Sheet1INSPECTION & TEST PLANFOR NEW PRESSURE VESSELDocument/Reference Number:Project Tittle/PO Number:Owner:PJIT/Third party:Location Certification:Tag Number/Serial Number:LEGENDAR:Approval RequiredR:Review DocumentW:Witness InspectionT/C:Test Certification RequiredS:Ops Surveilance/ProvideH:Hold PointM:MonitoringV:VerificationSW:Spot Witness Inspection1:100%2:10%NOINSPECTION LEVELPROCESS DESCRIPTION/REFERENCEACCEPTANCEVERIFIEDFABRICATOROWNERTHIRD PARTYMIGASINSPECTION ACTIVITIESDOCUMENTCRITERIADOCUMENTAAPPROVED INSPECTION & TEST PLAN ( ITP )HHHBPRE-INSPECTION MEETING ( PIM )HHH1DOCUMENTS REVIEW1.1Shop DrawingData SheetASME VIIIDrawingRS + AR1.2Design CalculationData SheetASME VIIIStrength Calc.RS + AR1.3Fabrication ProcedureSpecASME VIIIFab. Proced.SAR1.4Welders & Welding operatorsSpecASME IXCertificatesSAR1.5Welding Procedures & Weld PlanSpecASME IXWPS/PQRSAR1.6NDE Procedures :a. MT ProcedureSpecASME V article 7MT ProcedureSRRb. RT ProcedureSpecASME V article 2RT ProcedureSRRc. PT ProcedureSpecASME V article 6PT ProcedureSRRd. UT ProcedureSpecASME V article 5UT ProcedureSRR1.7NDE PersonnelQualif. ReportSRR1.8Heat Treatment ProcedureSpecUW-40, UCS-56PWHT Proced.SRR1.9Hydrostatic Test ProcedureSpecUG-99HST ProcedureSRR1.10Painting ProcedureSpecSpecPanting Proced.SRR1.11Production Test Coupon ProcedureSpecUG-84PTC ProcedureSRR1.12Repair ProcedureSpecUG-78, UW-38/UW-42Repair ProcedureSRR1.13Material SpecificationSpecASME IIMaterial Spec.RSRINSPECTION & TEST PLANFOR NEW PRESSURE VESSELDocument/Reference Number:Project Tittle/PO Number:Owner:PJIT/Third party:Location Certification:Tag Number/Serial Number:LEGENDAR:Approval RequiredR:Review DocumentW:Witness InspectionT/C:Test Certification RequiredS:Ops Surveilance/ProvideH:Hold PointM:MonitoringV:VerificationSW:Spot Witness Inspection1:100%2:10%NOINSPECTION LEVELPROCESS DESCRIPTION/REFERENCEACCEPTANCEVERIFIEDFABRICATOROWNERTHIRD PARTYMIGASINSPECTION ACTIVITIESDOCUMENTCRITERIADOCUMENT2RECEIVING MATERIALS2.1Main Material ( Shell, Head, Nozzle )- Review of mill cert. To conform withSpecASME IIMill CertificatesRRRthe Code & Specification.- Check corelation between mill certificates andSpecConformMill CertificatesSRHmaterial identification- Visual and Dimensional CheckSpecNo Major DefectSW-2.2Welding Consumable- Review of mill certification to conform toSpecASME IIMill certificatesRR-specification- Check packing condition and identificationS--2.3Painting Material- Check SpecificationSpecSpecS--2.4Forming Shell and Head- Check thickness after forming headSpec/dwgDwg as-bulitInspection reportS-R- Check roundness and circumference of shellSpec/dwgDwg as-bulitInsp. Check ListRR-to conform with as-built head3LAY-OUT AND CUTTING3.1Check Layout marking of pressure partCutting PlanDrawingInsp. Check ListS--3.2Check transfer of heat numbers priorMill Cert.as original identif.Material mapS--to cuttingINSPECTION & TEST PLANFOR NEW PRESSURE VESSELDocument/Reference Number:Project Tittle/PO Number:Owner:PJIT/Third party:Location Certification:Tag Number/Serial Number:LEGENDAR:Approval RequiredR:Review DocumentW:Witness InspectionT/C:Test Certification RequiredS:Ops Surveilance/ProvideH:Hold PointM:MonitoringV:VerificationSW:Spot Witness Inspection1:100%2:10%NOINSPECTION LEVELPROCESS DESCRIPTION/REFERENCEACCEPTANCEVERIFIEDFABRICATOROWNERTHIRD PARTYMIGASINSPECTION ACTIVITIESDOCUMENTCRITERIADOCUMENT3.3Check edge preparation