 ...................... 553422532 ... 117, 132, 151,
161, 177, 1903422755 ............ 221, 223
3422791 ............ 225, 2273422792 ............ 221, 2233422793 ............ 221, 2233422806 ............ 221, 2233422848 ...................... 173423038 ............ 221, 2233423304 ................ 15, 173470003 ............ 279, 2843480227 .................... 3273520026 .................... 2803520027 .................... 2803520054 ... 126, 140, 156,
168, 279, 283
3520072 .... 249, 251, 253,261, 263, 265, 273
3520182 ..................... 3073520198 .... 249, 251, 253,
261, 263, 2653572551 ............. 225, 2273575705 .... 297, 299, 301,
3033600242 .... 121, 135, 153,
165, 181, 193, 2013740067 95, 97, 156, 168,
4703740140 ..... 156, 168, 4703760115 ..................... 2293760170 ....................... 553790012 .... 178, 190, 279,
2833790152 .... 121, 135, 153,
165, 181, 1933820001 .... 443, 445, 447,
449, 451, 453, 455,457, 459, 463, 465, 467
3820020 .... 249, 251, 253,255, 257, 259
3820032 ................. 95, 973841143 15, 17, 117, 131,
151, 161, 177, 189,221, 223
3841203 .... 221, 223, 231,233
3841258 ....... 13, 231, 2333841287 ............. 231, 2333841340 ............. 374, 3783900054 ..................... 2733900295 ....................... 173900351 ..................... 2293910408 ............. 124, 1383910610 ............. 345, 3493910804 ................. 79, 813911012 ....................... 893911018 . 79, 81, 279, 2833931424 ..................... 3053931512 ............. 124, 1383931620 .... 121, 135, 153,
165, 181, 1933960407 ............. 156, 1683960422 ............. 345, 3493960526 ....................... 194010417 ............. 374, 3784010514 ................. 91, 934010618 .... 261, 263, 265,
267, 269, 2714031511 ............. 374, 378
4031512 ....................... 774031914 ............. 124, 1384060092 ..................... 3494060805 .... 124, 138, 156,
169, 184, 1964060808 ............. 374, 3784060906 ................. 79, 814070450 ....................... 554070560 ....................... 554070561 ....................... 554070897 ..................... 2294070898 ..................... 2294160182 ..................... 1004240032 ....................... 87
4240033 .................... 304240099 ... 124, 138, 156
168, 184, 196, 283,297, 299
4240156 ............ 374, 374360057 ... 297, 299, 301
303, 4714360328 ........ 79, 81, 474360387 ..... 81, 279, 283
297, 299, 301, 303,470, 471
4360407 .... 279, 283, 474360436 ................ 73, 74360469 ................ 79, 84360475 79, 81, 279, 283
4704360476 79, 81, 280, 283
4704400275 ............ 177, 184400420 ............ 177, 184420051 ... 461, 463, 465
4674420068 ... 297, 299, 301
303
4460016 .................... 414460042 ............ 413, 434460043 .................... 404460049 ... 297, 299, 301
3034460071 .... 293, 345, 344460125 .................... 344460134 .................... 344460183 .................... 414460205 .................... 344460225 .... 367, 415, 414460226 ... 287, 290, 293
299, 303, 415, 4174460227 .................... 414460233 .................... 344460234 ..... 87, 279, 283
297, 2994460247 ............ 407, 434460259 ............ 417, 434460260 ............ 417, 434460265 .... 287, 290, 364460267 73, 75, 367, 417
4334460268 ............ 367, 434460313 ............ 405, 414460315 ............ 345, 344460320 ................ 73, 74460346 .................... 344460418 ............ 415, 41
4460419 ............ 415, 414460424 .................... 434460425 ... 297, 299, 301
3034460428 ............ 279, 284460434 .................... 414460458 .................... 434460464 77, 87, 293, 369
371, 389, 391, 397,403, 413, 417, 433,437, 439
4460465 ... 367, 369, 371381, 383, 397, 403,
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PART NUMBER INDEX
486 450AJ 3121660
405, 407, 408, 411,417, 433, 434, 437, 439
4460466 .... 178, 190, 369,375, 379, 381, 383,389, 391, 397, 405,407, 408, 411, 417,433, 434, 437, 439
4460467 ..................... 4774460470 ............. 279, 283
4460471 ............. 279, 2834460473 .... 374, 378, 381,
3834460496 ....................... 844460497 ....................... 844460508 ............. 389, 3914460509 ..... 381, 383, 4334460510 ..................... 4774460518 ..................... 3694460536 ....................... 844460539 ..................... 4374460693 ..................... 4114460701 ..................... 3494460703 ..................... 4074460709 .... 343, 347, 351,
353, 355, 357, 359,361, 363, 365
4460710 .... 343, 347, 351,353, 355, 357, 359,361, 363, 365
4460742 ..................... 4334460743 ..................... 4334460754 ..................... 4374460761 ............. 417, 4334460806 ..................... 4344460836 ............. 433, 4344460837 ............. 433, 4344460865 .... 374, 378, 381,
383, 4334460866 .... 374, 378, 389,
391, 4174460871 .... 415, 417, 433,
