J06 PP Best Use This

SAP ECC 5.00

June 2005

English

Production Planning and Control (J06)

SAP AGNeurottstr. 1669190 WalldorfGermany

Building Block Configuration Guide

SAP Best Practices Production Planning and Control (J06): Configuration Guide

Copyright

© Copyright 2005 SAP AG. All rights reserved.

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© SAP AG of 63


Icons

Icon Meaning

Caution

Example

Note or Tip

Recommendation

Syntax

Typographic Conventions

Type Style Description

Example text Words or characters that appear on the screen. These include field names, screen titles, pushbuttons as well as menu names, paths and options.

Cross-references to other documentation.

Example text Emphasized words or phrases in body text, titles of graphics and tables.

EXAMPLE TEXT Names of elements in the system. These include report names, program names, transaction codes, table names, and individual key words of a programming language, when surrounded by body text, for example, SELECT and INCLUDE.

Example text Screen output. This includes file and directory names and their paths, messages, source code, names of variables and parameters as well as names of installation, upgrade and database tools.

EXAMPLE TEXT Keys on the keyboard, for example, function keys (such as F2) or the ENTER key.

Example text Exact user entry. These are words or characters that you enter in the system exactly as they appear in the documentation.

<Example text> Variable user entry. Pointed brackets indicate that you replace these words and characters with appropriate entries.

© SAP AG of 63


ContentsProduction Planning and Control (J06): Configuration Guide...................................................6

1 Purpose............................................................................................................................. 6

2 Preparation........................................................................................................................ 6

2.1 Prerequisites............................................................................................................6

3 Configuration.....................................................................................................................6

3.1 Hierarchical Basic Data...........................................................................................6

3.1.1. Defining Distribution Functions............................................................................6

3.1.2. Defining Move Time Matrix..................................................................................7

3.1.3. Defining Setup Type............................................................................................8

3.1.4. Configuring Planner Group..................................................................................9

3.1.5. Defining Reduction Strategy –PP-.....................................................................10

3.1.6. Setting Up Group Category...............................................................................12

3.1.7. Defining Production Scheduling Profile.............................................................13

3.1.8. Setting Up Production Scheduler Group............................................................13

3.1.9. Determining Capacity Planner...........................................................................14

3.1.10. Determining Person Responsible..................................................................14

3.1.11. Defining Valuation of Goods Received..........................................................15

3.2 Sales and Operation Planning...............................................................................16

3.2.1. Setting Planning Plant for SOP.........................................................................16

3.3 Material Requirements Planning............................................................................16

3.3.1. Define MRP Controller.......................................................................................16

3.3.2. Planning Horizon for Plant.................................................................................17

3.3.3. Overall Maintenance of Plant Parameters.........................................................17

3.3.4. Overall Maintenance of MRP Groups................................................................25

3.3.5. Defining Availability of Stock.............................................................................26

3.3.6. Defining Rescheduling Check...........................................................................27

3.3.7. Defining Error Processing in Planning Run.......................................................28

3.3.8. Defining Range of Coverage.............................................................................28

3.3.9. Storage Cost Percentage / Check Lot Sizing Procedure...................................29

3.3.10. Defining Float for Scheduling........................................................................31

3.3.11. Defining External Procurement.....................................................................31

3.3.12. Defining Line Item Number............................................................................32

3.3.13. Defining BOM and Routing Selection............................................................32

3.3.14. Converting Planned Order to Production Order............................................33

3.3.15. Defining Number of Planned Order...............................................................34

3.3.16. Defining Item Number of Order Type............................................................34

3.3.17. Activating MRP and Setting Up Planning File...............................................35

3.3.18. Defining Receipt Elements for Receipt Days' Supply....................................35

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3.3.19. Defining Splitting of Forecast Requirements for MRP...................................36

3.3.20. Defining Scheduling Parameters for Planned Orders....................................36

3.4 Shop Floor Control.................................................................................................38

3.4.1. Defining Order Type-Dependent Parameters....................................................38

3.4.2. Defining Scheduling Parameters for Production Orders....................................42

3.4.3. Defining Suitability.............................................................................................45

3.4.4. Defining Confirmation Parameters.....................................................................45

3.4.5. Defining Checking Control.................................................................................53

3.4.6. Stock and Batch Determination for Goods Movement.......................................54

3.4.7. Defining Scheduling Margin Key........................................................................55

3.4.8. Defining Reasons for Variances........................................................................56

3.5 PP PI Process Order Settings...............................................................................57

3.5.1. Defining Order Type-Dependent Parameters....................................................57

3.5.2. Defining Production Scheduling Profile.............................................................58

3.5.3. Defining Production Scheduler..........................................................................58

3.5.4. Defining Checking Control.................................................................................59

3.6 Supplement Settings PP........................................................................................60

3.6.1. Converting Planning File Entries for MRP Areas...............................................60

3.6.2. Activating MRP for MRP Areas.........................................................................60

3.6.3. Defining Parallel Processing in MRP.................................................................61

3.6.4. Defining Control Data for Pull List......................................................................62

3.6.5. Maintaining Settings at Plant Level for QM........................................................62

© SAP AG of 63


Production Planning and Control (J06): Configuration Guide

1 PurposeThis configuration guide provides the information you need to set up the configuration of this building block manually.

If you do not want to configure manually and prefer an automated installation process using the SAP Best Practices Installation Assistant and other tools, refer to the SAP Best Practices Quick Guide.

2 Preparation

2.1 PrerequisitesIf you want to use this building block, you must first install the following building blocks:

Building Block # Description

Layer 0 All layer 0 building blocks

3 Configuration

3.1 Hierarchical Basic Data

3.1.1. Defining Distribution Functions

Use The purpose of this step is to define distribution functions.

Procedure 1. Access the activity using one of the following navigation options:

Transaction Code SPRO

IMG Menu Production Basic Data Bill of Material Item Data Item Data from Related Application Areas Define Distribution Keys

2. On the Change View “Define Distribution Function and Types”: Overview screen, choose New Entries.

3. Make the following entries:

Plnt DKey Description Function Type

© SAP AG of 63


BP01 GLEI Equal Distribution

S20 01


S20 01


S20 01

BP0X GLEI Equal Distribution

S20 01

4. Choose Save.

5. Choose Back.

3.1.2. Defining Move Time Matrix

Use The purpose of this step is to define move time matrix settings.


Transaction Code OP30

IMG Menu Production Basic Data Work Center General Data Define Move Time Matrix

2. On the Change View “Location Groups”: Overview screen, choose New Entries.


Plnt Loc. group Description

BP01 0001 SAP example

BP01 0002 Plant maintenance

BP01 A Location group A

BP01 B Location group B

BP01 C Location group C










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BP0X 0001 SAP example

BP0X 0002 Plant maintenance

BP0X A Location group A

BP0X B Location group B

BP0X C Location group C

4. Choose Save.

5. Choose Back.

6. On the screen Change View “Location Groups”: Overview screen, mark the row with the plant and location on the right-hand side of the screen and choose transport time matrix by executing a double click.

7. On the Change View “transport time matrix” overview screen, choose New Entries - F5 button and make the following entries. After entering the settings for the selected plant and location go back twice to the screen Change “transport time matrix”: Overview and choose again New Entries - F5 button if there are several assignment necessary. After assigning all target plants and to locations go back to the screen Change View “Location Groups”: Overview and mark the next plant and location on the right-hand side of the screen and choose transport time matrix by executing a double click .

8. Repeat this for all plants and locations from the step before.

Plnt Loc.group

Targ Plnt

To loc.

Std. move time

Min. move time

Calendar

Start Finish

BP01 0001 BP02 0001 1,000 H 1,000 H 00:00:01 00:00:00

BP01 0002 BP02 A 0,000 0,000 00:00:01 00:00:00

BP01 A BP02 A 1,000 H 0,000 00:00:00 24:00:00

BP02 B 2,000 H 1,000 H 00:00:00 24:00:00

BP02 C 4,000 H 2,000 H 00:00:00 24:00:00

BP02 A 2,000 H 1,000 H 00:00:00 24:00:00

BP01 B BP02 A 4,000 H 1,000 H 00:00:00 24:00:00

BP01 C BP02 0001 1,000 H 2,000 H 00:00:00 24:00:00

3.1.3. Defining Setup Type

Use The purpose of this step is to make setup type settings.

