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    Biomaterials 25 (2004) 17711777

    Preparation and characterization of cationic PLGA nanospheres

    as DNA carriers

    M.N.V. Ravi Kumar*,1, U. Bakowsky, C.M. Lehr

    Department of Biopharmaceutics and Pharmaceutical Technology, Saarland University, Saarbr .ucken, D 66123, Germany

    Received 11 May 2003; accepted 11 August 2003

    Abstract

    Nanoparticles formulated from biodegradable polymers such as poly(lactic acid) (PLA) and poly(lactide-co-glycolide) (PLGA)

    are being extensively investigated as non-viral gene delivery systems due to their controlled release characteristics and

    biocompatibility. PLGA nanoparticles for DNA delivery are mainly formulated by an emulsion-solvent evaporation technique

    using PVA as a stabilizer generating negatively charged particles and heterogeneous size distribution. The objective of the present

    study was to formulate cationically modified PLGA nanoparticles with defined size and shape that can efficiently bind DNA. An

    Emulsion-diffusion-evaporation technique to make cationic nanospheres composed of biodegradable and biocompatible co-

    polyester PLGA has been developed. PVA-chitosan blend was used to stabilize the PLGA nanospheres. The nanospheres were

    characterized by atomic force microscopy (AFM), photon-correlation spectroscopy (PCS), and Fourier transform infrared

    spectroscopy (FTIR). Zeta potential and gel electrophoresis studies were also performed to understand the surface properties of

    nanospheres and their ability to condense negatively charged DNA. The designed nanospheres have a zeta potential of 10 mV at pH

    7.4 and size under 200 nm. From the gel electrophoresis studies we found that the charge on the nanospheres is sufficient to

    efficiently bind the negatively charged DNA electrostatically. These cationic PLGA nanospheres could serve as potential alternatives

    of the existing negatively charged nanoparticles.

    r 2003 Elsevier Ltd. All rights reserved.

    Keywords: Biodegradable; Chitosan; Gene therapy; Nanoparticles; PLGA

    1. Introduction

    Biodegradable colloidal particles have received con-

    siderable attention as a possible means of delivering

    drugs and genes by several routes of administration.

    Special interest has been focused on the use of particles

    prepared from polyesters like PLGA, due to their

    biocompatibility and to their resorbability through

    natural pathways [1]. Various methods have been

    reported for making nanoparticles viz., emulsion-eva-

    poration[2], salting-out technique[3], nanoprecipitation

    [4], cross-flow filtration [5] or emulsion-diffusion tech-

    nique [6,7]. Indeed PLGA particles are extensively

    investigated for drug [810] and gene delivery [11,12],

    but still improvements in the existing methods are

    needed to overcome the difficulties in terms of reprodu-

    cibility, size, and shape. The size and shape of the

    colloidal particles are influenced by the stabilizer and the

    solvent used. Most investigated stabilizers for PLGA

    lead to negatively charged particles and the plasmid

    incorporation is achieved via double emulsion technique

    during particle preparation. This could pose problems in

    the stability and biological activity of the plasmid due to

    the involvement of organic solvents during the prepara-

    tion process. This can be overcome by using cationically

    modified particles that can bind and condense negatively

    charged plasmids by simply adding nanoparticles to

    plasmid or vice versa. Literature suggests PVA as most

    popular stabilizer for the production of PLGA nano-

    particles leading to negatively charged particles, never-

    theless, investigations have been carried out using

    other stabilizers as well [13]. Vila et al. investigated

    double emulsion technique for making PLGA-lecithin

    nanoparticles for protein delivery using PVA-chitosan

    blend as coating material [14]. The particle size and

    charge reported were 500729nm and 21.871.1 mV

    ARTICLE IN PRESS

    *Corresponding author. Tel.: +91-172-214683 ext 2057; fax: +91-

    172-214692.

    E-mail address: [email protected] (M.N.V. Ravi Kumar).1Present address: Department of Pharmaceutics, National Institute

    of Pharmaceutical Education and Research (NIPER), SAS Nagar,

    Sector 67, Punjab 160062, India.

    0142-9612/$- see front matterr 2003 Elsevier Ltd. All rights reserved.

    doi:10.1016/j.biomaterials.2003.08.069

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    respectively [14]. However, sole cationic PLGA nano-

    spheres with chitosan as a modifier for gene delivery can

    hardly be seen in the literature. Therefore, attempts were

    made to develop a technique that produces uniform and

    much smaller nanospheres with cationic surface modifica-

    tion, which can readily bind and condense DNA.