434, 4374460872 ..................... 4374460873 ............. 417, 4344460874 ............. 417, 4334460875 ............. 417, 4374460876 ..................... 4154460878 ..................... 4344460879 ..................... 4174460884 .... 397, 407, 433,
4344460887 ............. 417, 4344460891 .... 367, 369, 371,
397, 403, 407, 413,434, 437, 4394460894 .... 405, 408, 411,
433, 4394460897 .... 87, 89, 91, 93,
371, 4134460899 .... 397, 403, 433,
437, 4394460905 .... 415, 417, 433,
434, 4374460928 ..................... 3694460930 .... 178, 190, 405,
4084460931 ..................... 433
4460932 ............ 407, 4134460933 .... 369, 417, 4344460941 .................... 4134460942 .................... 4134460943 ... 84, 89, 91, 93,
4334460944 ............ 407, 4334460956 .................... 3994460957 .................... 399
4460967 .................... 4334460968 ... 347, 351, 353,
355, 357, 359, 361,363, 365
4460970 .................... 4174461005 .................... 4054461008 ............ 405, 4074461052 .................... 4054461070 ............ 369, 4074461071 ............ 405, 4074461072 ............ 405, 4074461073 ............ 405, 4074461074 ............ 405, 4074461095 .... 369, 405, 4074461109 .................... 411
4461111 .................... 4114461121 .................... 4114461122 .................... 4114461124 .................... 4114461196 .................... 4194461198 .................... 4194461199 .................... 4214461201 .................... 4214461202 ............ 423, 4274461205 ............ 425, 4294461244 .................... 4234461245 .................... 4254461246 .................... 4314461249 .................... 4314520216 ...................... 314520217 .......... 39, 41, 434520240 ...................... 334520262 ...................... 374520608 ...................... 454640113 .......... 37, 39, 414640261 ...................... 534640509 .................... 3154640751 ............ 124, 1384640771 ............ 327, 3294640858 .................... 3114640952 ............ 184, 1964641122 .... 31, 33, 45, 474641155 ...................... 494641390 .... 317, 319, 321
4710400 ............ 124, 1384711000 .............. 89, 1434711400 ... 103, 105, 261,
263, 265, 267, 269,271, 305, 307, 347,351, 353, 355, 357,359, 361, 363, 365
4711500 . 53, 95, 97, 100,124, 138, 279, 284,374, 378
4711600 .................... 1434711800 .................... 2734712600 ...................... 894740086 ................ 15, 17
4740155 ...................... 174740158 ...................... 134740274 ............ 184, 1964740362 ............ 275, 2774740491 ...................... 174751400 ... 279, 283, 295,
297, 299, 301, 303,307, 347, 351, 353,355, 357, 359, 361,
363, 365, 443, 445,447, 449, 451, 453,455, 457, 459
4751500 ... 297, 299, 301,303
4751600 ............ 275, 2774751800 ... 273, 297, 299,
301, 3034752000 ...................... 554760600 ............ 345, 3494761000 95, 97, 125, 139,
156, 1684761400 .................... 2954811400 ..... 77, 347, 351,
353, 355, 357, 359,
361, 363, 365, 374, 3784811600 ...................... 874811602 ................ 91, 934811700 ... 77, 84, 91, 93,
95, 97, 103, 105, 117,124, 131, 138, 151,156, 161, 168, 177,184, 189, 196, 261,263, 265, 267, 269,271, 375, 379
4811702 . 84, 95, 97, 126,140, 178, 185, 190,197, 213
4811900 ... 49, 73, 75, 79,81, 97, 100, 107, 109,111, 117, 124, 132,138, 151, 156, 161,168, 177, 184, 189, 196
4811902 ... 178, 190, 225,227, 229, 374, 378
4812000 . 77, 95, 97, 100,107, 109, 111, 117,124, 131, 138, 151,156, 161, 168, 177,184, 189, 196, 221,223, 229, 231, 233,374, 378
4812002 . 73, 75, 77, 100,178, 190
4812100 ... 100, 117, 124,131, 138, 231, 2334812102 ........ 73, 75, 1004812200 ... 124, 138, 156,
1684812300 ...................... 714846370 ............ 297, 2994846573 .................... 2374846689 .................... 2274860179 .......... 39, 41, 434860237 ...................... 374891600 ... 121, 135, 153,
165, 181, 193, 237
4891800 ...... 19, 121, 135,153, 165, 181, 193, 237
4892000 ....................... 194892600 ..................... 2374920385 ............. 184, 1964920463 ..................... 3954923451 ............. 157, 1684923463 ..................... 3874933218 ..... 297, 301, 340
5240800 ............. 177, 1895241200 .... 13, 15, 17, 53,
65, 124, 138, 156, 168,184, 196, 229
5241600 ................. 17, 655250605 ............. 185, 1975250608 ....................... 845250810 79, 81, 126, 140,
2415250812 ............. 375, 3795251009 ..................... 2295251010 49, 59, 178, 189,
229, 2415251012 ......... 13, 29, 2295251014 ..... 100, 374, 378
5251215 .... 117, 131, 151,161, 177, 189
5260800 ................. 79, 815261018 ............. 178, 1895261200 .... 117, 131, 151,
