Is your maintenance stuck in a vicious cycle of repair
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Transcript of Is your maintenance stuck in a vicious cycle of repair
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Apr 12, 2023 www.leanteamsusa.com 1
Robert BairdLean Teams USA+1 215 353 0696
Is your Maintenance stuck in a Vicious Cycle of Repair?
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Apr 12, 2023 2
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Apr 12, 2023 3
Is your maintenance program effective or is it a cause of one of the largest seven wastes,
WAITING
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Apr 12, 2023 4
Maintenance Request Process Waste
Initiate Assign Repair Close0
10
20
30
40
50
60
70
80
90
Per Request - Machine Downtime (Min)
132 Total Minutes
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Apr 12, 2023 www.leanteamsusa.com 5
Case 1 – Requests per million
• Avg. RPM units produced in a month
82
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Apr 12, 2023 www.leanteamsusa.com 6
Downtime per Month per Cell
4 Days
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Apr 12, 2023 www.leanteamsusa.com 7
Solutions
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Apr 12, 2023 www.leanteamsusa.com 8
Autonomous Maintenance
>60%Operator Repairs
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Apr 12, 2023 www.leanteamsusa.com 9
Preventative and Predictive Maintenance
>50%Requests Eliminated
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Apr 12, 2023 www.leanteamsusa.com 10
Visual Management
Supported by Leaders Gemba Walk
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Apr 12, 2023 www.leanteamsusa.com 11
BenefitsAvailability 48%MTBF 53%OEE 82%
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Apr 12, 2023 www.leanteamsusa.com 12
Guaranteed ROI From Lean Teams USA
• Lean Teams USA Lean Consulting
• View My Profile on LinkedIn
• Blog about this subject
• +1 215 353 0696