J Flow Controls 2000 Series Top Guided Globe Control...
Transcript of J Flow Controls 2000 Series Top Guided Globe Control...
APPLICATIONS & INDUSTRIESFEATURES & BENEFITS• Stable flow control with high rangeability• Top guided control and erosion resistant trim• Precision Cv flow passages ensure capacity• Rugged top guide, heavy top plug guiding• Inherently characterized trim offered in Equal
Percentage, Modified % and Linear• All trim components are removable from the top for
easy maintenance• Large range of Cv's per body size allowing for wide
application in process conditions• High integrity cage guiding system• Low emission packings available
STANDARDS
J Flow Controls 2000 SeriesTop Guided Globe Control Valve
J Flow Controls® • 4665 Interstate Drive • Cincinnati, OH 45246 • 513-731-2900 • www.jflowcontrols.com
• Meets NACE - MR0175 / ISO 15156• Seat Leakages: A NSI B26.104
Class IV (Soft Seal), Class IV (Metal Seal)
• ASME VIII body and bonnet bolting design
• MTR Reports available• Same body as 4000 Series• Heavy top guided globe valve• All trim components are removable
from the top
• Wide range of process applications• Throttling• On-off control• Steam• Liquids• Gases
®
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2000 Series Top Guided Globe Control Valve
MANUFACTURING RANGEDescription Manufacturing RangeBody Size 3/4" - 8"Ratings ANSI Class 150 - 2500
Connections Flanged, Butt-Weld, Socket WeldBody Material A216 Gr-WCB, A351 Gr-CF8, CF8M, Alloy Steel AvailableTrim Material 304, 316, 420, 630SST, 17-4PH, Hard Facing, Alloy Steel Available
GENERAL SPECIFICATIONS• Flow Direction: Flow to Open or Flow to Close• Maximum Fluid Temperature: 1049°F• Minimum Fluid Temperature: -320°F• Seat Leakages: ANSI B16.104 Class IV (Soft Seal), Class IV (Metal Seal)
Option 1: ANSI B16.104 Class V for Metal Seat Tight Shutoff Option 2: ANSI B16.104 Class VI for Teflon Soft Seat & Seal (-22°F ~ 446°F)
• Body: High Capacity Globe Top Guided, Through Body and Angle Body• Bonnet Type: Stud Bolted
Standard Type: -0.4°F ~ 536°F Extension Type: 538°F ~ 1049°F Extension Type: Cryogenic Service -0.4°F
• Flow Characteristics: Linear, Equal Percentage, Modified Percentage• Cv Ratio: 50:1• Diaphragm actuators and heavy duty cylinders (spring-cylinder and double-cylinder)• Applicable for various instruments (Positioners, Solenoid Valves and Limit Switches)
Design Application Flexibility• Various construction design available with a range of different end styles and connections• Standard features include: rugged top guide, heavy top plug guiding provides maximum support to ensure
plug stability• Contoured plug offered in equal percentage, modified %, linear, and quick opening• All trim components and removable from the top side for easy maintenance• Large range of Cv's per body size allowing for wide application in process conditions• Heavy duty top guiding on severe service applications• Low emission packings available• Meets NACE - MR0175 / ISO 15156
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2000 Series Top Guided Globe Control Valve
TRIM DESIGN APPLICATIONS
Micro Trim
Quick Opening
Contoured Trim
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2000 Series Top Guided Globe Control Valve
BODY CONSTRUCTION
4
6
3
9
10
11
12
1
13
14
15
2
7, 8, 8A
5
For reference only. Valve designs vary with trim selections.
See 2000 Series Instructions and Operations Manual for Repair and Maintenance details. Contact J Flow Controls or an Authorized Distributor for Technical Assistance.