161, 177, 1895271809 ............. 184, 1965272114 ....................... 655281920 ............. 374, 37870000088 ..................... 6770000089 ..................... 6770000100 ................... 24370000342 ................... 23570000345 ........... 147, 17270000781 ..................... 5170000787 ................... 17270000793 ................... 19970000797 ..................... 2770000800 ................... 17170000851 ................... 17270000865 ..................... 6970000912 ................... 17170000913 ................... 17170000914 ................... 17170000915 ................... 17170000916 ................... 17170000917 ................... 17170000918 ................... 17170000919 ................... 172
70000931 ................... 17270001002 ................... 17170001181 ................... 17170001349 ............... 21, 2570001423 ................... 17170001435 ................... 17270001498 ................... 17270001654 ................... 17170001655 ................... 17170001844 ................... 17270001850 ................... 17170001866 ................... 17270001868 ................... 17270001870 ........... 145, 171
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PART NUMBER INDEX
3121660 450AJ 487
70001871 .................. 17270001872 .................. 1727000206 ................ 21, 2570002063 .................... 5170002206 .................... 6770002207 .................... 6770002209 .................... 5170002234 .................. 17270002257 .................. 204
7000229 ................ 21, 257000230 ................ 21, 257000232 ................ 21, 2570002335 .................. 31570002371 .................. 31570002373 .................. 31570002386 ..... 51, 61, 217,
319, 321, 47070002401 .......... 217, 31970002413 .................. 3137000246 ................ 21, 257000248 ................ 21, 257000253 ................ 21, 257000257 ................ 21, 257000258 ................ 21, 25
7000261 ................ 21, 257000262 ................ 21, 257000263 ................ 21, 2570002649 .................... 6970002651 .................... 6970002718 .......... 145, 17170002838 ...... 73, 75, 47070002842 .................. 31170002895 .......... 197, 47070002902 .................. 29370002903 .................. 29370002904 .................. 29370002905 .................. 29370002962 .................... 5170003463 .......... 171, 47070003464 .................. 17170003468 .................. 17270003469 .................. 17270003472 .................. 17170003473 .................. 17170003475 .................. 17170003479 .................. 17170003480 .................. 17170003481 .................. 17170003612 .................... 6370003614 ...... 73, 75, 47070003783 . 125, 139, 157,
169, 47070003788 ... 61, 217, 319,
47070003837 .......... 313, 32370003838 .......... 313, 32370003931 .................. 17270003932 .................. 17270003975 .................... 5170003977 .................... 6170004000 .................... 6370004013 .................... 6370004014 .................... 6370004017 .................... 5170004020 .. 185, 197, 47070004056 .................. 17270004058 .................. 172
70004059 .................. 17270004060 .................. 17270004062 .................. 17270004102 .................. 17270004103 .................. 17270004249 .................... 6970004250 .................... 6970004251 .................... 6970004252 .................... 69
70004253 .................... 6970004254 .................... 6970004255 .................... 6970004256 .................... 6970004257 .................... 6970004258 .................... 6970004259 .................... 6970004260 .................... 6970004261 .................... 6970004262 .................... 6970004263 .................... 6970004267 .................... 6370004268 .................. 17170004269 .................. 17170004270 .................. 172
70004275 .................. 14570004280 .................. 14570004281 .................. 14570004282 .................. 14670004283 .................. 14670004284 .................. 14670004504 .................. 14770004513 .................. 14570004577 .................... 5170004738 .................. 28770004739 .................. 28770004740 .................. 28770004741 .................. 28770004742 .................. 28770004743 .................. 28770004744 .................. 28770004745 .................. 28770004746 .................. 28770004747 .................. 28770004748 .................. 28770004749 .................. 28770004750 .................. 28770004751 .................. 28770004752 .................. 28970004753 .................. 28970004754 .................. 28970004755 .................. 28970004756 .................. 28970004757 .................. 289
70004758 .................. 28970004759 .................. 28970004760 .................. 28970004761 .................. 28970004762 .................. 28970004763 .................. 28970004764 .................. 28970004765 .................. 28970004766 .................. 28970004767 .................. 28970004768 .................. 28970004769 .................. 28970004770 .................. 28970004771 .................. 289
