ISWPL in a Nut Shell - The Indian Steel & Wire Products ... Presentation on ISWPL rev.pdf · ISWPL...

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ISWPL in a Nut Shell Registered Office: Flat - 7D & E, 7th Floor, Everest House, 46 C Chowringhee Road, Kolkata - 700 071.

Transcript of ISWPL in a Nut Shell - The Indian Steel & Wire Products ... Presentation on ISWPL rev.pdf · ISWPL...

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ISWPL in a Nut Shell

Registered Office: Flat - 7D & E, 7th Floor, Everest House, 46 C Chowringhee Road, Kolkata - 700 071.

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Company Outline

Tata Group

Automobiles Materials Engineering Energy IT &

Communication

ChemicalsConsumers

Tata Steel

Tata MetaliksMany Others

ISWPL

Applicant Company

SE

CT

OR

S

Since 2003 is Subsidiary

of Tata Steel

Service

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Brief History

• Established in 1920 - First Wire Drawing Plant of India

• Rod Mill was setup in 1935

• JEMCO (Jamshedpur Engineering & Machine Manufacturing Company) was setup in

1934 and got merged with ISWPL in 1991

• ISWP was closed during 1998 – 2003

• Was put under BIFR in 2001

• Tata Steel took over in December 2003 with 92 % share holding

• Plant was restored and production stabilized

• New Business of Electrodes started in 2009

• First TBEM Assessment done in 2012 and was put under 450 - 500 Band

• Got delisted from CSE in March’13 – Now an unlisted company

• Presently a positive net worth company and has come out of BIFR

• Re-started Fastener Division on 20.12.2013

• Nail Business started in November 2014

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ISWPL Current Status

95.01

4.570.42

Tata Steel

Financial Institutions, Corporates &Individuals

Others

ISWPL Current Shareholding

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Vision 2020

To emerge as a prominent and leading downstream steel long products

Products

Be the preferred supplier of innovative and high quality rods, wires , wire products and rolls

& castings

People

Become an employer of choice in the Tata Steel group

Planet

Be a benchmark in safety, health & environmental stewardship within the Tata Steel group

Profit

Double the profits and revenue to achieve a minimum ROIC of 22% by 2020

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Two Business Models

Business Model

VAP Model - VAP consisting of Rod Mill & Wire Mill.

Tata Steel supplies raw material to ISWPL for conversion into finished product marketed by Tata Steel

Direct Business Model – Consists of JEMCO, Electrode/ MIG Wire Business and Nails Marketing and sales

of Direct Business products is being done by marketing dept of the company

The Indian Steel & Wire Products Ltd.

Value Adding Process Business Model

(72% Revenue Contribution)

Direct Business Model

(28% Revenue Contribution)

Rod Mill Wire Mill JEMCO Welding Products Nails

Conversion of Tata

Steel Billets into

• Wire Rods

• TMT (Thermo-

Mechanically

Treated) rods

Wire Rod

Conversion into

• Galvanised Wire

• PC Wire

• HB Wire

• Barbed Wire

• Cast Iron & Cast

Steel Rolls

• Engineering

Castings

• Conversion of Zinc

Dross to Pure Zinc

• Welding

Electrodes

• MIG Welding Wire

• Nails

46% 26% 16% 10% 2%

Revenue Contribution ( 2016-17)

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Business Structure

Safety, Health & Environment

Finance & Accounts

HR/IR

Wir

e M

ill

Ro

d M

ill

JE

MC

O

Nails

Power, Utilities & Civil

Procurement & Commercial

Information Technology

Support Functions

Business

Units

Weld

ing

Pro

du

cts

Maintenance

Total Quality Management

CS, Legal & Internal Audit

EPA, Taxation & Supply Chain

Administration & CSR

Medical Services

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20

%80

%

Rod Products & Application

MS wire rods TMT

Electrodes

Galvanized and

Black wires

Cut & Bend Constructions

9

81

%

8

%

6

%

5

%

Wire Products & Application

GI wire H B wire BarbedPC wire

Poultry (TW01)

