ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market...

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ISSUES AND CHALLENGES FACING THE PLASTICS INDUSTRY, An Exclusive Seminar for MPMA Members 22 nd April 2013 Venue: Kinta Riverfront Hotel & Suites, Gopeng Hall Raw Materials – Present and Future Regional/World Capacities and Trends Avdo Niksic – Nick Managing Director – Asia Pacific & India ChemOrbis [email protected]

Transcript of ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market...

Page 1: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

ISSUES AND CHALLENGES FACING THE PLASTICS INDUSTRY, An Exclusive Seminar for MPMA Members 22nd April 2013 Venue: Kinta Riverfront Hotel & Suites, Gopeng Hall Raw Materials – Present and Future Regional/World Capacities and Trends Avdo Niksic – Nick Managing Director – Asia Pacific & India ChemOrbis [email protected]

Page 2: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

ISSUES AND CHALLENGES FACING THE PLASTICS INDUSTRY, An Exclusive Seminar for MPMA Members 23rd April 2013 Venue: MPMA Conference Room, Butterworth Raw Materials – Present and Future Regional/World Capacities and Trends Avdo Niksic – Nick Managing Director – Asia Pacific & India ChemOrbis [email protected]

Page 3: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

About ChemOrbis

Platform dedicated to plastics since 2001

Neutral and impartial

Hosting global and refined community

Offering complementary services Dynamic Market Intelligence

Handy Analysis Tools

Flexible Trading Tools

Ideal Advertising Media

International Events & Conferences

Plastics Industry Almanac Releases

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Offices

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Global and Refined Community

Breakdown by Geography Breakdown by Type

Americas 20%

Asia 32%

Europe 28%

ISC 8% MEA

11%

ROW 1%

Other 31%

Plastic End Product

Manufacturer 60%

Polymer Producer

1%

Polymer Trader/Dist.

8%

The value proposition of ChemOrbis grows as the size and quality of our community grows.

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Coverage

Geographical Product

We cover all key spot markets (reacting faster to market developments)

China

SEA/India

Turkey

Egypt

Italy

Coverage will soon be expanded to cover Americas, NWE, Russia, GCC and Africa.

We cover commodity polymers i.e. PE, PP, PVC, PS, PET, ABS

As well as their feedstocks and monomers i.e. crude oil, naphtha, ethylene, propylene, VCM, styrene.

Also machinery and equipment, molds, professional services like logistics, transportation, customs clearance are supported on our trading platforms.

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CO is In-depth & Diversified

5000 Sources 250,000 Prices

56%

7%

37%

Converter

Producer

Trader/Distributor

32%

22%

46%

Converter

Producer

Trader/Distributor

All types (producers, traders, converters) + All sizes = remarkable crosscheck ability

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World’s Polymers Barometers

0

5,000

10,000

15,000

20,000

25,000

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

Turkey

Italy

China

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Different market dynamics

0.00

20.00

40.00

60.00

80.00

100.00

120.00

140.00

Jan

-08

Mar

-08

May

-08

Jul-

08

Sep

-08

No

v-0

8

Jan

-09

Mar

-09

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-09

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09

Sep

-09

No

v-0

9

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-10

Mar

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-10

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10

Sep

-10

No

v-10

Jan

-11

Mar

-11

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-11

Jul-

11

Sep

-11

No

v-11

Jan

-12

Mar

-12

May

-12

Jul-

12

Sep

-12

No

v-12

Jan

-13

Mar

-13

May

-13

Jul-

13

Sep

-13

No

v-13

Crude Oil (e)' (dollarsper barrel)

Natural GasWellhead' (dollarsper thousand cubicfeet)

Coal' (dollars permillion Btu)

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US PE and PVC exports 2000-2013

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100

200

300

400

500

600

700

800

900

1,000

PE PVC

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

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USA capacity expansions

January-February Westlake Cracker 565 USA Expansion shutdown 60 d

Capacity of Petro-2 cracker will be expanded by 105,000 tons/year during the maintenance that started on Jan 10. The original shutdown date was Q4, 2012. Expansion to be completed by H2 February.

2015 Westlake Cracker 545 USA Delayed Expansion

Expansion at Lake Charles, LA. Expansion delayed from 2013 to 2015

Mid- 2014 Westlake Ethylene 285 US Expansion

The company will add more than 90,000 tons/year of ethylene production capacity to reach around 300,000 tons/year in line with the conversion of its Calvert City, Kentucky steam cracker to ethane feedstock from propane

End 2012 Dow Cracker 390 USA Restart of idled cracker

Restart of idled cracker at St. Charles, LA

April -June 2012 BASF-Total Cracker 60 USA Expansion 50 d Plant will shut April 18, 2012 for expansion by 60,000 t/y.

Q3 2013 Williams Cracker 272 USA Expansion Debottleneck at Geismar, LA

End 2013 Ineos Cracker 115 USA Expansion Debottleneck at Chocolate Bayou, TX

2014 Westlake Cracker 113 USA Expansion Expansion at Lake Charles, LA

2013-2014 LyondellBasell Cracker 227 USA Expansion Expansion planned at Channelview, TX

2014 LyondellBasell Cracker 386 USA Expansion Expansion at Laporte, TX

Q1 2013 - Q2 2015 Williams Cracker Canada Start up

The company will build olefin processing facilities with 11,000-12,000 b/d ethane, ethylene, propane and propylene capacities by Q2 2015

June 2015 Braskem/ Grupo Idesa Cracker 1 mil Mexico Start up

Contract awarded in Oct 2012 for the Ethylene XXI petchem complex

2016 ExxonMobil Cracker 1.5 mil USA Start up

Ethylene cracker in Baytown is expected to start up in 2016.

2016 Formosa Plastics Cracker 800 USA Start up

New cracker at Point Comfort, TX

2016 OxyChem Ethylene 544 USA Start up

Contract awarded in Oct 2012 for a new ethane cracker

2016-2017 Dow Cracker World scale USA Start up

Company plans expansions and 1 new cracker to increase capacity by 2.3 mil tons/yr by 2017

2016-2017 Shell Chemical Cracker World scale USA Start up

Company is assessing where to locate a new complex using Marcellus Shale

2017 Dow Chemical Cracker World scale USA Start up

World scale ethylene cracker will be built in Texas.

Q1 2017

Chevron Phillips Chemical Cracker

1.5 million USA Start up

New ethane cracker at its Cedar Bayou complex in Texas.

After 2017 Sasol Cracker 1-1.4 mil USA Start up

Ethane cracker planned for Lake Charles, LA. Feasibility study will be completed by 2H 2013

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North American shale plays

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Shale gas is a global phenomenon

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Shale Gas: A growing global energy source

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400

600

800

1000

1200

1400

1600

Technically Recoverable Shale Gas Resources (tcf)

Proved Natural Gas Reserves

Source: EIA

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Page 16: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,
Page 17: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

Forecast

-3

-2

-1

0

1

2

3

4

5

78

80

82

84

86

88

90

92

94

2008-Q1 2009-Q1 2010-Q1 2011-Q1 2012-Q1 2013-Q1 2014-Q1

World Liquid Fuels Supply and Demand Balance million barrels per day

Implied stock change and balance (right axis)

World supply (left axis)

World demand (left axis)

Source: Short-Term Energy Outlook, February 2013

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Location 2007 2008 2009 2010 2011

Bab el_Mandab 4.6 4.5 2.9 2.7 3.4

Turkish Straits 2.7 2.7 2.8 2.9 N/A

Danish Straits 3.2 2.8 3.0 3.0 N/A

Strait of Hormuz

16.7 17.5 15.7 15.9 17.0

Panama Canal 0.7 0.7 0.8 0.7 0.8

Crude Oil 0.1 0.2 0.2 0.1 0.1 Petroleum Products

0.6 0.6 0.6 0.6 0.6

Suez Canal and SUMED Pipeline

4.7 4.6 3.0 3.1 3.8

Suez Crude Oil 1.3 1.2 0.6 0.7 0.8 Suez Petroleum Products

1.1 1.3 1.3 1.3 1.4

SUMED Crude Oil 2.4 2.1 1.2 1.1 1.7

Volume of Crude Oil and Petroleum Products Transported Through World Chokepoints, 2007-2011

