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VOL. 2, NO. 1, MARCH 2013 ISSN 2305-493X ARPN Journal of Earth Sciences ©2006-2013 Asian Research Publishing Network (ARPN). All rights reserved. www.arpnjournals.com 29 THE STABILITY ANALYSIS OF INTERNAL OVERBURDEN DUMP REINFORCED WITH GEOSYNTHETIC IN OPEN PIT MINE “KOSOVA” Sabit Klinaku 1 , Sefedin Kastrati 1 , Beqir Mehmeti 1 and Gazmend Gashi 2 1 Faculty of Geosciences and Technology, University of Pristina, Pristina, Kosovo 2 Technical Height School, Klina, Kosovo E-Mail: [email protected] ABSTRACT This paper discusses the slope stability analysis of internal overburden dump called “East Dump” in open pit coal mine “Kosova”. In this dump continually occurrence slide of the materials that have been dumped (yellow and grey clay). For solution of the dump stability problem, firstly current situation of the dump is analyzed, then dump design and in the end dump design - slope reinforced with geosynthetic/geogrid. The primary aim of design of internal overburden dump is to provide effective stable working conditions for tow stackers. The slope stability and factory of safety was analyzed in selected location along the slope by using limit equilibrium method, such is Bishop’s method. The analysis has been done using Mohr-Coulomb model by using GGU-STABILITY software. Finally, an economical, sustainable and stable dump angle and height was analyzed for a safe dumping. Keywords: dump stability, factory of safety, bishop’s method, geosynthetic. INTRODUCTION Lignite as the energy capital resource of Kosovo participates with 97% in the total electricity production. According to a draft government strategy estimated coal resources throughout Kosovo reach about 12.5 billion tons, of which 8.6 billion tons in economic terms are considered profitable for exploitation, and according to a World Bank report of 2005, coal reserves estimated 15 billion tons. So Kosovo calculated the fifth country in the world in terms of coal reserves. Open pit coal mines in Central Kosovo are the main source of electricity, with an annual production of about 7-9 million tons of lignite coal. Power requirements are much higher, but the condition of coal mine, power plants, electrical grid, mechanization makes this impossible. Various deposit of lignite in Kosovo is very suitable conditions for exploitation. Overburden-coal ratio approximately 1.5:1. The removal of overburden is the first step in a coal winning operation, so as to expose underlying coal for excavation. The overburden material being a non- marketable product, it is removed and dumped safely and economically [1]. Overburden dumps can be external dumps created at a site away from the coal bearing area or it can be internal-dumps created by in-pit dumping concurrent to the creation of voids by extraction of coal. Figure-1. Location map of the internal “East Dump” and boreholes for the geotechnical investigations.

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Transcript of jes_0313_18

Page 1: jes_0313_18

VOL. 2, NO. 1, MARCH 2013 ISSN 2305-493X

ARPN Journal of Earth Sciences

©2006-2013 Asian Research Publishing Network (ARPN). All rights reserved.

www.arpnjournals.com

29

THE STABILITY ANALYSIS OF INTERNAL OVERBURDEN DUMP REINFORCED WITH GEOSYNTHETIC IN OPEN

PIT MINE “KOSOVA”

Sabit Klinaku1, Sefedin Kastrati1, Beqir Mehmeti1 and Gazmend Gashi2

1Faculty of Geosciences and Technology, University of Pristina, Pristina, Kosovo 2Technical Height School, Klina, Kosovo

E-Mail: [email protected] ABSTRACT

This paper discusses the slope stability analysis of internal overburden dump called “East Dump” in open pit coal mine “Kosova”. In this dump continually occurrence slide of the materials that have been dumped (yellow and grey clay). For solution of the dump stability problem, firstly current situation of the dump is analyzed, then dump design and in the end dump design - slope reinforced with geosynthetic/geogrid. The primary aim of design of internal overburden dump is to provide effective stable working conditions for tow stackers. The slope stability and factory of safety was analyzed in selected location along the slope by using limit equilibrium method, such is Bishop’s method. The analysis has been done using Mohr-Coulomb model by using GGU-STABILITY software. Finally, an economical, sustainable and stable dump angle and height was analyzed for a safe dumping. Keywords: dump stability, factory of safety, bishop’s method, geosynthetic. INTRODUCTION

Lignite as the energy capital resource of Kosovo participates with 97% in the total electricity production. According to a draft government strategy estimated coal resources throughout Kosovo reach about 12.5 billion tons, of which 8.6 billion tons in economic terms are considered profitable for exploitation, and according to a World Bank report of 2005, coal reserves estimated 15 billion tons. So Kosovo calculated the fifth country in the world in terms of coal reserves.

Open pit coal mines in Central Kosovo are the main source of electricity, with an annual production of about 7-9 million tons of lignite coal.

