IT-232.S1 Style 232/232S Depend-O-Lok Restrained...
Transcript of IT-232.S1 Style 232/232S Depend-O-Lok Restrained...
Style 232/232S Depend-O-Lok® Restrained CouplingONE SEGMENT, TYPES 1 AND 2
IT-232.S1INSTALLATION INSTRUCTIONS
www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
REV_A
ALWAYS REFER TO THE I-232.S1 INSTALLATION INSTRUCTIONS FOR ADDITIONAL INFORMATION.
WARNING
• Read and understand all instructions before attempting to install any Victaulic piping products.
• Depressurize and drain the piping system before attempting to install, remove, or adjust any Victaulic piping products.
• Wear safety glasses, hardhat, and foot protection when working with Victaulic piping products.
• Keep hands away from pinch points at all times.Failure to follow these instructions could result in serious personal injury, property damage, and/or product damage.
ITEMS PROVIDED WITH SHIPMENT:
• Coupling• SealingPlate• RubberO-Rings• PipeJointLubricant• StudswithFlatWashersandNuts
TOOLS REQUIRED FOR INSTALLATION:
• ManualorHydraulicClosureTool• Long-HandledRatchetWrench• BoxWrench
Nuts Flat Washers
Studs
O-Rings
Coupling Body
Sealing Plate
Lubricant
Restraint Rings
OR
Manual Closure Tool
HydraulicClosure Tool
Type 2 couplings that contain stainless steel hardware may be shipped with two sets of studs. The carbon steel hardware is used for installation purposes only, since stainless steel hardware is sensitive to seizing. Refer to the "Replacing Carbon Steel Installation Hardware" section in the I-232.S1 for complete installation requirements.
For complete contact information, visit www.victaulic.com IT-232.S1 6570 REV A UPDATED 07/2012 Z010232TAG VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
IT-232.S1INSTALLATION INSTRUCTIONS
1.LubricationofthecouplingbodyID(1A),bothsidesofthesealingplate(1B),andbothpipeends(1C-totalwidthofacouplingbodybackfromthepipeends)isrequired.2.Slidethecouplingbodyontooneofthepipeends.3.Positiontheo-ringsbetweentherestraintringsandpipeends,asshown,andlubricate.Pullthepipeendstogetherandadjusttoachievethespecifiedgapbetweenthepipeends.4.Checkthespacingoftheo-ringstoensuretheyfitunderthearchesofthecouplingbody.Therestraintringsmustengagethecouplingbodyorshoulders.Placethecouplingbodyovertheo-rings.
Sealing Plate
5.Installthesealingplatebetweenthecouplingbodyando-ringswiththepinsstickingoutbetweentheclosureplates.Thearchesofthesealingplatemustalignwiththearchesinthecouplingbody.6.Placethepinoftheclosuretoolheadintooneofthecenterholesoftheclosureplatesandbeginclosingthecouplingbody.Whenthecouplingbodyispartiallyclosed,rotatethecouplingbody30˚tohelpseattheo-rings underthearches.Continueclosingthecouplingbodyuntilastudwillfitthroughtheholesoftheclosureplates,withenoughspacetoinstallwashersandnuts.NOTE:Theclosuretoolisnotdesignedtopulltheclosureplates togethercompletely.Applylubricant(providedwiththeproduct)tothethreadsofallcarbonsteelstuds.NOTE:Anti-seizelubricantisrequiredforstainlesssteelfasteners.Insertstudswithflatwashersintotheoutsideholes. Applynutsandtightenuntilthreadsprotrude.7.Removetheclosuretoolandinsertastudwithflatwashersandnutsintoeachoftheremainingholes.8.Finishclosingthecouplingbodybytighteningthefastenersgraduallyandevenlyuntilthecouplingbodyisinfullcontactwiththerestraintringsandpipearounditscircumference.Theclosureplatesshouldnotcontacteachother.9.Refertothetabletotherightforthemaximumassemblytorquesthatcanbeappliedtovariousstudsizes.DO NOT EXCEED THE TORQUE VALUES SPECIFIED IN THIS TABLE.
Exaggerated for Clarity
Type 1
1A. 2. 3.
5. 6. 7. 8. 9.
Exaggerated for Clarity
Type 2
4.1B. 1C.Type 2 Sealing Plates Shown
Exaggerated for Clarity
Type 2
TYPE 2 COUPLINGS:Measuretheoutside-to-outsidedistanceoftherestraintringstoverifythatitisequaltoorslightlylessthanthedistancefromshoulder-to-shoulderonthecouplingbodyinterior.
WARNING• Restraint rings should
engage with the coupling body or shoulders before attempting to pressurize the system.
Failure to follow this instruction could result in serious personal injury and/or property damage due to system movement.
Maximum Assembly Torque Values
Stud Size
inches
Maximum Assembly Torque Valueft-lbs/N•m*
Carbon Steel Hardware
Stainless Steel Hardware
1/2 240 325
220298
5/8 300 407
275373
3/4 360 488
330447
7/8 425 576
320434
1 485 658
370502
1 1/8 550 746
330447
1 1/4 600 814
375509
* Applies to all coupling types