    Chitosan was selected in these studies because, other thanits cationic charge it has been recognized for its

    mucoadhesivity, biodegradability and ability to enhance

    the penetration of large molecules across mucosal surfaces

    [15].To our knowledge, not many studies were reported

    describing such a well defined shape and size (o200nm)

    of the nanospheres, particularly when PLGA and high

    molecular weight polymers like chitosan were used.

    2. Materials and methods

    2.1. Materials

    Poly(l-lactide-co-glycolide) (PLGA) (70:30 lactide:

    glycolide) and Poly(vinyl alcohol) were obtained from

    Polysciences, Inc. and MoWiol, Germany, respectively.

    Chitosan Hydrochloride (Seacure 210, 83% deacety-

    lated) was obtained from Pronova Biopolymer, Norway.

    The b-galactosidase expression plasmid pCMVb was

    purchased from ATCC (Manassas, VA, USA) and

    transformed intoE.coli DH5a: Gigaprep from 2500 ml

    of over-night culture was performed according to the

    manufacturers instructions (QIAGEN, Hilden, Ger-

    many). The DNA was precipitated in 70% ethanol and

    reconstituted in water to 1 mg/ml. All other chemicals

    and reagents used in this study were from Aldrich-

    Sigma, Germany.

    2.2. Preparation of PLGA nanospheres

    Nanospheres were prepared by a new emulsion-

    diffusion-evaporation technique as shown in the

    Fig. 1. The methodology in brief goes as follows:

    200 mg of PLGA is dissolved in 10 ml ethyl acetate at

    room temperature. The organic phase is then added to

    an aqueous stabilizer mixture containing 100 mg of PVA

    and 30 mg of chitosan in 10 ml water under stirring. The

    emulsion is stirred at room temperature for 3 h before

    homogenizing at 13,500 rpm for 10 min using an Ultra-

    Turrax T25 homogenizer (Janke and Kunkel GmbH

    KG, Staufen, Germany). To this emulsion water is

    added under stirring resulting in nano-precipitation.

    Stirring is continued on a water bath maintained at

    40C to remove organic solvent.

    2.3. FTIR spectroscopy

    To assess the modification of the polymer surfaces an

    FT-IR (ATR) spectrometer (Perkin Elmer system 2000)

    was used. For the measurements, the particles in

    solution were spread directly onto the ATR crystal

    ARTICLE IN PRESS

    Ethyl acetate+

    PLGA

    Stirring 1000 rpm2 hours

    Passed through0.2 m filter

    AqueousPVA-Chitosan

    2 hours

    Passed through

    0.2 m filter

    Stirring 1000 rpm

    Mixing

    3 hoursStirring 1000 rpm

    Homogenize10 min 13,500 rpm

    Water

    Stirring 2 hoursWater bath, 40 oC

    Add organic to aqueous NH2

    NH2

    NH2

    NH2

    NH2

    NH2

    NH2

    NH2

    NH2

    NH2

    NH2

    NH2NH2

    NH2

    NH2 NH2

    NH2

    NH2

    NH2

    NH2NH2

    NH2

    NH2 NH2

    NH2

    NH2

    NH2

    NH2NH2

    NH2

    NH2 NH2

    NH2

    NH2

    NH2

    NH2NH2

    NH2

    NH2 NH2

    NH2

    NH2

    NH2

    NH2NH2

    NH2

    NH2NH2NH2

    NH2

    NH2

    NH2NH2

    NH2

    NH2NH2

    NH2

    NH2

    NH2

    NH2NH2

    NH2

    NH2NH2

    Fig. 1. Schematic representation of PLGA nanospheres preparation process.

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    (ATMS 45, 7 cm in longitude). The water was

    evaporated by a nitrogen stream. The spectrum was

    collected in a range between 4500 and 850 cm1 with a

    resolution of 1 cm1 (100 scans per sample).

    2.4. Photon correlation spectroscopy

    Particle size was determined by photon correlation

    spectroscopy (PCS) on an ALV 5000 (Laser Vertriebs-

    gesellschaft mbH, Langen, Germany) at a scattering

    angle of 90 (sampling time 200 s). Autocorrelation was

    performed using the contin method. For PCS

    measurements, all samples were diluted 50 fold in

    demineralized water, resulting in comparable viscosities.

    Hence, no corrections for the effect of the additives were

    necessary.

    2.5. Zeta potential measurements

    Surface charge of nanoparticles was determined by

    zeta potential measurement on a Malvern Zetasizer 2000

    HS (Malvern, UK) with a flow measurement cell

    connected to a Mettler DL 25 (Mettler-Toledo, Giessen,

    Germany) auto-titrator via a circulating system. Within

    the 250 ml sample container at the titrator, 510 ml of

    nanoparticle samples were diluted with demineralized

    water to a final volume of 200 ml. The pH was adjusted

    to 3 by using HCl (1n) before titration to pH 10 with

    NaOH (0.1n). Measurements of the zeta-potential were

    carried out at 0.5 pH increments at 25C. The

    instrument was calibrated routinely with a 50mV

    latex standard.

    2.6. Gel electrophoresis and determination of unbound

    DNA

    NanoparticleDNA complexes were prepared by

    mixing the nanoparticles with plasmid at a concentra-

    tion of 10 mg/ml in 25 mm Hepes (pH 7.4) as well as in

    deionized water (pH 6.0). The complex formation

    studies were performed at room temperature and

    allowed to stand for 15 min to attain complexes. The

    nanoparticleDNA complexes were electrophored on an

    agarose gel (1% ethidium bromide included for visua-

    lization) for 90 min at 5 V/cm. Images were acquired

    using a Geldoc 2000 gel documentation system (Bio-Rad,

    Munich, Germany) equipped with a UV transluminator.

    Molecular Analyst, version 1.1 software (Bio-Rad) was

    used for band integration and background correction.

    2.7. Atomic force microscopy

    The size and surface morphology of the PLGA

    particles was analyzed by atomic force microscopy

    (AFM) Nanoscope IV Bioscopet (Digital Instruments,

    Veeco) in tapping mode using a Si3N4cantilever with a

    spring constant of about 34N/m and a resonance

    frequency of about 200 kHz. Scanning was performed

    at a scan speed of 0.5 Hz with a resolution of

    512 512 pixels. The tip loading force was minimized

    to avoid structural changes of the sample.

    3. Results and discussions

    3.1. Nanospheres formation

    The routine emulsion-solvent evaporation technique

    being used for formulating PLGA nanoparticles is

    believed to produce heterogeneous size distribution

    [16]. Various formulation factors and characteristics of

    the nanoparticles have a key role to play in biological

    applications. The foremost factor that could have an

    influence on the transfection and cellular uptake is the

    size of the nanoparticles. Prabha et al. [16]have studied

    the size-dependency of nanoparticle-mediated gene

    transfection with fractionated nanoparticles.

    Recent reports suggests that a fraction of the

    stabilizer PVA always remains associated with the

    nanoparticles despite repeated washings because PVA

    forms an interconnected network with the polymer at

    the interface[17]. We came across similar factors while

    formulating nanoparticles using PVA as a stabilizer and

    discussed in the following sections. Above all, the

    stability and biological activity of the plasmid have

    been major concerns due to the involvement of organic

    solvents during the preparation process[16,17]. Keeping

    the above factors in mind we developed a method forformulation of cationically modified PLGA nanoparti-

    cles. An emulsion-diffusion-evaporation technique using

    ethylacetate as organic solvent and PVA-chitosan blend

    as a stabilizer yielded uniform spherical cationic nano-

    spheres. We have screened several solvents and found

    that the particle size is at lower end when ethylacetate

    was employed (data not shown). Stabilizers (PVA and

    Chitosan) concentration has been optimized for the

    smallest particle size for this method (data not shown).

    We believe that the nanospheres formation involves the

    mechanism as described: Stirring causes the dispersion

    of the solvent as irregular sized globules in equilibrium

    with the continuous phase and the stabilizer is then

    absorbed on the larger interface created; homogeniza-

    tion further results in the smaller globules; the addition

    of water and the heating step destabilizes the equili-

    brium and causes to diffuse the organic solvent to the

    external surface. During the transport of solute, new

    smaller globules less than 200 nm are produced; the

    heating step also helps to have a final colloidal

    suspension free of organic solvent and more uniform

    in size. Nanospheres were also prepared by eliminating

    one or two steps of the complete method and the results

    obtained are presented asTable 1. Eliminating either of

    ARTICLE IN PRESS

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    the steps resulted in increase in the particle size, which is

    in agreement to our discussion.