Power requirements are much higher, but the condition of coal mine, power plants, electrical grid, mechanization makes this impossible.

Various deposit of lignite in Kosovo is very suitable conditions for exploitation. Overburden-coal ratio approximately 1.5:1.

The removal of overburden is the first step in a coal winning operation, so as to expose underlying coal for excavation. The overburden material being a non-marketable product, it is removed and dumped safely and economically [1].

Overburden dumps can be external dumps created at a site away from the coal bearing area or it can be internal-dumps created by in-pit dumping concurrent to the creation of voids by extraction of coal.

Figure-1. Location map of the internal “East Dump” and boreholes for the geotechnical investigations.

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Figure-2. Representative cross-section 1-1’: materials type in the overburden dump. THE SLOPE STABILITY ANALYSIS

The geology, ground condition and the nature of the material is the major influencing factors in stability analyses. Stability analysis were carried out on the representative cross-section 1-1’ of dump to determine safe slopes and bench widths for stacker and other heavy machinery to operate on the dump without risking infrastructure or human life. For the exiting condition slope stability analysis was analyzed using the Bishop circular failure method (Figure-3).

Figure-3. Forces on a typical slice - Bishop’s method.

The Bishop solution for the factory of safety (FS) is obtained in the form:

( )[ ]∑∑ =

=

−+⋅⋅

=n

iiuiii

i

n

ii

im

tgrWbcW

FS1

1

11sin

1

α

ϕα

(1)

⎟⎠

⎞⎜⎝

⎛ ⋅+=

Fstgtg

m iiii

ϕααα 1cos (2)

where c = cohesion ϕ = angle of friction ru = pore pressure coefficient FS = factory of safety (FS > 1.30)

Current dump condition Slope stability analysis for current dump condition is carried out for following geometrical, physic-mechanical and hydro-physic parameters: slope inclination angle α = 13°, dump height h = 42 m, γ = 16.52 kN/m3, c = 3.87 kN/m2, ϕ = 9.7°, pore pressure coefficient ru = 0.00-0.30.

0 100 200 300 400 500

400

450

500

550

600

650

700

w w

ϕ c γ pw[°] [kN/m²] [kN/m³] [-] Designat ion

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

Soil ϕ c γ pw[°] [kN/m²] [kN/m³] [-] Designat ion

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

0.89

0.89

0.91

0.97

0.82

0.81

0.81

0.80

0.86

0.91

0.93

0.96

0.79

0.83

0.93

1.11

ϕ c γ pw[°] [kN/m²] [kN/m³] [-] Designat ion

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

Soil ϕ c γ pw[°] [kN/m²] [kN/m³] [-] Designat ion

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

Basic calculat ion dataηmin = 0.79xm = 183.55 mym = 627.34 mR = 123.44 m

Figure-4. A typical stability analysis results for current dump condition FS = 0.79.

Dump design considerations In order for the stacker to efficiently spread overburden materials, the dump must provide a suitable working surface for the stacker to operate [1]. The dump design included the following slope geometry parameters: 28° bottom and top side slope, maximum slope heights of H = 45 m from bottom side

and h = 15 m for top side slope, operational bench width for stacker b = 80 m.

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0 100 200 300 400 500

400

450

500

550

600

650

700

w w

ϕ c γ pw[°] [kN/m²] [kN/m³] [-] D esignation

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

Soil ϕ c γ pw[°] [kN/m²] [kN/m³] [-] Designation

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

1.32

1.22

1.12

1.06

1.64

1.62

1.51

1.44

2.03

2.01

2.01

2.04

2.24

4.67

6.53

8.89

ϕ c γ pw[°] [kN/m²] [kN/m³] [-] D esignation

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

Soil ϕ c γ pw[°] [kN/m²] [kN/m³] [-] Designation

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

Basic calculation dataηmi n = 1.06xm = 73.68 mym = 602.77 mR = 95.41 m

Figure-5. A typical stability analysis results for dump design considerations FS = 1.06.

Table-1. Results of slope stability analysis.

Pore pressure coefficient ru

(kN/m2)

FS for current dump

condition

FS for dump design

considerations

0.00 1.03 1.25 0.10 1.00 1.18 0.20 0.89 1.12 0.30 0.79 1.06

1.03 1.00 0.89 0.79

1.25 1.18 1.12 1.061.30 1.30 1.30 1.30

0

0.5

1

1.5

2

2.5

3

0.00 0.10 0.20 0.30Pore pressure coefficient ru

Fact

ory

of s

afet

y FS Current Dump

Dump DesignFS = 1.30

Figure-6. Graphical presentation of FS in relation to ru.