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BODY MATERIALS: CARBON STEEL OR ALLOY STEEL
2000 Series Top Guided Globe Control Valve
Part No. Description Material1 Body ASTM A216 Gr. WCB / Alloy Steel Available2 Bonnet ASTM A216 Gr. WCB / Alloy Steel Available3 Plug Stem 316 SST / 630 SST4 Packing Stud & Nut 316 / 304 Stainless Steel5 Packing Flange 316 / 304 Stainless Steel6 Packing Gland 316 / 304 Stainless Steel7 Packing PTFE, PTFE + Carbon Fiber / Graphite / Grafoil + Graphite8 Packing Spacer 316 / 304 Stainless Steel
8A Lantern Ring 316 / 304 Stainless Steel9 Body Stud Bolt & Nut A193 B7 & A194 2H10 Body Gasket 316 Stainless + Grafoil11 Cage / Guide 304, 316, 420, 630 SST / 17-4 PH / Hard Face & Alloy Steel12 Seat Ring 304, 316, 420, 630 SST / 17-4 PH / Hard Face & Alloy Steel13 Seat Ring Gasket 316 SST + Grafoil14 Plug 304, 316, 420, 630 SST / 17-4 PH / Hard Face & Alloy Steel15 Plug Stem Pin 316 Stainless Steel
BODY MATERIALS: STAINLESS STEELPart No. Description Material
1 Body ASTM A351 Gr. CF8 / A351 Gr. 351 CF8M2 Bonnet ASTM A351 Gr. CF8 / A351 Gr. 351 CF8M3 Plug Stem 316 SST / 630 SST4 Packing Stud & Nut 316 / 304 Stainless Steel5 Packing Flange 316 / 304 Stainless Steel6 Packing Gland 316 / 304 Stainless Steel7 Packing PTFE, PTFE + Carbon Fiber / Graphite / Grafoil + Graphite8 Packing Spacer 316 / 304 Stainless Steel
8A Lantern Ring 316 / 304 Stainless Steel9 Body Stud Bolt & Nut A193 B7 & A194 2H10 Body Gasket 316 Stainless + Grafoil11 Cage / Guide 304, 316, 420, 630 SST / 17-4 PH / Hard Face & Alloy Steel12 Seat Ring 304, 316, 420, 630 SST / 17-4 PH / Hard Face & Alloy Steel13 Seat Ring Gasket 316 SST + Grafoil14 Plug 304, 316, 420, 630 SST / 17-4 PH / Hard Face & Alloy Steel15 Plug Stem Pin 316 Stainless Steel
For reference only. Valve designs vary with trim selections.
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2000 Series Top Guided Globe Control Valve
Valve Size Seat Diameter (mm) Stroke (mm)
Rated CvLinear & Equal %
Quick OpenStandard High Capability
3/4" - 1" Micro Trim 0.1
3/4" (20mm)
6
10 or 16 (10 preferred)
0.4 / /7 0.63 / /8 1 / /
10 1.6 / /12 2.5 / /15 4 / /20 6.3 8 8
1" (25mm)
6
10 or 16 (16 preferred)
0.4 / /7 0.63 / /8 1 / /
10 1.6 / /12 2.5 / /15 4 / /20 6.3 8 825 10 12 12
1-1/4" (32mm)
15
16
4 / /20 6.3 8 825 10 12 1232 17 20 20
1-1/2" (40mm)
20
25
6.3 8 825 10 12 1232 17 20 2040 24 30 30
2" (50mm)
25
25
10 12 1232 17 20 2040 24 30 3050 44 50 50
2-1/2" (65mm)
32
40
17 20 2040 24 30 3050 44 50 5065 68 85 85
3" (80mm)
40
40
24 30 3050 44 50 5065 68 85 8580 99 125 125
FLOW COEFFICIENTS - RATED CV
** The Cv value shown in our catalog are for reference only. J Flow Controls, LLC can design and modify the seat design to meet different customer requirement
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2000 Series Top Guided Globe Control Valve
Valve Size Seat Diameter (mm) Stroke (mm)
Rated CvLinear & Equal %
Quick OpenStandard High Capability
4" (100mm)
40
40
22 30 3050 44 50 5065 68 85 8580 99 125 125
100 175 200 200
5" (125mm)
65
60
68 85 8580 99 125 125
100 175 200 200125 275 310 310
6" (150mm)
80
60
99 125 125100 175 200 200125 275 310 310150 360 420 420
8" (200mm)
100
60
175 200 200125 275 310 310150 360 420 420200 630 690 690
FLOW COEFFICIENTS - RATED CV
** The Cv value shown in our catalog are for reference only. J Flow Controls, LLC can design and modify the seat design to meet different customer requirement
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2000 Series Top Guided Globe Control Valve
DIMENSIONS
ValveSize
A B HANSI Class
150-600ANSI
Class 150ANSI
Class 300ANSI
Class 600 ANSI Class
150-300
ANSI Class 600
ANSI Class 150-300 ANSI Class 600
Thd, SW BW RF RTJ RF RTJ RF RTJ Std
BonnetExt
BonnetStd
BonnetExt
Bonnet3/4" 8.3 7.2 - 7.6 8.1 8.1 8.1 2.6 2.6 6.3 11.6 6.3 11.61" 8.3 7.2 7.8 7.8 8.3 8.3 8.3 2.6 2.6 6.3 11.6 6.3 11.6