    3.2. FTIR characterization

    The nanospheres were characterized by FTIR. The

    characteristic peaks obtained from PVA, chitosan and

    PLGA were compared with the peaks resulted from

    nanospheres. The characteristic peaks at 1511 and

    3015 cm1 due to amino groups from chitosan were

    also found in the nanospheres prepared from PVA-

    chitosan blend, suggesting the cationic modification.

    3.3. PCS measurements

    The nanospheres when analyzed by dynamic light

    scattering demonstrated a unimodal size distribution for

    PVA alone and PVA-Chitosan blend formulated by

    emulsion-diffusion-evaporation technique (Fig. 2).

    However, there is no indication of nanosphere forma-

    tion when chitosan was used alone, which is in

    agreement with the reported studies that PVA is

    necessary to stabilize PLGA particles[18]. Prabha et al.[16] in their recent report compared the difference

    between the PCS vs. TEM measurements in terms of

    particle size and found huge difference. The PVA is

    known to form layers of aggregates (B5 layers) around

    the surface of nanoparticles contributing towards the

    hydrodynamic diameter of nanoparticles [19,20]. The

    discrepancy in the size of nanoparticles could be that the

    dynamic light scattering method gives the hydrodynamic

    diameter rather than the actual diameter of nanoparti-

    cles, therefore a comparison of the particle size with

    other techniques as well is worth it. The mean

    hydrodynamic particle diameter was found to be

    111.774.2 nm when PVA was alone used as stabilizer,

    whereas, 181.573 nm when a combination of PVA and

    chitosan were used as a blend. The increase in size is

    expected and attributed to the high molecular weight

    chitosan. We have compared the size of the particles as

    analyzed by PCS and AFM techniques and presented as

    Table 2.

    3.4. Zeta potential measurements

    The zeta potential value is an important particle

    characteristic as it can influence both particle stability as

    well as particle mucoadhesion. In theory, more pro-

    nounced zeta potential values, being positive or nega-

    tive, tend to stabilize particle suspension. The

    electrostatic repulsion between particles with the same

    electric charge prevents the aggregation of the spheres

    [21]. Mucoadhesion, on the other hand, can be

    promoted by a positive zeta potential value. The mucus

    layer itself is at a neutral pH value an anionic

    polyelectrolyte [22]. Consequently, the presence of the

    positively charged groups on the particles could lead to

    electrical charge interactions between the mucus and the

    particles. In the present studies nanospheres were made

    with PVA alone and a blend of PVA-Chitosan to attain

    surface modification. The particles made of PVA (1%

    w/v) alone were negatively charged (8 mV at pH 7.4).

    Zeta potential titration provided proof of successful

    cationic surface modification when a blend of PVA-

    chitosan (1.3% w/v) was used. The final nanoparticle

    suspension using PVA-chitosan blend has a pH of 4 and

    a zeta potential of 36mV, which suggests that the

    ARTICLE IN PRESS

    0

    20

    40

    60

    80

    100

    0.1 10 100 1000

    PVA alonePVA-Chitosan BlendChitosan alone

    SizeDistribution(%)

    Particle Size

    Fig. 2. Particle size distributions of the nanospheres as measured by

    PCS.

    Table 1

    Eliminating one or two steps of the method and the resultant particle size

    No. O/W emulsion stirring 1000rpm Homogenization 13,500rpm Add. water & evaporation Particle size by PCS (nm)

    1 Yes No No 884717

    2 Yes Yes No 40378

    3 Yes Yes Yes 18173

    Results are presented as mean (n 3)7standard deviation.

    Table 2

    Nanospheres as measured by PCS and AFM

    No. Stabilizer PCS measurement

    (nm)

    AFM measurment

    (nm)

    1 PVA 111.774.2n 3 100.276.2n 47

    2 Chitosan Not detectable 24.972.7n 117

    3 PVA-chitosan 181.573 n 3 187714.4 n 112

    PCS: Number in parenthesis represents number of replicates; AFM:

    number in parenthesis represents number of particles measured.

    Results are presented as mean7standard deviation.

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    suspension would be stable. The zeta potential at pH 3.0

    was 46 mV; however, it decreased with increase in pH

    and reached to 10 mV at pH 7.4 (Fig. 3). AFM images

    show uniform cationic modification, which is evident

    through uniform DNA coating onto the nanospheres

    due to the electrostatic interaction between phosphate

    groups of DNA and the NH2groups of chitosan on thesurface (Fig. 5E). This has been confirmed by gel

    electrophoresis studies in the later sections.

