jerin sangrose
-
Upload
vishnu-nair -
Category
Documents
-
view
99 -
download
13
Transcript of jerin sangrose
EXECUTIVE SUMMARY
An organization study has been conducted by me at Sangrose laboratories,
Kochalumoodu, Mavelikara subject to MIB course. Sangrose laboratories is a
pharmaceutical company privately owned and operated by Mr. C.K Alexander who is an
entrepreneur – research chemist.
The company is well known as it is the only producer of Clofazimine. I planned to chose
this company to conduct my study as Sangrose is a major producer of basic drugs and
also deals with simple pain killers to complex cardiac compounds.
My aim was to conduct this study in a company which owns several functional
departments and which can offer me good industry interaction and experience. I could
make me analyze and study in depth how an organization functions, how systematic
activities are to be undertaken for the its smooth functioning. It gave me an opportunity to
compare the theoretical practices with the practical situations. The study also aimed to
understand the different departmental functions, interact with the managers at different
levels, importance of technical advancements and innovations, importance of
communication, etc.
1 | P a g e
CHAPTER – 1
INTRODUCTION
An industry produces goods and services for human consumption inorder to satisfy
human wants. The entire range of human activities in which men and women play a
dominant role is measured and is economically valued in terms of money. Industrial
sector is one which helps in the overall development of a country in terms of
infrastructure as well as economic. Industrial development helps to measure the richness
of a country.
Industry is divided into four broad segments such as:
1. Manufacturing
2. Extractive
3. Exchange
4. Service
This study facilitates in understanding the size, geographic distribution,
employment, production, sales, and economic condition of the pharmaceutical industry.
SANGROSE LABORATORIES PVT.LTD is a pharmaceutical industry founded
in 1987 by Mr. C.K. Alexander who is an entrepreneur – research chemist. His vision
was to establish his company as world’s largest and only producer of ‘clofazimine’. The
company was incorporated as a private limited company under the Indian Companies
Act,1956. The company is a registered small scale industry with the main objective of
manufacturing basic drugs and is located in kochalumoodu industrial estate which is in
Alappuzha district.
1.1Importance of the Study
Organizational study is carried out mainly with an objective of gaining practical
experience in organizations. The theoretical scope of the study was aimed at covering the
functional departments of the organization. It was to create awareness about the various
operations in the organization. As the study is mainly based on the evaluation of different
departments it enables to get a detailed knowledge regarding the functioning of the
organization. As management students it is important to gain a practical industry
2 | P a g e
experience along with the theoretical principles. This study is an important part of the
course as it gives a
chance to experience the practical constraints faced by the managers while putting theory
into practice. It also helped to understand the tactics applied and the way the managers
solve the problems encountered by them.
1.2Objectives of the Study
The organizational study was conducted at SANGROSE LABORATORIES
PVT.LTD. is undertaken with certain clear cut objectives which is classified as:
PRIMARY OBJECTIVES:
To study about the organization
To acquire knowledge about functional as well as managerial aspect of Sangrose
Laboratories Pvt.Ltd.
To compare theoretical knowledge with actual practices.
SECONDARY OBJECTIVES:
To examine criticaly the organizational structure.
To study and understand the various functional areas of the company.
To understand the actual flow of communication procedure followed in an organization.
To analyze the industry and company profile with an overview of the strengths,
weaknesses, opportunities and threats of the organization.
To find out the various technical collaborations in Sangrose and check the importance
and effectiveness of such collaborations.
To identify the external and internal factors affecting the strengths, weaknesses,
opportunities and threats affecting the operations of the organization.
To interact with managers at different levels and find out their duties and responsibilities.
1.3Methodology
The methodology adopted to carry out this study includes the collection of primary and
secondary data. The primary data was collected through personal interview and
3 | P a g e
discussions conducted with management. Secondary data was obtained from the
company file, brochures, records and websites.
The methods of data collection are:
1. Primary Data
Primary data are those data that are collected directly through direct personal
interview, oral investigations, observation method, case study method, experimental
method, survey method, etc. Survey method was conducted on the employees in
Sangrose Laboratories Pvt. Ltd.
Survey means a planned effort to collect relevant information from a
representative of the selected population. This survey can be classified into three
categories:
a. Personal interview
b. Telephonic interview
c. Mail survey
The primary data was collected by
Interview
Observation
Discussions with departmental heads
Interview
Personal interviews were conducted with departmental managers, company officials and
employees of the organization.
Observation
During the 4 weeks organization study the general functioning of the organization was
keenly observed. It is an important method as it provides an opportunity to study about
the functioning of the organization.
Discussions with departmental heads
Questionnaires were prepared for each and every department and information was
collected from the respective departmental heads. It helped to understand the major
functions of each department.
4 | P a g e
2. Secondary Data
Secondary data are those data that are collected from the already existing data.
