JIANGSU ACEMIEN MACHINERY CO., LTD - KikugiACEMIEN MACHINERY Page 3 of 13 2.Machine list & Quotation...
Transcript of JIANGSU ACEMIEN MACHINERY CO., LTD - KikugiACEMIEN MACHINERY Page 3 of 13 2.Machine list & Quotation...
ACEMIEN MACHINERY
Page 1 of 13
JIANGSU ACEMIEN MACHINERY CO., LTD
SJZ80/50-BF1300 PVC+ASA Glazed Roofing tile Making machine
(Product Width: 1040mm)
Product thickness:2-3mm adjustable
(Product structure: PVC+ASA Two layer)
(Extrusion line for reference)
(1040mm Glazed tile for reference)
(1040mm Glazed tile for reference)
ACEMIEN MACHINERY
Page 2 of 13
Add: No.2,Changhong Road, Modern Agriculture Demonstration Park, Zhangjiagang City, China
Contact person: Michelle Mobile/ wahtsapp: +86-13862568814
Tel: +86 (512)58999052 Fax: +86 (512)58999193
E-mail: [email protected]//[email protected]
Website: www.acemien.cn Skype: +86-13862568814
1. Project evaluation
1.1. Raw material & Final product:
Raw material & formulation PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound
stabilizer ,ACR, paraffin, ASA granule
Description final product & Output
capacity
Two layers PVC+ASA Co-extrusion Glazed tile;
Width:1040mm,Thickness: 2~3mm;
Output:300-400kg/h(Depending on CaCO3 proportion)
For 2.5mm thickness, Capacity about 2000 Sqr/day
Picture/Diagram of final product
(Main tile+4sets ridge tile)
1.2 Work condition (provide by customer)
Warehouse/Workshop Dimension (M*M*M): 25(Length)×5(width) ×3.5 (Height)
Crane: Machine positioning
Temperature & Humidity ≤40℃, ≤95%
Power supply 3-phase, 380 V, 50 Hz(or customized)
Wire/cables: Wires/cables from power supply to control cabinet of this
production line;
Cooling Water hose/pipe Water supply to machines and pools
Lubrication oil: Sinopec, Exxon mobile
Compressor 7.5KW(0.6-0.8Mpa)
1.3 Energy consumption
Installation power
Total 287KW,Actual consumption about 70%
Suggested 200KVA transformer
Needing at least 160KVA transformer
Cooling Water ≤20℃, ≥0.3Mpa, ~5-6tons/hr
Compressed air 0.3m3/min, >0.6Mpa
Manpower 3 Persons/shift(24 hours need 2-3 shifts)
ACEMIEN MACHINERY
Page 3 of 13
2.Machine list & Quotation
No. Machine Qty. Remark
1 Screw loader for SJZ 80/156 extruder 1set
Glazed tile extrusion line
Ridge tile forming
2 SJZ 80/156 conical twin-screw extruder(PVC) 1set
3 Vacuum loader and drying hopper 1set
4 SJ50/30 single screw extruder(ASA) 1set
5 Extrusion mould / distributor 1set/1set
6 Embossing roller 1set
7 Glazed-tile forming machine 1set
8 Cutter 1set
9 Stacker 1set
10 Ridge tile Oven 1set
11 Ridge tile Forming machine and mould 4set
12 Screw loader for SRL-Z300/600 Mixer 1set
Auxiliary equipment 13 SRL-Z300/600 Mixer unit 1set
14 PC500 Crusher 1set
15 MF550 Pulverizer 1set
Container qty 2×40’HC
Delivery time 60 days after getting the deposit
Total amount in FOB shanghai port USD 88000.00
USD to RMB=6.6
ACEMIEN MACHINERY
Page 4 of 13
3. Technical specification
SJZ80/50-BF1300 PVC+ASA TWO LAYER ROOF TILE EXTRUSION EQUIPMENT
1、Screw loader Technical data
Rated transmission capacity: 500kg/h
Motor power: 1.1KW
Pusher motor: 0.55kw
Pipe dia: φ 102mm
Pipe material:304SS
2、SJZ80/156 conical twin-screw extruder Technical data
Extrusion capacity 280-350kg/h
Screw Diameter conical 80/ 156 mm
Material of screw: 38CrMoAlA
Surface treatment: Alloy and Nitriding processing,
thickness: 0.4 ~ 0,7mm, Polishing
Rotating speed (counter rotating): 1-36.9RPM
Barrel Diameter conical 80/156
Inner processing: Alloy and Nitrided with thickness:
0.4 ~ 0.7mm
Heating zones: 5
Heating mode: Cast Aluminum heater covered with
stainless steel
Heating power: 24kw
Cooling mode: Blower 0.55kw×4sets
Driving motor Motor power: 55Kw AC (SIEMENS)
Dosing feeding system Motor:1.5Kw
Double screw forced feeding
Vacuum system
Vacuum pump: 3kw,1 set
Vacuum degree = 0 ~ 0.075 Mpa
Adaptor
Material: #40steel Chrome plated40, inner
convergent flow type
Connection method with die: clamping block + bolt
Pressure melt sensor and thermocouple
Main electric cabinet
Inverter: ABB
Contactor: Schneider
Air Switch: LS