Farming (TW05)

Fencing (TW02)

Railway Sleeper Barbed wire

Re- draw wire

Bridges Girders

Piles & Poles

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JEMCO’s Product Range

Solid rolls

Non-Metallurgical Rolls

(Hollow Rolls)

Special Castings

Zinc Refinement

Long Products

Rubber Mills

Others

Applications

Others

OEM’s

Tyre

Reclaim

Power Plant castings

Engineering Castings

Cold Rolling MillHot Strip Mill

Purification of Zinc from Zinc Dross

Paper Mills

Products

JEMCO is manufacturer and supplier of Cast Iron & Cast Steel rolls and Engineering Castings. With continual improvement and technological up-gradation, it has achieved the market leadership in domestic market for Non-metallurgical (Hollow) Rolls in India.

Competition

Bharat Rolls

TAYO ROLLS

GPI

White Metal

L & T

72% revenue

7% revenue

17% revenue

4% revenue

NA

25%

20%

25%

8% market share

21% market

share

65% market share

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Welding Electrode/ MIG Welding Wire- Product

Range

PRODUCT BRAND SPECIFICATION APPROVALS

WELDING

ELECTRODE

SPARK SILVER AWS A5.1:E 6013

Tata Projects

Limited

Tata Steel

Growth Shop

Tata Motors

Hindalco

ASAL

SPARK GOLDAWS A5.1:E 6013

IS : 814 ER 4211X

SPARK

DIAMOND

AWS A5.1:E 7018

IS : 814 EB 5426 H3JX

SPARK

PLATINUM

AWS A5.1:E 7018-1

IS : 814 EB 5626 H3JX

MIG

WELDING

WIRE

SPARK MIG

WELDING

WIRE

AWS A5. 18-93 ER70S-6 0.80 mm

CO2 - AWS A5. 18-93 ER70S-6 1.00 mm

CO2- AWS A5. 18-93 ER70S-6 1.20 mm

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Improvement Driving Platforms

Suggestion

5S, Gemba Kaizen

Hazard Identification (KKP)

Safety Task Force

Daily Management

SLT

Level

Middle and Junior

Management

Grass Root Level

LEVEL I

LEVEL II

LEVEL III

Cheaper

Better

Faster

Strategy / ABP

Policy

Business Model

Risk Management

PIT

TPM, Kaizen

Suggestion

DM

Knowledge Management

Safety Observation

Integrated Management System

Safety Excellence Journey

CBSC/ FSC

Reviews

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• Identifying hazards &

controlling significant

risk

• People are fit and

competent to

undertake work

• Continually

improving our H&S

systems

• Robust audit &

review mechanism

Improving “safety

behaviour”… by engaging

employees in the journey to

Zero Harm

Promote “Felt

Leadership”

across all levels

of the organisation

and ensure

leadership

accountability

SHE Management System Approach

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CSR – School, Sports Complex

Free schooling at Gyanodaya Pre-

Nursery School for under privileged

Children

Stitching Center for

Ladies

Free Sports Training at

ISWP Sports ComplexBlood Donation Camps –

ISWP Hospital

Belief to

give back

to the

Society

Free Sports Training at

ISWP Sports Complex

Health Camps at

Gyanodaya School

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CSR - Employee Sensitization Program

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CSR– KGBV, Potka

Health Camp Jute crafting Computer Classes through NIIT

Stitching Class Nutritional Gardening Archery training

ISWPL intervened in education and skill development as a part of CSR initiative at KGBV, Potka to enhance the overall development of SC/ST Girl children

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External Recognitions / Certifications

Award for Serious

Adoption TBEM - 2013TPM Excellence Award - 2014 CII HR Excellence Award – 2014 & 2015

IMS certification for the Standards 9001: 2015, 14001:2015 and 18001:2007 CII HR Excellence Award – 2016