Secondary data can be from external sources and internal sources. Internal sources
include financial statements analysis, sales force report.
External sources include information from published records and includes,
Company website www.sangroselabes.com
Company documents
Company journals
Company records
Annual reports
1.4Limitations
a. Time constraint: It was not possible to get a deep knowledge about the functioning of the
organization as well as to experience the real business situations as time was very limited.
b. Lack of previous experience
c. The study was mainly a descriptive one
d. Secret nature of business data – secret business data are not made available to the
observer.
5 | P a g e
CHAPTER 2
INDUSTRY PROFILE
2.1Historic outline of the industry
Industry is concerned with the process of extraction of raw materials from the
nature andthe various other process of transforming these raw materials into consumable
goods. It deals with the function of converting or transforming these materials extracted
from nature and to make them fit for human use or consumption. In brief, industry deals
with the production of goods of value.
SMALL SCALE INDUSTRY
Small scale industries are the significant segments of the Indian economy. The basic
objectives underlying the development of small and medium scale industries are the
increased supply of manufactured goods, the promotion of capital formation, the
development of indigenous entrepreneurial skills and the creation of employment
opportunities. In addition to this, they also include such socio economic goals or the
decentralization and dispersal of manufacturing activities from the metropolitan areas to
rural areas, reduction of regional economic imbalances within a country and promotion of
entrepreneurial and managerial activities and skills as well as of technology throughout
the country.
Small scale industry plays a vital role in the economic development of a country in the
following ways:
a. To generate large scale employment opportunities with relatively low capital
investments
b. To find solution for the unemployment in the country
c. To promote balanced regional development of the nation
The highlights of small scale industry are:
They are capital light
They are labour intensive
They are skill light
6 | P a g e
2.2 Present structure of the industry
Pharmacy is an art and science of preparing and dispensing medication and providing the
public with drug related information. The modern Indian pharmaceuticals industry has
laid its foundation in the early 19th century and it was through a small factory known as
‘bengal chemical and pharmaceutical works’, Calcutta. Indian pharmaceutical industry
has grown tremendously and presently is in a position to meet 70% of the requirements of
drugs of the country.
INDIAN PHARMACEUTICAL INDUSTRY
Indian pharmaceutical industry is playing a key role in promoting and sustaining
development in the vital field of medicines. Around 70% of the country’s demand for
bulk drugs, drug intermediates, chemicals, tablets, capsules, orals and vaccines is met by
Indian pharmaceutical industry. A number of Indian pharmaceutical companies adhere to
highest quality standards and is approved by the regulatory authorities in USA and
UK.The production value of the bulk drugs during the year 1997-98 was Rs.2623 and that
of pharmaceutical formulations was Rs.12068 Crores. The production of pharmaceuticals
in India increased by 13.68% during the year 1997-1998 against the previous year. Now
it has rose up to30%.
The Indian pharmaceutical industry today has occupied the first rank in the India’s
science based industries with wide range of drugs .a lightly organized sector, the Indian
pharmaceutical industry is estimated to be worth $4.5 billion, growing at about 8 to 9
percent annually. It ranks very high in the world in terms of the quality, technology and
range of medicines manufactured.
2.3 Major government policies
The government is the agency that is responsible for fixing various prices for the drugs.
Following the de-licensing of the pharmaceutical industry, industrial licensing for most of
the drugs and pharmaceutical products has been done. Manufacturers are free to produce
any drugs that are duly approved by the controlling authority. Technically strong and
totally self reliant, the pharmaceutical industry in India has low cost of production, low
research and development cost, innovative scientific manpower, strength of national
7 | P a g e
laboratories and an increasing balance of trade. The pharmaceutical industry with its rich
scientific talents and research capabilities, supported by intellectual property protection
regime is well set to take all the international market.
2.4 Predicted scenario of industry
India holds the lion share of the world’s contract research business. Over 15 prominent
contract research organizations (CROs) are now operating in India, attracted by her
ability to offer efficient R&D on a low cost basis. Thirty five percent of business is in the
field of new drug discovery and the rest sixty five percent of the business is in the clinical
trials arena. India offers a huge cost advantage in the clinical trials domain compared to
the western countries. The cost of hiring a chemist in India is one – fifth of the cost of
hiring a chemist in the west.
Indian companies in an effort to consolidate their position will have to increasingly look
at the merger and acquisition options of either companies or products. This will enable in
offsetting the loss of new product options, improve the R&D efforts and to improve the
distribution to penetrate into new markets. In order to stay competitive in future, Indian
companies will have to refocus and invest heavily in R&D.