ACEMIEN MACHINERY
Page 5 of 13
Temperature controller: Omron
Self-protective system
Over current protective of motor
Over pressure protective of screw
Outer size and weight 5200×1550×1550mm
5000kg
3、Vacuum loader and drying hopper Technical data
Vacuum loader
Rated transmission capacity: 200kg/h
Motor power: 1.1KW
Pipe diameter: Φ50
Hopper : stainless steel
Max air volume: 2 M3/min
Drying hopper
Load capacity: 50kg
Power of air-blower: 0.12KW
Heating power: 4.8KW
4.SJ50/30 single screw extruder Technical data
Extrusion capacity 50kg/h
Screw 38CrMoAl ,Nitriding, thickness: 0.4 ~ 0,7mm,
ACEMIEN MACHINERY
Page 6 of 13
Polishing
Rotating speed (counter rotating): 1-48RPM
Dia:50mm
L/D:30:1
Barrel 38CrMoAl ,Nitriding, thickness: 0.4 ~ 0,7mm,
Grinding.
Heating zones: 4
Heating mode: Cast Aluminum heater covered
with stainless steel
Heating power: 8kw
Cooling mode: Blower 0.18kw×4sets
Driving motor Motor power: 15Kw AC (SIEMENS)
Main electric cabinet
Inverter: ABB
Contactor: Schneider
Air Switch: LS
Temperature controller: Omron
Outer size and weight 2800×1350×1400mm
1500kg
5、Extrusion mould / distributor Technical data
Flat extrusion mould:
Mould type: clothes rack
Material of die-head: 5CrNiMo steel
Effective width of mould lip: 1300mm
Adjusting arrange of mould thickness: 1-4mm
Final width of product: 1040mm
Final thickness of product: 2-3mm
Heating power of each zone: 5KW×7sets
Heater: stainless steel stick Polishing precision
of mould lip flow plane: 0.015-0.02(um),
others: 0.02-0.03(um)Electroplate: mould flow
ACEMIEN MACHINERY
Page 7 of 13
plane treatment by hard chrome plating,
thickness 0.03-0.04mm, hardness: 60-65RocKWellc, surface treatment by chrome
plating at thickness: 0.01-0.02mm
Method of material input: central square opening
input
Method of Installation: flat extrusion install
Two layer distributor
PVC+ASA
6、Embossing roller Technical data
Central height: 1050mm
Max line speed: 5m/min
Rotating power: 0.75KW×2
Dimension of roller:φ 215mm×1300mm
Up roller is Embossing roller, the down roller is
mirror Roller. Roller surface treatment by hard
chrome plated (depth 0.10-0.15)
Control System: ABB inverter
7、Glazed-tile forming machine Technical data
Edge trimming device:
·Blade No:2pcs
·Material: Quality Alloy steel
·Blade distance adjustable
ACEMIEN MACHINERY
Page 8 of 13
Quality of module: 44 PCS(22 Pairs)
Material: aluminum alloy
Extrusion Line speed: 0-3m/min
Max haul-off power: 50KN
Driver motor power: 5.5KW
Adopt ABB frequency inverter control
Coolingmode:fancooling,0.55KWx8sets External connecting gas source exhaust amount 0.67m3/min
Exhaust pressure0.7MPa
Moving of Forward and Backward
Range±:750mm Motor power:0.18KW
8、Cutter Technical data
Cutting mode: saw cutting
Cutting motor power: 2.2KW
Lateral saw-input :0.37kw
Pneumatic control,
equipped with special adjustable locator in
order to ensure the accuracy of the
location of each cut.。
9、Stacker Technical data
ACEMIEN MACHINERY
Page 9 of 13
Material: stainless steel
Length: 6000mm
10、Ridge tile Oven Technical data
Two layer structure
Put the flat tile to the Oven, when the
temperature reach to 150℃,put the flat tile to
the Ridge tile forming machine,
The final product see List 11
11、Ridge tile Forming machine and mould Technical data
Cylinder control upside-downside
Ridge tile mould: Alloy aluminum
Three-way ridge tile, ridge tile end, Hip ridge
tile, Top ridge tile(4 different use Ridge tile)
ACEMIEN MACHINERY
Page 10 of 13
Auxiliary equipment
12、Screw loader Technical data
Rated transmission capacity: 500kg/h
Motor power: 1.1KW
Pusher motor: 0.55kw
Pipe dia: φ 102mm
Pipe material:304SS
13、SRL-Z300/600 Mixer unit Technical data
Mechanical parts
Hot-mixing Cold mixing
Total volume(L) 300 Total volume(L) 600
Effective volume(L) 225 Effective volume(L) 380
batch(KG) 105 batch(KG) 105
Mixing time(min) 8-10 Mixing time(min) 8-10
capacity(KG/H) 450-550 capacity(KG/H) 450-550
Heating method Self-fiction Cooling method Interlayern water, cooling water ring