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Middle East Pipelines

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Cumulative China Imports

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

18,000

1 2 3 4 5 6 7 8 9 10 11 12

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

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0

200

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1,000

1,200

1,400

1,600

1,800

1 2 3 4 5 6 7 8 9 10 11 12

2001

2002

2003

2004

2005

2006

2007

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2009

2010

2011

2012

2013

Monthly China Imports

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China Imports by product

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

18,000

2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

PVC

PS

PP

PET

PE

ABS

Page 23: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

China versus SEA versus India

0

10,000

20,000

30,000

40,000

50,000

60,000

2006 2007 2008 2009 2010 2011 2012

China India SEA

Page 24: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

Top 10 Exporters to China

YEAR 2009 YEAR 2008 YEAR 2007 YEAR 2006

Exporter Qty (KT) Exporter Qty (KT) Exporter Qty (KT) Exporter Qty (KT)

South Korea 3,694 1 SAME South Korea 2,941 1 SAME South Korea 2,962 1 SAME South Korea 2,895

Taiwan 2,703 2 SAME Taiwan 2,421 2 SAME Taiwan 2,782 2 SAME Taiwan 2,646

United States 1,792 6 UP Japan 927 3 SAME Japan 1,227 3 SAME Japan 1,193

Saudi Arabia 1,298 5 UP Singapore 905 4 SAME Singapore 973 4 SAME Singapore 962

Japan 1,284 3 DOWN Saudi Arabia 764 6 UP United States 887 8 UP Saudi Arabia 948

Singapore 904 4 DOWN United States 720 5 DOWN Saudi Arabia 803 5 DOWN Thailand 767

Thailand 716 7 SAME Thailand 649 7 SAME Thailand 645 6 DOWN Malaysia 590

Malaysia 582 8 SAME Malaysia 474 8 SAME Malaysia 469 7 DOWN United States 551

Iran 555 #N/A NEW Hong Kong 273 9 SAME Hong Kong 344 10 UP India 396

Brazil 325 #N/A NEW Canada 229 10 SAME Canada 240 #N/A NEW Hong Kong 321

Grand Total 13,853 Grand Total 10,304 Grand Total 11,333 Grand Total 11,269

Top 10 accounts for 81% of all imports Top 10 accounts for 88% of all imports Top 10 accounts for 88% of all imports Top 10 accounts for 88%

Prev. Year Prev. Year Prev. Year

YEAR 2013 YEAR 2012 YEAR 2011 YEAR 2010

Exporter Qty (KT) Exporter Qty (KT) Exporter Qty (KT) Exporter Qty (KT)

South Korea 452 1 SAME South Korea 2,910 1 SAME South Korea 2,928 1 SAME South Korea 3,239 1 SAME

Saudi Arabia 376 2 SAME Saudi Arabia 2,380 3 UP Taiwan 2,235 2 SAME Taiwan 2,622 2 SAME

Taiwan 330 3 SAME Taiwan 2,240 2 DOWN Saudi Arabia 2,104 3 SAME Saudi Arabia 1,904 4 UP

Thailand 192 4 SAME Thailand 1,207 4 SAME Thailand 1,097 8 UP United States 1,239 3 DOWN

Iran 176 5 SAME Iran 1,152 9 UP United States 1,040 4 DOWN Japan 1,157 5 SAME

Singapore 165 7 UP United Arab Emirates 971 8 UP Japan 901 5 DOWN Singapore 945 6 SAME

United States 136 8 UP Singapore 956 7 SAME Singapore 877 6 DOWN Iran 870 9 UP

United Arab Emirates 105 6 DOWN United States 896 5 DOWN United Arab Emirates 815 10 UP Thailand 843 7 DOWN

Japan 102 9 SAME Japan 706 6 DOWN Iran 800 7 DOWN Malaysia 495 8 DOWN

Qatar 73 #N/A NEW India 407 #N/A NEW Qatar 423 #N/A NEW United Arab Emirates 274 #N/A NEW

Grand Total 2,107 Grand Total 13,826 Grand Total 13,220 Grand Total 13,589

Top 10 accounts for 85% of all imports Top 10 accounts for 85% of all imports Top 10 accounts for 84% of all imports Top 10 accounts for 84% of all imports

Prev. Year Prev. Year Prev. Year Prev. Year

Page 25: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

SEA Exports to China

0

200

400

600

800

1,000

1,200

1,400

Thailand Singapore Malaysia Indonesia Philippines Vietnam

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

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Crude oil – monomers - polymers

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China SEA Imports HDPE Film

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SEA local HDPE Film

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HDPE – LLDPE - LDPE

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HDPE – LLDPE - LDPE

Page 31: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

Ethylene - HDPE

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China SEA Local PPH

Page 33: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

PRODUCTION NEWS

Date Company

Plant ‐ 

Product

Capacity 

ktons/yr Location Status Duration Notes

ASIA

December 2012‐

March 2013 Daqing Petrochemical LLDPE 250 China Restart 4 m

Unit started up end‐August, 

2012. Company shut it on Dec 3 

after a fire at its new cracker, 

planned to restart the plant in 

early April. Restarted on March 

28.

December 2012‐

April 2013 Daqing Petrochemical HDPE 300 China Shutdown 4 m

Unit started up end‐August, 

2012. Company shut it on Dec 3 

after a fire at its new cracker, 

plans to restart the plant in early 

April.

March‐April

Sinopec Shanghai 

Petrochemical HDPE 250 China Restart 1 m

Company shut their unit in 

Shanghai for maintenance on 

March 10 until April 9. The unit 

restarted on April 10 and was 

expected to produce pipe grade.

March‐April

Sinopec Qilu 

Petrochemical  LDPE 140 China Shutdown 40 d

Maintenance shutdown at 

petrochemical complex in Zibo, 

Shandong started on March 11.

April‐May

Sinopec Qilu 

Petrochemical  HDPE 250 China Shutdown 40 d

Maintenance shutdown at 

petrochemical complex in Zibo, 

Shandong started on April 1.

April‐May

Sinopec Qilu 

Petrochemical  HDPE 140 China Shutdown 40 d

Maintenance shutdown at 

petrochemical complex in Zibo, 

Shandong started on April 1.

April‐May

Sinopec Qilu 

Petrochemical  LLDPE 70 China Shutdown 40 d

Maintenance shutdown at 

petrochemical complex in Zibo, 

Shandong started on April 1.

Monomer

December 2012‐

April 2013 Daqing Petrochemical Ethylene 600 China Shutdown 4 m

The new ethylene unit started 

production on Oct 9, 2012 to 

reach a total ethylene capacity 

of 1.2 mil t/y. Company shut the 

cracker on Dec 3, 2012 after a 

fire and plans to restart it in 

early April.

April

Formosa 

Petrochemicals  Cracker 2.93 mil Taiwan Op rates lower

Company will cut op rates of its 

3 Mailiao crackers from 100% in 

March to 90% from April 1 on 

poor margins. No.1, 2 and 3 

crackers produce 1.2 mil t/y, 

1.03 mil t/y and 700,000 t/y 

ethylene, respectively.

Page 34: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

April CPC Corp. Cracker 380 Taiwan Op rates lower

Company will maintain lower op 

rates of 95% at their No.4 

cracker in Linyuan indefinitely 

due to poor margins and tight 

availability of tank space, acc.to 

market sources. Rates were 

reduced on March 15.

April CPC Corp. Cracker 500 Taiwan Shutdown

Company would maintain lower 

op rates of 95% at their No.5 

cracker in Kaohsiung indefinitely 

due to poor margins and tight 

availability of tank space, acc.to 

market sources. Rates were 

reduced on March 15. The 

cracker was down on April 5 

following an explosion.

April‐May

Sinopec Qilu 

Petrochemical  Cracker 510 China Shutdown 40 d

Maintenance shutdown at 

petrochemical complex in Zibo, 

Shandong (No.1 cracker) started 

on April 1.

April‐May

Sinopec Qilu 

Petrochemical  Cracker 350 China Shutdown 40 d

Maintenance shutdown at 

petrochemical complex in Zibo, 

Shandong (No. 2 cracker) 

started on April 1.