Top ten players in the market
1. Ranbaxy laboratories
2. Dr. Reddy’s laboratories
3. Cipla
4. Nicholas Piramal
5. AurobindoPharma
6. GlaxoSmithKline
7. Pfrie
8. Sun pharmaceutical industries
9. Cadila healthcare
10. Aventis pharma
8 | P a g e
CHAPTER 3
COMPANY PROFILE
3.1 Background of the company
The Indian pharmaceutical industry today is in the front rank of India’s science – based
industries with wide ranging capabilities in the complex field of drug manufacture and
technology. Pharmaceutical industry is playing a key role in promoting and sustaining
development in the vital field of medicines. The pharmaceutical industry, with its rich
scientific talents and research capabilities, supported by intellectual property protection
regime is well set to take on the international trade.
SANGROSE LABORATORIES PVT.LTD.Was incorporated in the year 1987 as a
private limited company under the Indian Companies Act, 1956. The company registered
as a smallscale industry with the main objective of manufacturing basic drugs is located
in the Industrial Estate, Kollakadavu in Vettiyar village, MavelikaraTaluk in the notified
industrial backward district Allepey, in Kerala state. The main functions of the Bombay
office are purchase as well as collection forum, to deal and maintain a cordial relation
with suppliers.
TECHNICAL BACKGROUND OF THE PROMOTERS
SANGROSE LABORATORIES PVT. LTD. Was founded in the year 1987 byMr.
C.K.Alexander who is an entrepreneur – research chemist. The DNA of the company is
drawn from its founder and his vision to establish world’s only largest producer of
clofazimine. “The vision of a research chemist takes on social and commercial
expressions that’s in the nutshell, briefly explains the genesis and growth of Sangrose
labs.”
Mr. C.K.Alexander the founder and managing director was born and brought up in the
tradition of Kerala. He is a post-graduate, approved manufacturing and quality control
chemist, having 25 years of experience in pharmaceutical industry of which 10 years he
had gained experience in working with the top level management in developing and
implementing project where administrative, technical, marketing and financial skills were
9 | P a g e
required. He also have a three year’s experiences in research and haddeveloped process
know how for a number of life saving drugs.
Mr. Thomas Samuel, the finance director a post graduate in business administration is
well experienced in funds management. The sound financial health of the company
proves his expertise in this field. Mr. George Manuel have three years of experience as a
chemist in Mumbai and was the senior manager in an International Airlines for the past
10 year.
NATURE OF THE BUSINESS
SANGROSE LABORATORIES has tie ups in the mantra to success in this age of
globalization “east meets west” as transnational companies reach out for synergistic
partners to enhance their competitiveness in the global market. Companies seek partners
who have the state of art research and development, manufacturing facilities with
excellent customer care. Sangrose caters to all as it believes in value added support.
Sangrose seeks partnership with pharmacy companies around the world by offering
facilities for contract manufacturing API and drug intermediaries. Its group ethos is based
on achieving excellence in bringing out therapeutically active products.
MISSION:
The mission of Sangrose is to dedicate itself through the creation of innovative
medical products and services for the benefit of the medical community and human
health around the world.
VISION:
The vision of the company is to become a leader in the Indian Pharmaceuticals Industry
and a significant global player, providing customers delight and enhancing shareholders
value.
INNOVATION:
Sangrose aims at creating an environment suitable for individuals to bring out the skills to
innovate which in turn help one to excel out.
TEAMWORK:
Sangrose aims at creating better sense of teamwork, the ability to work together, ability to
direct individual accomplishment towards organizational objectives.
10 | P a g e
CORE VALUES:
C - Care for customers
R - Respect for associates
E - Excellent teamwork
A - Always learning
T - Trust mutually
E - Ethical practices
OBJECTIVES OF THE FIRM
To manufacture, produce, refine, process, formulate, buy, sell, import, export or
otherwise deal in the basic drugs, python chemicals, plant extracts, dyes pesticides.
To manufacture, produce, distribute, sell, make, research, export and to deal in
pharmaceuticals, drugs, chemicals, medicine preparation, dyes pesticides, cosmetics, their
intermediates including sophisticated item oils, injection, orals, syrups, tablets, capsules
and in such other form for human and animal use.
To carry on the business of chemicals, drugs, import, manufacture and deal in
pharmaceuticals, chemicals for medical purposes, pathological, clinical, industrial and for
other preparations and articles, compounds, drugs and deal in chemicals, surgical
apparatus and materials.
PRODUCTS
1. BASIC DRUGS
The company presently manufacturing anti leprosy Basic Drug – Clofazimine I.P/ B.P
only on its basic drugs units.
