ITP-Valve
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Transcript of ITP-Valve
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www.inspectionforindustry.com
Remark
Manuf. TPI Client
1 PreInspectionMeeting Spec. Spec. MOM H H H
2DWG,Design,
CalculationDocument
API594,599,600,602,603,6D,608,609and
ASMEB16.34
API594,599,600,602,603,6D,608,609andASMEB16.34
DWG,Calculationbook
H R A
3 WPS&PQR ASMEIX ASMEIX WeldingBook H R A
4WelderQualification
CertificatesASMEIX ASMEIX Certificates H R
5 NDTprocedures ASMEV ASMEV Procedures H R A
6NDEPersonnelCertificates
ASME ASME Certificates H R
7PWHTProcedure
(ifneeded)
API594,599,600,602,603,6D,608,609and
ASMEB16.34
API594,599,600,602,603,6D,608,609andASMEB16.34
Procedure H R A
8 ShellTestProcedure API598 API598 Procedure H R A
9 BackseatTestProcedure API598 API598 Procedure H R A
10LowPressureclosureTest
ProcedureAPI598 API598 Procedure H R A
11HighPressureclosureTest
ProcedureAPI598 API598 Procedure H R A
InspectionandTestPlanforValve
BeforeManufacturing
ActivityByNo. InspectionandTestPlan ReferenceDocument AcceptanceCriteria VerifyingDocument
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www.inspectionforindustry.com12 PaintingProcedure SSPC SSPC Procedure H R A
13 RawMaterialCertificates ASMEII/ASTM ASMEII/ASTMOriginalMaterial
CertificatesH R
14 MaterialIdentification ASMEII/ASTM ASMEII/ASTM Report H W
15Body,CapandBonnetVisualInspectionafter
CastingMSSSP55 MSSSP55 Report H W
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Body,CapandBonnetDimensional,,MechanicalandChemicalComposition
Inspection
DWG/ASMEII/ASTM DWG/ASMEII/ASTM Report H W
17TrimMaterialVisualInspection(Stem,Ball,Disk,Seatandetc.)
MSSSP55/ConstructionCode
MSSSP55/ConstructionCode
Report H W
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TrimMaterialDimensional,MechanicalandChemicalCompositionInspection(Stem,Ball,Disk,Seatandetc.)
DWG/ASMEII/ASTM DWG/ASMEII/ASTM Report H W
Materials
DuringFabrication
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19CastingDefectRepairby
WeldingWPS/
ConstructionCodeWPS/Construction
Code H H
20 PWHTReview Procedure Procedure Report H R
21ConfirmationonNDETestResultsforallComponents
Procedure Procedure Report H W
22 ValveAssemblyInspection DWG DWG Report H W
23ValveWeldingInspection
(Ifany)WPS WPS Report H W
24Bolt,Nut,Gasket,Gland
andotherBoughtComponentsInspection
DWG/ASMEII/ASTM DWG/ASMEII/ASTM Report H SW
25 ValveBodyShellTest API598 API598 Report H H
26 ValveBackseatTest API598 API598 Report H H
27 LowPressureclosureTest API598 API598 Report H H
28 HighPressureclosureTest API598 API598 Report H H
29 ValveFunctionalTestAPI598/
ConstructionCodesAPI598/
ConstructionCodesReport H H
FinalInspection
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www.inspectionforindustry.com30
FinalVisual&DimensionalCheck
DWG/Spec. DWG Report H H
31SurfacePreparationand
PaintingProcedure Procedure Report H W
32 CheckofNamePlate DWG DWG Report H H
33 CheckofFinalBook Spec. Spec. DWG/P.O H R
34 InspectionReports Spec./DWG Spec./DWG Report H R
35 NCR Spec./DWG Spec./DWG Report H R
36 ReviewFinalDataReport Spec./DWG Spec./DWG Report H R
37 PreservationandPacking Spec. Spec. Report H H
38 Marking Spec. Spec. Report H H
39 LoadingInspection Spec. Spec. Report H H
40ShippingDocument
ControlProcedure Spec. PackingList H H
Documentation
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.
PreShipmentInspection
Abbreviations:
H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.
R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.A:Approval
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http://www.inspectionforindustry.com/thirdpartyinspectionforvalve.htmlhttp://www.inspectionforindustry.com/inspectionandtestplanforvalve.htmlhttp://www.inspectionforindustry.com/factoryacceptancetestforvalve.html
formoreinformationreviewfollowingarticles:P.O:PurchaseOrder
MOM:MinuteofMeeting
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