    3.5. Gel electrophoresis

    The binding of the cationic PLGA nanospheres to the

    polyanionic DNA was studied using analysis of the

    electrophoretic mobility of the DNA within an agarose

    gel. Efficient complexation of pCMVbeta by cationic

    PLGA nanospheres leads to immobilisation. These new

    PLGA nanospheres were able to immobilise pCMVbeta

    plasmid (Fig. 4). Negligible amounts of free DNA in thelane of 100 particles:1 DNA and no free DNA there

    after is the proof of good complex at the ratio 100:1 and

    beyond.

    3.6. AFM measurements

    The size and surface morphology was analyzed by

    AFM. When PVA was alone used in the preparation theparticle size is about 100 nm (Fig. 5A) and the reasons

    for the discrepancy of the size between the two

    measurements was discussed under Section 3.3. It

    appears that lot of PVA is adhered to the particle

    surface (Fig. 5A), which is a similar finding to the

    reported studies, irrespective of the method used [16].

    When chitosan was used, AFM analysis did show the

    particle size to be very small (24.972.7nm) (Fig. 5B),

    which is unlikely with high molecular weight polymers

    like chitosan. Moreover, the particle shape is not well

    defined and fused. We could not detect any particle size

    by PCS. It appears that the nanospheres were uniform

    and spherical in shape with smooth surfaces when PVA-

    chitosan blend was used in the preparation (Fig. 5C and

    D). Also the AFM pictures show no free/unbound

    material when PVA-chitosan blend was used (Fig. 5C

    and D). DNA is uniformly coated onto the nanospheres

    (DNA shell of 22.472.1, n 65nm) (Fig. 5 panel E)

    due to the electrostatic interaction between phosphates

    groups of DNA and the NH2 groups of chitosan on

    the surface as shown in the Fig. 1. The size of the

    nanospheresDNA complexes is smaller and more

    uniform when compared to the reported DNA-polymer

    (in particular when chitosan is used) self-assemblies

    [2325]. To our knowledge such a high resolution AFMimage clearly showing the electrostatic interaction

    between positively charged PLGA nanospheres and

    negatively charged DNA has not been shown before.

    Many reports on PLGA particles are entirely based on

    PCS studies while discussing size and very few reports

    ARTICLE IN PRESS

    -10

    0

    10

    20

    30

    40

    50

    3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10

    pH

    ZetaPotentialmV

    Fig. 3. Zetapotential titration curve of PLGA nanospheres coated

    with PVA-chitosan blend.

    M= MARKER DNAB =BLANK SPACE

    M B 0 1 10 20 25 50100120140160 B M

    Particle to DNA ratio

    FreeDNA

    (%)

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    0 1 10 20 25 50 100 120 140 160

    (B)(A)

    Fig. 4. PLGA-DNA complexes with increasing amounts of PLGA nanospheres were prepared and analysed for DNA immobilisation ability. The

    amounts of free DNA were related to un-complexed DNA (100% mobile) run on the same gel. To quantify the DNA-immobilisation ability, the

    cationic PLGA:DNA ratios (w/w) required for 100% immobilisation are compared in this graph. (Solid bars=Percentage of free DNA; white

    bars=100% immobilization).

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    have shown visual images of the nanoparticles. Fromthe present studies its clear that one should not

    base only on PCS analysis for the particle formation

    or size.

    4. Conclusion

    From these investigations it is evident that this

    method forms uniform cationic PLGA nanospheres

    that can bind DNA readily by electrostatic interaction.

    These cationic surface modified PLGA nanospheres

    avoid the usage of the plasmid during the particle

    preparation process, where it has to stay in contact with

    organic solvents for quite a while. PVA alone could not

    give the cationic charge needed and chitosan alone could

    not stabilize the particles, therefore, a blend of these two

    is needed. PVA-chitosan blend not only giving the net

    positive surface charge, but also produced particles with

    uniform size and spherical shape, as observed by AFM.

    Investigations were performed using as low as 50 mg and

    as high as 500 mg of polymer and found the technique is

    reproducible irrespective of the polymer amount, which

    is one of the key findings of the study. Gene transfection

    and cellular uptake studies in cultured cells are under

    way. Subsequently, investigations on scale-up processwill be performed.

    Acknowledgements

    MNVRK is grateful to Alexander von Humboldt

    foundation, Germany for providing with a personal

    fellowship. U. Bakowsky wishes to thank Stiftung

    Deutscher Naturforscher Leopoldina (BMBF/LPD-

    9901/8-6).

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