2. SOFT GELATIN CAPSULES
The fully air conditioned soft Gelatin Capsule unit is having a production of 50000 per
hour. Utmost care is taken in each stage of production in order to ensure the total quality
of the capsules
RAWMATERIALS OF THE PRODUCT
SANGROSE LABORATORIES PVT. LTD make use of chemicals as raw materials. The
following are some of the important raw materials used in the laboratory and they are:
11 | P a g e
Amino compound
Acetic acid
Methanol
Glycerin
Sorbitol
Isopropanol
Methylsalicyclate
Carbon tera chloride
Imiazole
O- chloro benzoic acid
MAJOR CUSTOMERS
Overseas customers
Government supply
Outside state customers
National level
Local level
NATIONAL LEVEL CUSTOMERS
Nova millennium pharmacy, Chennai
ABL Biotechnologies, Chennai
Nouvenavmedicam, Chennai
House Remedy’s, Chennai
Enka health care, Delhi
COMPETITORS ANALYSIS
It is really a pride for Sangrose laboratories as the company enjoys a monopoly position
in the production of the basic drug Clofazimine. In the case of other drugs, competitions
are with the following:
RKG Pharmacy Pvt Ltd
Lark Laboratories
Invies Laboratories
Unicare India Pvt. Ltd
12 | P a g e
ACHIEVEMENTS
Sangose Laboratories has received GMP Certificate from WHO which is equivalent to
ISO
Nominated as the best small scale industry of Alappuzha District consecutively for three
years and fourth in the state
Runner up for the management excellence award of Berchamans Institute of Management
Selected as one of the best entrepreneurs of the state
Gold card member of Kerala Financial Corporation, the finance agency based on growth
expansion and prompt payment
The firm has been closely associated with National Leprosy Eradication Proggramme of
Government of India by the supply of clofazimine
3.2 Product Profile
1. In the management of Eczema, Dermatitis, Druritus& Psoriasis
CLO-B
Clobetasol Propionate cream 0.05% w/w
Highly effective in the treatment of eczema, dermatitis, druritus and non scalp psoriasis
CLOSAL
Clobetasol and salicylic acid
Rapid clearing of scaling, pruritus and inflammation
Rapid onset of action
Salicylic acid
Softens keratin, loosens cornified epithelium and desquamates the epidermis
Make the underlying layers more accessible to steroid
CLOGEN
Clibetasol and Gentamicin
Arrest the growth of pathogenic agents
Satisfactory results obtained in 97.5% cases
Good relief from symptoms
Rapid healing of lesions
2.In the management of steroid responsive dermatoses
13 | P a g e
EMSONE
MometasoneFuroate 5 Gms
Used in the treatment of dermatitis, psoriasis, eczema and other steroid dermatoses
Safety and efficiency has been well established.
3. In the treatment of primary and secondary skin infections
U-PRO
Mupirocoin 2% Oinment
Effective against a variety of superficial skin infections
Effective against a wide range of GRAM + VE( including staphylococci, streptococci)
and moderately active against GRAM –ve bacteria
Effective in the treatment of IMPETIGO
4. To provide complete protection from sunlight
Beta carotene containing Highcaro(HIC)
Total protection from sunlight
Prevents cellular damage
5. In the treatment of psoriasis
ZEMEGA – 3
Epa 180 mg, DHA 120mg
Ameliorates symptoms of psoriasis
Significant reduction in itching, erythema and scaling
6. In the treatment of hyper pigmentation
KOJI CLEAN
Koji acid and alpha lipoic acid cream
Removes pigment spots faster effectively and maintains natural skin colour
Kojic acid:
Slows down melalin production by inhibiting tyrosinase
Alpha Lipoic Acid
Scavenges ROS
Regenerates vitamin A and C
Prevents oxidative damage
Prevents wrinkling of skin by inhibiting cross linking of protein with macro
14 | P a g e
molecules
7. In the treatment of skin diseases
VITA – E 400
Reduces formation of FR
Prevents lipid peroxidation
Maintains skin integrity
Reduces trans epidermal water loss
Strengthens skin barrier function
8. When the need is for an anti – histamine
ZENTIN – L
Levocetrizine 5 mg
Rapid therapeutic reaponse
Higher bio availability
Higher affinity towards H1 receptor
9. In the treatment of fungal infections
SANFLU – 150
Fluconazole 150 mg
Enhanced bio availability
Better absorption
Masks odour
Larger shelf life
Better appearance
TERBINORM (TERBINAFINE 250MG)
Highly effective in dermatophytosis and onychomycosis
Low relapse rate
10. In contact of dermatitis of thin skin
HYDROSTER
Purest hydrocortisone safe on face and thin skin
Provides moisturisation
Smoothen skin by filling up spaces between skin flakes
15 | P a g e
11. In hyperkeratosis – warts, corns and psoriasis
Mild conditions – akralic 3%
Moderate conditions – akralic 6%
Severe conditions – akralic 12%
12. To treat severe recalcitrant cystic acne
RETISO – 20
Isotretinoin 20mg
Dramatically reduces elevated sebum production, comedogenesis and ductual
colonization of psoriasis acnes
High cure rates
13. In the treatment of skin disease of mixed actiology
GENCLOBEC
(gentamicin, clotrimazole, beclomethasone cream)
Arrests the growth of pathogenic agents
14. In the management of neurological disorders
Vit – axon
Soft gels
Benfotiamine 100mg
Methylcobalamin 500 mg
Alpha lipoic acid 100mg
Vitamin C 75mg
Vitamin B2 10 mg
Pyridoxine hydrochloride 3mg
Vitamin E acelate 25mg
Zinc 15mg
Pantothenic acid 50m
3.3 Organization Structure
Organization chart is the pictorial or graphical representation and arrangement of
position in an organization and normally positions are arranged in a sequential order on
the basis of their authority and responsibility. With the help of a planned and well
designed organization structure we are able to get an overview of the functioning of the
16 | P a g e
organization. Authority and responsibility positions can be easily recognized with the
help of this chart.
FUNCTIONAL AREAS
Every organization performsseveral functions and this enables to reduce the
complications. Departmentalization enables in specialization of the job. Effective
17 | P a g e
supervision is also possible and better results are the outcome of such functional
departments. Division of work enables in achieving the organizational objectives. Every
manager can efficiently manage the work when the different activities are categorized
into a common group.
The different departments in Sangrose laboratories are:
1. PRODUCTION DEPARTMENT
2. HUMAN RESOURCE DEPARTMENT
3. FINANCE DEPARTMENT
4. MARKETING DEPARTMENT
5. QUALITY CONTROL DEPARTMENT
6. RESEARCH AND DEVELOPMENT DEPARTMENT
3.4 Production department
Production is the department in which the process of conversion of raw materials and
inputs required for production is converted into output or finished products. Production is
the basic or primary function as everything starts from it. Production system consists of
inputs at one end and at the other end these outputs are connected by a series of
operations, processes, storage and inspections. It is the department responsible for the
creation or manufacture of a product. Its sub departments are stores department, quality
control department and maintenance department.
FUNCTIONS
To produce the required number of products that cater to the current demand.
To set proper manufacturing schedules inorder to ensure timely completion and supply of
products.
To ensure minimum wastage
Optimum utilization of men, machines, materials and money.
PRODUCTION DEPARTMENT CHART
18 | P a g e
Purchase& Store Department
Purchase Manager
Purchase in Charge Store in Charge
Store keeper
PRODUCTION IN SANGROSE
The sangrose laboratories produce basic drugs and capsules and they are:
Basic Drug : CLOFAZIMINE
Capsules :Vitamin A & D
Black lumen seed oil
Glovite
Nifedipine
Vitamin A Capsule U.S.P
Vitamin E Capsule U.S.P
Cefoz
Rejuven
Alprazolam
19 | P a g e
Paracetamol
Atenolol
Ranitidine tablet
Brufin
PRODUCTION REQUISITES
Raw materials:The most important raw material is amino compound purchased from
Baroda.
Power and fuel: In sangrose, electricity is used as power and is required for working
machines and lighting facilities and for this purpose KSEB Subtraction is very near.
Water : The company has dug wells in the nearby private land in the possession of the
company. In addition to this the industrial estate has its own water supply system.
MACHINERIES
Various types of machinery and equipments are necessary for the production of
medicines. The plant is equipped with machinery to produce 15000 – 20000 kgs basic
drug (clofazimine) per annum and hence 20 lakhs capsules are manufactured per shift.
The plant basically requires the following machines:
MS Rubber Lined Reactor
SS Reactor with condenser
SS Reactor
MS Glass Line Reactor
SS Centrifuge
Rubber Lined Centrifuge
Multimill (hammer type)
Soft Capsulation Machines
Gelatin Cooking Vessel
PRODUCTION PROCESS
20 | P a g e
Sangrose is a medicine manufacturing company. As it has got its own policies it keeps its
production process secret. The MD who is the main chemist in the production unit, is the
key factor behind the formulation of the medicines.
PRODUCTION UNIT CHART
RAW MATERIALS
MIXING
ENCAPSULATION
WASHING
DRYING
WASHING
PACKING
DISPATCHING
21 | P a g e
Effluent Treatment Procedure
RAW EFFLUENT:
The raw effluent being very little in quantity is collected in a rubber lined concrete tank
heated and allowed to concentrate. When a sufficient quantity is obtained it is to be sold
to the consultants of the company for neutralizing the alkaline effluents of other
industries.
WASH WATER:
The wash water from the production area is collected in a separate rubber linked tank
for treatment. The effluent is pumped into a mixer cum flocculation tank where liquor
ammonia or lime is added for neutralizing. The dried mass is permitted to be used as a
land fill.
The clear overview from the location tank and the filter bed arw pumped into an
aeration tank where the clear liquid is generated and then passed in carbon filter bed to
absorb any remaining organic matters.the filtered liquid is collected in hopper bottom
secondary setting tank. From the secondary tank it is pumped into another creation tank
and biomass is added. After sufficient creation of the mixture the overflow is passed into
a clarifier where any suspended biomass is collected into the slubge put and the clear
water is directly passed to 3.5 acres of agricultural land for irrigation as permitted by the
pollution control board.