Temperature measurement method
thermocouple thermometer
Temperature measurement method
thermocouple thermometer
Blade material Stainless steel Blade material Stainless steel
Blade form Disc Blade form Single blade
Blade max rotation speed
(rpm) 465/930
Blade max rotation
speed(rpm) 100
Spindle material 40CrHRC28-32 Spindle material 40CrHRC28-32
Seal method Four skeleton seal Seal method Four skeleton seal
Oil seal brand Taiwan TTO seal ring Oil seal brand Taiwan TTO seal ring
Lubrication method Butter oil gun injection Lubrication method Butter oil gun injection
Spindle transmission method
Belt transmission Spindle transmission method
Belt transmission
Lid open method Cylinder open Lid open method Cylinder open
Lid close method Snap joint lock Lid close method Snap joint lock
Lid open protect Limit switch Lid open protect Limit switch
ACEMIEN MACHINERY
Page 11 of 13
Lining material Stainless steel Lining material Stainless steel
Lining thickness(mm) 6 Lining thickness
(mm) 6
ectotheca material High-grade carbon steel ectotheca material High-grade carbon steel
Ectotheca thickness(mm) 6 Ectotheca thickness
(mm) 6
Interlayer filter 10mm heatinsulation cotton
Interlayer filter Cooling water
Outermost layer material 0.8mm mirror board Outermost layer material
none
Laying-off method Plunger type of door stopper
Laying-off method Plunger type of door stopper
Electrical parts
Hot mixing motor power(KW) 55
Speed controller for Hot mixing motor ABB inverter
Cold mixing motor power(KW) 7.5
Contactor Schneider
Temperature controller Omron
Air switch LS
14、PC500 Crusher Technical data
ACEMIEN MACHINERY
Page 12 of 13
Model:PC500
Power:11kw
Crush room(mm) : 510×290
Moving blade:12pcs
Stationary blade:2pcs
Crush quantity(kg/h) :200—300 (According to
the condition of material)
Sieve size(mm):10
15、MF550 Pulverizer Technical data
Crush room:Φ 490mm
Rotor number:3
Spindle rotate speed:3400-3700rpm
Crush quantity:200-250kg/h
Power:45kw
Spare part list (free of charge)
No. Name Qty. Used for
1 Big spanner 1 set
Extruder 2 Oil seal of high-speed axis of gearbox 1 piece
3 Thermocouple 3 sets
4 Small contactor 2 pieces Electrical cabinet
5 Relay 2 pieces
4.Payment term:30% as deposit by T/T; 70% by T/T before delivery after inspection;
Delivery time: 60 days after getting the deposit.
Packing: wooden case, covered with plastic film.
ACEMIEN MACHINERY
Page 13 of 13
5. After-sales service
5.1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general
layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
5.2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer’s factory; Buyer is responsible for all preparation
work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of
machine installation and testing at the Buyer’s factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer
is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and
allowance of USD50 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer’s factory.
e. If buyer doesn’t request installation and commissioning by Seller’s engineer in 4 months since
date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.
5.3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file
claim within 30 days after the arrival of the goods at port of destination. Insurance company and
shipping company will be responsible for any discrepancy of the goods caused by shipping
company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 13 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of
quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations,
ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
. ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term
technical guide.
Jiangsu Acemien Machinery Co., Ltd.
Add: No.2,Changhong Road, Modern Agriculture Demonstration Park, Zhangjiagang City,
China
Contact person: Michelle Mobile/ wahtsapp: +86-13862568814
Tel: +86 (512)58999052 Fax: +86 (512)58999193
E-mail: [email protected]//[email protected]
Website: www.acemien.cn Skype: +86-13862568814