jkj Weigh feeders - Jesmajesma.com/images/dynamic_weighing/weigh-feeder-gb.pdf · Construction St....

18
Weigh feeders Advanced weighers and weighing systems for static, dynamic and continuous weighing

Transcript of jkj Weigh feeders - Jesmajesma.com/images/dynamic_weighing/weigh-feeder-gb.pdf · Construction St....

• jkj

Weighfeeders

Advanced weighers and weighing systems for static, dynamic and continuous weighing

REL

IAB

LE A

CCU

RA

CYType JesBelt - Mini JesBelt A

Typicalapplications Awiderangeofsmallamountsofbulkmaterialatlowspeed.

Awiderangeofcoarse,granularanddustlikebulkmaterials.

Benefits Highaccuracyandlinearity.Excellentreliability.Longlifetime.Widerangeofprocessindustries.Verycompact.

Highaccuracyandlinearity.Highoperationalreliability.Longlifetime.Widerangeofapplications.ComplieswithcurrentandfutureEUdirectives.

Approvals Class0.5,1and2accordingtoOIMLR50,WelmecandMID

Accuracyfrom* ±1% ±0.25%

Capacityrange 30-50m3/h 0.2-1000m3/h

Producttemperature -30°…110°/150° -30°…110°/150°

Atexoption Zone21+22-Zone1+2 Zone21+22-Zone1+2

Beltwidth 300-500mm 500-1600mm

RegulationrangeFeeding/weighingBeltspeed

10:130:1

10:130:1

Construction St.37orAISI304Withcabinet

St.37orAISI304Openorwithcabinet

Options Dustcoverwithinletfunnelandscraperin-andoutsidethebelt.Dustcollectingtray.Dustcollectingtraywithemptyingconveyor.

*Accuracyisdependingonproductcharacteristicsandfinaldesign.

RELIABLEACCURACY

JesBelt S JesBelt D JesBelt K JesBelt F

Awiderangeofcoarse,granularanddustlikebulkmaterials.

Awiderangeofcoarse,granularanddustlikebulkmaterials.

Wetandstickyproductssuchasfreshfood,fishandsimilar

Awiderangeofcoarse,granularanddustlikebulkmaterialswithhightemperatureand/orabrasivecharacteristics

Highaccuracyandlinearity.Highoperationalreliability.Longlifetime.Widerangeofapplications.Minimumlength

Easymaintenancewithquickbeltchange.Compactconstruction.Highoperationalreliability.Longlifetime.

Suitableforthefoodindustryandotherindustrieswithhighcleaningproperties.Highoperationalreliability

Suitableforabrasiveandhotmaterials.Suitableforheavydutyapplications.

±0.5% ±1% ±0.5% ±1%

0.2-1000m3/h 40-125m3/h 0.5-100m3/h 0.5-1000m3/h

-30°…110°/150° -30°…110°/110° -30°…70°/130° -30°…160°/200°

Zone21+22-Zone1+2 Zone21+22-Zone1+2 Zone21+22-Zone1+2 Zone21+22-Zone1+2

500-1600mm 360-610mm 600-800mm 300-1250mm

10:130:1

10:130:1

10:130:1

10:130:1

St.37orAISI304Openorwithcabinet

St.37orAISI304Openorwithcabinet

AISI304Open

St.37orAISI304Openorwithcabinet

Dustcoverwithinletfunnelandscraperin-andoutsidethebelt.Dustcollectingtray.Dustcollectingtraywithemptyingconveyor.

Beltforspecialapplications. FDAapprovedbeltWithorwithoutsupport

Dustcoverwithinletfunnelandscraperin-andoutsidethebelt.Dustcollectingtray.Dustcollectingtraywithemptyingconveyor.

Weigh feeder · 2

JesBelt-Mini

JesBelt-Mini - The correct choice for the weighing of small capacities

TheJesBelt-Miniisspeciallydesignedforweighingofsmallamountsofbulkmaterialatlowspeed.ThroughcarefuldesignandathoroughselectionofpartstheJesBelt-Miniprovidesexcellentreliabilityandoptimumlifetime.

WiththelimitedspacerequirementtheJesBelt-Miniissuitableforawiderangeofprocessindustrieswherehighaccuracyandlinearityformthebasisofanefficientproductionline.

TheJesbelt-Miniisequippedwithahighsignalrateincrementalencoder(Tacho).TheTachoismountedtotheidledrumoftheconveyor,thuscontinuouslymonitoringthespeedofthebeltandalarmingtheoperatorbytheslightestirregularityintheoperationoftheweighfeeder.

TheJesBelt-Miniisverycompactandcanbebuiltinwhereonlyalimitedspaceisavailable.Theweigherisdeliveredincludingascraperontheoutsideofthebelttoensurethatalladhesivematerialisremovedfromthebeltthusnotinfluencingtheweighingaccuracy.

TheJesBelt-Miniisasstandarddeliveredcompletewithdustcoverincl.inletanddusttray.Thedustcoverismountedwithasmallplexiglaswindowinthetop,sotheproductflowcanbecheckedwithoutremovingthecover.Thedusttrayiscleanedeasilybyremovingthe2smallboltsonthebackplate.

RELIABLEACCURACY

Weigh feeder · 4

Standard range JesBelt-Mini

Type Max. Cap. L [mm] B [mm] C-C [mm] I1 [mm] l2 [mm] O1 [mm] O2 [mm] X [mm]

300/1200 30 m3/h 1500 300 1040 100 100 300 250 600

400/1200 40 m3/h 1500 400 1040 150 100 400 250 600

500/1200 50 m3/h 1500 500 1040 250 100 500 250 600

300/1600 30 m3/h 1900 300 1440 100 100 300 250 1000

400/1600 40 m3/h 1900 400 1440 150 100 400 250 1000

500/1600 50 m3/h 1900 500 1440 250 100 500 250 1000

JesBelt A – Versatile with optimum accuracy and reliability

ThereliableandaccurateweighfeederJesBeltAistheresultofmanyyearsofexperience.Basedonseveralhundredsofsuppliedweighfeeders,theJesBeltArepresentstheoptimumtechnicalsolutionwithinweighfeeders.

ThroughcarefuldesignandathoroughselectionofpartstheJesBeltAprovidesexcellentreliabilityandoptimumlifetime.

WiththeunrivalledflexibledesigntheJesBeltAissuitableforawiderangeofprocessindustrieswherehighaccuracyandlinearityformthebasisofanefficientproductionline.

TheJesbeltAweighfeederisbuiltaroundanisolatedweighbridgewith4pcsloadcellsandanautomaticbelttension.Thistechnicaldesigncreatesexcellentstability,accuracyandlinearityintheoperationoftheweighfeeder-BenefitswhicharesupportedbythepossibilitytoapprovetheJesBeltAaccordingtotheEUdirectivesOIMLR50,WelmecandMIDforpurchaseandsales.

TheJesbeltAisequippedwithahighsignalrateincrementalencoder(Tacho).TheTachoismountedtotheidledrumoftheconveyor,thuscontinuouslymonitoringthespeedofthebeltandalarmingtheoperatorbytheslightestirregularityintheoperationoftheweighfeeder.

Theconveyorbeltisfittedwithploughshapedscraperontheinsideofthebelt.Thescraperensuresthatanyadhesivematerialisremovedfromthebeltthusnotinfluencingtheweighingaccuracy.

TheJesBeltAisavailableinarangeofstandardsizesmanufacturedfromcoatedsteel,stainlesssteelAISI304,orinacombinationwithproductwettedpartsinstainlesssteel.Besidethewidestandardrange,theJesBeltAisalsoavailableasprojectdesignedequipmentforanyrequirement.

Awiderangeofaccessoriesareavailableforanindividualdesignoftheweighfeeder:• Flexiblerimtoeliminateproductspill• Dustcoverincludingoutsidescraperofthebelt,flangedinletandoutletanddust

extractionconnection• Dusttrayformanualemptying• Dusttraywithemptyingconveyor• Scrapersforadhesiveandstickyproducts• Inletfunnelwithdamperforregulationofproductflow• Outletfunnel• Belttrackingswitches• AutomaticbeltalignmentJesTrack• Emergencystopwithwire• ATEXcompliantcomponentsforzone21+22and1+2

GeneralconditionsoftheJesBeltA:• Accuracyfrom0.25%(Subjecttofinaldesignandproductcharacteristics)• Max.Capacity:1000m3/h• Ambienttemperatureforapprovedversions:-10°C…+40°C

JesBelt A

RELIABLEACCURACYStandard range JesBelt A

JesBelt A 500 [up to 60 m3/h]

C B J K H* G L U* M* N* P X** Weightopen Weightclosed

2200 500 1140 450 2030/2050 160 200 466/506 610/790 466/506 2715 20-100 280kg 650kg

2800 500 1540 550 2630/2650 160 200 466/506 610/790 466/506 3315 20-100 295kg 700kg

3400 500 1940 650 3230/3250 160 200 466/506 610/790 466/506 3915 20-100 310kg 750kg

4200 500 2740 650 4030/4050 160 200 466/506 610/790 466/506 4715 20-100 330kg 820kg

JesBelt A 700 [up to 120 m3/h]

2800 700 1540 550 2580/2600 210 300 666/706 610/790 466/506 3315 20-100 325kg 870kg

3400 700 1940 650 3180/3200 210 300 666/706 610/790 466/506 3915 20-100 340kg 920kg

4200 700 2740 650 3980/4000 210 300 666/706 610/790 466/506 4715 20-100 360kg 990kg

JesBelt A 900 [up to 250 m3/h]

2800 900 1540 600 2530/2550 310 500 866/906 700/880 566/606 3415 20-100 355kg 1040kg

3400 900 1940 700 3130/3150 310 500 866/906 700/880 566/606 4015 20-100 370kg 1090kg

4200 900 2740 700 3930/3950 310 500 866/906 700/880 566/606 4815 20-100 390kg 1160kg

JesBelt A 1100 [up to 400 m3/h]

3400 1100 1940 700 3030/3050 410 700 1066/1106 700/880 566/606 4015 20-100 400kg 1260kg

4200 1100 2740 700 3830/3850 410 700 1066/1106 770/880 566/606 4815 20-100 420kg 1330kg

X=flexiblerimorguiderails*Standardlengthorwithmanualdusttray/lengthwithemptyingconveyor**Dependingonbelttype

Weigh feeder · 6

Jesbelt S – versatile with optimum lifetime and reliability

ThereliableandaccurateweighfeederJesBeltSprovidesacompetitivealternativetotheJesBeltAinweighingprocesseswherenotradeapprovalisrequired.

ThroughcarefuldesignandathoroughselectionofpartstheJesBeltSprovideexcellentreliabilityandoptimumlifetime.

WiththeunrivalledflexibledesigntheJesBeltSissuitableforawiderangeofprocessindustrieswherehighaccuracyandlinearityformthebasisofanefficientproductionline.

TheweighingsectionintheJesBeltSisinsertedintheconstructionasarollermountedon2pcsloadcells.Thisconstructionprovidesexcellentstabilityandaccuracy,andtogetherwiththehighsignalrateincrementalencoder(Tacho),aperfectoperationandreliabilityinthedailyuseisachieved.

TheJesbeltSisequippedwithahighsignalrateincrementalencoder(Tacho).TheTachoismountedtotheidledrumoftheconveyor,thuscontinuouslymonitoringthespeedofthebeltandalarmingtheoperatorbytheslightestirregularityintheoperationoftheweighfeeder.

Theconveyorbeltisfittedwithploughshapedscraperontheinsideofthebelt.Thescraperensurethatanyadhesivematerialisremovedfromthebeltthusnotinfluencingtheweighingaccuracy.

TheJesBeltSisavailableinarangeofstandardsizesmanufacturedfromcoatedsteel,stainlesssteelAISI304,orinacombinationwithproductwettedpartsinstainlesssteel.Besidethewidestandardrange,theJesBeltSisalsoavailableasprojectdesignedequipmentforanyrequirement.