There are above 100 people working in the company who are regularly subjected to
medical examination by qualified medical practitioner as per the direction of the drugs
controller of Kerala and so far no cases of any contagious or any other diseases are
reported.
PRODUCTIONPLANNING AND CONTROL
Production planning and control are the two major aspects of production management. It
is an important department of the company which is headed by the senior manager, senior
assistant manager, and an assistant manager in charge of the day to day activities of the
such department. Production planning and control is the planning and organization of the
manufacturing process and to co-ordinate the series of functions.
The elements and function of production planning and control arehe following;
22 | P a g e
ROUTING:
Determining the route part for the movement of manufacturing lot through factory
LOADING:
Refers to the work load against a machine or a worker.
SCHEDULING:
Determining the start time and completion time of various operations to be
Performed
DISPATCHING:
Sets the productive activities in motion through the release of orders and instruction
according to timings given in operation sheets, route card and loading schedule.
FOLLOW UP:
It ensures that the necessary instruction has been followed in their unit and required tools
and materials are made available to the workers.
INVENTORY CONTROL
Production Manager is the complete authority who is having control over the production.
He is responsible to reduce the cost of production, wastage of raw materials, timely
production, etc. economic lot sizes, economic order quantity, reorder levels etc are fixed
by this department.
Timely actions help to prevent over and under stocking of raw materials. For this it is
essential to control the physical flow of raw materials. It is essential to arrange the
procurement of raw materials from a supplier who offers continuous supply.Inventories
may be classified into four classes:-Raw materials, supplies, work in progress and
finished goods. Raw materials in sangrose are chemicals that that are processed and
converted into finished products such as clofazimine, basic drugs.
The main objective of inventory control is to enable to place an order at the right time
from the right source price and of right quantity.
a) Economic Order Quantity:
It refers to the specific order size that gives maximum economy in purchasing the
materials. Economic order quantity is the inventory level which minimize the total
ordering or carrying costs
b) Ordering cost:
23 | P a g e
Cost of placing an order and securing the suppliers.
c) Carrying cost:
Refers to the cost of keeping the materials in the store house.
3.5 Human Resource Department
Human resource is the field of management which controls the human resource in an
organization. Human resource department maintains a complete list of all the workerd
deployed in the organization. The work is performed in three shifts and around 100
employees are working here. Sangrose maintains cordial relationship with its workers.
Good formal and informal relations are maintained between the employees and
employers. Sangrose implements various incentive schemes for the benefit of the
employees which can motivate the employees to work more.
The functions of human resource department:
Manpower planning
Job analysis
Job evaluation
Recruitment training and development
RECRUITMENT
Recruitment is the process of searching prospective employees and stimulating them to
apply for jobs in the organization. The firm usually calls interview for ten candidates for
one vacancy and will resort to written examination if the candidates exceeds 20.
Sources of Recruitment
Walk in interviews:
Sometimes the Sangrose laboratories conduct interviews to prospective candidates. The
suitable candidate will be selected for appointment.
Advertisement:
Newspapers and magazines are the common media in which sangrose provides
advertisement.
Employee reference:
24 | P a g e
The employee reference will be considered when there is an emergency need for an
employee.
Consult in:
The potential job seekers approach the officials personally and in the regular selection
process a suitable candidate is selected.
Nearby locality:
Unskilled workers are usually selected from the nearby locality
SELECTION
Candidates who are technically skilled, educationally qualified and potentially able are
selected.
TRAINING AND DEVELOPMENT
Sangrose laboratories offer a wide variety of developmental opportunities to the
employees of the organization. They are designed to promote professional and personal
growth of workforce. Training enables employees to be technically skilled which can
lead to low wastage of raw materials.
PURPOSE
Enables in reducing the accidents To increase the productivity
Quality of the product
To reduce the wastage in production
To improve and maintain the during production
Three types of training are provided to the employees:
a. Induction training
b. External training
c. Internal training
a.Induction training:
This training is meant for the fresh employees and those employees who have been
transferred from other departments of the organization.HR department is responsible for
preparing the training schedule.The main purpose of training is to get accomplish with
Co.
25 | P a g e
b.External training:
It is given to the permanent employees such as engineers, officers and other executives.
This training is conducted by theexternal agencies or external organization.
c.Internal training:
This type of training is given to the technical personnel working in the various sections or
divisions. The training consist of welding, market testing, etc. Management provides
training for a period of six months for the fresh employees. Only after the successful
completion of the training the candidates are permanently appointed. This type of training
is compulsorily practiced.