March‐April SK Innovations Cracker 200 South Korea Restart 28 d

Maintenance at No.1 Ulsan 

cracker started on March 7 as 

scheduled. The cracker restarted 

on April 3, op rates were 

gradually raised to reach 100% 

on April 6‐7.

April Samsung Total Cracker 1 mil South Korea Full rates

Company will keep running their 

Daesan cracker at 100% capacity 

in April, similar to March.

May‐July Mitsubishi Chemical Ethylene 495 Japan Shutdown 50 d

The cracker at Mizushima will be 

shut for scheduled maintenance 

on May 17.

June‐August Mitsui Chemical  Ethylene 600 Japan Shutdown 1.5 m

Scheduled maintenance at Chiba 

cracker between June 27‐August 

7.

July

Chiba Chemicals 

Manufacturing Ethylene 974 Japan Shutdown 1 m

Company will reform its two 

steam crackers with respective 

capacities of 600,000 t/y and 

374,000 t/y to make them run 

efficiently at lower op rates

August ‐ 

September Mitsubishi Chemical Ethylene 476 Japan Shutdown 50 d

The No 2 cracker at Kashima is 

planned to be shut for 

maintenance 

September‐End 

October

Formosa 

Petrochemicals  Ethylene 1.03 m Taiwan Shutdown 45 d

No 2 steam cracker at Mailiao is 

planned to be shut for 

maintenance from mid Sept 

2013 to end October 2013

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October‐December CPC Cracker 380 Taiwan Shutdown 2 m

Maintenance shutdown at No.4 

Linyuan cracker for more than 2 

months.

SOUTHEAST ASIA

March‐April PTT Global Chemical  LDPE 300 Thailand Shutdown

Maintenance between late 

March‐early April.

End April‐Mid‐May PTT Global Chemical  HDPE 250 Thailand Shutdown 15 d

Company plans a maintenance 

at Map Ta Phut plant.

Late April‐Early 

May PTT Global Chemical  HDPE 300 Thailand Shutdown 10 d

Company plans a maintenance 

at their 2nd plant in Map Ta 

Phut right after the 

maintenance at their first plant. 

It will take place between late 

April‐early May.

May PTT Global Chemical  LLDPE 400 Thailand Shutdown 24 d

Maintenance between May 6‐

30.

June‐August PTT Global Chemical  HDPE 500 Thailand Shutdown

Company plans a maintenance 

at 2 plants with a total capacity 

of 500,000 t/y at Map Ta Phut. 

One plant will be shut between 

early June‐early July, while the 

other will be down between 

early August‐mid‐August.

Q3 2013 Petlin LDPE 255 Malaysia Shutdown 30‐45 d

Company will shut their plant at 

in Kerteh, Terengganu in line 

with the cracker shutdown at 

their ethylene supplier Optimal 

Olefins.

Monomer

February‐April PTT Global Chemical  Ethylene 460 Thailand Shutdown 40 d 

Scheduled maintenance at I‐4 

cracker in Map Ta Phut

June‐July PCS Ethylene 475 Singapore Shutdown 1 m

Scheduled maintenance at No 1 

cracker between June 6‐July 12, 

2013.

July PTT Global Chemical  Ethylene 550 Thailand Shutdown 40 d 

Maintenance at I‐4 No. 1 cracker 

in Map Ta Phut. Company will 

keep their op rates at 85% prior 

to shutdown, acc.to market 

reports on March 22.

September Optimal Olefins  Cracker 600 Malaysia Shutdown 1.5 m

Cracker in Kertih to be shut in 

early September for safety 

inspections.

October Quenos Cracker 300 Australia Shutdown

Company to shut the cracker in 

Botany, NSW in Q4 2013 for 

maintenance.

Q4 2013

Map Ta Phut Olefins 

Co.  Cracker 900 Thailand Shutdown 40 d Scheduled maintenance.

Page 36: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

2013 Shell Cracker 800 Singapore Shutdown

Maintenance shutdown in 

Bukom.

EUROPE

January 2012 ‐ Mid‐

2013 LyondellBasell  LDPE Germany Shutdown

The LDPE line at Wesseling that 

was shut on Jan 2012 will 

resume operations in mid 2013

March ‐April Polimir LDPE Russia Shutdown 2 w

Company will start a 

maintenance at one of their 

lines on March 24.

April‐May Kazanorgsintez LDPE 230 Russia Shutdown 1 m

Company to shut the plant on 

April 18‐19 for maintenance.

End April‐May Borealis PE 500 Austria Shutdown 2 w

Schwechat plants southeast of 

Vienna will be down for 

scheduled maintenance.

May    Borealis LDPE Sweden Shutdown 2 w

Scheduled maintenance at 

Stenungsund plant.

July Kazanorgsintez PE Russia Shutdown 10 d

Company may be forced to cut 

or halt production during the 

Universiade event between July 

6 and 17. The company has a 

capacity to produce 230,000 t/y 

of LDPE and 510,000 t/y of 

HDPE, can also produce LLDPE. 

Monomer

February‐April Versalis Cracker 380 France

Force Majeure/ 

Restart 4 w

Company shut Dundirk cracker 

by the end of the week of Feb 

18‐24 for a minor repair. FM 

was declared on olefins output, 

acc.to reports on Feb 26. 

Restarted on March 13, but FM 

remained in place.

Mid‐March‐April LyondellBasell Cracker 400 Germany Restart 2 m

Company declared force 

majeure on propylene output on 

Feb 21 due to an unplanned 

shutdown at its 

Muenchsmuenster cracker on 

technical problems. FM was 

effective from mid‐March. 

Company resumed normal 

operations and reached on spec 

output on April 12. FM on 

propylene output remained in 

place.

Early March‐April Shell Cracker 940

The 

Netherlands Shutdown 6 w

Maintenance in Moerdijk to 

start on March 10 instead of 

earlier reports of May.

End March‐April Versalis Cracker 745 Italy Restart 2 w

Priolo cracker was restarted in 

the week April 8‐14 after being 

shut on March 31 due to a 

technical problem.

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April

BP Refining and 

Petrochemicals Cracker 540 Germany Production Issues

Company faced small 

production issues at 

Gelsenkirchen facility in the 

week April 8‐14. Problems were 

resolved by the end of that 

week.

April

BP Refining and 

Petrochemicals Cracker 515 Germany Production Issues

Company faced small 

production issues at 

Gelsenkirchen facility in the 

week April 8‐14. Problems were 

resolved by the end of that 

week.

April ‐ June BASF Cracker 1.08 mil Belgium Shutdown 2 m

Maintenance in Antwerp to start 

in H2 April and last until H2 

June.

April‐June Total Petrochemicals Cracker 330 France Shutdown 2 m

Maintenance shutdown at 

Carling cracker started on April 

5.

August‐October Versalis Cracker 745 Italy Shutdown 2 m

Priolo cracker will be shut for 

maintenance in August instead 

of previously defined date of 

October.

September Sabic Cracker 800

The 

Netherlands Shutdown 5‐6 w

Turnaround and slight capacity 

expansion. 

September Ineos Cracker 600 Germany Shutdown 6 w

Scheduled maintenance at No.5 

Cologne cracker.

October‐

November Repsol Cracker 700 Spain Shutdown 40 d

Tarragona cracker will be shut 

for maintenance 

May‐June

BP Refining and 

Petrochemicals Cracker 540 Germany Shutdown 6 w Maintenance in Gelsenkirchen.

MIDDLE EAST ‐ 

AFRICA

Monomer

AMERICAS

March

Dow Chemical 

Canada PE 650 Canada Shutdown 1 d

Maintenance at plant in Fort 

Saskatchewan, Alberta between 

March 29 and 30.

April‐June Pemex HDPE 100 Mexico Shutdown 60 d

Scheduled maintenance at Asahi 

plant will start on April 6. The 

plant produces injection grade.

April‐June Pemex HDPE 80 Mexico Shutdown 60 d

Scheduled maintenance at 

Mitsui plant may take place in 

line with Asahi plant. The plant 

produces b/m grade.