For mining environments a factor of safety of 1.30 is considered to be sufficient. GEOSYNTHETICS

Geosynthetics are the generally polymeric products used to solve civil engineering problems. Most geosynthetics are fabrics or sheets of various sizes, strengths, and textures. They are generally made of plastics such as polypropylene, polyethylene, and polyester [2]. Geosynthetics can be divided into four main categories: geotextiles, geogrids, geomembranes and geocomposites. It is convenient to identify the primary function of a geosynthetic as being one of: separation, filtration, drainage, reinforcement, fluid containment, etc.

Slope reinforcement design using geogrids Geogrid reinforced slopes can be an economical

alternative to conventional slope design. Soil reinforcement using high tensile strength

inclusions can increase the shear resistance of a soil mass. This strengthening permits construction of soil structures at slope angles greater than the soil's angle of repose and/or greater than would be possible without the reinforcement (Bonaparte et al., 1987).

Figure-7. Geogrids.

Geogrids are placed in layers during construction to intercept and stabilize potential slip surface. Geogrid soil reinforcement impart tensile strengths to the soil, thereby increasing the slopes overall factor of safety against sliding or rotation (Figure-8).

M D

Center forpotential slipsurface

GeogridreinforcementMoment and

tension developalong slip surface

Slipsurface

LeTm

T2

T1

ymy2

y1

R

* * * * * * * * * * * *

* * * * * * * * * * * * *

* * * * * * * * * * * * *

* * * * ** * * * * * *

M R

Figure-8. Geogrid reinforcement of soil.

D

R

MM

FS == ∑ moment Drivingmoment Resisting

(3)

The factory of safety for a reinforced slope is

expressed as:

D

m

iiiR

M

yTMFS

∑=

⋅+= 1 (4)

where

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Ti = allowable reinforcement strength yi = appropriate moment arm(s) m = number of separate reinforcement layers For the internal overburden dump is required to determine: a) the factory of safety without geogrid reinforcement, b) the factory of safety with a high-strength geogrid of

allowable tensile soil Tallow = 200 kN/m’, and c) the factory of safety with three layers of the same

geogrid placed at 3 m interval.

0 100 200 300 400 500

400

450

500

550

600

650

700

w w

Geos 1/µ:1.00/m xT:200.0Geos 2/µ:1.00/mxT:200.0

Geos 3/µ:1.00/mxT:200.0

ϕ c γ pw[°] [kN/m²] [kN/m³] [-] Designation

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

Soil ϕ c γ pw[°] [kN/m²] [kN/m³] [-] Designation

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

Geos 1/µ:1.00/m xt:54.12/mxT:200.0/T :101.9Geos 2/µ:1.00/mx t:34.79/m xT :200.0/T:24.1

Geos 3/µ:1.00/mx t:22.93/m xT:200.0/T:37.9

1.85

1.77

1.69

1.66

1.64

1.66

1.64

1.77

2.03

2.01

2.01

2.04

2.24

4.67

6.53

8.89

ϕ c γ pw[°] [kN/m²] [kN/m³] [-] Designation

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

Soil ϕ c γ pw[°] [kN/m²] [kN/m³] [-] Designation

9.70 3.87 16.52 0.30 Dumped material25.00 15.00 12.00 0.00 Coal10.50 9.00 18.60 0.00 Green clay

Bas ic calculation dataηmin = 1.64xm = 93.15 mym = 623.78 mR = 116.42 m

Figure-9. Circular slip analysis for reinforced slope. a) Slope without geogrid reinforcement: FS = 1.06. b) Slope with a geogrid along base with sufficient

anchorage: FS = 1.26. c) Slope with three layers a 3m interval from base, all of

which have sufficient anchorage behind the slip surface: factory of safety FS = 1.64.

The length of geogrid extending beyond assumed failure surfaces is Le=2-3 m. CONCLUSIONS

In this paper, two main topics related to internal overburden dump stability study: slope stability analysis without and with geogrid reinforcement. For current dump condition are obtained: FS < 1.10 for ru = 0.00 and FS ≤ 1.00 for ru = 0.10-0.30. For dump design considerations: FS < 1.30 for ru = 0.00 and FS < 1.20 for ru = 0.10-0.30. Slope reinforcement design using geogrids: unreinforced slope FS < 1.30, and reinforced slope with geogrids FS > 1.30.

Obtained values of the factors of safety show that reinforced soil using geogirds is very effective technique, because geogrids are light, flexible, strong, durable and very easy to install.

The use of geogrids technique has not been applied in the Kosovo coal mining industry as yet.

REFERENCES [1] Fernando J. and Nag G. 2003. A study of internal

overburden dumps design and stability analysis for Hazelwood Power Mine, Latrobe Valley, Victoria, Australia. pp. 267-273.

[2] Koerner M.R. 2005. Designing with Geosynthetics.

John Wiley and Sons, Inc, New Jersey, USA.