and heatDrawingSound metalInsp. Check ListS--affected zones after cutting & grinding3.4Check Layout Nozzle position prior toDrawingDrawingInsp. Check ListS--cutting Hole, Edge preparation, etc.4ASSEMBLY4.1Check Layout & position of part beingDrawingDwg & Fab. Proced.Insp. Check ListS--assembly4.2Check Fit-up includes :Drawing &Fab. ProcedureInsp. Check ListSRSW- Welding edge preparationFabrication- AlignmentProcedure- Root Gap- Cleanliness- Dimensional plus consider allowance forshrinkage ( at Fit-up Stage )- Visual and Fit-up nozzleS--4.3Provide Production weld Test CouponPTC Proced.WPSInsp. Check ListS--INSPECTION & TEST PLANFOR NEW PRESSURE VESSELDocument/Reference Number:Project Tittle/PO Number:Owner:PJIT/Third party:Location Certification:Tag Number/Serial Number:LEGENDAR:Approval RequiredR:Review DocumentW:Witness InspectionT/C:Test Certification RequiredS:Ops Surveilance/ProvideH:Hold PointM:MonitoringV:VerificationSW:Spot Witness Inspection1:100%2:10%NOINSPECTION LEVELPROCESS DESCRIPTION/REFERENCEACCEPTANCEVERIFIEDFABRICATOROWNERTHIRD PARTYMIGASINSPECTION ACTIVITIESDOCUMENTCRITERIADOCUMENT5WELDING CONTROL incl. Prod. Test Coupon5.1Spot Check Pre-heating/interpass Temp.WPSWPS-S-R5.2Check Conformance to WPS (includingWPSWPSWelding MapS-SWParameter )5.3Check qualified Welders and WeldingWelder ListQualification ValidWelding MapS-ROperators Consumable5.4Check WeldingWPSWPS-S-SW5.5Visual Check after Gouging & GrindingFab. Insp. Proc.SmoothInsp. ChecklistS--6NDE ( Non Destructive Examination )6.1Buttweld- MT ( Magnetic Test )MT ProcedureASME V appendix 6NDE ReportSRR- RT ( Radiography Test )RT ProcedureUW- 51 / UW-52NDE ReportRRR- PT ( Penetrant Test )PT ProcedureASME V appendix 8NDE ReportSRR6.2Nozzles to Shell joint- UT ( Ultrasonic Test )UT ProcedureASME V appendix 12NDE ReportSRR6.3MT ( Magnetic Test ) on temporaryMT ProcedureASME V appendix 6NDE ReportSW--attachment welded to Carbon Steelmaterial & weld arc strikes ( before &after PWHT )INSPECTION & TEST PLANFOR NEW PRESSURE VESSELDocument/Reference Number:Project Tittle/PO Number:Owner:PJIT/Third party:Location Certification:Tag Number/Serial Number:LEGENDAR:Approval RequiredR:Review DocumentW:Witness InspectionT/C:Test Certification RequiredS:Ops Surveilance/ProvideH:Hold PointM:MonitoringV:VerificationSW:Spot Witness Inspection1:100%2:10%NOINSPECTION LEVELPROCESS DESCRIPTION/REFERENCEACCEPTANCEVERIFIEDFABRICATOROWNERTHIRD PARTYMIGASINSPECTION ACTIVITIESDOCUMENTCRITERIADOCUMENT7WELD COMPLETION & PREP. OF PWHT7.1Check Roundness of ShellFab. ProcedureProcedureInsp. ReportSRR7.2Dimensional CheckFab. ProcedureProcedureInsp. ReportSR-7.3Visual CheckFab. Procedure-Insp. ReportSRH7.4Check all welded attachmentsDrawingDrawingInsp. ReportSRRcompletely welded7.5NDE report completenessNDE ReportCompleted allNDE ReportRRR7.6Issue Release for PWHT-activities beforeRelease PWHTS--PWHT8PWHT ( Production Test Coupon Included )8.1Check Proper SupportPWHT ProcedurePWHT ProcedureRelease PWHTS--8.2Check Calibration of ThermocoupleCalibaration Proc.Within 1 yearCalibration ReportRRR8.3Monitoring PWHT operationPWHT ProcedurePWHT ProcedureTime/Temp. recordSRR9DIMENSIONAL & VISUAL CHECK9.1Dimensional Check after PWHTDrawingFabrication proc.Insp. ReportSRR9.2Visual Check after PWHTFabrication Proc.Fabrication proc.Insp. ReportSRW9.3Check NDE completeness prior HSTQuality PlanAll NDE Accepted-SRR9.4Dimensional of