Monomer

March‐April Chevron Phillips Cracker 300 USA Shutdown

Company shut one of its 

crackers (ethylene unit 22) in 

Sweeny, TX on March 30 due to 

a propylene compressor outage. 

The cracker restarted on April 5 

before shutting down again on 

April 8 due to an automatic 

shutdown of propylene 

compressor.

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April‐May Dow Chemical Cracker 600 USA Shutdown 40‐60 d

Company shut its LHC#7 cracker 

in Freeport, TX for maintenance 

on April 1.

April Flint Hills Resources Cracker 635 USA Shutdown

An area‐wide power outage that 

occurred in Jefferson County on 

April 17 caused operational 

issues at Port Arthur, TX. The 

unit was previously restarted on 

April 12 after a short power 

outage on April 11.

April Hunstman Cracker 218 USA Shutdown

An area‐wide power outage that 

occurred in Jefferson County on 

April 17 caused operational 

issues at Port Neches, TX.

May‐June Nova Chemical Cracker 816 Canada Shutdown 45 d

Company will shut its No.2 

ethylene facility in Joffre, 

Alberta in mid‐May.

NEW CAPACITIES

Date Company Product

Capacity 

ktons/yr Location Column1 Column2 Notes

ASIA

Q1 2013 Qilu Petrochemical  HDPE 250 China Test runs

Start up date was planned to be 

around the first quarter of 2013. 

Test runs started on January 10.

July 2013

Brahmaputra Cracker 

and Polymer Ltd 

(BCPL) PE 220 India Start up

New PE plant as a part of Assam 

Gas Cracker Project is expected 

to start up in July 2013. Cracker 

and PE plant will have a capacity 

of 220,000 tons/year.

Mid‐2013

Wuhan 

Petrochemical PE 600 China Start up

Units (300,000 t/y HDPE; 

300,000 t/y LLDPE) will be fed 

by new ethylene plant. Cracker 

and downstream units could 

start up in May or June, or even 

as early as mid‐April. They will 

start up in mid‐2013, acc. to 

reports on Feb 20.

June 2013 SK Group‐Sinopec PE 400 China Start up

New JV plant in Wuhan City, 

Hubei will start up in June.

October 2013‐Q1 

2014

ONGC‐Petro 

Additions  PE 1.06 mil India Start up delayed

Plants were to begin 

commercial operations in Oct 

2013. The company has two 

HDPE/LLDPE swing lines with 

360,000 t/y capacity each and 

one HDPE line with 340,000 t/y 

capacity. They will start up in Q1 

2014. 

End 2013 Gail

HDPE/ 

LLDPE 450 India  

The company’s new 

HDPE/LLDPE swing plant is 

expected to come online by end 

of 2013 and  it will double 

company's existing PE capacity.

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December 2013‐ 

March 2014

Bharat Petroleum

Corporation Limited 

(BPCL)

HDPE/ 

LLDPE 220 India  

The unit will come online 

between December 2013 and 

March 2014.

Monomer

December 2012‐

Mid‐2013

Wuhan 

Petrochemical Ethylene 800 China Test runs

Test runs at brand new cracker 

at Hubei started on Dec 28, 

2012. Earlier reports had 

suggested that the plant would 

come online in Q3 of 2013. The 

cracker and downstream units 

could start up in May or June, or 

even as early as mid‐April. They 

will start up in mid‐2013, acc. to 

reports on Feb 20.

June 2013 SK Group‐Sinopec Cracker 800 China Start up

New JV plant in Wuhan City, 

Hubei will start up in June.

Q3 2013   CPC Ethylene 600 Taiwan Start‐up delayed

Company planned to start up its 

brand new No. 6 cracker in 

Linyuan in June or July. The date 

was delayed sometime in Q3, 

2013, acc. to reports on April 16.

2012‐Q1 2014

ONGC‐Petro 

Additions  Ethylene 1.1 mil India Start up

Construction was underway as 

of June 2012. Plant is expected 

to start up in Q1 2014.

2014 Mitsubishi Chemical  Ethylene 476 Japan Expansion

The company plans to increase 

their No. 2 cracker’s ethylene 

capacity by 50,000 t/y .

2014

p

and Polymer Ltd 

(BCPL) Ethylene 220 India   Engineering is underway

2014 GAIL (India) Ethylene 900 India   Planned unit.

2014 Jiutai Energy Ethylene 600 China Start up

The start up of a methanol to 

olefins plant in Inner Mongolia is 

planned for 2014

2015 Indian Oil Corp Ethylene 850 India   Study is underway.

2015

Reliance Industries 

Ltd.  Ethylene 1.365 mil India  

Engineering was underway. The 

new cracker may start up in H1 

2015, as early as May 2015.

SOUTHEAST ASIA

January 2012‐April 

2013 JG Summit HD/LLDPE 200 Philippines Expansion 4 m

Company will shut the swing 

plant in Batangas on Jan 17 for 

debottlenecking. The capacity 

will be lifted to 320,000 t/y.

April 2013 ExxonMobil LLDPE 650 Singapore Start up

New plant will start up on April 

1.

April 2013 ExxonMobil

LLDPE/ 

HDPE 650 Singapore Start up

New plant will start up on April 

1.

Monomer

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June‐July 2013‐

September2013 JG Summit Ethylene 320 Philippines Start up

The cracker was expected to 

start up in June‐July 2013 while 

commercial operations were 

expected by early 2014. 

Company delayed the start‐up 

to September 2013.

Indefinite Shell Ethylene 800 Singapore Expansion

The company will expand the 

capacity of its cracker at Pulau 

Bukom by 20%. After the start‐

up in March 2010, it will add an 

extra c3 capacity of 90,000 t/y. 

It is unclear when the expansion 

willl begin and how long it will 

take

EUROPE

Q2 2013 SABIC HDPE 250 Germany

Commercial 

operations

Company to start producing 

bimodal HDPE instead of HDPE 

pipe at their Gelsenkirchen 

plant. Commercial production is 

expected by Q2 2013.

2016‐2017 Rosneft  PE 350 Russia

Company to build an 

HDPE/LLDPE swing plant with a 

capacity of 350,000 tons/year. 

Around 20% of the total 

capacity will be used for LLDPE 

production while the remainder 

will be slated for HDPE.

Monomer

2015 Ineos Cracker 700 Norway Expansion

The Rafnes cracker's production 

capacity is planned to be 

boosted to more than 700,000 

tons from 560,000 tons to 

accommodate ethane supply 

from the US

2016‐2017 Rosneft  Ethylene 450 Russia Expansion

Company to increase ethylene 

capacity from 200,000 t/y to 

450.000 t/y in Angarsk.

Q1 2017 Rosneft  Ethylene 1.4 mil  Russia Groundbreaking

Construction of a petrochemical 

complex, requiring 3.4 million 

mt/year of feedstocks including 

ethylene, PP, PE, MEG and other 

products started in 2012

2018 Polimir Ethylene 200 Belarus Debottleneck

Company to add a new ethylene‐

propylene unit to its facility to 

increase its cracker capacity.

MIDDLE EAST

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October 2012‐April 

2013 Saudi Kayan  LDPE 300 S. Arabia

Commercial 

operations

Trial operations started at the 

Jubail complex in October 2012. 

Commercial production started 

on April 1, 2013.

Q3 2013

Saudi International 

Petrochemical 

Company (Sipchem)  LDPE 200 S. Arabia Start up

Company initially planned to 

start up a brand new plant in 

Jubail in Q1 2013. Construction 

is expected to be completed by 

Q2 2013 while test runs are 

scheduled for Q3 2013.

March 2013

Ilam Petrochemical 

Company HDPE 300 Iran Start up

Construction started in 2005 

while production is expected to 

start on March 2013

March 2014

Kurdistan 

Petrochemical Co HDPE 312 Iran

Construction 

underway

Construction at Sanandaj was 

54% complete as of Aug 2012

Mid‐2014 Borouge LDPE  350 UAE

Phase 3 complex is expected to 

be completed by mid 2014

Mid‐2014 Borouge PE  1.08 mil UAE

Phase 3 complex is expected to 

be completed by mid 2014

Late 2015‐Q1 2016 Petro Rabigh LDPE 300 Saudi Arabia Expansion

Rabigh 2 Expansion Project will 

be completed by late 2015. 