LABOUR WELFARE ACTIVITIES PROVIDED BY SANGROSE
Maslow’s need hierarchy theory mentions several human needs like self actualization,
esteem needs, safety needs, etc. is inevitable to an organization. Better working
conditions, job security, insurance, medical facility, recreational facilities, etc should be
provided to the employees.The welfare activities commonly practiced in Sangrose are:
Free lunch and restaurant
For special working hours free lunch and refreshment are provided. Coffee is provided
twicea day.
Travelling allowance
For every official journey sangrose provides proper travelling allowance
Bonus
A proper amount of bonus is calculated and provided to the employees
Insurance
All the employees are covered under ESI
Gratuity
Gratuity calculated as per the rules of payment of gratuity
Vehicle facility
Vehicle facilities are arranged to fetch the local employees
Medical facility
Annual medical checkups are arranged for every employee
Provident fund scheme
Every employee and employer contributes equally to the provident fund scheme
26 | P a g e
TIME OFFICE:
This department records the time in and time out of the employees. Other activities
related to payment of wages, incentives, leaves etc are recorded in a register. Different
registers are maintained for different shifts. A leave book is maintained and it records;
Leave balance
Leave credited
Leave awaited
The daily attendance reports for employees specify the Shift, date, clock No, hours
worked, scheduled shift. The daily attendance report is verified by the supervisors, shift
engineers and shift head.
HR DEPARTMENT CHART
27 | P a g e
HUMAN RESOURCE DEPARTMENT
PUBLIC RELATIONS OFFICER
WELFARE OFFICER
EMPLOYEES
3.6 Finance department
Finance may be defined as the art and science of managing money. An efficient finance
department is the backbone of an organization. Its main activity is to maintain the cash
inflows and outflows in the organization. The finance manager who is the head of the
department determines and allocates funds for the various departments and helps to avoid
the wastage of funds. As finance is the life blood of the organization it provides solution
to the questions such as, how to procure fund and how to utilize the fund and how to
make profit.
OBJECTIVE OF FINANCE DEPARTMENT
Financial management is the managerial activity which is concerned with planning,
controlling and administration of funds used in business. It involves a sound judgement
combined with a logical approach to decision making.The finance department is
primarily concerned with the following objectives:
Maximization of profit:
Profit maximization is the basic criteria considered by the managers while taking a
decision. As a business organization the primary objective is to maximize the profit. It is
essential for the further smooth working of the organization.
Maximization of wealth:
This objective is as important as maximization of profit. This is possible by maximizing
the net present worth of the firm.
Working capital management:
Working capital management has great importance as the success of every business
depends upon the management of the working capital. Working capital in simple terms is
the amount of funds which a business concern has to finance in its day to day operations.
It can also be regarded as that proportion of a company’s total capital which is employed
in short term operations.
CREDIT POLICY
The company have its own policies regarding credit and they sell their products on credit
basis. The credit period of 15 days and grace period is usually provided to the customers.
28 | P a g e
If the customer is an outstation party it varies from 60 to 100 days.Trade discounts are
also provided to the customers to increase sales and this is usually allowed on bulk
purchases.
FACTORS INFLUENCING THE WORKING CAPITAL REQUIREMENTS
Working capital management is a significant fact of substantial management. The
working capital needs are influenced by the following:
Nature and size of the business:
The working capital requirements of a firm are closely related to the nature of the
business.
In a pharmaceutical industry like Sangrose laboratories, which manufactures basic drugs
and capsules working capital requirements are relatively high.
Seasonality of operations:
Firms which have a market seasonally usually have high fluctuating working capital.the
sales for sangrose is also seasonal as the company depends on tenders invited by the Govt
of India. this leads to heavy stocking of raw materials and finished goods at the beginning
of the financial year.
Conditions of supply:
The inventories of raw materials, spares and stores depend on the conditions of supply.
The raw materials used here are always not abundantly available and hence sufficient
arrangement for early procurement of raw materials are implemented and also for
stocking it for future use. They are stored for 3 – 6 months.
NEEDS FOR WORKING CAPITAL
Purchase of raw materials( chemicals, spares and components)
Payment of wages and salaries
To meet the day to day expenses and overhead cost such as power, fuel and office
expenses
To meet the selling expenditure like packing and advertising
Maintain the inventories
29 | P a g e
SOURCES OF FUNDS
The major sources of fund are shareholders fund, which includes shareholders reserve
and surplus.the loan amount stood up to 30 lakhs from KFC and about 15 lakhs from SBI.
Sangrose has received the best customer award from State Bank of India.
The turnover for the company was 10 crore in 2007 and 7 crore in 2008 and 10 crore in
2009 and 12 crore in
The years 2010. The main sources of income are sales and contract basis manufacturing.
They were able to overcome the recession as their main business deals with the sales of
their patented product, CLOFAZIMINE.