circumference Shell &DrawingFabrication proc.Insp. ReportSW-Visual Check after Hydro Static TestINSPECTION & TEST PLANFOR NEW PRESSURE VESSELDocument/Reference Number:Project Tittle/PO Number:Owner:PJIT/Third party:Location Certification:Tag Number/Serial Number:LEGENDAR:Approval RequiredR:Review DocumentW:Witness InspectionT/C:Test Certification RequiredS:Ops Surveilance/ProvideH:Hold PointM:MonitoringV:VerificationSW:Spot Witness Inspection1:100%2:10%NOINSPECTION LEVELPROCESS DESCRIPTION/REFERENCEACCEPTANCEVERIFIEDFABRICATOROWNERTHIRD PARTYMIGASINSPECTION ACTIVITIESDOCUMENTCRITERIADOCUMENT10MECHANICAL TEST OF PRODUCTIONSpecificationUG-84Test ReportSRRTEST COUPON11HYDROSTATIC TEST ( HST )11.1Calibration of Pressure Gauges andCalibration ReportSpecificationCalibration ReportSRRRecorder Certificate11.2Hydrostatic TestHST ProcedureHST Proc. & No LeakHST RecordSHH11.3Dimensional of Circumference Shell &DrawingSpecificationInsp. ReportSR-Visual Check after Hydrostatic Test12FINISHING AND PAINTING12.1Check Surface PreparationPainting Proc.StandardInsp. ReportSR-12.2Check Painting includes :- Painting MaterialPainting Proc.Painting Proc.Insp. ReportSR-- DFT of each coatPainting Proc.Painting Proc.Insp. ReportSR-- Colour of PaintPainting Proc.Painting Proc.Insp. ReportS--INSPECTION & TEST PLANFOR NEW PRESSURE VESSELDocument/Reference Number:Project Tittle/PO Number:Owner:PJIT/Third party:Location Certification:Tag Number/Serial Number:LEGENDAR:Approval RequiredR:Review DocumentW:Witness InspectionT/C:Test Certification RequiredS:Ops Surveilance/ProvideH:Hold PointM:MonitoringV:VerificationSW:Spot Witness Inspection1:100%2:10%NOINSPECTION LEVELPROCESS DESCRIPTION/REFERENCEACCEPTANCEVERIFIEDFABRICATOROWNERTHIRD PARTYMIGASINSPECTION ACTIVITIESDOCUMENTCRITERIADOCUMENT13DESPATCH PREPARATION13.1Check internals for Cleanliness & Drying-No Foreign MatlsInsp. ChecklistS--13.2Check internals are installed & tightenedDrawingDrawingInsp. ChecklistS--properly13.3Blind OpeningShipping StyleShipping StyleInsp. ChecklistS--13.4Shipping MarksShipping StyleShipping StyleInsp. ChecklistS--13.5Check Name Plate afixingDrawingDrawingRubbingS-R13.6Check Preservation is satisfactoryScope of WorkInspectionInsp. Release CertS--Completeness( IRC )14QUALITY RECORDQuality PlanRequisition/POProject Spec.S--14.1MDR with U1/U1 A form14.2As built drawing14.3Welding Procedure Specification14.4Strength Calculation Sheet14.5Manufacturer's Inspection & Test Recorda. Material Map- Material Certificates- IdentificationINSPECTION & TEST PLANFOR NEW PRESSURE VESSELDocument/Reference Number:Project Tittle/PO Number:Owner:PJIT/Third party:Location Certification:Tag Number/Serial Number:LEGENDAR:Approval RequiredR:Review DocumentW:Witness InspectionT/C:Test Certification RequiredS:Ops Surveilance/ProvideH:Hold PointM:MonitoringV:VerificationSW:Spot Witness Inspection1:100%2:10%NOINSPECTION LEVELPROCESS DESCRIPTION/REFERENCEACCEPTANCEVERIFIEDFABRICATOROWNERTHIRD PARTYMIGASINSPECTION ACTIVITIESDOCUMENTCRITERIADOCUMENTb. Welding- Welding Procedure ( WPS/PQR)- Welding Map- Welding Certificatesc. NDE Record & Test Report- NDE Personnel Qualification Certificatesd. Dimensional Report- Dimensional Record & Visual Reporte. Heat Treatment Recordf. Hydrostatic Test Recordg. Name Plate Copyh. Painting RecordI. Inspection Release Certificatej. NCR ( if any )

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