Procedure

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1. Access the activity using one of the following navigation options:


IMG Menu Production Basic Data Work Center Routing Data Define setup type

2. On the Change View “Setup type key”: Overview screen, choose New Entries.


Plnt STypeKey Description

BP01 1 Setup type 1

BP01 2 Setup type 2

BP02 1 Setup type 1

BP02 2 Setup type 2

BP03 1 Setup type 1

BP03 2 Setup type 2

BP0X 1 Setup type 1

BP0X 2 Setup type 2

4. Choose Save.

5. Choose Back.

3.1.4. Configuring Planner Group

Use The purpose of this step is to define planner groups.



IMG Menu Production Basic Data Routing General Data Configure Planner Group

2. On the Change View “Maintenance Planner Group”: Overview screen, choose New Entries.


Plnt PlGrp Desc. planner group

BP01 1 Plannergroup 1


BP01 Q Quality Assurance






© SAP AG of 63


Plnt PlGrp Desc. planner group


BP0X 1 Plannergroup 1

BP0X 2 Plannergroup 2

BP0X Q Quality Assurance

4. Choose Save.

5. Choose Back.

3.1.5. Defining Reduction Strategy –PP-

Use The purpose of this step is to define the reduction strategy.


Transaction Code OPJS

IMG Menu Production Basic Data Routing Operation Data Define Reduction Strategy

2. On the Change View “Reduction strategy”: Overview screen, choose New Entries.


Plnt Name 1 Re Reduction strategy

BP01 Production Plant

01 Standard reduction strategy

BP02 Distribution Center


BP03 Regional Warehouse


BP0X Regional Warehouse


4. Choose Save.

5. Mark the row on the right-hand side of the screen which represents the Plant , for example BP01, and choose Reduction levels on the left-hand side by executing a double click.

6. On the Change View “Reduction levels”: Overview screen, choose New Entries-F5 button and make the following entries, after entering the settings for the selected plant go back twice to the screen New Entries: Overview of Added Entries and mark the next Plant and choose Reduction levels again and choose the New Entries - F5 button.

7. Repeat this for all plants from the step before.

© SAP AG of 63


Plnt Reduction strategy

RReduction level

Red. Queue

Transport

Overlap

Split

BP01 01 1 50

2 100 X

3 100 X X

4 100 X X X

BP02 01 1 50

2 100 X

3 100 X X

4 100 X X X

BP03 01 1 50

2 100 X

3 100 X X

4 100 X X X

BP0X 01 1 50

2 100 X

3 100 X X

4 100 X X X

8. Choose Save.

9. Choose Back.

For the project system there are also necessary settings, but they can’t be set within this transaction, please use the following one.

Also consider Note 123674. The following step is going to use different keys for the reduction level as the BC Set use.


Transaction Code OPUL

IMG Menu Project System Dates Scheduling Define Reduction Strategies

11. On the Change View “Reduction strategy”: Overview screen, mark the row on the right-hand side of the screen which represents the Plant , for example BP01 and choose Reduction levels on the left-hand side by executing a double click

12. On the Change View “Reduction levels”: Overview screen, choose New Entries-F5 button and make the following entries. After entering the settings for the selected plant go back twice to the screen New Entries: Overview of Added Entries and mark the next Plant and choose Reduction levels again and choose the New Entries - F5 button.

13. Repeat this for all plants from the step before.

© SAP AG of 63


Plnt Reduction strategy

R

Reduction level

Red.Act.Dur.

BP01 01 6 40

7 60

8 80

9 100

BP02 01 6 40

7 60

8 80

9 100

BP03 01 6 40

7 60

8 80

9 100

BP0X 01 6 40

7 60

8 80

9 100

14. Choose Save.

15. Choose Back.

3.1.6. Setting Up Group Category

Use The purpose of this step is to define the setup category.



IMG Menu Production Basic Data Routing Operation Data Define Setup Type and Setup Group

2. On the Setup screen, choose Setup group category.

3. On the Change View “Setup group category”: Overview screen, choose New Entries.


Plnt SetpGrpCat Description

BP01 1 Setup group cat. 1



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BP0X 1 Setup group cat. 1

BP0X 2 Setup group cat. 2

5. Choose Save.

6. Choose Back.

3.1.7. Defining Production Scheduling Profile

Use The purpose of this step is to define a production scheduling profile.


Transaction Code OPKP

IMG Menu Production Shop Floor Control Master Data Define production scheduling profile

2. On the Change View “Production Scheduling Profile”: Overview screen, choose New Entries.


Plant Prod. Sched. Profile

Text

BP01 000001 Production scheduling profile 1



BP0X 000001 Production scheduling profile 1

For all other settings the default values should be taken.

4. Choose Save.

5. Choose Back.

3.1.8. Setting Up Production Scheduler Group

Use The purpose of this step is to define a production scheduler group.


Transaction Code OPJ9

IMG Menu Production Shop Floor Control Master Data Define production scheduler

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2. On the Change View “Production Scheduler”: Overview screen, choose New Entries.


Plant ProdSched. Description

BP01 001 MRP-controller 1






BP0X 001 MRP-controller 1

BP0X 002 MRP-controller 2

4. Choose Save.

5. Choose Back.

3.1.9. Determining Capacity Planner

Use The purpose of this step is to determine a capacity planner.



IMG Menu Production Capacity Requirements Planning Master Data Capacity data Set up capacity planner

2. On the Change View ‘Capacity Planners’: Overview screen, choose New Entries.


Plnnr Description

001 Planner Group A

002 Planner Group B

4. Choose Save.

5. Choose Back.

3.1.10. Determining Person Responsible

Use The purpose of this step is to determine a person responsible.


© SAP AG of 63



IMG Menu Production Basic Data Work Center General Data Determine person responsible

2. On the Change View “Person Responsible for Work Center”: Overview screen, choose New Entries.


Plnt Res Name

BP01 001 Person Responsible 001

BP01 A Person Responsible 001





BP0X 001 Person Responsible 001

BP0X A Person Responsible 001

4. Choose Save.

5. Choose Back.

3.1.11. Defining Valuation of Goods Received

Use The purpose of this step is to define valuation of goods received.


Transaction Code SPROx

IMG Menu Production Shop Floor Control Integration Define Valuation of Goods Received

2. On the Change View: “Valuation variants for order costing “: Overview screen, make the following entries:

Valuation Area Valuation Variant

BP01 007

BP02 007

BP03 007

BP0X 007

3. Choose Save.

4. Choose Back.

© SAP AG of 63


3.2 Sales and Operation Planning

3.2.1. Setting Planning Plant for SOP

Use The purpose of this step is to set a planning plant for SOP.



IMG Menu Production Sales & Operation Planning (SOP) Master Data Set planning plant for SOP

2. Choose the activity Maintain SOP Planning Plant.

3. On the Change View “Plant Table”: Overview screen


Plnt SOP plant

BP01 X

BP02 X

BP03 X

BP0X X

5. Choose Save.

6. Choose Back.

3.3 Material Requirements Planning

3.3.1. Define MRP Controller

Use The purpose of this step is to define an MRP controller.



IMG Menu Production Material Requirements Planning Master Data Define MRP Controllers

2. On the Change View “MRP Controllers”: Overview screen, choose New Entries.


Plant MRPController Name

BP01 001 MRP Controller



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Plant MRPController Name

BP0X 001 MRP Controller

4. Choose Save.

5. Choose Back.

3.3.2. Planning Horizon for Plant

Use The purpose of this step is to define a planning horizon for plant.


