ITP-Valve

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ITP-Valve

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    Remark

    Manuf. TPI Client

    1 PreInspectionMeeting Spec. Spec. MOM H H H

    2DWG,Design,

    CalculationDocument

    API594,599,600,602,603,6D,608,609and

    ASMEB16.34

    API594,599,600,602,603,6D,608,609andASMEB16.34

    DWG,Calculationbook

    H R A

    3 WPS&PQR ASMEIX ASMEIX WeldingBook H R A

    4WelderQualification

    CertificatesASMEIX ASMEIX Certificates H R

    5 NDTprocedures ASMEV ASMEV Procedures H R A

    6NDEPersonnelCertificates

    ASME ASME Certificates H R

    7PWHTProcedure

    (ifneeded)

    API594,599,600,602,603,6D,608,609and

    ASMEB16.34

    API594,599,600,602,603,6D,608,609andASMEB16.34

    Procedure H R A

    8 ShellTestProcedure API598 API598 Procedure H R A

    9 BackseatTestProcedure API598 API598 Procedure H R A

    10LowPressureclosureTest

    ProcedureAPI598 API598 Procedure H R A

    11HighPressureclosureTest

    ProcedureAPI598 API598 Procedure H R A

    InspectionandTestPlanforValve

    BeforeManufacturing

    ActivityByNo. InspectionandTestPlan ReferenceDocument AcceptanceCriteria VerifyingDocument

    1

  • www.inspectionforindustry.com12 PaintingProcedure SSPC SSPC Procedure H R A

    13 RawMaterialCertificates ASMEII/ASTM ASMEII/ASTMOriginalMaterial

    CertificatesH R

    14 MaterialIdentification ASMEII/ASTM ASMEII/ASTM Report H W

    15Body,CapandBonnetVisualInspectionafter

    CastingMSSSP55 MSSSP55 Report H W

    16

    Body,CapandBonnetDimensional,,MechanicalandChemicalComposition

    Inspection

    DWG/ASMEII/ASTM DWG/ASMEII/ASTM Report H W

    17TrimMaterialVisualInspection(Stem,Ball,Disk,Seatandetc.)

    MSSSP55/ConstructionCode

    MSSSP55/ConstructionCode

    Report H W

    18

    TrimMaterialDimensional,MechanicalandChemicalCompositionInspection(Stem,Ball,Disk,Seatandetc.)

    DWG/ASMEII/ASTM DWG/ASMEII/ASTM Report H W

    Materials

    DuringFabrication

    2

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    19CastingDefectRepairby

    WeldingWPS/

    ConstructionCodeWPS/Construction

    Code H H

    20 PWHTReview Procedure Procedure Report H R

    21ConfirmationonNDETestResultsforallComponents

    Procedure Procedure Report H W

    22 ValveAssemblyInspection DWG DWG Report H W

    23ValveWeldingInspection

    (Ifany)WPS WPS Report H W

    24Bolt,Nut,Gasket,Gland

    andotherBoughtComponentsInspection

    DWG/ASMEII/ASTM DWG/ASMEII/ASTM Report H SW

    25 ValveBodyShellTest API598 API598 Report H H

    26 ValveBackseatTest API598 API598 Report H H

    27 LowPressureclosureTest API598 API598 Report H H

    28 HighPressureclosureTest API598 API598 Report H H

    29 ValveFunctionalTestAPI598/

    ConstructionCodesAPI598/

    ConstructionCodesReport H H

    FinalInspection

    3

  • www.inspectionforindustry.com30

    FinalVisual&DimensionalCheck

    DWG/Spec. DWG Report H H

    31SurfacePreparationand

    PaintingProcedure Procedure Report H W

    32 CheckofNamePlate DWG DWG Report H H

    33 CheckofFinalBook Spec. Spec. DWG/P.O H R

    34 InspectionReports Spec./DWG Spec./DWG Report H R

    35 NCR Spec./DWG Spec./DWG Report H R

    36 ReviewFinalDataReport Spec./DWG Spec./DWG Report H R

    37 PreservationandPacking Spec. Spec. Report H H

    38 Marking Spec. Spec. Report H H

    39 LoadingInspection Spec. Spec. Report H H

    40ShippingDocument

    ControlProcedure Spec. PackingList H H

    Documentation

    SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.

    PreShipmentInspection

    Abbreviations:

    H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest

    W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.

    R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.A:Approval

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    http://www.inspectionforindustry.com/thirdpartyinspectionforvalve.htmlhttp://www.inspectionforindustry.com/inspectionandtestplanforvalve.htmlhttp://www.inspectionforindustry.com/factoryacceptancetestforvalve.html

    formoreinformationreviewfollowingarticles:P.O:PurchaseOrder

    MOM:MinuteofMeeting

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