Awiderangeofaccessoriesareavailableforanindividualdesignoftheweighfeeder:• Flexiblerimtoeliminateproductspill• Dustcoverincludingoutsidescraperofthebelt,flangedinletandoutletanddust

extractionconnection• Dusttrayformanualemptying• Dusttraywithemptyingconveyor• Scrapersforadhesiveandstickyproducts• Inletfunnelwithdamperforregulationofproductflow• Outletfunnel• Belttrackingswitches• AutomaticbeltalignmentJesTrack• Emergencystopwithwire• ATEXcompliantcomponentsforzone21+22and1+2

GeneralconditionsoftheJesBeltS:• Accuracyfrom0.5%(Subjecttofinaldesignandproductcharacteristics)• Max.Capacity:1000m3/h

JesBelt S

RELIABLEACCURACYStandard range JesBelt S

JesBelt S 500 [up to 60 m3/h]

C B J K H* G L U* M* N* P X** Weightopen Weightclosed

2200 500 1140 450 2030/2050 160 200 466/506 610/790 466/506 2715 20-100 280kg 650kg

2800 500 1540 550 2630/2650 160 200 466/506 610/790 466/506 3315 20-100 295kg 700kg

3400 500 1940 650 3230/3250 160 200 466/506 610/790 466/506 3915 20-100 310kg 750kg

4200 500 2740 650 4030/4050 160 200 466/506 610/790 466/506 4715 20-100 330kg 820kg

JesBelt S 700 [up to 120 m3/h]

2800 700 1540 550 2580/2600 210 300 666/706 610/790 466/506 3315 20-100 325kg 870kg

3400 700 1940 650 3180/3200 210 300 666/706 610/790 466/506 3915 20-100 340kg 920kg

4200 700 2740 650 3980/4000 210 300 666/706 610/790 466/506 4715 20-100 360kg 990kg

JesBelt S 900 [up to250 m3/h]

2800 900 1540 600 2530/2550 310 500 866/906 700/880 566/606 3415 20-100 355kg 1040kg

3400 900 1940 700 3130/3150 310 500 866/906 700/880 566/606 4015 20-100 370kg 1090kg

4200 900 2740 700 3930/3950 310 500 866/906 700/880 566/606 4815 20-100 390kg 1160kg

JesBelt S 1100 [up to 400 m3/h]

3400 1100 1940 700 3030/3050 410 700 1066/1106 700/880 566/606 4015 20-100 400kg 1260kg

4200 1100 2740 700 3830/3850 410 700 1066/1106 770/880 566/606 4815 20-100 420kg 1330kg

X=flexiblerimorguiderails*Standardlengthorwithmanualdusttray/lengthwithemptyingconveyor**Dependingonbelttype

Weigh feeder ·8

JesBelt D

JesBelt D – compact simplicity

Modernprocessindustriesareoftencharacterizedbythelackofsufficientspace.Withitssimpleandcompactconstruction,theJesBeltDprovidesaperfectalternativetoinsertareliableweighfeederinpositionsnormallynotaccessible.

TheJesbeltDconsistsofaconveyorbeltsuspendedintwosupportingprofiles.Thebeltrunsonhighprecisionturnedendrollersandstainlessbeltrunningplatesatinletanddischarge.Thebeltisprovidedwithanadjustablenylonscraperwhicheffectivelycleansthebeltatthedischargeroller,andthebeltisguidedbyaheightadjustableedgeguide.

Formultipurposeadjustmentpossibilities,theweighfeederissuppliedwithaheightadjustableweighbridgebetweenthesidemembersandrunningplates.

Theloadovertheentirewidthofthebeltismeteredbyasingle-pointloadcell,whichincombinationwithahighsignalrateincrementalencoder(Tacho)providesoptimumsignalaccuracytotheweighamplifier.Toprovideoptimumweighingaccuracythebeltiscontinuouslytensionedthroughtheautomaticandgravimetricbelttension.