Transaction Code OMDX

IMG Menu Production Material Requirements Planning Planning MRP Calculation Define Planning Horizon

2. On the Planning Horizon screen, choose Plant.

3. On the Change View “Planning Horizon for Plant”: Overview screen, choose New Entries.

4. On the screen New Entries: Overview of added entries, make the following entries:

Plnt Plant Name PlHor

BP01 Production Plant 100

BP02 Distribution Center 100

BP03 Regional Warehouse 100

BP0X Inter Company Processing Plant

100

5. Choose Save.

6. Choose Back.

3.3.3. Overall Maintenance of Plant Parameters

Use The purpose of this step is to carry out overall maintenance of plant parameters.


Transaction Code OPPQ

IMG Menu Production Material Requirements Planning Plant Parameters Carry Out Overall Maintenance of Plant Parameters

2. On the Plant Parameters for Material Requirements Planning screen, choose Create.


Plnt MRPCn Name Telephone PGr Recip.name BusA Profit Recipient Recipient

© SAP AG of 63


Ctr type

BP01 001 Disponent

BP02 001 Disponent

BP03 001 Disponent

BP0X 001 Disponent

4. Choose Save.

5. On the screen that appears, choose New Entries.


Plnt FrmPO Fm.PR OrdIt Resch Tval. TolVa

PlHor

NR NR ItPRq NR

NR

ISTRe

BP01 X X X 100 02 02 100 01 01 00010 01 01

0100

BP02 X X X 100 02 02 100 01 01 00010 01 01

0100

BP03 X X X 100 02 02 100 01 01 00010 01 01

0100

BP0X X X X 100 02 02 100 01 01 00010 01 01

0100

Purchasing proc.time

SubPG SMRPG MPOP PlOrd Displ.list Fr. SelID D W M P C

00 001 050 500 001 01 X X X

00 001 050 500 001 01 X X X

00 001 050 500 001 01 X X X

00 001 050 500 001 01 X X X

Cal S PSplit PrOrd Sel.ID SL SOb DPr C * A M T QMInL B A

X X 3 E U U X X X X D




No purch.ord.rel.strategy ChR Type SNot. ChR MRPCn Reference plant

L P S Q

PP PP01 X BO X X X

PP PP01 X BO X X X

PP PP01 X BO X X X

PP PP01 X BO X X X

P P R NR Start in past allow. OTyp Simulative planned orders

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X X X 01 PI01 01

X X X 01 PI01 01

X X X 01 PI01 01

X X X 01 PI01 01

Promotion period

Excl. bulk material

Explosion date

SO/WBS BOM active

No.rangeTot. reqs

BOM expl.no.for MTO production

Index sales order/planned order

SS

Include restricted-use stock

000 01 X

000 01 X

000 01 X

000 01 X

Transparent storage: MRP list Activate MRP area APOrd SN Buffering in Shared Buffer

X X

X X

X X

X X

7. Choose Save.



Plnt SMKey Op.Pd Float after pro. FloatBefProd. Release period

BP01 000 000 000 000 000

BP01 001 010 001 002 005

BP02 000 000 000 000 000

BP02 001 010 001 002 005

BP03 000 000 000 000 000

BP0X 000 000 000 000 000

10. Choose Save.



Plnt SPT R Sp.proc. Plnt Direct productn

Phantom item

Issuing plnt

Direct Procurement

Ind. Stock Transfer

BP01 10 F 2

BP01 20 F 0

BP01 30 F 3

BP01 40 F 7

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BP01 45 F 7 BP01

BP01 50 E E X

BP01 52 E E X

BP01 60 E E

BP01 70 E E

BP01 80 E P

BP02 10 F 2

BP02 20 F 0

BP02 30 F 3

BP02 40 F 7

BP02 45 F 7 BP02

BP02 50 E E X

BP02 52 E E X

BP02 60 E E

BP02 70 E E

BP02 80 E P

BP03 10 F 2

BP03 20 F 0

BP03 30 F 3

BP03 40 F 7

BP03 45 F 7 BP03

BP03 50 E E X

BP03 52 E E X

BP03 60 E E

BP03 70 E E

BP0X 10 F 2

BP0X 20 F 0

BP0X 30 F 3

BP0X 40 F 7

BP0X 45 F 7 BP03

BP0X 50 E E X

BP0X 52 E E X

BP0X 60 E E

BP0X 70 E E

13. Choose Save.



Plnt SPT Long Text

© SAP AG of 63


BP01 10 Consignment

BP01 20 External procurement

BP01 30 Subcontracting

BP01 40 Stock transfer (proc.from alter.plant)

BP01 45 Stock transfer from plant to MRP area

BP01 50 Phantom assembly

BP01 52 Direct production / collective order

BP01 60 Phantom in planning

BP01 70 Withdrawal from alternative plant

BP01 80 Production in alternative plant

BP02 10 Consignment










BP03 10 Consignment










BP0X 10 Consignment

BP0X 20 External procurement

BP0X 30 Subcontracting

BP0X 40 Stock transfer (proc.from alter.plant)

BP0X 45 Stock transfer from plant to MRP area

BP0X 50 Phantom assembly

BP0X 52 Direct production / collective order

BP0X 60 Phantom in planning

© SAP AG of 63


BP0X 70 Withdrawal from alternative plant

BP0X 80 Production in alternative plant

16. Choose Save.



Plnt OG OrdT

PrCtr Sch.H det.

SD

Sch

Cap Sch.H SD Sch

Cap Sch.H SD Cap

Sch

TaktTm-/rateSched.

BP01

2 * * 000 01 X X 000 000

BP01

2 PE * 000 01 000 000

BP01

3 PP01

* 000 X 000 000

BP01

3 PP02

* 000 X 000 000

BP01

3 PP04

* 000 X 000 000

BP01

3 PPC1

* 000 X 000 000

BP01

3 PPK1

* 000 X 000 000

BP01

4 YPS4

* 000 000 000

BP02

2 * * 000 01 X X 000 000

BP02

2 PE * 000 01 000 000

BP02

3 PI01 * 000 X 000 000

BP02

3 PI02 * 000 X 000 000

BP02

3 PI04 * 000 X 000 000

BP03

2 * * 000 01 X X 000 000

BP03

2 PE * 000 01 000 000

BP03

3 PI01 * 000 X 000 000

BP03

3 PI02 * 000 X 000 000

BP03

3 PI04 * 000 X 000 000

© SAP AG of 63


BP0X

2 * * 000 01 X X 000 000

BP0X

2 PE * 000 01 000 000

BP0X

3 PI01 * 000 X 000 000

BP0X

3 PI02 * 000 X 000 000

BP0X

3 PI04 * 000 X 000 000

Rate. horzn SR Sch Cap RcutPlgHor. SR Sch Cap SchedLvlBD Adj.dates

Dispatch.

000 02 000 03

000 02 X X 000 03 1 2

000 000

000 000

000 000

000 000 2

000 000

000 000

000 02 000 03

000 02 X X 000 03 1 2

000 000

000 000

000 000

000 02 000 03

000 02 X X 000 03 1 2

000 000

000 000

000 000

000 02 000 03

000 02 X X 000 03 1 2

000 000

000 000

000 000

ST

S L SiP LMS

Break PrDts S RL Reduction typ

%RF %RF

%RF

%RF

%RF

%RF

Resch Operation

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e Segment

2 000

0 0 0 0 0 0 0

2 000

0 0 0 0 0 0 0

2 X 000

0 0 0 0 0 0 0

2 X 000

0 0 0 0 0 0 0

2 X 000

0 0 0 0 0 0 0

3 000

0 0 0 0 0 0 0

1 X 000

0 0 0 0 0 0 0

2 000

0 0 0 0 0 0 0

2 000

0 0 0 0 0 0 0

2 000

0 0 0 0 0 0 0

1 X 000

0 0 0 0 0 0 0

1 X 000

0 0 0 0 0 0 0

2 X 000

0 0 0 0 0 0 0

2 000

0 0 0 0 0 0 0

2 000

0 0 0 0 0 0 0

1 X 000

0 0 0 0 0 0 0

1 X 000

0 0 0 0 0 0 0

2 X 000

0 0 0 0 0 0 0

2 000

0 0 0 0 0 0 0

2 000

0 0 0 0 0 0 0

1 X 000

0 0 0 0 0 0 0

1 X 000

0 0 0 0 0 0 0

© SAP AG of 63


2 X 000

0 0 0 0 0 0 0

3.3.4. Overall Maintenance of MRP Groups

Use The purpose of this step is to carry out overall maintenance of MRP groups.