Plant is expected to start up by 

Q1 2016.

2018 Qapco HDPE 850 Qatar  

Ras Laffan complex is expected 

to be completed by 2018. 

2018 Qapco LDPE 430 Qatar  

Ras Laffan complex is expected 

to be completed by 2018. 

Monomer

Q4 2013 Borouge Cracker 1.5 mil UAE

Phase 3 complex was expected 

to be completed by mid 2014. 

Market sources said on Feb 26 

that the process is ahead of 

schedule and the cracker may 

start coming online in Q4 2013.

AMERICAS

June 2015 Braskem Idesa PE 1 mil Mexico Start up

Contract awarded for the 

Ethylene XXI petchem complex 

including 2 HDPE plants, 1 LDPE 

plant 

2016 Formosa Plastics LDPE 300 USA Start up

New complex planned in Point 

Comfort, TX

2016 ExxonMobil PE 1.3 mil USA Start up

Two new PE plants to be built in 

Mont Belvieu with 650,000 t/y 

capacity each. The possible start 

up date pronounced as 2016.     

Q1 2017

Chevron Phillips 

Chemical  PE 1 mil  USA Start up

New complex planned at Cedar 

Bayou, TX

2017 Nova Chemicals

HDPE/ 

LLDPE Canada Startup

Company will build 1 

HDPE/LLDPE plant and 1 LLDPE 

plant 

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Monomer

2015 Westlake Cracker 565 USA Delayed Expansion

Expansion at Petro‐1 carcker in 

Lake Charles, LA. Expansion 

delayed from 2013 to 2015.

Mid‐ 2014 Westlake Ethylene 285 US Expansion

The company will add more 

than 90,000 tons/year of 

ethylene production capacity to 

reach around 300,000 tons/year 

in line with the conversion of its 

Calvert City, Kentucky steam 

cracker to ethane feedstock 

from propane

Q3 2013 Williams Cracker 272 USA Expansion Debottleneck at Geismar, LA

End 2013 Ineos Cracker 115 USA Expansion

Debottleneck at Chocolate 

Bayou, TX

2014 Westlake Cracker 113 USA Expansion Expansion at Lake Charles, LA

2013‐2015 LyondellBasell Cracker 1.8 mil USA Expansion

Expansion planned at 

Channelview, TX. Capacity will 

be increased by 113,000 t/y by 

2015.

Late March 2013‐

2014 LyondellBasell Cracker 1.1 mil USA Expansion

Construction for the expansion 

project at La Porte, TX will start 

in late March 2013. Ethylene 

capacity will be increased from 

the current 770,000 t/y to 1.1 

mil t/y.

2014‐2015 LyondellBasell Cracker 770 USA Expansion

Construction for the expansion 

project at Corpus Christi, TX will 

start in 2014 and is expected to 

be completed by 2015. Ethylene 

capacity will be increased by 

362,000 t/y.

Q1 2013 ‐ Q2 2015 Williams Cracker Canada Start up

The company will build olefin 

processing facilities with 11,000‐

12,000 b/d ethane, ethylene, 

propane and propylene 

capacities by Q2 2015

June 2015

Braskem/ Grupo 

Idesa Cracker 1 mil Mexico Start up

Contract awarded in Oct 2012 

for the Ethylene XXI petchem 

complex

2016 ExxonMobil Cracker 1.5 mil USA Start up

Ethylene cracker in Baytown is 

expected to start up in 2016.

2016 Formosa Plastics Cracker 800 USA Start up

New cracker at Point Comfort, 

TX

2016 OxyChem Ethylene 544 USA Start up

Contract awarded in Oct 2012 

for a new ethane cracker

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2016‐2017 Dow Cracker

World 

scale USA Start up

Company plans expansions and 

1 new cracker to increase 

capacity by 2.3 mil tons/yr by 

2017

2016‐2017 Shell Chemical Cracker

World 

scale USA Start up

Company is assessing where to 

locate a new complex using 

Marcellus Shale

2017 Dow Chemical Cracker

World 

scale USA Start up

World scale ethylene cracker 

will be built in Texas.

Q1 2017

Chevron Phillips 

Chemical  Cracker 1.5 million USA Start up

New ethane cracker at its Cedar 

Bayou complex in Texas. 

After 2017 Sasol Cracker 1‐1.4 mil USA Start up

Ethane cracker planned for Lake 

Charles, LA. Feasibility study will 

be completed by 2H 2013

PLANT CLOSURES

Date Company

Plant ‐ 

Product

Capacity 

ktons/yr Location Column1 Column2 Notes

ASIA

March 2013 Prime Polymer HDPE 130 Japan Closure

Chiba plant will be mothballed 

due to falling domestic demand

April 2014  Mitsubishi Chemical  HDPE 52 Japan Closure

Kawasaki plant will be closed 

permanently.

Monomer

2014 Mitsubishi Chemical  Ethylene 375 Japan Closure

The company pointed to the 

surge in ethylene production 

capacity anticipated in China 

and North America for the 

closure of  No. 1 cracker.

2015 Sumitomo Chemical Cracker 415 Japan Closure

Company will shut its sole 

cracker at Chiba during or 

before 2015 due to lower 

competitiveness in terms of 

energy efficiency, maintenance 

costs.

EUROPE

2016‐2017 Rosneft LDPE 76 Russia Closure

Company may shut the plant 

permanently.

Monomer

Notes:

 (i) Under duration "d" denotes day, "w" denotes week, "m" denotes month.

(ii) Updates made during the current week are marked in red.

(iii) Where the plant is listed as Cracker, the capacity refers to Ethylene.

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PRODUCTION NEWS

Date Company

Plant ‐ 

Product

Capacity 

ktons/yr Location Status Duration Notes

ASIA

March‐April Dalian Petrochemical PP 200 China Shutdown 10 d

Plant in Dalian, Shangdong will 

be shut on March 26 for 

maintenance.

March‐April Jinan Refinery  PP 120 China Restart 40 d

Shandong plant will restart on 

April 19 after being shut on 

March 10 for scheduled 

maintenance.

April‐May

Sinopec Qilu 

Petrochemical  PP 120 China Shutdown 40 d

Maintenance shutdown at 

petrochemical complex in Zibo, 

Shandong. (No.1 cracker)

April

Fujian Refining & 

Petrochemical PP 180 China Shutdown Maintenance started on April 1.

April

Daqing Refining & 

Chemicals  PP 300 China Shutdown

Company shut the plant in 

Heilongjiang on April 10 due to a 

technical issue. The restart date 

was undisclosed.

Monomer

December 2012‐

April 2013

Daqing 

Petrochemicals Cracker 600 China Shutdown 4 m

The new ethylene unit started 

production on Oct 9 to reach a 

total ethylene capacity of 1.2 mil 

t/y. Company shut the cracker 

on Dec 3 after a fire, plans to 

restart it in early April.

March‐April SK Innovations Propylene 140 South Korea Restart 1 m

Maintenance at No.1 Ulsan 

cracker started on March 7 as 

scheduled. The cracker restarted 

on April 3, op rates were 

gradually raised to reach 100% 

on April 6‐7.

March‐Mid‐June

Formosa 

Petrochemicals  Propylene 375 Taiwan Shutdown 3.5 m Maintenance an No.2 RFCC.

April Samsung Total Cracker 1 mil South Korea Full rates

Company will keep running their 

Daesan cracker at 100% capacity 

in April, similar to March.

April

Formosa 

Petrochemicals  Propylene Taiwan Op rates lower

Company will cut op rates of its 

3 Mailiao crackers from 100% in 

March to 90% from April 1 on 

poor margins. No.1, 2 and 3 

crackers produce 600,000 t/y, 

515,000  t/y and 350,000 t/y 

propylene, respectively.

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April CPC Corp. Propylene 193 Taiwan Op rates lower

Company will maintain lower op 

rates of 95% at their No.4 

cracker in Linyuan indefinitely 

due to poor margins and tight 

availability of tank space, acc.to 

market sources. Rates were 

reduced on March 15.