1-1/2" 9.9 8.7 9.3 9.3 9.8 9.9 9.9 3.1 3.1 6.3 11.6 6.3 11.62" 11.3 10.0 10.5 10.5 11.1 11.3 11.4 3.5 3.5 6.3 11.6 6.3 11.63" 13.3 11.7 12.2 12.5 13.1 13.3 13.4 4.6 4.6 8.3 13.0 9.4 13.44" 15.5 13.9 14.4 14.5 15.1 15.5 15.6 5.5 5.5 8.3 13.0 10.8 14.86" 20.0 17.8 18.3 18.6 19.3 20.0 20.1 7.4 7.4 11.4 16.9 12.8 17.78" 24.0 21.4 21.9 22.4 23.0 24.0 24.1 8.7 8.7 16.9 23.0 16.9 23.0
H
B
A
H
B
A
H
Extension BonnetThreaded Socket Weld / Butt WeldFlanged
ANSI Class 150 - 600
ValveSize
A B HANSI Class
900-2500
ANSI Class 2500
ANSI Class 900
ANSI Class 1500
ANSI Class 2500 ANSI
Class 2500
ANSI Class 900-1500 ANSI Class 2500
SW BW SW, BW RF RTJ RF RTJ RF RTJ Std Bonnet
ExtBonnet
StdBonnet
ExtBonnet
3/4" 9.8 11.5 9.5 9.5 9.5 9.5 11.3 2.6 2.9 7.9 12.0 9.4 13.41" 11.5 12.5 11.5 11.5 11.5 11.5 12.5 2.9 2.9 7.3 11.8 7.3 11.8
1-1/2" 13.1 14.1 13.1 13.1 13.1 13.1 14.3 2.9 2.9 7.3 11.8 7.3 11.82" 12.2 15.5 12.2 12.4 12.2 12.4 15.6 3.8 4.4 9.3 13.2 11.6 15.73" 16.0 20.7 15.2 15.4 16.0 16.1 21.0 4.9 5.5 11.6 15.7 14.4 18.54" 19.0 25.0 18.3 18.4 19.0 19.1 25.4 6.1 6.5 14.0 18.3 17.5 22.06" 24.0 30.0 21.9 22.0 24.0 24.3 30.5 8.1 8.6 17.1 22.8 20.7 26.6
ANSI Class 900 - 2500
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2000 Series Top Guided Globe Control Valve
ACTUATOR AND HANDWHEELSModel 870 / 880 Diaphragm Actuators
Hd Hr
Hd
/ Hr
Hd
/ Hr
C
L
ØD
ØDØD
Direct Action Reverse Action Top Handwheel Side Handwheel
without Volume Chamber with Optional Handwheelwith Volume Chamber
Model 660 / 680 Cylinder Actuators
H
H
H
HØD
ØDØD
ØD
Actuator Size D
Without Handwheel With Handwheel
DA Hd
RAHR
HandwheelType
DAHd
RA Hr C L
#25 9.8 13.1 13.9 Top 17.7 18.6 - -#29 11.4 14.5 16.5 Top 21.0 22.4 - -#37 14.6 16.1 18.1 Top 22.6 24.4 - -#48 18.9 24.8 26.7 Side 38.5 38.5 30.7 10.2#55 21.7 26.7 28.7 Side 43.2 43.2 33.4 11.8
#55H 21.7 28.7 28.7 Side 45.2 45.2 33.4 11.8
2000 Series Top Guided Globe Control Valve
WEIGHT - BODY SUB-ASSEMBLY
Valve Size
ANSI Class
150-300 600 900 1500 2500 150-600 Welding
900-1500 Welding
2500 Welding
3/4" - 1" 44 44 97 97 97 40 88 881-1/2" 60 60 60 128 128 55 117 117
2" 71 71 154 154 265 66 139 2543" 137 137 287 287 551 128 242 5294" 196 196 456 456 928 207 461 9066" 362 463 875 1047 1873 445 853 10258" 712 915 - - - 893 - -10" 1084 1367 - - - 1058 - -
Please note: All weights are approximate.
WEIGHT - ACTUATORAcuator
Size StandardWith Handwheel
Top Side#25 22 29 33#29 42 55 60#37 82 101 108#48 203 238 247#55 256 309 320
#55H 265 318 331
ACCESSORIES• Positioners
Smart, E/P, P/P Positioners for Single / Double Acting• Instrument Valves
Transfer (Trip) Valves, Volume Booster Relay Air Regulators (Air Set), Speed Control Valves
• Limit Switches• Solenoid Valves
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HOW TO ORDERActuator Series Trim Type Characteristic Plug Type Body Material1
Spring Diaphragm 20 1 Quick Change 1 Linear 1 Contoured 22 304 CF8870 Air-to-close 2 Threaded Seat 2 Equal Percent 2 Micro Trim 33 316 CF8M
880 Air-to-open 3 Soft Seat 3 Modified Percent 3 Quick Opening 00 A304 CF8
Spring Cylinder 4 Soft Seat Quick Change 0L 304L
660 Air-to-close 6L 316L CF3M670 Air-to-open 55 Monel680 Double Acting 77 Hastalloy
Packing Body Gasket End Connection* Design & Material Options SizeT Teflon S Standard 400°F S Threaded LE Low Emission Packing 4 3/4"G Graphite H High Temp 750°F S Socket Weld ST Super Temp 1049°F Body Gasket 5 1"
BW Butt Weld 6 1-1/2"F1 150 7 2"F3 300 8 3"F6 600 9 4"F9 900 A 6" F15 1500 B 8"F25 2500
2000 Series Top Guided Globe Control Valve
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1 Please see the J Flow Controls Configurator for a full list of body materials
4665 Interstate DriveCincinnati, OH 45246513-731-2900jflowcontrols.com
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or a guarantee of satisfactory results. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because J Flow Controls® is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice.