ISO 9001/ AS 9100 Certified 8787 Olive Lane Santee, …ccind.com/CII Capabilities Presentation March...

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ISO 9001/ AS 9100 Certified 8787 Olive Lane Santee, CA 92071 Tel. (619) 448-0787 Fax. (619) 449-2146 Nadcap Accredited: Welding, Chem-Process, Heat Treat

Transcript of ISO 9001/ AS 9100 Certified 8787 Olive Lane Santee, …ccind.com/CII Capabilities Presentation March...

Page 1: ISO 9001/ AS 9100 Certified 8787 Olive Lane Santee, …ccind.com/CII Capabilities Presentation March 27 2012 VOL 6.pdfISO 9001/ AS 9100 Certified 8787 Olive Lane Santee, CA 92071 ...

ISO 9001/ AS 9100 Certified 8787 Olive Lane

Santee, CA 92071

Tel. (619) 448-0787

Fax. (619) 449-2146

Nadcap Accredited: Welding, Chem-Process, Heat Treat

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QUALITY POLICY

Compucraft Industries, Inc. is committed to the

AS9100 standards and to consistently provide

products on time that meet or exceed our

customer requirements, while striving for

continual improvement and increased

profitability.

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Company

• Established 1973

• Employees 50

• Turn-Key solutions •Sheet metal

•Machining

•Welding / Assembly

•Process (Heat Treat / Finish)

• 75,000 Square Feet (Expandable to 125,000 sq.ft.)

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Capabilities

• Engineering (Design, Programming)

• Tooling

• Specialized Welding & Welded Assemblies

• Kitting & Assemblies

• Bulge Forming

• Draw Forming

• Laser / Water Jet Cutting

• Roll Forming & Break Forming

• CNC Turning

• 3 & 4 Axis Machining

• 5 Axis High Speed Routing

• Stretch Forming

• Skins 100 inch by 144 inch (300 Ton)

• Extrusions up to 20 Feet (A-12)

• Hydro/Bladder Press 144 Inches by 36 Inches

• Specialized Perforated Titanium & Inconel Skins

• Retainers (Stainless & Aluminum)

• Processing – Heat Treat, Welding, Process Line, Prime & Paint

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Customer Base

• MRAS GE

• BOEING

• Northrop Grumman

• CPI Aero

• Primus

• Spirit Aerosystems

• Kaman Aerospace

• MD Helicopters

• GKN Aerospace

• Aeronca

• Avica

• Triumph-Vought Aircraft

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Engineering / CAD-CAM

CATIA Version 5 Rev. 20

Enovia

Surfcam (2) Stations

Ap100 (2) punch / laser programming

Omax Waterjet Programming

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C-17 Extrusion Stretch Form Details

(1) A-12 Stretch

Presses, 20’

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Verson Bag Press Twin Tables 36” x 144”

7500 PSI

C-130 Formed Part

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C-130 Electrical Supply Unit Up Grade

Kitting Program

200+ P/Ns In Each Kit

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CF6-80E1

Inlet & EBU Kits

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GE 747-8 Freighter Engine Nacelle

Inconel Fabricated Weldment

Air Intake and Exhaust System

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MD 10 Instrument Panel Assembly

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5 Axis Precision Router - Sheet Metal Details

777 Program

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CNC Machined Details

& CNC Turned Details

3, 4 & 5 Axis Mills

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Exotic Materials & Aluminum

Water Jet Cutting, Laser Cutting & Drilling

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300 Ton Skin Stretch Press 777 Stretch Formed Skins

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Perforated Skins

Titanium, Inconel,

& Aluminum

Proprietary Process

Goodrich Nacelle & TR

Programs

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• Process Line • Passivation – AMS 2700, QQ-P-35, RPS 15.00

• Chem-Film – MIL-DTL-5541, MDP 4-57, RPS 13.53

• Anodize – AMS-A-8625

• Paint Booths

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Aluminum Heat Treat – Water & Glycol

AMS 2770/2750 and proprietary specs

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Lean Manufacturing Philosophies

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MACHINE SHOP

5 AXIS MACHINING CENTER 96"x 48" FANUC 16I ANDERSON MACH. 4 AXIS MACHINING CENTER 26"x 60" 850 CONTROL CINCINNATTI 15V 4 AXIS MACHINING CENTER 24”x 40” MAZATROL MAZAK 3 AXIS MACHINING CENTER 15"x 30" 850 CONTROL CINCINNATTI 3 AXIS MACHINING CENTER 25" X 42" OSP 7000 OKUMA 50V

3 AXIS MACHINING CENTER 16" X 9" FANUC 16M KIA – (rotary pallet) 3 AXIS VERTICLE MILL BRIDGEPORT (4 ea.) 3 AXIS VERTICLE MILL TREE 3 AXIS VERTICLE MILL 15"x 30" PROTO-TRAK LAGUN - NC

CNC TURNING CENTERS 15" OSP 5020L OKUMA CADET (2 ea.) LATHE 18" MANUAL HWACHEON

LATHE 10" MANUAL HARDINGE SURFACE GRINDER 8” X 18” CHEVALIER BAND SAW VERTICAL DO-ALL (3 ea.) BAND SAW HORIZONTAL AMADA H250