April CPC Corp. Propylene 250 Taiwan Shutdown

Company would maintain lower 

op rates of 95% at their No.5 

cracker in Kaohsiung indefinitely 

due to poor margins and tight 

availability of tank space, acc.to 

market sources. Rates were 

reduced on March 15. The 

cracker was down on April 5 

following an explosion.

April‐May

Sinopec Qilu 

Petrochemical  Cracker 510 China Shutdown 40 d

Maintenance shutdown at 

petrochemical complex in Zibo, 

Shandong (No.1 cracker) started 

on April 1.

April‐May

Sinopec Qilu 

Petrochemical  Cracker 350 China Shutdown 40 d

Maintenance shutdown at 

petrochemical complex in Zibo, 

Shandong (No. 2 cracker) 

started on April 1.

End March ‐ Early 

May

JX Nippon Oil & 

Energy Propylene 140 Japan Shutdown 40 d

OCU unit in Kawasaki will be 

shut for maintenance

May‐July Mitsubishi Chemical Propylene 320 Japan Shutdown 50 d

The cracker at Mizushima will be 

shut for scheduled maintenance 

on May 17.

June‐August Mitsui Chemical  Ethylene 330 Japan Shutdown 1.5 m

Scheduled maintenance at Chiba 

cracker between June 27‐August 

7.

July

Chiba Chemicals 

Manufacturing Propylene 555 Japan Shutdown 1 m

Company will reform its 2 steam 

crackers with respective 

capacities of 331,000 t/y and 

224,000 t/y to make them run 

efficently at lower op rates

August ‐ 

September Mitsubishi Chemical Propylene 260 Japan Shutdown 50 d

The No 2 cracker at Kashima is 

planned to be shut for 

maintenance 

September‐End 

October

Formosa 

Petrochemicals  Propylene 515 Taiwan Shutdown 45 d

No 2 steam cracker at Mailiao is 

planned to be shut for 

maintenance from mid Sept 

2013 to end October 2013

October

JX Nippon Oil & 

Energy Propylene 140 Japan Shutdown 20 d Maintenance

October‐December CPC Cracker 380 Taiwan Shutdown 2 m

Maintenance shutdown at No.4 

Linyuan cracker for more than 2 

months.

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SOUTHEAST ASIA 

Monomer

February‐March PTT Global Chemical  Propylene 127 Thailand Shutdown 40 d 

Scheduled maintenance at Map 

Ta Phut cracker

February‐March HMC Polymers Propylene 300 Thailand Shutdown 30 d

PDH plant was shut 

unexpectedly in the week Feb 

11‐17 given technical issues.

April Pertamina Propylene 250‐260 Indonesia Shutdown

Company was running their 

RFCC at Balongan, West Java at 

50% capacity as of April 2 due to 

technical issues.

June‐July PCS Propylene 270 Singapore Shutdown 1 m

Scheduled maintenance at No 1 

cracker between June 6‐July 12, 

2013.

July PTT Global Chemical  Cracker 550 Thailand Shutdown 40 d 

Maintenance at I‐4 No. 1 cracker 

in Map Ta Phut. Company will 

keep their op rates at 85% prior 

to shutdown, acc.to market 

reports on March 22.

September Optimal Olefins  Propylene 95 Malaysia Shutdown 1.5 m

Cracker in Kertih to be shut in 

early September for safety 

inspections.

October Quenos Cracker 300 Australia Shutdown

Company to shut the cracker in 

Botany, NSW in Q4 2013 for 

maintenance.

Q4 2013

Map Ta Phut Olefins 

Co.  Propylene 400 Thailand Shutdown 40 d Scheduled maintenance.

2013 Shell Cracker 800 Singapore Shutdown

Maintenance shutdown in 

Bukom.

EUROPE

March‐April Borealis PP 230 Belgium Shutdown

Maintenance will start in the 

second half of March.

April Borealis PP 155 Belgium Shutdown

Maintenance will start in the 

second half of April.

Monomer

February‐April Versalis Cracker 380 France

Force Majeure/ 

Restart 4 w

Company shut Dundirk cracker 

by the end of the week of Feb 

18‐24 for a minor repair. FM 

was declared on olefins output, 

acc.to reports on Feb 26. 

Restarted on March 13, but FM 

remained in place.

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Mid‐March‐April LyondellBasell Cracker 400 Germany Restart/FM 2 m

Company declared force 

majeure on propylene output on 

Feb 21 due to an unplanned 

shutdown at its 

Muenchsmuenster cracker on 

technical problems. FM took 

effect from mid‐March as 

previously reported.  Company 

resumed normal operations and 

reached on spec output on April 

12. FM remained in place.

Early March‐April Shell Cracker 940

The 

Netherlands Shutdown 6 w

Maintenance in Moerdijk to 

start on March 10 instead of 

earlier reports of May.

End March‐April Versalis Cracker 745 Italy Restart 2 w

Priolo cracker was restarted in 

the week April 8‐14 after being 

shut on March 31 due to a 

technical problem.

April

BP Refining and 

Petrochemicals Cracker 540 Germany Production Issues

Company faced small 

production issues at 

Gelsenkirchen facility in the 

week April 8‐14. Problems were 

resolved by the end of that 

week.

April

BP Refining and 

Petrochemicals Cracker 515 Germany Production Issues

Company faced small 

production issues at 

Gelsenkirchen facility in the 

week April 8‐14. Problems were 

resolved by the end of that 

week.

April ‐ June BASF Cracker 1.08 mil Belgium Shutdown 2 m

Maintenance in Antwerp to start 

in H2 April and last until H2 

June.

April‐June Total Petrochemicals Cracker 330 France Shutdown 2 m

Maintenance shutdown at 

Carling cracker started on April 

5.

May‐June

BP Refining and 

Petrochemicals Cracker 540 Germany Shutdown 6 w Maintenance in Gelsenkirchen.

August‐October Versalis Cracker 745 Italy Shutdown 2 m

Priolo cracker will be shut for 

maintenance in August instead 

of previously defined date of 

October.

September Sabic Cracker 800

The 

Netherlands Shutdown 5‐6 w

Turnaround and slight capacity 

expansion. 

September Ineos Cracker 600 Germany Shutdown 6 w

Scheduled maintenance at No.5 

Cologne cracker.

October‐

November Repsol Cracker 700 Spain Shutdown 40 d

Tarragona cracker will be shut 

for maintenance 

MIDDLE EAST

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February‐End April Orpic PP 350 Oman Restart 2 m

Company shut the plant, acc.to 

reports on Feb 28. It will restart 

on April 17.

Monomer

AMERICAS

Monomer

March‐April Chevron Phillips Cracker 300 USA Shutdown

Company shut one of its 

crackers (ethylene unit 22) in 

Sweeny, TX on March 30 due to 

a propylene compressor outage. 

The cracker restarted on April 5 

before shutting down again on 

April 8 due to an automatic 

shutdown of propylene 

compressor.

April‐May Dow Chemical Cracker 600 USA Shutdown 40‐60 d

Company shut its LHC#7 cracker 

in Freeport, TX for maintenance 

on April 1.

April Flint Hills Resources Propylene 317 USA Restart

An area‐wide power outage that 

occurred in Jefferson County on 

April 17 caused operational 

issues at Port Arthur, TX. The 

unit was previously restarted on 

April 12 after a short power 

outage on April 11.

April Hunstman Cracker 218 USA Shutdown

An area‐wide power outage that 

occurred in Jefferson County on 

April 17 caused operational 

issues at Port Neches, TX.

NEW CAPACITIES

Date Company

Plant ‐ 

Product

Capacity 

ktons/yr Location Column1 Column2 Notes

ASIA

2011‐2012

Essar Gujarat 

Petrochemicals Ltd.  PP 900 India   The plant is under study

Q2 2013

Sichuan 

Petrochemical  PP 450 China Start up

Sichuan plant to start up in the 

second quarter of 2013.

May‐June 2013 Sinochem Quanzhou  PP 200 China Start up

Company to start up new plant 

in Fujian in May‐June.

June 2013 SK Group‐Sinopec PP 400 China

New JV plant in Wuhan City, 

Hubei will start up in June.

July 2013

Brahmaputra Cracker 

and Polymer Ltd 

(BCPL) PP 60 India Start up

New PP plant as a part of Assam 

Gas Cracker Project is expected 

to start up in July 2013.