Transaction Code OPPR

IMG Menu Production Material Requirements Planning MRP Groups Carry Out Overall Maintenance of MRP Groups

2. On the MRP Group screen, choose New Entries.


Plnt MRP PR ML Resch PTF PlHor AvSS SL SOb DPr

BP01 0000 000 000 000 000

BP01 0001 000 000 000 000

BP01 0002 000 000 000 000

BP02 0000 000 000 000 000

BP02 0001 000 000 000 000

BP02 0002 000 000 000 000

BP03 0000 000 000 000 000

BP03 0001 000 000 000 000

BP03 0002 000 000 000 000

BP01 0010 2 1 100 000 100 100 2 3

BP01 0040 2 1 100 000 100 100 2 3

BP01 0052 2 1 100 000 100 100 2 3

BP03 0000 000 000 000 000

BP03 0001 000 000 000 000

BP03 0002 000 000 000 000

Tval. TolVa ChR Consumption mode

Bwd cons. per.

Fwd cons.period

SG RollF

00 00 000 000 0

00 00 000 000 0

00 00 2 030 002 0

00 00 000 000 0

00 00 000 000 0

© SAP AG of 63


00 00 2 030 002 0

00 00 000 000 0

00 00 000 000 0

00 00 2 030 002 0

02 02 PP 2 030 002 10 0

02 02 PP 2 030 002 40 0

02 02 PP 2 030 002 52 0

00 00 000 000 0

00 00 000 000 0

00 00 2 030 002 0

Int. Type OTyp ISLoc Adj.in.req Adjust.per.for ind.reqs

SafetyTime SafetyTime AC

0 0 00

0 0 00

0 0 00

0 0 00

0 0 00

0 0 00

0 0 00

0 0 00

0 0 00

0 PI01 0 00

0 PI01 0 00

0 PI01 0 00

0 0 00

0 0 00

0 0 00

4. Choose Save.

5. Choose Back.

3.3.5. Defining Availability of Stock

Use The purpose of this step is to define availability of stock.

Procedure

© SAP AG of 63




IMG Menu Production Material Requirements Planning Planning MRP Calculation Stocks Define Availability of Stock in Transfer/Blocked Stock/Restricted Stock

2. On the Change View “Available Stocks”: Overview screen, choose New Entries.


Plnt Name 1 Stock in transfer

Blocked stock Restricted-use stock

BP01 X X X

BP02 X X X

BP03 X X X

BP0X X X X

4. Choose Save.

5. Choose Back.

3.3.6. Defining Rescheduling Check

Use The purpose of this step is to define a rescheduling check.


Transaction Code OMDW

IMG Menu Production Material Requirements Planning Planning MRP Calculation Define Rescheduling Check

2. On the Rescheduling screen, choose Plant and make the following entries:

Plnt BP01 BP02 BP03 BP0X

Description

Rescheduling horizon

100 100 100 100

Firm planned orders

X X X X

Production order X X X X

Firm.pur.requisition X X X X

Order itm/sched.line

X X X X

QM inspection lot X X X X

Shipping notificat. X X X X

Tolerance value forward

02 02 02 02

Tolerance value for 02 02 02 02

© SAP AG of 63


displacement

3. Choose Save.

4. Choose Back.

3.3.7. Defining Error Processing in Planning Run

Use The purpose of this step is to define error processing in the planning run.


Transaction Code OMDY

IMG Menu Production Material Requirements Planning Planning MRP Calculation Define Error Processing in the Planning Run

2. On the Planning Run Error Processing screen, choose Planning run, and make the following entries:

Plnt Plant name Max.pur.ord.pr. SMRPG Controller name

BP01 050 001

BP02 050 001

BP03 050 001

BP0X 050 001

3. Choose Save.

4. Choose Back.

3.3.8. Defining Range of Coverage

Use The purpose of this step is to define range of coverage.



IMG Menu Production Material Requirements Planning Planning MRP Calculation Define Range of Coverage Profile (Dynamic Safety Stock)

2. On the Change View “Range of coverage profile”: Overview screen, choose New Entries.


Plant BP01 BP02 BP03 BP0X

Coverage Profile

001 001 001 001

© SAP AG of 63


Text 3 days in the next month, then 5 days

3 days in the next month, then 5 days



Period ind. M M M M

Determine average requirements - Number of periods

3 3 3 3

Type of per.length

1 1 1 1

Range of coverage in the first period – target

3 3 3 3

Range of coverage in the first period - Number of periods

1 1 1 1

Range of coverage in the second period - target

5 5 5 5

4. Choose Save.

5. Choose Back.

3.3.9. Storage Cost Percentage / Check Lot Sizing Procedure

Use The purpose of this step is to define storage cost percentage / check lot size procedure.


Transaction Code OMI4

IMG Menu Production Material Requirements Planning Planning Lot-Size Calculation Check Lot-Sizing Procedure

2. On the Lot Size screen, choose MRP lot size.

3. On the Change View “MRP Lot-Sizing Procedures”: Overview screen, choose New Entries.


Lot size

Descrip-tion

LotSize

Proced.

Lot-size ind.

No. of periods

Scheduling Over-lapping

No. of periods

DY Dynamic lot size

O D 0 0

© SAP AG of 63


creation

EX Lot-for-lot order quantity

S E 0 0

FS Fixing and splitting

S S 0 + 0

FX Fixed order quantity

S F 0 0

GR Groff reorder procedure

O G 0 0

HB Replenish to maximum stock level

S H 0 0

MB Monthly lot size

P M 1 1 0

PB Period lot size = posting period

P P 1 0

PK Period lot size acc. to plng calendar

P K 1 0

SP Part period balancing

O S 0 0

TB Daily lot size

P T 1 0

W2 Week - 2 P W 1 3 0

WB Weekly lot size

P W 1 0

WI Least unit cost procedure

O W 0 0

5. Choose back, and on the Lot Size screen, choose Storage costs ind. and make the following entries:

Key Name 1 SC(%)

1 10,00

1 10,00

1 10,00

1 10,00

6. Choose Save.

7. Choose Back.

© SAP AG of 63


3.3.10. Defining Float for Scheduling

Use The purpose of this step is to define floats for scheduling.



IMG Menu Production Material Requirements Planning Planning Scheduling and Capacity Parameters Define Floats (Scheduling Margin Key)

2. On the Change View “Floats for Scheduling”: Overview screen, choose New Entries.


Plnt Name 1 SMKey Op.Pd FlBefProd. FlAftProd. ReleasPer.

BP01 000

BP01 001 10 2 1 5

BP02 000

BP02 001 10 2 1 5

BP03 000

BP03 001 10 2 1 5

BP0X 000

BP0X 001 10 2 1 5

4. Choose Save.

5. Choose Back.

3.3.11. Defining External Procurement

Use The purpose of this step is to define external procurement.


Transaction Code OMDT

IMG Menu Production Material Requirements Planning Planning Procurement Proposals Define External Procurement

2. On the External Procurement screen, choose Plant.

3. On the Change View “Default Values Purchasing/MRP”: Overview screen, make the following entries:

Plnt Name Purchasing proc.

SubPG Description Scheduling info record

Schedule lines

Account Assign-ment

© SAP AG of 63


time /agreem. Unknowm

BP01 00 X U

BP02 00 X U

BP03 00 X U

BP0X 00 X U

4. Choose Save.

5. Choose Back.

3.3.12. Defining Line Item Number

Use The purpose of this step is to define line item number.