70004772 ................... 28970004773 ................... 28970004774 ................... 28970004775 ................... 28970004864 ................... 24370004865 ................... 24370004866 ................... 24370004867 ........... 243, 24570004868 ................... 243
70004869 ........... 243, 24570004870 ................... 24370004871 ... 243, 245, 47070004873 ................... 24570004874 ................... 24570004875 ................... 24370004876 ..................... 7370004877 ..................... 7570004883 ..................... 5170004884 ..................... 5170004885 ..................... 5170004886 ..................... 5170004887 ..................... 5170004888 ..................... 5170004889 ................... 203
70004890 ................... 20370004891 ................... 20370004892 ................... 20370004893 ................... 20370004894 ................... 20370004895 ................... 20370004896 ................... 20370004897 ........... 203, 47070004898 ................... 20370004899 ................... 20470004900 ................... 20470004901 ................... 20470004902 ................... 20470004903 ................... 20470004904 ................... 20470004905 ................... 20470004906 ................... 20470004907 ................... 20470004908 ................... 20470004909 ................... 20470004910 ................... 20470004911 ................... 20470004955 ................... 32970004956 ................... 32970004957 ................... 32970004961 ................... 31970004962 ................... 31970004963 ................... 31970004964 ................... 321
70004965 ................... 32170004966 ................... 32170005010 ................... 31370005011 ................... 31370005012 ........... 313, 32370005013 ........... 313, 32370005014 ........... 313, 32370005016 ........... 313, 32370005017 ................... 32370005018 ................... 32370005065 ..................... 6370005066 ..................... 6370005067 ..................... 6370005068 ..................... 63
70005069 .................... 670005071 .................... 670005076 .................... 670005080 .................... 670005082 .................... 670005084 .................... 670005085 .................... 670005087 .................... 670005088 .................... 6
70005089 .................... 670005090 .................... 670005092 .................... 670005094 .................... 670005095 .................... 670005096 .................... 670005097 .................... 670005098 .................... 670005099 .................... 670005100 .................... 670005102 .................. 2270005103 .................. 2270005139 .................... 670005143 .................. 3170005150 .................. 32
70005151 .................. 3270005152 .................. 3270005153 .................. 3270005154 .................. 3270005155 .................. 3170005156 .................. 3170005157 .................. 3170005158 .................. 3170005159 .................. 3170005160 .................. 3170005171 .................. 1470005172 .................. 1470005173 .................. 1470005174 .................. 1470005176 .................. 1470005177 .................. 1470005180 .................. 1470005181 .................. 1470005182 .................. 1470005183 .................. 1470005184 .................. 1470005185 .................. 1470005186 .................. 1470005188 .................. 1470005189 .................. 1470005191 .................. 1470005217 .................... 670005218 .................... 670005219 .................... 6
70005230 .................. 2870005243 .................. 2470005446 .................. 1470005483 .................... 270005577 .................. 3270005578 .................. 3270005667 .......... 374, 3770010383 ............ 59, 477001481 .................... 207001998 ................ 21, 270023370 .................. 3170023592 .......... 125, 1370023593 .......... 125, 1370023606 .................... 5
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PART NUMBER INDEX
488 450AJ 3121660
70024262 ................... 31370024473 ................... 14670024502 ................... 14570024503 ................... 14770024504 ........... 145, 14770024507 ................... 14770024512 ................... 14770024513 ................... 14570024904 ................... 145
70024905 ................... 14570024906 ................... 14570024910 ................... 14670024912 ................... 14670024913 ................... 14670024914 ................... 14670024915 ................... 14670024917 ................... 14770024918 ................... 14770024920 ........... 145, 14770024925 ................... 14570024961 ................... 14570025076 ................... 14570025082 ........... 145, 17170025084 ... 146, 171, 172