July 2013

Guangzhou 

Petrochemical  PP 200 China Start up

Company plans to start up new 

capacity in Guangdong by July.

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October 2013‐Q1 

2014

ONGC‐Petro 

Additions  PP 340 India Start up delayed

Was to begin commercial 

operations in October 2013, 

reports in May 2012 had said. 

Plant is expected to start up in 

Q1 2014.

End 2013 Sinopec Maoming  PP 200 China Start up

Brand new plant in Maoming, 

Guangdong to start up at end‐

2013.

Mid‐2013

Wuhan 

Petrochemical PP 400 China Start up

The unit will be fed by the 

Wuhan ethylene plant. The 

cracker and downstream units 

may start up in May or June, or 

even as early as mid‐April. They 

will start up in mid‐2013, acc. to 

reports on Feb 20.

December 2013‐ 

March 2014

Bharatmaputra 

Petroleum

Corporation Limited 

(BPCL) PP 60 India Start up

The unit will come online 

between December 2013 and 

March 2014.

2015 Jiutai Energy  PP 350 China Start up

Methanol to olefins based PP 

plant

2015‐2016 Indian Oil Corp PP 700 India   Studies are underway.

Monomer

2012

Mangalore Refinery 

& Petrochemical Ltd Propylene 300 India   Engineering is underway.

2012‐Q1 2014

ONGC Petro‐

additions  Ltd.  Propylene 400 India  

Construction was underway as 

of June 2012. Plant is expected 

to start up in Q1 2014.

March‐April 2013 GS Caltex Propylene 250 South Korea

Test runs/Delayed 

restart

New vacuum gasoil FCC in Yeosu 

expected to reach commercial 

production by June. Company 

shut FCC April 2 for a 9 day 

maintenance. Restart was 

delayed to April 14 due to 

mechanical issues.

Q3 2013 CPC Propylene 300 Taiwan Start up delayed

Company planned to start up its 

brand new No. 6 cracker in 

Linyuan in June or July. The date 

was delayed sometime in Q3, 

2013, acc. to reports on April 16.

Early 2013‐

September 2013

Tianjin Bohua 

Petrochemical  Propylene 600 China Test runs

Company plans to start test runs 

at its new PDH unit in 

September. Construction work 

was completed earlier in 2013.

2014

Shandong 

Chambroad  Propylene 133 China Start up New unit will start up.

2014 Jiutai Energy Propylene 600 China Start up

The start up of a methanol to 

olefins plant in Inner Mongolia is 

planned for 2014

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2014

Brahmaputra Cracker 

and Polymer Ltd 

(BCPL) Propylene 60 India   Engineering is underway.

2015

Reliance Industries 

Ltd.  Propylene 150 India  

Engineering was underway. The 

new cracker may start up in H1 

2015, as early as May 2015.

SOUTHEAST ASIA

2013‐2015 Pertamina PP 250 Indonesia Start up delayed

Start up of new Balongan plant 

delayed from 2011 to 2013. 

Delayed again to 2014. Then 

delayed again to 2015.

Monomer

June‐July 2013‐

September2013 JG Summit Propylene 190 Philippines Start up

The cracker was expected to 

start up in June‐July 2013 while 

commercial operations were 

expected by early 2014. 

Company delayed the start‐up 

to September 2013.

2015 Pertamina Propylene 150 Indonesia Start up delayed

Start up date of RCC at Cilacap is 

revealed as 2015

Indefinite Shell Propylene 450 Singapore Expansion

The company will expand the 

capacity of its cracker at Pulau 

Bukom by 20%. After the start‐

up in March 2010, it will add an 

extra c3 capacity of 90,000 t/y. 

It is unclear when the expansion 

willl begin and how long it will 

take

MIDDLE EAST

Mid‐2014 Borouge PP 960 UAE

Phase 3 complex is expected to 

be completed by mid 2014

2015 APC/Bayegan PP 500 Turkey  

Saudi Arabia’s Advanced 

Petrochemical Company and 

Turkish Bayegan to build new PP 

plant. The construction of the 

project is expected to start in 2Q 

2013

2018 Qapco PP 760 Qatar

Ras Laffan complex is expected 

to be completed by 2018. 

Monomer

Q3 2013

Saudi Aramco Total 

Refinery and 

Petrochemical 

(Satorp) Propylene 200 Saudi Arabia Start up

Brand new polymer grade 

propylene capacity in Al‐Jubail 

will start up in Q3 2013.

Q4 2013 Borouge Propylene 1 mil UAE

Phase 3 complex was expected 

to be completed by mid 2014. 

Market sources said on Feb 26 

that the construction process is 

ahead of schedule and the 

cracker may start coming online 

in Q4 2013.

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EUROPE

Q3 2013 Polyom PP 180 Russia Start‐up

Commercial production was set 

to begin in Nov‐Dec, 2012. 

Commissioning work was 

completed on February 11, 

2013. Full rates are expected to 

be reached by Q2 2013, acc.to 

market reports on March 6.

April 2013 Sibur   PP 500 Russia Commercial runs

The plant was to come online in 

H2 2012 and the test production 

was to start in H1 2013. 

Commercial output was 

expected around Q2 2013, 

reports said on Feb 22.  

Commercial runs will start on 

April 23.

2015‐2016 Taneco OJSC PP 200 Russia  

New plant to start up in 

Tatarstan. Expected date is 2015‐

2016

2016‐2017 Rosneft PP 250 Russia

Company will build a PP plant 

with two lines, one of which will 

produce homo‐PP and the other 

of which will produce PPBC. The 

plant will have a total PP 

capacity of 250,000 t/y.

Monomer

2015 Ineos Cracker 700 Norway Expansion

The Rafnes cracker's production 

capacity is planned to be 

boosted to more than 700,000 

tons from 560,000 tons to 

accommodate ethane supply 

from the US

2018 Polimir Propylene 100 Belarus Debottleneck

Company to add a new ethylene‐

propylene unit to its facility to 

increase its cracker capacity.

AMERICAS

Q4 2013

Advanced 

Composites  PP 226 USA Expansion

Company to bring online an 

additional capacity of 14,000 

t/y.

Monomer

2015 Westlake Cracker 545 USA Delayed Expansion

Expansion at Lake Charles, LA. 

Expansion delayed from 2013 to 

2015

3Q ‐2013 Enterprise Products  PDH 750 USA Start up

Commercial production is 

expected in the third quarter of 

2015.

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Q1 2013 ‐ Q2 2015 Williams Cracker Canada Start up

The company will build olefin 

processing facilities with 11,000‐

12,000 b/d ethane, ethylene, 

propane and propylene 

capacities by Q2 2015

2016‐2017 Formosa Plastics Propylene 600 USA Start up

New propane dehydrogenation 

plant at Point Comfort, TX

PLANT CLOSURES

Date Company

Plant ‐ 

Product

Capacity 

ktons/yr Location Column1 Column2 Notes

Asia

April 2014 Mitsubishi Chemical  PP 89 Japan Closure

Kawasaki plant will be closed 

permanently.

Olefins

2014 Mitsubishi Chemical  Cracker 375 Japan Closure

The company pointed to the 

surge in ethylene production 

capacity anticipated in China 

and North America for the 

closure of  the No. 1 cracker.

2015 Sumitomo Chemical Propylene 288 Japan Closure

Company will shut its sole 

cracker at Chiba during or 

before 2015 due to lower 

competitiveness in terms of 

energy efficiency, maintenance 

costs.

SOUTHEAST ASIA

Q1 2013    Petronas PP 80 Malaysia Closure

Company will permanently close 

the plant in Kuantan due to poor 

economics.

Notes:

 (i) Under duration "d" denotes day, "w" denotes week, "m" denotes month.

(ii) Updates made during the current week are marked in red.

(iii) Where the plant is listed as Cracker, the capacity refers to Ethylene.

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PRODUCTION NEWS

Date Company

Plant ‐ 

Product

Capacity 

ktons/yr Location Status Duration Notes

ASIA

April Supreme PS 272 India Shutdown

Company was operating only 1 of 

their 3 lines as of April 12.