IMG Menu Production Material Requirements Planning Planning Procurement Proposals Define Line Item Numbers

2. On the Change View: “Item Numbers”: Overview screen, make the following entries:

Plnt Plant name Item PurRq Item of stock transfer reserve.

BP01 10 100

BP02 10 100

BP03 10 100

BP0X 10 0100

3. Choose Save.

4. Choose Back.

3.3.13. Defining BOM and Routing Selection

Use The purpose of this step is to define BOM and routing selection.



IMG Menu Production Material Requirements Planning Planning BOM Explosion/Routing Determination Define BOM and Routing Selection

© SAP AG of 63


2. On the Change View “BOM/Routing Selection”: Overview screen, make the following entries:

Plnt Name 1 BOM Select.ID Rtg select.ID

BP01 01

BP02 01

BP03 01

BP0X 01

3. Choose Save.

4. Choose Back.

3.3.14. Converting Planned Order to Production Order

Use The purpose of this step is to define conversion planned orders to production orders.


Transaction Code OPPE

IMG Menu Production Material Requirements Planning Procurement Proposals Conversion of Procurement Proposals Define Order Type for Conversion to Production/Process Order

2. On the Change View “Conversion Planned Order Prod.Order, MRP Customizing” screen, make the following entries:

Plant Name Production order

Process order

BP01 PP01 PI01

BP02 PP01 PI01

BP03 PP01 PI01

BP0X PP01 PI01

3. Choose Save.

4. Choose Back.

3.3.15. Defining Number of Planned Order

Use The purpose of this step is to define numbers of planned orders.

Procedure

© SAP AG of 63



Transaction Code OMDV

IMG Menu Production Material Requirements Planning Procurement Proposals Conversion of Procurement Proposals Define Conversion of Planned Orders into Purchase Requisitions

2. On the Conversion of Planning Run screen, choose Number of planned orders.

3. On the Change View “Number of Planned Orders”: Overview screen, make the following entries:

Plnt Plant Name Number of planned orders

BP01 Production Plant 500

BP02 Distribution Center 500

BP03 Regional Warehouse 500

BP0X Inter Company Processing Plant

500

4. Choose Save.

5. Choose Back.

3.3.16. Defining Item Number of Order Type

Use The purpose of this step is to define item number of order type.


Transaction Code OMDV

IMG Menu Production Material Requirements Planning Procurement Proposals Conversion of Procurement Proposals Define Conversion of Planned Orders into Purchase Requisitions

2. On the Conversion of Planning Run screen, choose Purchase requisition item.

3. On the Change View “Item Number of Order Type “: Overview screen, make the following entries:

O (object type) OrTy (order type) Item pur. reqsn

2 NB 10

4. Choose Save.

5. Choose Back.

© SAP AG of 63


3.3.17. Activating MRP and Setting Up Planning File

Use The purpose of this step is to activate MRP and to set up the planning file.


Transaction Code OMDU

IMG Menu Production Material Requirements Planning Planning File Entries Activate MRP and Set Up Planning File

2. On the Activation screen, choose Material requirements planning and make the following entries:

Plnt Activate requirements planning

BP01 X

BP02 X

BP03 X

BP0X X

3. Choose Save.

4. Choose Back.

3.3.18. Defining Receipt Elements for Receipt Days' Supply

Use The purpose of this step is to define receipt elements for receipt days’ supply.



IMG Menu Production Material Requirements Planning Evaluation Define Receipt Elements for Receipt Days’ Supply

2. On the Change View “Calculation of Days’ Supply”: Overview screen, make the following entries:

Plnt BP01 BP02 BP03 BP04

Name 1

PO/Pr Or X X X X

PO/SN/SL X X X X

QMInsL X X X X

FPReq X X X X

FPOrd X X X X

APOrd X X X X

© SAP AG of 63


RctRes X X X X

Shipping notif. X X X X

Safety Stock

3. Choose Save.

4. Choose Back.

3.3.19. Defining Splitting of Forecast Requirements for MRP

Use The purpose of this step is to define splitting of forecast requirements for MRP.



IMG Menu Production Material Requirements Planning Forecast Define Splitting of Forecast Requirements for MRP

2. On the Change View “Splitting Forecast Requirements”: Overview screen, make the following entries:

Plnt Name 1 SI Period ind No.dys No.wks Pds

BP01 A M 1 2 4

BP01 A W 4 16

BP02 A M 1 2 4

BP02 A W 4 16

BP03 A M 1 2 4

BP03 A W 4 16

BP0X A M 1 2 4

BP0X A W 4 16

3. Choose Save.

4. Choose Back.

3.3.20. Defining Scheduling Parameters for Planned Orders

Use The purpose of this step is to define scheduling parameters for planned orders.


Transaction Code OPU5

IMG Menu Production Capacity Requirements Planning Operations Scheduling Define scheduling parameters for planned

© SAP AG of 63


orders

2. On the Change View “Scheduling planned orders”: Overview screen, choose New Entries.


Plnt BP01 BP01 BP02 BP02 BP03 BP03 BP0X BP0X

Order type * PE * PE * PE * PE

ProdScheduler * * * * * * * *

SellD: Detailed 01 01 01 01 01 01 01 01

SellD: rate plng

02 02 02 02 02 02 02 02

Rate-based scheduling - Scheduling

X X X X X X X X

Rate-based scheduling – Generate capacity reqs.

X X X X X X X X

SellD: roughPlng

03 03 03 03 03 03 03 03

Sched. level Via rate-based sched.

Via rate based sched.



Via rate

Adjust dates

Do not adjust basic dates; dep. reqmts. To operation dates








For cap.sched.

Always basic dates, dep. Reqmts to op. dates








Sched. type Back-wards

Back-wards

Back-wards

Back-wards

Back-wards

Back-wards

Back-wards

Back-wards

Red. type

All oper. In the future will be red.

Max.red. level

Do not red.

4. Choose Save.

© SAP AG of 63


5. Choose Back.

3.4 Shop Floor Control

3.4.1. Defining Order Type-Dependent Parameters

Use The purpose of this step is to define order type dependent parameters.


Transaction Code OPL8

IMG Menu Production Shop Floor Control Master Data Order Define order type-dependent parameters

2. On the Change View “Order Type-Dependent Parameters”: Overview screen, choose New Entries.

3. On the New Entries: Details of Added Entries screen, select the Planning tab page and make the following entries:

Plnt Ord.Type

Prodvers.

SelId

Seq. exch.

TaskL.Type

RoutSel.

Alt.seq.

Alt.TaskL.Appl.

Entrytool

Op.incr.

BOMApp.

Res./ PR

BP01 PP01 0 01 0 N 3 X X 0010 PP01 3

BP01 PP02 0 01 0 N 3 X X 0010 PP01 3

BP01 PP04 0 01 0 N 3 X X 0010 PP01 3

BP01 PPC1

0 01 0 N 3 X X 0010 PP01 3

BP01 PPK1

0 01 0 N 6 X R X 0010 PP01 3

BP02 PP01 0 01 0 N 3 X X 0010 PP01 3

BP02 PP02 0 01 0 N 3 X X 0010 PP01 3

BP02 PP04 0 01 0 N 3 X X 0010 PP01 3

BP02 PPC1

0 01 0 N 3 X X 0010 PP01 3

BP02 PPK1

0 01 0 N 6 X R X 0010 PP01 3

BP03 PP01 0 01 0 N 3 X X 0010 PP01 3

BP03 PP02 0 01 0 N 3 X X 0010 PP01 3

BP03 PP04 0 01 0 N 3 X X 0010 PP01 3

BP03 PPC1

0 01 0 N 3 X X 0010 PP01 3

BP03 PPK 0 01 0 N 6 X R X 0010 PP01 3

© SAP AG of 63


1

BP0X PP01 0 01 0 N 3 X X 0010 PP01 3

BP0X PP02 0 01 0 N 3 X X 0010 PP01 3

BP0X PP04 0 01 0 N 3 X X 0010 PP01 3

BP0X PPC1

0 01 0 N 3 X X 0010 PP01 3

BP0X PPK1

0 01 0 N 6 X X 0010 PP01 3

4. Select the Implementation tab page and make the following entries:

Plant Order Type Status change doc. For Order Header

BP01 PP01

BP01 PP02

BP01 PP04 X

BP01 PPC1 X

BP01 PPK1 X

BP02 PP01

BP02 PP02

BP02 PP04 X

BP02 PPC1 X

BP02 PPK1 X

BP03 PP01

BP03 PP02

BP03 PP04 X

BP03 PPC1 X

BP03 PPK1 X

BP0X PP01

BP0X PP02

BP0X PP04 X

BP0X PPC1 X

BP0X PPK1 X

5. Select the Controlling tab page and make the following entries:

Plant Order Type Cstg variant planned

Cstg variant actual

Results analysis key

Planned Cost Calcul.