TheJesBeltDisavailableasanopenversionorbuiltintoadusttighthousingwitheasyremovablecover,providingsimplemaintenanceandquickbeltreplacement.WiththeJesBeltDsuppliedinahousing,thebeltdrivemotorisisolatedfromthepotentialdustyenvironmentbybeingmountedoutsidethehousing.Theweighfeederhousingissuppliedwithflangedinletandoutletreadyforinstallation.

TheJesBeltDweighfeederisavailableinstainlesssteel,coatedsteelSt.37orinacombinationwithproductwettedpartsinstainlesssteel.

RELIABLEACCURACY

C B J K H G L M N P Weight open Weight closed

JesBelt D 380 [up to 40 m3/h]

1100 380 655 350 1035 200 200 600 245 1506 340kg 400kg

JesBelt D 610 [up to 125 m3/h]

1100 610 655 350 1035 200 200 600 245 1506 420kg 480kg

Weigh feeder · 10

Standard range JesBelt D

RELIABLEACCURACYJesBelt K

JesBelt K – service friendly cleanliness

TheJesBeltKweighfeederisspeciallydesignedforthefoodindustry.Comparedwithtraditionalweighfeeders,theJesBeltKdesignisconsiderablysimpler,astheweighingpartisinsertedintotheactualconstruction,andbymeansoftwosinglepointloadcells,excellentstabilityandaccuracyisachieved.

Theweighfeederisdesignedforuseinthefoodprocessingindustry.Thismeansthattheweigherisconstructedinmodulesandisveryservicefriendlyforcleaning.Thebeltcaneasilybedemounted,andallrollerscanbedismountedandwashed.TheweigherisasstandardcarriedoutinAISI304stainlesssteel.TheJesBeltKisdesignedtomeetcurrentmarketdemandtakingthegreatestpossibleconsiderationtomaterialcharacter,weightandthesurroundings.

Theweighfeederisapplicableformanyapplicationsrequiringabuilt-inweighingfunction.Withgreataccuracy,theJesBeltKcanworkwithdifferentmaterialssuchasfish,meat,andvegetables.WiththeJesBeltKrangeofweighfeeders,problemswithstabilityandaccuracyareminimizedasthereisnozerooffsetduetoproductdeposits.

TheconstructionprinciplesoftheJesBeltKweighfeederhasmovedtheweighingpartfromtheendofthebeltandinserteditintotheactualconstruction.Theconveyorbeltcanbereplacedwithoutdismountingtheactualweigher.

RELIABLEACCURACY

JesBelt K 600 [up to 50 m3/h]

C[mm] B[mm] J[mm] WeightJesBeltK[kg] Weightframe[kg]

1800 600 1400 210 150

2800 600 2400 250 175

JesBelt K 800 [up to 80 m3/h]

1800 800 1400 250 200

2800 800 2400 300 225

Weigh feeder · 12

Standard range JesBelt K

JesBelt F

JesBelt F - Heavy duty and versitile

TheJesBeltFweighfeederisbasedontheleverprincipleandthereforewellsuitedforapplicationswithcoarse,granularanddustlikebulkmaterialswithhightemperatureand/orabrasivecharacteristics.DuetotherigidandsturdyconstructiontheJesBeltFissuitableforheavydutyapplicationindustriessuchasweighingofe.g.:sand–gravel–lime–coal–rubber–wasteandglass.TheJesBeltFcanhandleproducttemperaturesupto160°Cwithashortpeaktemperatureof200°C.

TheJesBeltFweighfeederisdesignedtobesimpleandtherebyeasytoservice.Thedesignalsoallowsprojectdesignedweighfeeder,thusmakesitpossibletoadjusttheweighfeedertoexistingprocesslinesanditprovidesagoodalternativetothetraditionalbeltconveyorwithbeltscale.

Awiderangeofaccessoryisavailableforanindividualdesignoftheweighfeeder:• Flexiblerimtoeliminateproductspilloverthesides• Dustcoverincludingoutsidescraperofthebelt,flangedinletandoutletanddust

extractionconnection• Scrapersforadhesiveandstickyproducts• Inletfunnelwithdamperforregulationofproductflow• Outletfunnel• Belttrackingswitches• Emergencystopwithwire• ATEXcompliance

RELIABLEACCURACY

Belt width B Belt length C H L up to

400 1200 854 76 20m3

500 1600 1254 206 35m3

600 2000 1654 206 50m3

800 2600 2254 206 90m3

1000 2300 1954 276 100m3

X:20,40,6080mmorthrough-shaped

Weigh feeder · 14

Standard range JesBelt F

Weigh feeder accessories

Flexible rim

Toavoidanyprocessfluctuationsduetoproductbeingstuckbetweenthebeltandguidepanels,theJesmaweighfeedercanbesuppliedwithoutguidepanelsbutwitha40mmflexibleriminstead.

Scrapers

Thebeltcanbemountedwithaspringloadedscraperontheoutlet.Thescraperensuresthatanyproductstickingtothebeltwillberemovedandtherebynotinfluencingtheweighingresult.Jesmaoffersdifferenttypesofscrapersdependingontheproductbeingweighed.Jesmaoffersthefollowingtypesofscrapersasstandard:• Standardscraper• Scraperforstickyproducts• Scraperapprovedforthefood-industry• Rollerbrushforspecialapplications

Ifadifferenttypeofscraperisrequired,theconstructiondepartmentatJesmaisreadytofindasolution.

Belt tracking switches

Forthecontinuousmonitoringofthebeltoperation,theweighfeedercanbesuppliedwithasetofbelttrackingswitches.Dependingontheelectricalwiringtheswitchescanbeconnected„NormalClosed“or„NormalOpen“

Emergency wire stop

Toimprovetheoperatorsafetytheweighfeedercanbesuppliedincludingemergencystopwithwire.Theemergencystopsaremountedwithawireonbothsidesprovidingemergencystopinthefulllengthoftheweighfeeder.

RELIABLEACCURACYJesTrack

Allweighfeederscanbeequippedwithabelttrackingsysteminsuringthatthebeltrunsperfectly.TheJesTrackconsistsofanelectricalactuatorwhichcontrolstheangeloftheturningroller.Ifthebeltstartsrunningtoaside,asensorwillbeactivated.Thesensorwillprovideasignaltotheactuatorwhichthenadjuststheangelinthecorrectdirection.JesTrackrunsnonstopbuthasaverylowpowerconsumption.Allinallafantasticsolutionforcompaniesappreciatingcontinuousoperation.

Belt types

TheweighfeedersfromJesmacanbedeliveredwithdifferenttypesofbeltsdependingonthematerialinquestion.

Overview different belt typesBelt type Application Suitable for

low density

Wear resistance Temperature Grease/oil

resistant

Adhesion

Rubber beltStronglyabrasiveproducts:Broken

glass,sand,gravel,alu.oxid,

normal/oilworthyetc.

Low High -30°-110°/200° High High

PVC belt Adhesiveproducts:sludge,fishmeal,

grainswithhighfatcontentetc.

Medium Medium -30°-70°/90° High High

PU belt Driedproducts:Granulates,meal

etc.

High Medium -30°-110°/110° High High

FDA belt Foodapproved:Wetproducts,food

etc.

High Medium -30°-110°/130° High High

Weigh feeder · 16

Jesma18

www.jesma.comwww.jesma.com

Jesma Helsingørvej18DK-7100VejleTel.+4575721100Fax+4575721222Mail:[email protected]

www.jesma.com

Jesma GmbHAlterKirchenweg83D-24983HandewittTel.:+4575721100Fax:+4575721222Mail:[email protected]

www.jesma.com

Jesma Sp. z o.o.ul.Przemysłowa48BPL-Piła64-920,Tel.+48722011022Fax+48672153458Mail:[email protected]

www.jesma.com

Jesma BVKleinWolfslaar18CNL-4854PKBredaTel.+31161434183

Mail:[email protected]

www.jesma.com