IT-232.S1 Style 232/232S Depend-O-Lok Restrained...

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Style 232/232S Depend-O-Lok ® Restrained Coupling ONE SEGMENT, TYPES 1 AND 2 IT-232.S1 INSTALLATION INSTRUCTIONS www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA. REV_A ALWAYS REFER TO THE I-232.S1 INSTALLATION INSTRUCTIONS FOR ADDITIONAL INFORMATION. WARNING Read and understand all instructions before attempting to install any Victaulic piping products. Depressurize and drain the piping system before attempting to install, remove, or adjust any Victaulic piping products. Wear safety glasses, hardhat, and foot protection when working with Victaulic piping products. Keep hands away from pinch points at all times. Failure to follow these instructions could result in serious personal injury, property damage, and/or product damage. ITEMS PROVIDED WITH SHIPMENT: • Coupling • Sealing Plate • Rubber O-Rings • Pipe Joint Lubricant • Studs with Flat Washers and Nuts TOOLS REQUIRED FOR INSTALLATION: • Manual or Hydraulic Closure Tool • Long-Handled Ratchet Wrench • Box Wrench Nuts Flat Washers Studs O-Rings Coupling Body Sealing Plate Lubricant Restraint Rings OR Manual Closure Tool Hydraulic Closure Tool Type 2 couplings that contain stainless steel hardware may be shipped with two sets of studs. The carbon steel hardware is used for installation purposes only, since stainless steel hardware is sensitive to seizing. Refer to the "Replacing Carbon Steel Installation Hardware" section in the I-232.S1 for complete installation requirements.

Transcript of IT-232.S1 Style 232/232S Depend-O-Lok Restrained...

Page 1: IT-232.S1 Style 232/232S Depend-O-Lok Restrained Couplingstatic.victaulic.com/assets/uploads/literature/IT-232.S1.pdf · The arches of the sealing plate must align with the arches

Style 232/232S Depend-O-Lok® Restrained CouplingONE SEGMENT, TYPES 1 AND 2

IT-232.S1INSTALLATION INSTRUCTIONS

www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.

REV_A

ALWAYS REFER TO THE I-232.S1 INSTALLATION INSTRUCTIONS FOR ADDITIONAL INFORMATION.

WARNING

• Read and understand all instructions before attempting to install any Victaulic piping products.

• Depressurize and drain the piping system before attempting to install, remove, or adjust any Victaulic piping products.

• Wear safety glasses, hardhat, and foot protection when working with Victaulic piping products.

• Keep hands away from pinch points at all times.Failure to follow these instructions could result in serious personal injury, property damage, and/or product damage.

ITEMS PROVIDED WITH SHIPMENT:

• Coupling• SealingPlate• RubberO-Rings• PipeJointLubricant• StudswithFlatWashersandNuts

TOOLS REQUIRED FOR INSTALLATION:

• ManualorHydraulicClosureTool• Long-HandledRatchetWrench• BoxWrench

Nuts Flat Washers

Studs

O-Rings

Coupling Body

Sealing Plate

Lubricant

Restraint Rings

OR

Manual Closure Tool

HydraulicClosure Tool

Type 2 couplings that contain stainless steel hardware may be shipped with two sets of studs. The carbon steel hardware is used for installation purposes only, since stainless steel hardware is sensitive to seizing. Refer to the "Replacing Carbon Steel Installation Hardware" section in the I-232.S1 for complete installation requirements.

Page 2: IT-232.S1 Style 232/232S Depend-O-Lok Restrained Couplingstatic.victaulic.com/assets/uploads/literature/IT-232.S1.pdf · The arches of the sealing plate must align with the arches

For complete contact information, visit www.victaulic.com IT-232.S1 6570 REV A UPDATED 07/2012 Z010232TAG VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.

IT-232.S1INSTALLATION INSTRUCTIONS

1.LubricationofthecouplingbodyID(1A),bothsidesofthesealingplate(1B),andbothpipeends(1C-totalwidthofacouplingbodybackfromthepipeends)isrequired.2.Slidethecouplingbodyontooneofthepipeends.3.Positiontheo-ringsbetweentherestraintringsandpipeends,asshown,andlubricate.Pullthepipeendstogetherandadjusttoachievethespecifiedgapbetweenthepipeends.4.Checkthespacingoftheo-ringstoensuretheyfitunderthearchesofthecouplingbody.Therestraintringsmustengagethecouplingbodyorshoulders.Placethecouplingbodyovertheo-rings.

Sealing Plate

5.Installthesealingplatebetweenthecouplingbodyando-ringswiththepinsstickingoutbetweentheclosureplates.Thearchesofthesealingplatemustalignwiththearchesinthecouplingbody.6.Placethepinoftheclosuretoolheadintooneofthecenterholesoftheclosureplatesandbeginclosingthecouplingbody.Whenthecouplingbodyispartiallyclosed,rotatethecouplingbody30˚tohelpseattheo-rings underthearches.Continueclosingthecouplingbodyuntilastudwillfitthroughtheholesoftheclosureplates,withenoughspacetoinstallwashersandnuts.NOTE:Theclosuretoolisnotdesignedtopulltheclosureplates togethercompletely.Applylubricant(providedwiththeproduct)tothethreadsofallcarbonsteelstuds.NOTE:Anti-seizelubricantisrequiredforstainlesssteelfasteners.Insertstudswithflatwashersintotheoutsideholes. Applynutsandtightenuntilthreadsprotrude.7.Removetheclosuretoolandinsertastudwithflatwashersandnutsintoeachoftheremainingholes.8.Finishclosingthecouplingbodybytighteningthefastenersgraduallyandevenlyuntilthecouplingbodyisinfullcontactwiththerestraintringsandpipearounditscircumference.Theclosureplatesshouldnotcontacteachother.9.Refertothetabletotherightforthemaximumassemblytorquesthatcanbeappliedtovariousstudsizes.DO NOT EXCEED THE TORQUE VALUES SPECIFIED IN THIS TABLE.

Exaggerated for Clarity

Type 1

1A. 2. 3.

5. 6. 7. 8. 9.

Exaggerated for Clarity

Type 2

4.1B. 1C.Type 2 Sealing Plates Shown

Exaggerated for Clarity

Type 2

TYPE 2 COUPLINGS:Measuretheoutside-to-outsidedistanceoftherestraintringstoverifythatitisequaltoorslightlylessthanthedistancefromshoulder-to-shoulderonthecouplingbodyinterior.

WARNING• Restraint rings should

engage with the coupling body or shoulders before attempting to pressurize the system.

Failure to follow this instruction could result in serious personal injury and/or property damage due to system movement.

Maximum Assembly Torque Values

Stud Size

inches

Maximum Assembly Torque Valueft-lbs/N•m*

Carbon Steel Hardware

Stainless Steel Hardware

1/2 240 325

220298

5/8 300 407

275373

3/4 360 488

330447

7/8 425 576

320434

1 485 658

370502

1 1/8 550 746

330447

1 1/4 600 814

375509

* Applies to all coupling types