FINANCE DEPARTMENT CHART
FINANCE DEPARTMENT
FINANCE MANAGER
CHIEF CLERK
30 | P a g e
ACCOUNTANT
3.7 Marketing department
Marketing involves all those processes and activities that direct the flow of goods and
services from producer to customer. Marketing is the activities that are aimedat the
planning, pricing, promoting and distributing want satisfying products and services to the
present and potential customers. It is also important to an industry as half of the cost of
goods and services results from the marketing process.
FUNCTIONS
Functions of exchange:
Buying
Selling
Functions of physical selling:
Transportation
Storage of warehousing
Facilitating functions:
Financing
Pricing
Risk bearing
Advertising
Standardization
Sales promotion
IMPORTANCE
Analyzing markets thoroughly
Study consumers psychology and demand
Studyig the conditions existing in competitive firms
Studying the market fluctuations
Planning of the advertisement campign
Preparing sales budget from marketing plan
Exploring the markets for selling the products
.
31 | P a g e
MARKETING DEPARTMENT CHART
MARKETING MANAGER
MARKETING SUPERVISORS
SALES OFFICIALS
3.8 Quality Control Department
Quality is one of the major aspects that the organization is concerned with the systematic
control of material, men, machines, manufacturing conditions is quality control.
FUNCTIONS
Identify the defective goods
Find the quality of mixing
Ways to reduce the cost of manufacture
Improvement of manufacturing and customer relation
Market research
Production methods and production design that improves quality
Factors affecting quality
QUALITY CONTROL MEASURES
Raw material analysis
In process analysis
Finished product analysis
32 | P a g e
The quality control laboratory functioning in the company has sophisticated equipment
like U.V spectrophotometer, disintegration testing equipment, dissolution testing
equipment, electronic PH meters, digital electronic balance, etc.
Quality control is the statistical method of measuring deviation from standard quality by
recording sample tests on a chart which immediately shows when work is being
deviated from approved limits
QUALITY CONTROL DEPARTMENT
QUALITY CONTROLDEPARTMENT
CHEMIST
ASST.CHEMIST
LAB ASSISTANT
3.9 Rerearch and development department
The company has a research development lab functioning with all sophisticated
equipment. Their main objective is developing process knowhow for life saving drugs.
They also develop combination of those drugs that can be produced at lower costs.
Sangrose is spending a reasonable portion of its turnover for its R&D department. A
qualified team is working with the department to develop competitive products which
identifies sangrose among other pharmaceutical companies.
Sangrose is expanding its product line consistently. A new division that is expected to
produce tablets, liquids, orals and hard gelatin capsules. A subsidiary of sangrose is on
the development process and which is proposed to be named as SangroseDrugs
33 | P a g e
Chemicals Pvt Ltd. Which intends to manufacture the basic drugs. The plant is proposed
to function from the coming year onwards.
Following are some of the basic drugs:
Dapsone (anti-leprosy)
Pyrazinamide (anti- TB)
Imipramine (anti-depressment)
Enthambutol (anti-TB)
34 | P a g e
CHAPTER 4
FINDINGS, SUGGESTIONS AND CONCLUSION
4.1 Findings
Capacity utilization is low
Faces the problem of high inventory or low inventory level which is resulting in high
inventory cost
Relationship between top level management and workers is not good enough
High wastage of raw materials
No product diversity
4.2 Suggestions
Try to utilize its capacity at an optimum level to reduce cost
Purchase department must follow the EOQ strictly
Relationship between top level and workers should be strengthened
Distribution of free samples must be implemented
Promotion activities should be carried out
Updated Technology should be used
4.3Conclusion
SANGROSE LABORATORIES is the only company manufacturing CLOFAZIMINE in
Kerala and third in India. This in turn results in the creation of huge demand for their
products. The company is enjoying the benefit of both small scale industry and company
form of organization.
The company plays a significant role in the National Leprosy Eradication Programme
introduced by the government of India under the aid of World Health Organization
(WHO). It is a capital intensive and power oriented project in the small scale sector
promoted with the objective of rural development.
It is the policy of Sangrose to supply medicine conforming to quality standards specified
by customers at agreed prices and to their satisfaction. The promoters of the company
35 | P a g e
have brought in all the infrastructure facilities for setting up the laboratory to the
requirements of small scale industry.
Since the sales for Sangrose has become seasonal there is a huge requirement of working
capital because the company depends on the tenders invited by the Government of India.
This leads to the need for the heavy stocking of raw materials and finished goods at the
beginning of the financial year. With continuous efforts sangrose laboratories can reach
global heigh
BIBLIOGRAPHY
1) Company brochures of Sangrose Laboratories Pvt. Ltd
2) R. Amsaveni; “Impact of leverage on profitability of primary aluminum industry in
India” Indian Journal of Finance, Vol.III, No.II, Nov 2009 pp. 33-41
3) Kothari.C.R, Research Methodology: Methods and techniques, New Age International
Publishers, New Delhi, Reprint edition, 2007
36 | P a g e
37 | P a g e