70025086 ................... 17270025088 ........... 145, 17170025091 ........... 145, 17170025101 ................... 14570025109 ................... 14670025111 ................... 14670025113 ................... 14770025115 ................... 14670025120 ................... 14770025121 ................... 17270025123 ........... 171, 17270025131 ........... 146, 17270025133 ................... 14670025135 ................... 14570025139 ................... 17170025140 ................... 14570025142 ................... 14670025144 ................... 14570025145 ................... 14570025146 ................... 14570025148 ................... 14670025149 ................... 14670025150 ................... 14670025151 ................... 14570025153 ........... 145, 47070025154 ................... 14570025159 ................... 14670025160 ................... 14570025161 ........... 145, 470
70025164 ................... 14670025165 ................... 14670025166 ................... 14770025171 ................... 14570025176 ................... 14570025177 ................... 14670025179 ................... 14670025180 ................... 14670025182 ................... 14570025183 ................... 14570025184 ................... 14570025185 ................... 14570025189 ................... 14770025191 ................... 146
70025192 .................. 14770025195 .................. 14570025198 .................. 14570025200 .................. 14670025201 .................. 14670025209 .................. 14770025210 .......... 146, 47070025211 .................. 14770025213 .................. 147
70025214 .................. 14770025215 .................. 14670025216 .................. 14670025217 .................. 14770025218 .................. 14770025219 .................. 14770025220 .................. 14770025221 .......... 146, 14770025222 .................. 14770025223 .................. 14770025224 .................. 14770025225 .................. 14770025226 .................. 14670025228 .................. 14670025231 .................. 146
70025233 .................. 14670025235 .................. 14570025236 .................. 14770025237 .................. 14770025238 .................. 14770025239 .................. 14570025240 .................. 14570025241 .................. 14770025242 .................. 14770025619 .................. 31370025667 .................. 17170025693 .................. 17270025694 .................. 17270025779 .................. 14670025781 .................. 14670025877 .................. 14770025959 .................. 3237002821 .................... 4777002822 .................... 4777002823 .................... 4777002828 .................... 4777004035 ...................... 677004036 ...................... 677004043 ...................... 677004044 ...................... 677004045 ...................... 677004047 ...................... 677004049 ...................... 677004275 .................... 477
7004276 .................... 4777007289 .................... 2047007415 ............ 203, 2047007419 .................... 2037007420 ............ 203, 2047007437 ...................... 277007438 ...................... 277007439 ...................... 277007446 ...................... 277007489 .................... 2017007493 .................... 2047007495 .................... 2037007601 ................ 21, 257007640 ................ 21, 25
7010103 .................... 2017010104 .................... 2017010105 .................... 2017010429 ................ 21, 257010543 ...................... 517012925 ............ 317, 3197012967 ...... 51, 217, 3217012974 ...................... 517012987 .................... 201
7012988 .................... 2017012998 ............ 319, 3217016331 .... 145, 171, 4707016654 .................... 4777017067 ................ 21, 257017070 ................ 21, 257017080 ................ 21, 257017142 .................... 2357017159 .................... 2357017162 .................... 2357017163 .................... 2357017164 .................... 2357017172 .................... 2357017192 .................... 2357017195 .................... 235
7017410 ...................... 517017467 .... 217, 319, 3217017496 ..... 51, 217, 317,
319, 3217020023 ............ 171, 4707020026 .................... 1717020175 79, 81, 279, 2837020176 79, 81, 279, 2837020403 .................... 1717020404 .................... 1457020430 .................... 1717020460 .................... 1717020465 ............ 145, 1717020468 .................... 1717020471 .................... 1727020479 .................... 1727020492 .... 146, 171, 1727021237 .................... 2037021238 .................... 2037021239 .................... 2037021240 .................... 2037021241 .................... 2037021242 .................... 2037021243 .................... 2037021248 .................... 2037021249 .............. 27, 2037021253 .................... 2037021257 .................... 2037021258 .................... 203
