ISWPL in a Nut Shell - The Indian Steel & Wire Products ... Presentation on ISWPL rev.pdf · ISWPL...
Transcript of ISWPL in a Nut Shell - The Indian Steel & Wire Products ... Presentation on ISWPL rev.pdf · ISWPL...
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ISWPL in a Nut Shell
Registered Office: Flat - 7D & E, 7th Floor, Everest House, 46 C Chowringhee Road, Kolkata - 700 071.
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Company Outline
Tata Group
Automobiles Materials Engineering Energy IT &
Communication
ChemicalsConsumers
Tata Steel
Tata MetaliksMany Others
ISWPL
Applicant Company
SE
CT
OR
S
Since 2003 is Subsidiary
of Tata Steel
Service
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Brief History
• Established in 1920 - First Wire Drawing Plant of India
• Rod Mill was setup in 1935
• JEMCO (Jamshedpur Engineering & Machine Manufacturing Company) was setup in
1934 and got merged with ISWPL in 1991
• ISWP was closed during 1998 – 2003
• Was put under BIFR in 2001
• Tata Steel took over in December 2003 with 92 % share holding
• Plant was restored and production stabilized
• New Business of Electrodes started in 2009
• First TBEM Assessment done in 2012 and was put under 450 - 500 Band
• Got delisted from CSE in March’13 – Now an unlisted company
• Presently a positive net worth company and has come out of BIFR
• Re-started Fastener Division on 20.12.2013
• Nail Business started in November 2014
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ISWPL Current Status
95.01
4.570.42
Tata Steel
Financial Institutions, Corporates &Individuals
Others
ISWPL Current Shareholding
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Vision 2020
To emerge as a prominent and leading downstream steel long products
Products
Be the preferred supplier of innovative and high quality rods, wires , wire products and rolls
& castings
People
Become an employer of choice in the Tata Steel group
Planet
Be a benchmark in safety, health & environmental stewardship within the Tata Steel group
Profit
Double the profits and revenue to achieve a minimum ROIC of 22% by 2020
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Two Business Models
Business Model
VAP Model - VAP consisting of Rod Mill & Wire Mill.
Tata Steel supplies raw material to ISWPL for conversion into finished product marketed by Tata Steel
Direct Business Model – Consists of JEMCO, Electrode/ MIG Wire Business and Nails Marketing and sales
of Direct Business products is being done by marketing dept of the company
The Indian Steel & Wire Products Ltd.
Value Adding Process Business Model
(72% Revenue Contribution)
Direct Business Model
(28% Revenue Contribution)
Rod Mill Wire Mill JEMCO Welding Products Nails
Conversion of Tata
Steel Billets into
• Wire Rods
• TMT (Thermo-
Mechanically
Treated) rods
Wire Rod
Conversion into
• Galvanised Wire
• PC Wire
• HB Wire
• Barbed Wire
• Cast Iron & Cast
Steel Rolls
• Engineering
Castings
• Conversion of Zinc
Dross to Pure Zinc
• Welding
Electrodes
• MIG Welding Wire
• Nails
46% 26% 16% 10% 2%
Revenue Contribution ( 2016-17)
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Business Structure
Safety, Health & Environment
Finance & Accounts
HR/IR
Wir
e M
ill
Ro
d M
ill
JE
MC
O
Nails
Power, Utilities & Civil
Procurement & Commercial
Information Technology
Support Functions
Business
Units
Weld
ing
Pro
du
cts
Maintenance
Total Quality Management
CS, Legal & Internal Audit
EPA, Taxation & Supply Chain
Administration & CSR
Medical Services
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20
%80
%
Rod Products & Application
MS wire rods TMT
Electrodes
Galvanized and
Black wires
Cut & Bend Constructions
9
81
%
8
%
6
%
5
%
Wire Products & Application
GI wire H B wire BarbedPC wire
Poultry (TW01)
Farming (TW05)
Fencing (TW02)
Railway Sleeper Barbed wire
Re- draw wire
Bridges Girders
Piles & Poles
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JEMCO’s Product Range
Solid rolls
Non-Metallurgical Rolls
(Hollow Rolls)
Special Castings
Zinc Refinement
Long Products
Rubber Mills
Others
Applications
Others
OEM’s
Tyre
Reclaim
Power Plant castings
Engineering Castings
Cold Rolling MillHot Strip Mill
Purification of Zinc from Zinc Dross
Paper Mills
Products
JEMCO is manufacturer and supplier of Cast Iron & Cast Steel rolls and Engineering Castings. With continual improvement and technological up-gradation, it has achieved the market leadership in domestic market for Non-metallurgical (Hollow) Rolls in India.
Competition
Bharat Rolls
TAYO ROLLS
GPI
White Metal
L & T
72% revenue
7% revenue
17% revenue
4% revenue
NA
25%
20%
25%
8% market share
21% market
share
65% market share
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Welding Electrode/ MIG Welding Wire- Product
Range
PRODUCT BRAND SPECIFICATION APPROVALS
WELDING
ELECTRODE
SPARK SILVER AWS A5.1:E 6013
Tata Projects
Limited
Tata Steel
Growth Shop
Tata Motors
Hindalco
ASAL
SPARK GOLDAWS A5.1:E 6013
IS : 814 ER 4211X
SPARK
DIAMOND
AWS A5.1:E 7018
IS : 814 EB 5426 H3JX
SPARK
PLATINUM
AWS A5.1:E 7018-1
IS : 814 EB 5626 H3JX
MIG
WELDING
WIRE
SPARK MIG
WELDING
WIRE
AWS A5. 18-93 ER70S-6 0.80 mm
CO2 - AWS A5. 18-93 ER70S-6 1.00 mm
CO2- AWS A5. 18-93 ER70S-6 1.20 mm
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Improvement Driving Platforms
Suggestion
5S, Gemba Kaizen
Hazard Identification (KKP)
Safety Task Force
Daily Management
SLT
Level
Middle and Junior
Management
Grass Root Level
LEVEL I
LEVEL II
LEVEL III
Cheaper
Better
Faster
Strategy / ABP
Policy
Business Model
Risk Management
PIT
TPM, Kaizen
Suggestion
DM
Knowledge Management
Safety Observation
Integrated Management System
Safety Excellence Journey
CBSC/ FSC
Reviews
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• Identifying hazards &
controlling significant
risk
• People are fit and
competent to
undertake work
• Continually
improving our H&S
systems
• Robust audit &
review mechanism
Improving “safety
behaviour”… by engaging
employees in the journey to
Zero Harm
Promote “Felt
Leadership”
across all levels
of the organisation
and ensure
leadership
accountability
SHE Management System Approach
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CSR – School, Sports Complex
Free schooling at Gyanodaya Pre-
Nursery School for under privileged
Children
Stitching Center for
Ladies
Free Sports Training at
ISWP Sports ComplexBlood Donation Camps –
ISWP Hospital
Belief to
give back
to the
Society
Free Sports Training at
ISWP Sports Complex
Health Camps at
Gyanodaya School
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CSR– KGBV, Potka
Health Camp Jute crafting Computer Classes through NIIT
Stitching Class Nutritional Gardening Archery training
ISWPL intervened in education and skill development as a part of CSR initiative at KGBV, Potka to enhance the overall development of SC/ST Girl children