October

Kumho 

Petrochemical PS 227 South Korea Shutdown 7‐10 d

Scheduled maintenance in Ulsan 

plant.

Monomer

Late April‐May

Tianjin Dagu 

Chemical  Styrene 500 China Shutdown delayed 2 w

Company initially planned to shut 

the unit in Tianjin either in late 

March or early April for 

maintenance. Shutdown was 

likely to be delayed to late April 

or May. The reason was 

undisclosed.

April ‐Mid‐July NS Styrene Monomer Styrene 190 Japan Shutdown 3.5 m

No.2 Oita plant was to be shut 

for maintenance and refurbishing 

from March 1 to mid‐June. 

Company delayed the start of the 

shutdown by one month to April 

1. Plant was shut on April 1 as 

scheduled until mid‐July.

Late March‐Mid‐

April LG Chem Styrene 200 South Korea Shutdown 2 w

Scheduled maintenance at No.1 

plant in Yeosu started on March 

24. It will restart on April 14.

Late March‐Mid‐

April LG Chem Styrene 300 South Korea Shutdown 2 w

Scheduled maintenance at No.2 

plant in Yeosu will start on March 

29. It will restart on April 19.

Late March‐Mid‐

April Samsung Total Styrene 280 South Korea Shutdown 2 w

Maintenance at No 1 plant in 

Daesan started in late March. 

Company plans to restart it by 

mid‐April.

April‐May Yeochun NCC Styrene 290 South Korea Shutdown 1 m

The styrene plant in Yeosu is to 

be shut for maintenance 

between April 15‐May 10.

April‐May

Sinopec Qilu 

Petrochemical  Styrene 200 China Shutdown 40 d

Maintenance shutdown at 

petrochemical complex in Zibo, 

Shandong.

August

Formosa Chemical 

and Fiber Corp. Styrene 600 Taiwan Shutdown 1 m

Company will shut No. 1 

(250,000 t/y), No. 2 (350,000 t/y) 

plants at Mailiao for 

maintenance in August.

September‐

October Nihon Oxirane  Styrene 420 Japan Shutdown 1 m

Sheduled turnaround at Chiba 

plant 

September‐

October Asahi Kasei Styrene 390 Japan Shutdown 30‐40 d

Scheduled turnaround at the No 

3 plant in Mizushima 

September Samsung Total Styrene 650 South Korea Shutdown 3 w

Maintenance shutdown at No 2 

plant

September

Honam 

Petrochemical Styrene 560 South Korea Shutdown 20 d

Maintenance shutdown at 

Daesan

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SOUTHEAST ASIA

April ‐ May Denka GPPS 220 Singapore  Shutdown 6 w

Maintenance shutdown started 

on April 10 as scheduled.

Monomer

June

Styrindo Mono 

Indonesia Styrene 100 Indonesia Delayed shutdown

Company delayed the shutdown 

at their No. 1 Merak plant from 

the initial late March/early April 

to June due to good margins and 

demand for styrene.

EUROPE

Monomers

Early March‐April Shell    Styrene 450

The 

Netherlands Shutdown 6 w

Maintenance shutdown may take 

place at Moerdijk in line with the 

company's cracker shutdown.

2013 LyondellBasell Styrene 640

The 

Netherlands Shutdown 6 w

Maintenance shutdown in 

Maasvlakte.

2013 Repsol Styrene 450 Spain Shutdown 40 d

Maintenance shutdown in 

Tarragona.

MIDDLE EAST

Monomers

February‐April

Jubail Chevron 

Phillips  Styrene 777 Saudi Arabia Restart

Plant restarted on April 3 after a 

maintenance that started on 

February 18.

March‐April

Saudi Petrochemical 

Company (Sadaf) Styrene 580 Saudi Arabia Shutdown 1 m

Unexpected shutdown occured 

at No.2 plant at Al‐Jubail on 

March 19. Company asked term 

contract customers to delay

the shipment of April‐ and May‐

loading cargoes to July‐August, 

acc.to market sources. Restart 

date was undisclosed.

March‐Early April

Saudi Petrochemical 

Company (Sadaf) Styrene 580 Saudi Arabia Shutdown 1 m

Maintenance at No.1 plant at Al‐

Jubail plant started in March. 

Plant was expected to restart by 

early April.

July‐August Pars Petrochemicals Styrene 600 Iran Shutdown 20 d

The company may shut their 

plant in Assaluyeh for 

maintenance in late summer.

AMERICAS

Monomers

March ‐ April LyondellBasell Styrene 1.2 mil USA Shutdown

Maintenance in POSM unit in 

Channelview, Texas start by 

second half of March through 

April. Unit was shut on March 22.

March‐April Shell Canada Styrene 450 Canada

Company started a maintenance 

at Scotford, Alberta on March 29. 

Production will not be impacted.

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NEW CAPACITIES

Date Company

Plant ‐ 

Product

Capacity 

ktons/yr Location Column1 Column2 Notes

ASIA

Monomers

Q2 2013 SP Chemical Styrene 320 C hina Start up 

Singapore's SP Chemicals plans to 

start up its plant at Taixing in 

China's Jiangsu province in Q2 

2013

SOUTHEAST ASIA  

August 2012‐May 

2013

Vietnam Polystyrene 

Co Ltd  HIPS 50 Vietnam Delayed Start up

Start up delayed to May 2013 

from March due to market 

conditions and higher feedstock 

costs.  

EUROPE

MIDDLE EAST

PLANT CLOSURES

Date Company

Plant ‐ 

Product

Capacity 

ktons/yr Location Column1 Column2 Notes  Southeast Asia

1H 2013 Cheil Industries  HIPS 85 S. Korea Closure

The company plans to phase out 

HIPS production in Yeosu and 

convert it to an ABS plant in 1H 

2013 

Europe

February 2013‐

March 2013 Total Petrochemicals PS 80 UK Closure

Company was in a consultation 

process at its Stalybridge plant as 

of Feb 6. Plant was to be closed 

due to shrinking European 

market and poor demand in the 

UK. Company was still in 

consultation as of March 13. The 

plant was reportedly closed in 

the week March 25‐31, the last 

production took place on March 

25.

Monomer

Notes:

 (i) Under duration "d" denotes day, "w" denotes week, "m" denotes month.

(ii) Updates made during the current week are marked in red.

(iii) Where the plant is listed as Cracker, the capacity refers to Ethylene.

Page 56: ISSUES AND CHALLENGES FACING THE PLASTICS … Raw Materials...(reacting faster to market developments) China SEA/India Turkey Egypt Italy Coverage will soon be expanded to cover Americas,

…Q & A

CHEMORBIS CHINA

No. 338, West Nanjing Road, Tian An Center, 7F, Unit 706 Shanghai, P.R. China, 200003 Phone: +86 (21) 6327 1212 Fax: +86 (21) 5375 1291 Email: [email protected]

CHEMORBIS MALAYSIA

Suite B-11-01, Plaza Mont Kiara No 2, Jalan Kiara, Mont Kiara Kuala Lumpur, Malaysia 50480

Phone: +60 (3) 6203 9717 Fax:+60 (3) 6203 9769 Email:[email protected]

CHEMORBIS TURKEY

Ataturk Caddesi, Seref Yazgan Is Merkezi, No:72, K: 6 Kozyatagi Istanbul, Turkey 34736

Phone: +90 (216) 468 10 25 (pbx) Fax: +90 (216) 360 57 88 Email:[email protected]

CHEMORBIS ITALY Via La Spezia 1 20142 Milano - Italy Phone: +39 (02) 8941 5593 Fax:+39 (02) 8941 5587 Email:[email protected]

CHEMORBIS EGYPT 21 Ebbad El Rahman St. Sheraton Area, Cairo, Egypt Phone:+20 (2) 226 81 485 Fax:+20 (2) 226 81 485 Email:[email protected]

CHEMORBIS USA 856 Sunflower Circle Weston Florida 33327 United States Phone: +1 (754) 581 8622 Fax: +1 (754) 581 8622 Email:[email protected]

CHEMORBIS RUSSIA 9 Universitetsky prospekt Moscow, 119296, Russia Phone: 8(495) 938 00 Email:[email protected]

THANK YOU...