Default Rule

BP01 PP01 PPP1 PPP2 000002 Det. pl. costs w. saving

PP1

© SAP AG of 63



Cstg variant actual



Default Rule


PP1

BP01 PP04 PPP1 PPP2 Det. pl. costs w. saving

PP1

BP01 PPC1 PPP1 PPP2 Det. pl. costs w. saving

PP1

BP01 PPK1 PPP1 PPP2 Det. pl. costs w. saving

PP1


PP1


PP1


PP1


PP1


PP1


PP1


PP1


PP1


PP1


PP1

BP0X PP01 PPP1 PPP2 000002 Det. pl. costs w. saving

PP1

BP0X PP02 PPP1 PPP2 000002 Det. pl. costs w.

PP02

© SAP AG of 63



Cstg variant actual



Default Rule

saving

BP0X PP04 PPP1 PPP2 Det. pl. costs w. saving

PP04

BP0X PPC1 PPP1 PPP2 Det. pl. costs w. saving

PPC1

BP0X PPK1 PPP1 PPP2 Det. pl. costs w. saving

PPK1

6. Select the Display profiles tab page and make the following entries:

Plant Order Type Graphics Profile

Group Name Index ProfMissPrtsLstOrdNo

Missing Parts Prof.

GoodsMov.

BP01 PP01

BP01 PP02 000001 PP STANDARD 2 000001 000002 000001

BP01 PP04 000001 PP STANDARD 2 000001 000002 000001

BP01 PPC1 000001 PP STANDARD 2 000001 000002 000001

BP01 PPK1 000001 PP STANDARD 2 000001 000002 000001

BP02 PP01

BP02 PP02 000001 PP STANDARD 2 000001 000002 000001

BP02 PP04 000001 PP STANDARD 2 000001 000002 000001



BP03 PP01

BP03 PP02 000001 PP STANDARD 2 000001 000002 000001

BP03 PP04 000001 PP STANDARD 2 000001 000002 000001



BP0X PP01

BP0X PP02 000001 PP STANDARD 2 000001 000002 000001

BP0X PP04 000001 PP STANDARD 2 000001 000002 000001

BP0X PPC1 000001 PP STANDARD 2 000001 000002 000001

BP0X PPK1 000001 PP STANDARD 2 000001 000002 000001

7. Choose Save.

8. Choose Back.

© SAP AG of 63


3.4.2. Defining Scheduling Parameters for Production Orders

Use The purpose of this step is to define scheduling parameters for production orders.


Transaction Code OPU3

IMG Menu Production Shop Floor Control Operations Scheduling Define Scheduling Parameters for Production Orders

2. On the Change View: “Specify scheduling parameters”: Overview screen, choose New Entries.


Plant OrdT PrCtr

Adjust Dates SchedType

AutomSched

Oper.Segm.

Red.Type

Max. red. level

BP01 * * Adjust Basic Dates, adjust dep. Reqmts to operation date

Back-wards

X Setup All op. in the order will be red.

Do not reduce

BP01 PE * Adjust Basic Dates, adjust dep. Reqmts to operation date

Back-wards


Do not reduce

BP01 PP01 * Adjust Basic Dates, adjust dep. Reqmts to operation date

Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce

BP01 PPC1

* Adjust Basic Dates, adjust dep. Reqmts to operation date

Back-wards


Do not reduce

BP01 PPK1


Back-wards


Do not reduce


Back-wards


Do not reduce

© SAP AG of 63


Plant OrdT PrCtr


AutomSched

Oper.Segm.

Red.Type

Max. red. level


Back-wards


Do not reduce

BP02 PI01 * Adjust Basic Dates, adjust dep. Reqmts to operation date

Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce

BP02 PPC * Adjust Basic Back- X Setup All op. in Do not

© SAP AG of 63


Plant OrdT PrCtr


AutomSched

Oper.Segm.

Red.Type

Max. red. level

1 Dates, adjust dep. Reqmts to operation date

wards the order will be red.

reduce

BP02 PPK1


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce

BP03 PPC1


Back-wards


Do not reduce

BP03 PPK1


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce


Back-wards


Do not reduce

BP03 PPC1


Back-wards


Do not reduce

BP03 PPK1


Back-wards


Do not reduce

4. Choose Save.

5. Choose Back.

© SAP AG of 63


3.4.3. Defining Suitability

Use The purpose of this step is to define suitability.



IMG Menu Production Shop Floor Control Master Data Routing Data Define Suitability


Plnt Suitability Text for suitability

BP01 10 Auxiliary staff

BP01 20 Skilled Worker


BP02 20 Skilled worker


BP03 20 Skilled worker

BP0X 10 Auxiliary staff

BP0X 20 Skilled worker

3. Choose Save.

4. Choose Back.

3.4.4. Defining Confirmation Parameters

Use The purpose of this step is to define confirmation parameters.


Transaction Code OPK4

IMG Menu Production Shop Floor Control Operations Confirmation Define Confirmation Parameters

