ITP Static Equipment l&t

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Project : IOCL Panipat , PNCP Project.(EPCC-1) OWNER:- Ind

Acptd. Std. : Applicable Specs. PMC:- Engine

Product : STATIC EQUIPMENT EPCC :-L&T

L&T EIL

A BEFORE ERECTION

1 Execution scheme of equipments foundation WC RW

2.AIncoming materia Documents : Review &

Acce tanceWC RW

2.B Incoming material (Physical verfication ) WC W

2.C Readyness for Erection

2.C.1 Centre line marking on equipment & foundation WC S

2.C.2 Level of Foundation(shims/Packing withmarking to be prepared & kept ready)

WC S

2.C.3 Correctness of no & size of foundation bolts WC W

2.C.4Hole dia and no. of hole in base/structure of

equipment & columnsWC W

2.C.5Matching equipments base bolt holes with

actual foundationWC W

2.C.6 Marking orientation WC RW

2.C.7 Checking the threads of bolts & nuts WC S

2.C.6 Chipping and roughening of foundation WC S

BERECTION SCHEMES FOR CRITICAL

EQUIPMENTS

LARSEN & TOUBRO LIMITED

INSPECTION & TEST PLAN

Sr. No. Inspection ActivityInspection By



1.GTo identify the safe crane with requisite

capacityWC RW

2 DURING ERECTION

2.ATo check counterweight of crane and Boom

lengthWC RW

2.B To check slew limitation of crane WC RW

2.CTo check ground conditions are adequate for

supporting full/rigged crane and loadWC RW

2.DTo check the crane can be travelled in loaded

condition WC RW

2.ETo check clearances from overhead electric

ower cablesWC RW

2.F To check maintenance certificates WC RW

2.GTo check whether operators, riggers have

received proper instructionsWC RW

2.H

To verify safe load indicator on the crane is in

working condtion WC W

2.I

To c ec t e provision o racing o equipment

as per Engg/ Manufacture's Requirement/

A roved dr s

RW RW

2.JTo check the guys, shoring, bracing,

interference with worksWC S

3 SAFETY TEST

3.A

Load test of cranes,lifting beams,slings and

shackles, length and dia of sling & condition of

wire rope(Broken/ damaged- strands should not

be there)

WC W/ RW

3.BPlacement of Main & tailing crane as per

approved rigging procedureWC RW

4 DURING ERECTION

4 A Deployment of competent Rigging crew WC RW



5 AFTER ERECTION5.A Tightening of bolts and providing washers WC S

5.B Levelling and alignment of equipments

5.B.1 Critical equipments/ ODC's WC HP

5.B.2 Other WC W

5.CCorresponding requirement elevation & distance

between nozzles in special cases

WC W

5.D Cleaning of sleeves before grouting WC S

5.E Grouting

5.E.1 Availability of Specified grouting materials WC RW

5.E.2 Placement of grouting WC W

5.E.3 Curing of grout WC S

5.F Final tightening of bolts WC S

7 INSPECTION & TEST DOCUMENTS

1 Review test and inspection documents HP RW

Legend : HP - Hold Point W - Witness Point S - Surveillance inspection by OWNER/PMC

Rv - Review of documentation WC - 100% inspection by L&T

Prepared and Checked by

L&T

Approved by

L & T



an Oil Corporation Limited

rs India Ltd.

Type of

Record

--------- clarify

LT/PNCP/PIPING-MRIR/043

LT/PNCP/PIPING-MRIR/043

may change to Rw

---------

---------

---------

---------

---------

---------

Format No.:LT/PNCP/ITP/STAT-EQPT/014

Rev.0

Date 03.10.2006



---------

---------



---------

---------

---------

---------

---------

LT/PNCP/STAT-EQUIP/024

Reviewed & Approved

by EIL



L&T JACOBS

A

1 WC RW Approved Civil Format

2.A WC RW LT/MSQ/IMIR/GEN/001

2.B WC HP LT/MSQ/IMIR/GEN/001

2.C

2.C.1 WC S LT/MSQ/STAT-EQPT/029





2.C.6 WC RW LT/MSQ/STAT-EQPT/029


Signature:

Name:

Date :

Prepared by Checked by

L & T L&T

BEFORE ERECTION

Approved by

Rev.- 01

DATE:- 04.09.2008

JOB NO: 18-3177

Execution scheme of equipments foundation

Incoming material (Owner Supply)

Incoming material (Contractor Supply, including check test, if any )

Centre line marking on equipment & foundation

Level of Foundation(shims/Packing with marking to be prepared & kept ready)

OWNER : INDIAN OIL CORPORATION LIMITED

PMC :JACOBS ENGINEERING INDIA (P) LIMITED

EPCC : L&T

Correctness of no & size of foundation bolts

Readyness for Erection

Hole dia and no. of hole in base/structure of equipment & columns

RemarksActivity/Characteristics to be check Type of RecordInspection By

LARSEN & TOUBRO LIMITEDMSQ (EPCC-1) UPGRADATION PROJECT, IOCL PANIPAT

IOCL-PANIPAT

INSPECTION AND TEST PLAN FOR STATIC EQUIPMENT

Sl. No.

ITP No. - LT/MSQ/ITP/STAT.-EQPT./008

Matching equipments base bolt holes with actual foundation

Marking orientation

Checking the threads of bolts & nuts

Reviewed & Accepted by

L&T JACOBS

PMC

of 16



L&T JACOBS

Rev.- 01

DATE:- 04.09.2008

JOB NO: 18-3177



EPCC : L&T



IOCL-PANIPAT


Sl. No.


PMC


2

2.A WC HP ---------

3

3.A WC W/ RWApproved Safety Checklist

Format

3.B WC RW Erection / Rigging Scheme

4

4.A WC RW ---------

4.B WC S ---------

4.C WC S ---------

4.D WC W ---------

4.E WC S NA

5

Signature:

Name:

Date :


L & T L&T

AFTER ERECTION

Load test of cranes,lifting beams,slings and shackles, length and dia of sling &

condition of wire rope

Placement of Main & tailing crane as per approved rigging procedure

Deployment of competent Rigging crew

Orientation to be checked

Placement of packing as per AFC Drawing

L&T

Outside cleaning, coating/wrapping,painting for underground equipment only

Orientation of equipments as per AFC drg

Approved by Reviewed & Accepted by

JACOBS

Chipping and roughening of foundation

Approved Rigging procedure ( As per Annexure - 1 )

ERECTION SCHEMES FOR CRITICAL EQUIPMENTS

SAFETY TEST

DURING ERECTION

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L&T JACOBS

Rev.- 01

DATE:- 04.09.2008

JOB NO: 18-3177



EPCC : L&T



IOCL-PANIPAT


Sl. No.


PMC

5.A WC S LT/MSQ/STAT-EQ./030 - 31

5.B LT/MSQ/STAT-EQ./030 - 31

5.B.1 WC HP

5.B.2 WC W ---------5.C WC W ---------

5.D WC S LT/MSQ/STAT-EQ./030 - 31

5.E

5.E.1 WC RW LT/MSQ/STAT-EQ./030 - 31

5.E.2 WC W LT/MSQ/STAT-EQ./030 - 31

5.E.3 WC S LT/MSQ/STAT-EQ./030 - 31

5.F WC S ---------

6

1

1.A WC S ---------

Signature:

Name:

Date :


L & T L&T

2

Final tightening of bolts

Identify the material, check thickness, dimensions, no. and angle of fingers of

packing rings

Curing of grout

DURING INSTALLATION

L&T

Cleaning of sleeves before grouting

Availability of Specified grouting materials

Placement of grouting

Grouting

JACOBS


Levelling and alignment of equipments

Critical equipments/ ODC's

Other

Corresponding requirement elevation & distance between nozzles in special

cases

BEFORE INSTALLATION

PACKED EQUIPMENTS

Tightening of bolts and providing washers

of 16



L&T JACOBS

Rev.- 01

DATE:- 04.09.2008

JOB NO: 18-3177



EPCC : L&T



IOCL-PANIPAT


Sl. No.