7021259 .................... 2037021262 .................... 2037021263 .................... 2037021265 .................... 2037021268 .................... 2037021275 ...................... 277021276 .............. 27, 2047021277 .............. 27, 2047021278 .................... 2047021281 .................... 2037021290 .................... 2047021293 .................... 2037021299 .................... 2047021625 ...................... 51
7021639 ....................... 517022300 ..................... 2037022302 ....................... 277022305 ....................... 277022310 ....................... 277022311 ....................... 277022312 ....................... 277022314 ....................... 277022326 ....................... 27
7022328 ....................... 277022341 ..................... 2037022346 ..................... 2047022347 ..................... 2047022368 ....................... 277022371 ....................... 277022372 ....................... 277022390 ....................... 617022397 ....................... 517022399 ................. 51, 617023318 ....................... 677023900 ....................... 617023907 ....................... 277023908 ....................... 277023910 ....................... 27
7023936 ....................... 617024182 ................. 21, 227024189 ....................... 227024190 ....................... 227024191 ....................... 227024192 ....................... 227024193 ....................... 227024194 ....................... 227024196 ....................... 227024197 ....................... 227024379 ....................... 677024380 ....................... 677024381 ....................... 677024389 ....................... 677024390 ....................... 677024441 ................. 73, 757024453 ....................... 677024565 ..................... 1727024579 ............. 145, 1717024705 ....................... 217024712 ................. 21, 257024713 ................. 21, 257024714 ................. 21, 257024715 ................. 21, 257024716 ................. 21, 257024717 ....................... 217024718 ....................... 227024800 ..................... 2037024854 ....................... 27
7024855 ..................... 2037024857 ..................... 2037024858 ..................... 2037024868 ....................... 277024881 ....................... 517024884 ..................... 3217024885 ............... 51, 4707026042 ....................... 697026043 ....................... 697026044 ....................... 697026045 ....................... 697026046 ....................... 697026047 ....................... 697026048 ....................... 69
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PART NUMBER INDEX
7026049 ...................... 697026050 ...................... 697026051 ...................... 697026052 ...................... 697026053 ...................... 697026057 ...................... 697026330 ...................... 637027059 ................ 21, 257027236 .................... 171
7027350 ...................... 697027351 ...................... 697027352 ...................... 697027353 ...................... 697027354 ...................... 697027356 ...................... 697027625 .................... 2437027628 ............ 243, 4707027790 .................... 1727027791 .................... 172
7027792 .................... 1727027796 .................... 1727027903 .................... 1727027965 .... 185, 197, 4707027972 ............ 197, 4708008750 ...................... 9780484084 .................. 40780633030 .................. 33680983191 .......... 407, 470
8220045 .................... 4338220115 .................... 4078220164 .................... 4078229242 .... 407, 434, 4708229244 ............ 434, 4708305401 ... 124, 138, 156,
168, 184, 1968307109 ... 125, 139, 156,
168, 184, 1968310070 ............ 375, 379
8310548 .... 125, 139, 156,168, 184, 196
8310614 ....................... 778310668 ..................... 2298310686 ..................... 1008405006 ..... 117, 131, 1438405007 ............. 125, 1398405009 .... 125, 139, 184,
196
8405103 ............. 184, 1968405104 ............. 125, 1398405201 ............. 184, 1968405202 ............. 125, 1398405203 ............. 184, 1968405204 ............. 125, 1398406109 .... 125, 139, 157,
169, 184, 1968406110 .... 126, 140, 185,
197
8406201 ............ 126, 148410009 ............ 184, 198410013 ... 117, 131, 151
161, 1968430007 ............ 117, 138760477 .................... 338765204 .................... 338770289 .................... 338786514 ...................... 4
88521205 .......... 375, 3788662523 .................. 108881800 ...... 77, 374, 3791164057 .................... 691164059 .................... 691164079 .................... 691554014 .................. 39