© SAP AG of 63


2. On the Change View “Parameters for Order Confirmation”: Overview screen, choose New Entries.


Entry Plant Order Type

Post open reservations

Confirm type – Final confirmation

Propose time units – Automatic optimization

Quantities – Display defaults

Services – Display defaults

Dates – Display Defaults

HR Data – DisplayDefaults

Quantities - Propose

1 BP01 HP01 Auto X X X X X

2 BP01 PI01 Auto X X X X X


4 BP01 PM01 Hours X X

5 BP01 PM02 Auto

6 BP01 PM03 X X Auto



9 BP01 PP01 Auto X X X X

10 BP01 PP02 Auto


12 BP01 PS01 Auto

13 BP01 PS02 Auto

14 BP01 PS03 Auto

15 BP01 PS04 Auto

16 BP01 PS05 Auto

17 BP01 QL01 Auto X

18 BP01 QL02 Auto X

19 BP01 SM01 Auto

20 BP01 SM02 Auto

21 BP01 YPS4 X




25 BP02 PM02

26 BP02 PM03 X X

27 BP02 PM04 X X

28 BP02 PM05 X X


30 BP02 PP02 Auto


32 BP02 PS01 Auto

© SAP AG of 63











33 BP02 PS02 Auto

34 BP02 PS03 Auto

35 BP02 PS04 Auto

36 BP02 PS05 Auto

37 BP02 QL01 Auto X

38 BP02 QL02 Auto X

39 BP02 SM01

40 BP02 SM02

41 BP02 SM03 X




45 BP03 PM02

46 BP03 PM03 X X

47 BP03 PM04 X X

48 BP03 PM05 X X


50 BP03 PP02 Auto


52 BP03 PS01 Auto

53 BP03 PS02 Auto

54 BP03 PS03 Auto

55 BP03 PS04 Auto

56 BP03 PS05 Auto

57 BP03 QL01 Auto X

58 BP03 QL02 Auto X

59 BP03 SM01

60 BP03 SM02

61 BP03 SM03 X

62 BP0X PI01 Auto X X X X X

63 BP0X PI02 Auto X X X X X

64 BP0X PM01 Hours X X

65 BP0X PM02

66 BP0X PM03 X X

67 BP0X PM04 X X

© SAP AG of 63











68 BP0X PM05 X X

69 BP0X PP01 Auto X X X X

70 BP0X PP02 Auto

71 BP0X PP04 Auto X X X X

72 BP0X PS01 Auto

73 BP0X PS02 Auto

74 BP0X PS03 Auto

75 BP0X PS04 Auto

76 BP0X PS05 Auto

77 BP0X QL01 Auto X

78 BP0X QL02 Auto X

79 BP0X SM01

80 BP0X SM02

81 BP0X SM03 X


Services - Propose

Dates – Propose Dates

HR - Propose

Display confirmed quantities

Display confirmed services

Display confirmed dates

Act. data

1 BP01 HP01 X X X X X X

2 BP01 PI01 X X X X X X


4 BP01 PM01 X X X X

5 BP01 PM02

6 BP01 PM03 X X

7 BP01 PM04 X X

8 BP01 PM05 X X

9 BP01 PP01 X X X

10 BP01 PP02 X

11 BP01 PP04 X X X

12 BP01 PS01 X

13 BP01 PS02

14 BP01 PS03 X

15 BP01 PS04 X

16 BP01 PS05 X

17 BP01 QL01 X X X

18 BP01 QL02 X X X

© SAP AG of 63



Services - Propose


HR - Propose




Act. data

19 BP01 SM01 X X

20 BP01 SM02 X X

21 BP01 YPS4 X X



24 BP02 PM01 X X X X

25 BP02 PM02

26 BP02 PM03 X X

27 BP02 PM04 X X

28 BP02 PM05 X X

29 BP02 PP01 X X X

30 BP02 PP02 X

31 BP02 PP04 X X X

32 BP02 PS01 X

33 BP02 PS02

34 BP02 PS03 X

35 BP02 PS04 X

36 BP02 PS05 X

37 BP02 QL01 X X X

38 BP02 QL02 X X X

39 BP02 SM01 X X

40 BP02 SM02 X X

41 BP02 SM03 X X



44 BP03 PM01 X X X X

45 BP03 PM02

46 BP03 PM03 X X

47 BP03 PM04 X X

48 BP03 PM05 X X

49 BP03 PP01 X X X

50 BP03 PP02 X

51 BP03 PP04 X X X

52 BP03 PS01 X

53 BP03 PS02

54 BP03 PS03 X

© SAP AG of 63



Services - Propose


HR - Propose




Act. data

55 BP03 PS04 X

56 BP03 PS05 X

57 BP03 QL01 X X X

58 BP03 QL02 X X X

59 BP03 SM01 X X

60 BP03 SM02 X X

61 BP03 SM03 X X

62 BP0X PI01 X X X X X X

63 BP0X PI02 X X X X X X

64 BP0X PM01 X X X X

65 BP0X PM02

66 BP0X PM03 X X

67 BP0X PM04 X X

68 BP0X PM05 X X

69 BP0X PP01 X X X

70 BP0X PP02 X

71 BP0X PP04 X X X

72 BP0X PS01 X

73 BP0X PS02

74 BP0X PS03 X

75 BP0X PS04 X

76 BP0X PS05 X

77 BP0X QL01 X X X

78 BP0X QL02 X X X

79 BP0X SM01 X X

80 BP0X SM02 X X

81 BP0X SM03 X X


Date in Future

Act.Costs Error Handling

All comps + Finally Confirmed operations

+ Confirmable operations

1 BP01 HP01 X X

2 BP01 PI01 X X

3 BP01 PI02 X X

4 BP01 PM01

5 BP01 PM02

© SAP AG of 63



Date in Future




6 BP01 PM03 X X

7 BP01 PM04 X

8 BP01 PM05 X

9 BP01 PP01

10 BP01 PP02

11 BP01 PP04

12 BP01 PS01 X X X

13 BP01 PS02

14 BP01 PS03 X X X

15 BP01 PS04 X X X

16 BP01 PS05 X X X

17 BP01 QL01 X

18 BP01 QL02 X

19 BP01 SM01

20 BP01 SM02

21 BP01 YPS4 X X

22 BP02 PI01 X X

23 BP02 PI02 X X

24 BP02 PM01

25 BP02 PM02

26 BP02 PM03 X X

27 BP02 PM04 X

28 BP02 PM05 X

29 BP02 PP01

30 BP02 PP02

31 BP02 PP04

32 BP02 PS01 X X X

33 BP02 PS02

34 BP02 PS03 X X X

35 BP02 PS04 X X X

36 BP02 PS05 X X X

37 BP02 QL01 X

38 BP02 QL02 X

39 BP02 SM01

40 BP02 SM02

41 BP02 SM03 X X X X X

© SAP AG of 63



Date in Future




42 BP03 PI01 X X

43 BP03 PI02 X X

44 BP03 PM01

45 BP03 PM02

46 BP03 PM03 X X

47 BP03 PM04 X

48 BP03 PM05 X

49 BP03 PP01

50 BP03 PP02

51 BP03 PP04

52 BP03 PS01 X X X

53 BP03 PS02

54 BP03 PS03 X X X

55 BP03 PS04 X X X

56 BP03 PS05 X X X

57 BP03 QL01 X

58 BP03 QL02 X

59 BP03 SM01

60 BP03 SM02

61 BP03 SM03 X X X X X

62 BP0X PI01 X X

63 BP0X PI02 X X

64 BP0X PM01

65 BP0X PM02

66 BP0X PM03 X X

67 BP0X PM04 X

68 BP0X PM05 X

69 BP0X PP01

70 BP0X PP02

71 BP0X PP04

72 BP0X PS01 X X X

73 BP0X PS02

74 BP0X PS03 X X X

75 BP0X PS04 X X X

76 BP0X PS05 X X X

77 BP0X QL01 X

© SAP AG of 63



Date in Future




78 BP0X QL02 X

79 BP0X SM01

80 BP0X SM02

81 BP0X SM03 X X X X X

4. Choose Save.

5. Choose Back.

3.4.5. Defining Checking Control

Use The purpose of this step is to define checking control.


Transaction Code OPJK

IMG Menu Production Shop Floor Control Operations Availability Check Define Checking Control

2. On the Change View “Order control”: Overview screen, choose New Entries.


Plnt Type Availability Check

Material Availability - No Check

Checking Rule

Release Material

PRT availability – No check

BP01 PI01 1 X PP X

BP01 PI01 2 PP 3 X

BP01 PI02 1 X PP X

BP01 PI02 2 PP 3 X

BP01 PP01 1 X PP X

BP01 PP01 2 X PP 1 X

BP01 PP02 1 X PP X


BP01 PP04 1 X PP X


BP02 PI01 1 X PS X

BP02 PI01 2 PS 2 X

BP02 PI02 1 X PP X

BP02 PI02 2 PP 3 X

BP02 PP01 1 X PP X

© SAP AG of 63


Plnt Type Availability Check

Material Availability - No Check

Checking Rule

Release Material

PRT availability – No check


BP02 PP02 1 X PP X


BP02 PP04 1 X PP X


BP03 PI01 1 X PP X

BP03 PI01 2 PP 1 X

BP03 PI02 1 X PP X

BP03 PI02 2 PP 3 X

BP03 PP01 1 X PP X


BP03 PP02 1 X PP X


BP03 PP04 1 X PP X


BP0X PI01 1 X PP X

BP0X PI01 2 PP 1 X

BP0X PI02 1 X PP X

BP0X PI02 2 PP 3 X

BP0X PP01 1 X PP X

BP0X PP01 2 X PP 3 X

BP0X PP02 1 X PP X


BP0X PP04 1 X PP X


PP X

PP 1 X

4. Choose Save.

5. Choose Back.

3.4.6. Stock and Batch Determination for Goods Movement

Use The purpose of this step is to define stock and batch determination for goods movement.

