Jing group seminar
-
Upload
jing-deng -
Category
Engineering
-
view
58 -
download
0
Transcript of Jing group seminar
![Page 1: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/1.jpg)
energy, power & intelligent control
Energy monitoring and saving
1
Dr Jing Deng
![Page 2: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/2.jpg)
energy, power & intelligent control
Content
Background
Three level of energy saving
Hardware for energy monitoring
Software
Discussions
2
![Page 3: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/3.jpg)
energy, power & intelligent control
3
Background
World energy grow 1.6% p.a. 25% by 2030 from Today
![Page 4: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/4.jpg)
energy, power & intelligent control
4
Background
![Page 5: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/5.jpg)
energy, power & intelligent control
5
Background
Energy Cost
Profit Margin
5%
10%
20% reduction 10% increase
![Page 6: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/6.jpg)
energy, power & intelligent control
6
Background
![Page 7: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/7.jpg)
energy, power & intelligent control
7
Background
![Page 8: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/8.jpg)
energy, power & intelligent control
8
![Page 9: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/9.jpg)
energy, power & intelligent control
9
Background
![Page 10: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/10.jpg)
energy, power & intelligent control
10
Background
![Page 11: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/11.jpg)
energy, power & intelligent control
11
Background
![Page 12: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/12.jpg)
energy, power & intelligent control
12
Background
![Page 13: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/13.jpg)
energy, power & intelligent control
13
Background
How can we save energy?
![Page 14: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/14.jpg)
energy, power & intelligent control
14
Background
Energy flow in manufacturing
![Page 15: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/15.jpg)
energy, power & intelligent control
15
Background
How to measure energy efficiency?
![Page 16: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/16.jpg)
energy, power & intelligent control
16
Background
0.50kWh/bread
£0.03/bread
![Page 17: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/17.jpg)
energy, power & intelligent control
17
Background
Direct energy Indirect energy+
![Page 18: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/18.jpg)
energy, power & intelligent control
18
Background
Direct energy
Energy used in the process (mixing, shaping, proof, baking, cooling, etc.)
Indirect energy
Lighting, ventilation, office (computer, lighting, heating), cleaning
Energy used in supporting the process (Washing, compressed air, recycling)
![Page 19: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/19.jpg)
energy, power & intelligent control
19
Three level of energy saving
Scheduling
Equipment
Process
Which? When? How long? 7/24, Maintenance, season change
Energy drift, aging, fault, parts efficiencyUpgrading, retrofitting, maintenance
Is this the best way to do it? Are the settings optimal? Are you running it correctly?
![Page 20: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/20.jpg)
energy, power & intelligent control
20
Hardware for energy monitoring
![Page 21: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/21.jpg)
energy, power & intelligent control
21
Hardware for energy monitoring
Inside the controller unitIsolated signal acquiring board
![Page 22: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/22.jpg)
energy, power & intelligent control
22
Hardware for energy monitoring
Main controller board
Back interface board
![Page 23: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/23.jpg)
energy, power & intelligent control
23
Hardware for energy monitoring
![Page 24: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/24.jpg)
energy, power & intelligent control
24
Hardware for energy monitoring
LinkIt ONE
GPRS
![Page 25: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/25.jpg)
energy, power & intelligent control
25
Hardware for energy monitoring
GPRS
3G
![Page 26: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/26.jpg)
energy, power & intelligent control
26
Hardware for energy monitoring
particle photon
![Page 27: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/27.jpg)
energy, power & intelligent control
27
Hardware for energy monitoring3G
![Page 28: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/28.jpg)
energy, power & intelligent control
28
Hardware for energy monitoring
Production line 1
![Page 29: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/29.jpg)
energy, power & intelligent control
29
Hardware for energy monitoring
Top washer
![Page 30: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/30.jpg)
energy, power & intelligent control
30
Hardware for energy monitoring
• Length: 3100mm (plus 200 with OPO attachment)• Width: 940mm (overall)• Height: 1590mm (plus 390mm with OPO attachment)• Wash Design: 200 trays per hour (600×400)• Wash Pump: 4Kw (5 1/2 hp)• Drive Motor: 0.18Kw (1/4hp)• Wash Tank: 300 Litre (66 gallons)• Fresh Rinse Useage: 4.5 Litres/min @ 1.5bar• Conveyor Width: 475mm (max tray width 450mm)• Feed Opening: 300mm (max tray height 250mm with OPO Att)• Wash Heating: 30Kw standard (20Kw economy version) * Other forms of heating
available• Wash Tank Filler: 3/4″ bsp• Drain: 2″ bsp• Overflow: 1 1/4″ bsp• Hot Rinse Supply: 3/4bsp (1.5 bar min)• Total Electrical Load: 34.18Kw standard (24.18kw economy version) plus rinse
(20Kw) if rinse heater fitted. Supply 380v or 415v 3ph 50hz
![Page 31: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/31.jpg)
energy, power & intelligent control
31
Hardware for energy monitoring
WashMachine
RS485->ttl
Three phase voltage
Wifi range extender
4G router
![Page 32: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/32.jpg)
energy, power & intelligent control
32
Hardware for energy monitoring
https://build.particle.io
![Page 33: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/33.jpg)
energy, power & intelligent control
33
Software
https://www.pubnub.com/
Server at QUB
PublisherSubscriber
![Page 34: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/34.jpg)
energy, power & intelligent control
34
Discussion
What information do we need to collect?
What information can be provide for customer?
![Page 35: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/35.jpg)
energy, power & intelligent control
35
Discussion
05/05/16 00:00:02
05/05/16 02:00:02
05/05/16 03:59:58
05/05/16 06:00:02
05/05/16 07:59:58
05/05/16 10:00:02
05/05/16 11:59:58
05/05/16 13:59:58
05/05/16 15:59:58
05/05/16 18:00:03
05/05/16 20:00:01
05/05/16 21:59:59
05/05/16 23:59:59
06/05/16 01:59:59
06/05/16 03:59:59
06/05/16 05:59:59
06/05/16 08:00:00
06/05/16 09:59:59
06/05/16 11:59:59
06/05/16 13:59:59
06/05/16 16:00:00
06/05/16 18:00:00
06/05/16 20:00:01
06/05/16 22:00:01
06/05/16 23:59:59
07/05/16 02:00:00
07/05/16 04:00:00
07/05/16 06:00:00
07/05/16 08:00:01
07/05/16 10:00:01
07/05/16 11:59:59
07/05/16 13:59:59
07/05/16 15:59:59
07/05/16 17:59:59
07/05/16 19:59:58
07/05/16 21:59:58
07/05/16 23:59:590
10
20
30
40
50
60
![Page 36: Jing group seminar](https://reader035.fdocuments.us/reader035/viewer/2022062905/58718d6c1a28ab2c198b6bc7/html5/thumbnails/36.jpg)
energy, power & intelligent control
36
Discussion
Date Usage frequency Total running time
Cost
Thursday, 5/5/2016 29 5 h 32 m £18.67
Friday, 6/5/2016 23 5 h 15 m £10
Saturday, 7/5/2016 13 13h 16m £20.87
Sunday, 8/5/2016 43 10h 49m £24.43
Table 1: Daily usage of top washer