END GRINDER 6.0 CHUCK AMADA

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SPECIALTY FORMING

HYDROFORM 2 TRAY SHUTTLE 4.5” X 30.25” X 134.75” VERSON SKIN PRESS 84” X 144” SHEET CAPACITY 300 TONS SHERIDAN HUFFORD A-12 SWING ARM STRETCH PRESS HUFFORD HYDRAULIC DRAW PRESS 50” X 24” AIR-CUSHION 150 TONS CORSTEEL BULGE FORMING 20” DIA. 300 TON COMPUCRAFT ELASTOMER FORMING 18” x 18” 300 TON COMPUCRAFT ROLL FORMER STRIP 10 STATION LOCKFORMER POWER ROLL FORMER 60.00” 16GA. EAGLE

UNIVERSAL BENDING ROLL 3 ROLL CP30P EAGLE

WELDING / FABRICATING

GTAW (AWS D17.1 & PROPRIETARY SPECS) LINCOLN (4 ea.) OXYGEN/ACETYLENE LIQUID CARBONIC GMAW (AWS D17.1 & PROPRIETARY SPECS) COBRAMATIC SEAM WELDER (AWS D17.2 & PROPRIETARY SPECS) BUG-O FUSION SEAM WELDER (AWS D17.1 & PROPRIETARY SPECS) M & H RESISTANCE SEAM WELDER (AWS D17.2 & PROPRIETARY SPECS) JANDA PLANISHER M & H PROGRAMMABLE SPOT WELDER (AWS D17.2) JANDA RESISTANCE POKE TAC (AWS D17.2) JANDA

WELD CHAMBER (GTAW ATMOSPHERIC) INERT GAS SYS. WELDER QUALIFICATION PROGRAMS (AWS D17.1 & AMS-STD-1595)

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SHEET METAL SHOP

WATER JET 48” X 96” 50 HP (5” thk) OMAX CNC TURRET PUNCH-LASER 52 STATION 3500 mw AMADA CNC TURRET PUNCH-PEGA 357 56 STATION O4PC AMADA PRESS BRAKE 4' DIACRO (3 ea.) PRESS BRAKE 3 1/2' DIACRO PRESS BRAKE 6' 60 TON CHICAGO PRESS BRAKE 8’ RG80 80 TON AMADA CNC PRESS BRAKE 10’ RG1OO 100 TON AMADA PUNCH PRESS OBI 65 TON JOHNSON NOTCHER AMADA SHEAR 8' 3/16" AMADA SHRINKER / STRETCHERS KICKER AND PHNUEMATIC VARIOUS TABLE ROUTERS (48” X 144”) (36” X 36”) VARIOUS HAND ROUTERS VARIOUS

RIVET SQUEEZERS FLOOR AND HAND VARIOUS

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PROCESSING

ALUM SOLUTION HEAT TREAT 5’ X 8’ X 5’ MANGOLD ENG. PRECIPITATION HARDENING 2 FURNACES FREEZER (-20 DEG. F.) WALK-IN 11’ X 11’ X 30’ ENVIROMENT GRAINER 50" WET TIMESAVER TUMBLER BARREL AMERICAN VIBRATOR/DEBURRER 5 CUBIC FOOT ALMCO SANDBLASTER UNI-HONE UNIVERSAL (2 ea.) CURE OVEN 3’ X 4’ X 3’ MANGOLD ENG. PASSIVATE 3’ X 9’ X 4’ CHEMFILM 5’ X 6’ X 4’ SPRAY BOOTH 15’ X 9’ X 20’ LIQUID PENETRANT INSP. 5’ X 5’ X 3’

ANODIZE 8’ X 4’ X 4’

ADMINISTRATION & FACILITIES

PRODUCTION SOFTWARE -- JOBBOSS MRP SYSTEM SCHEDULING, ESTIMATING, INVENTORY, PURCHASING, ROUTING, ETC. (40) WORK STATIONS WITH (6) BAR-CODED DATA-COLLECTIONS TERMINALS. 75,000 SQUARE FEET (expandable to 125,000)

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QUALITY ASSURANCE CERTIFIED ISO 9001 / AS9100 / NADCAP COORDINATE MEASURING MACHINE 48” x 60” ZEISS FABRIVISION OPTICAL FLPT INSPECTION MACHINE 40” x 50” AMADA DIGITIAL MEASURING MACHINE (MICRO-HITE) BROWN & SHARP HARDNESS TESTER WILSON SUPERFICIAL HARDNESS TESTER WILSON ULTRASONIC TESTER BRANSON CONDUCTIVITY TESTER LIQUID PENETRANT INSPECTION (ASTM E1417 TYPE 1, METHOD A) ANSI Z540 / ISO 10012 CALIBRATION SYSTEM

DESIGN & ENGINEERING CATIA VERSION 5.0 R.20 WORKSTATION ENOVIA VIEWER FOR CATIA DIGITIZING STATION

MACHINING SURFCAM VELOCITY 5 AXIS WITH IGES, DXF, CADL, ETC (2) SEATS. WINDOWS PROGRAM MANAGEMENT SYSTEM - ON SHOP FLOOR (6 STATIONS): ‘EXTREME DNC’ CNC PROGRAM MANAGEMENT SYSTEM DATA COLLECTION TERMINALS

SHEET METAL AMADA AMPUNCH 111 WITH 48" X 60" GTCO DIGITIZER TABLE DIRECT UP & DOWN LOADING VIA DNC CONTROLS. (2) STATIONS. AMADA FABRIWIN PROGRAMMING SOFTWARE OMAX SOFTWARE

ENGINEERING