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Transaction Code OPJ2

IMG Menu Production Shop Floor Control Operations Stock and Batch Determination for Goods Movement

2. On the Change View “Goods movement stock/batch determination”: Overview screen, choose New Entries.


Plant Order Type

Descr. Operation No stock determination

Storage Det. Rule

Descr. BD

BP01 PI01 3 X

BP01 PI01 4 X

BP01 PP01 3 X

BP01 PP01 4 X

BP02 PI01 3 X

BP02 PI01 4 X

BP02 PP01 3 X

BP02 PP01 4 X

BP03 PI01 3 X

BP03 PI01 4 X

BP03 PP01 3 X

BP03 PP01 4 X

BP0X PI01 3 X

BP0X PI01 4 X

BP0X PP01 3 X

BP0X PP01 4 X

4. Choose Save.

5. Choose Back.

3.4.7. Defining Scheduling Margin Key

Use The purpose of this step is to define scheduling margin key.



IMG Menu Production Shop Floor Control Operations Scheduling Define Scheduling Margin Key

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2. On the Change View “Margins for scheduling”: Overview screen, choose New Entries.


Plnt Key Name 1 Opening Period

Float After Production

Float Before Production

Release Period

BP01 000 000 000 000 000

BP01 001 010 001 002 005

BP02 000 000 000 000 000

BP02 001 010 001 002 005

BP03 000 000 000 000 000

BP03 001 010 001 002 005

BP0X 000 000 000 000 000

BP0X 001 010 001 002 005

4. Choose Save.

5. Choose Back.

3.4.8. Defining Reasons for Variances

Use The purpose of this step is to define reasons for variances.


Transaction Code OPK5

IMG Menu Production Shop Floor Control Operations Confirmation Define Reasons for Variances

2. On the Change View “Reason for variance”: Overview screen make the following entries:

Plnt Reason for Variation Description

BP01 0001 Machine malfunction

BP01 0002 Operating error

BP01 0003 Defective material







BP0X 0001 Machine malfunction

BP0X 0002 Operating error

BP0X 0003 Defective material

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3. Choose Save.

4. Choose Back.

3.5 PP PI Process Order Settings

3.5.1. Defining Order Type-Dependent Parameters

Use The purpose of this step is to specify order type dependent parameters.


Transaction Code COR4

IMG Menu Production Planning for Process Industries Process Order Master Data Order Define Order Type-Dependent Parameters

2. On the Change View “Order Type-Dependent Parameters”: Overview screen, choose New Entries.


Plant Plant Name Order Type Order Description


PI01 Process order (internal number a


PI02 Process order (external number a


PI04 Filling/packaging with "Assembly













4. Choose Save.

5. Choose Back.

© SAP AG of 63


3.5.2. Defining Production Scheduling Profile

Use The purpose of this step is to define production scheduling profiles.


Transaction Code CORY

IMG Menu Production Planning for Process Industries Process Order Master Data Define Production Scheduling Profiles

2. On the Change View “Production Scheduling Profile”: Overview screen, choose New Entries.


Plant Plant Name ProdProfile Profile Description


PI01 Process industry





4. Choose Save.

5. Choose Back.

3.5.3. Defining Production Scheduler

Use The purpose of this step is to define a production scheduler.


Transaction Code CORU

IMG Menu Production Planning for Process Industries Process Order Master Data Define Production Scheduler

2. On the Change View “Production Scheduler”: Overview screen, choose New Entries.


Plant ProdSched. Description ProdProfile Prod.Profile Description

BP01 001 Production Scheduler


BP01 002 Planergruppe 2 BP01 002



© SAP AG of 63












4. Choose Save.

5. Choose Back.

3.5.4. Defining Checking Control

Use The purpose of this step is to define checking control.


Transaction Code OPJK

IMG Menu Production Planning for Process Industries Process Order Operations Availability Check Define Checking Control

2. On the Change View “Order control”: Overview screen, choose New Entries.


Plant Description Order Type Availability Check


PI01 1


PI01 2


PI02 1


PI02 2


PI01 1


PI01 2


PI02 1


PI02 2

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PI01 1


PI01 2


PI02 1


PI02 2

4. Choose Save.

5. Choose Back.

3.6 Supplement Settings PP

3.6.1. Converting Planning File Entries for MRP Areas

UseThe purpose of this activity is to convert planning file entries for MRP areas.

You must complete this step before activating MRP for MRP areas.

Procedure1. Access the activity using one of the following navigation options:

Transaction Code OM0F

SAP ECC Menu Production Material Requirements Planning Planning File Entries Convert Planning File Entries for MRP Areas

2. On the Conversion of planning file entries MDVM/MDVL into DBVM/DBVL screen, choose “X” Conv.

3. Choose Execute.

4. Complete the activation of the transaction and go back.

Result

Planning files converted for MRP areas.

3.6.2. Activating MRP for MRP Areas

UseThis step contains all the information needed to implement and maintain the necessary settings at plant level for MRP areas.

Procedure

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SAP ECC Menu Production Material Requirements Planning Planning File Entries Activate MRP and Set Up Planning File

2. Choose Material Requirements Planning and activate requirements planning for all plants

3. Choose Save.

4. Complete the activation of the transaction and go back.

ResultAfter performing this activity, the necessary settings for the activate MRP for MRP areas are installed in the system.

3.6.3. Defining Parallel Processing in MRP

UseThe purpose of this activity is to define parallel process in MRP.


SAP ECC Menu Production Material Requirements Planning Define Parallel Processing in MRP


2. On the Change View ”Destinations for Parallel Processing“: Overview screen, choose New Entries.

3. On the screen New entries: Overview of Added Entries, make the following entries:

Field Value

Destinat. for parallel processing e.g. PWDF0505_SD7_22

No. of sessions 1

The value of Destinat. for parallel process must include a different value in a different server, if this value is determined by other Customizing steps. In this project, choose PWDF0505_SD7_22. You can use the input help to select the corresponding value.

4. Choose Save and go back.

ResultYou have made the required settings for parallel processing for MRP.

© SAP AG of 63


3.6.4. Defining Control Data for Pull List

UseThis step contains all the information needed to define control data for the Pull List.



SAP ECC Menu Production Repetitive Manufacturing Material Staging Define Control Data for Pull List

2. On the Change View “Pull List Control”: Overview screen that appears, choose New Entries.


Plant Movement Type

BP01 311

BP0X 311

ResultAfter performing this activity the necessary settings for control data for pull list are made.

3.6.5. Maintaining Settings at Plant Level for QM

UseThis step contains all the information needed to define settings at plant level for QM.



SAP ECC Menu Quality Management Basic Settings Maintain Settings at Plant Level

2. On the Change View “QM Client Settings”: Overview screen, choose New Entries.


Plant BP01 BP02 BP03

Master Inspection Characs with history

X X X

Inspection Methods with history

X X X

Enter Container at GR No recording of the number of containers

No recording of the number of containers

No recording of the number of containers

Order type: Ind. settl QL02 QL02 QL02

Order type: Coll. settl QL01 QL01 QL01

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Characteristic weight Major characteristic A

Major characteristic A

Major characteristic A

Defect Class Major defect A Major defect A Major defect A

Additional decimal places 1 1 1

Plausibility factor (%) 200.00 200.00 200.00

Recording configuration No background function

No background function

No background function

MessageCat.DecimalPlaces No message issued

No message issued

No message issued

InspPt. field combination 100 100 100

Partial-lot assignment 2 1

Controlling Area BP01 BP01

Stor.loc. for reserves 0001 0001

Cost Center Scrap 1205 1205

Cost Center Destroyed 1205 1205

Waiting time (hrs) 25 25 25

Delay time for skip lot 1560 1560 1560

Waiting time (min) 60 60 60

Batch valuation without material spec.

X X X

Selection time period 100 (days) 100 (days) 100 (days)

ResultAfter performing this activity the necessary settings at plant level for QM are maintained.

© SAP AG of 63

J06 PP Best Use This

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