PMC

2.A WC S ---------

2.B WC S ---------

2.C WC S ---------

2.D WC S ---------

2.E WC S ---------

7

1 HP RW LT/MSQ/STAT-EQ./030 - 31

NA - Not Applicable Dwg- Drawing

Spec - Specification Std - Standard

Signature:

Name: B MAJUMDAR

Date :

Prepared by

L & T

INSPECTION & TEST DOCUMENTS

Check for stacked or dumped packing as per specifications.

Check for nesting

Check for packings are touching bed limiter

Degrease and cleaning of packing material

Review test and inspection documents

Check packing support plate


JACOBSL&T

A K SRIVASTAVA

Checked by

HP - Hold Point W - Witness Point S - Surveillance inspection by JACOBS

Rw - Review of contractor documentation WC - 100% inspection by contractor

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L&T JACOBS

1

1.A WC RW APPROVED CIVIL FORMAT

1.B WC RW1.C WC RW

1.D WC RW

1.E WC RW

1.F WC RW

1.G WC RW Approved Load Certificate

2 ---------2.A WC RW Approved Load Certificate

2.B WC RW Approved Load Certificate

Signature:

Name:

Date :


L & T L&T

Sl. No.

JOB NO: 18-3177

Type of RecordInspection By

LARSEN & TOUBRO LIMITEDMSQ UPGRADATION (EPCC-1) PROJECT PANIPAT

IOCL-PANIPAT


Approved Rigging Procedure


L&T

To check counterweight of crane and Boom length

Checking proper sequence for lifting of the equipment

To check the center of gravity


Rev.- 00

11.08.2008

ANNEXURE-1

ERECTION SCHEME FOR CRITICAL EQUIPMENTS

Remarks


PMC : JACOBS ENGINEERING INDIA (P) LTD.

EPCC : L&T

Activity / Characteristics to be check

Approved by

To check suspensition points

JACOBS

To check slew limitation of crane

DURING ERECTION

To check maximum/minimum radius at which the lifting tackle will operate

To check the max. load to be lifted including wt. Of slings, hook-block,

lifting beams and equipment etc.

To identify the safe crane with requisite capacity

Before Erection

To check weight of equipment

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L&T JACOBSSl. No.

JOB NO: 18-3177

Type of RecordInspection By

LARSEN & TOUBRO LIMITEDMSQ UPGRADATION (EPCC-1) PROJECT PANIPAT

IOCL-PANIPAT



Rev.- 00

11.08.2008

ANNEXURE-1

Remarks


PMC : JACOBS ENGINEERING INDIA (P) LTD.

EPCC : L&T

Activity / Characteristics to be check

2.C WC RW Approved Load Certificate

2.D WC RW Approved Load Certificate

2.E WC RW ---------

2.F WC RW ---------

2.G WC RW ---------

2.H WC W ---------

2.I RW RW Approved Drawing

2.J WC S ---------

7

1 HP RW LT/PNCP/AU/STAT-EQPT/020

NA - Not Applicable Dwg- Drawing

Spec - Specification Std - Standard

Signature:

Name:

Date :


L & T L&T

HP - Hold Point W - Witness Point S - Surveillance inspection by JACOBS

Rw - Review of contractor documentation WC - 100% inspection by contractor

INSPECTION & TEST DOCUMENTS

L&T


JACOBS

Review test and inspection documents

To check maintenance certificates

To check whether operators, riggers have received proper instructions

To verify safe load indicator on the crane is in working condtion

To check the provision of bracing of equipment as per Engg/

Manufacture's Requirement/ Approved drgs

To check the guys, shoring, bracing, interference with works

To check ground conditions are adequate for supporting full/rigged crane

and load

To check the crane can be travelled in loaded condition

To check clearances from overhead electric power cables

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ITP Static Equipment l&t

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