IS Tray Brochure 11-23-14 - Industrial...
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industrialsteam.com Pressurized and Atmospheric Deaerators industrialsteam.com High Pressure (HPR) Condensate Return System Industrial Steam’s HPR is specifically designed for the corrugating industry • Best for Multiple Sources of High Pressure Condensate • HPR Typically Operates at 90 PSI (315ºF) Industrial Steam High Pressure Return Systems Lower Carbon Emissions by an Average of 1,200 Tons a Year R e d u c i n g G r e en h o u s e G a s E m i s s i o n s
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Transcript of IS Tray Brochure 11-23-14 - Industrial...
industrialsteam.com
Pressurized and Atmospheric Deaerators
industrialsteam.com
High Pressure (HPR)Condensate Return System
Industrial Steam’s HPRis specifically designedfor the corrugating industry • Best for Multiple Sources of High Pressure Condensate• HPR Typically Operates at 90 PSI (315ºF)
Industrial Steam High PressureReturn Systems Lower Carbon
Emissions by an Averageof 1,200 Tons a Year
Redu
cing
Gree
nhouse Gas Emissions
Components and Sizing
industrialsteam.comHigh Pressure (HPR)Condensate Return System
SEQUENCE OF OPERATION:Steam from the boilers is supplied to all of the corrugators. Steam in the corrugators gives up its latent heat of evaporation, and possibly small
amount of sensible heat. Resultant liquid flows by gravity to the steam traps. As the traps cycle, high temperature condensate flows to High
Pressure Condensate (HPR) receiver. Pressure in the HPR is maintained slightly below the lowest steam user in the system to facilitate the flow
of condensate from the steam traps to the HPR.
When steam is generated in the boiler, the carbonates decompose and produce C02 gas which is non-condensable. These gases are mixed
with steam and enter the corrugator heating units. Since they build up and plate-out on the heating surfaces, the gases must be continuously
removed to maintain maximum heat transfer in the corrugator. This is accomplished by the continual removal of steam and C02 through the gas
purge line to the pressurized feedwater system. The flow of steam from the HPR to the deaerator is controlled by a modulating control valve.
The improved heat transfer will result in an increased production of up to 10%.
Makeup water and all other condensate from the steam system are collected in the pressurized deaerator. The modulating level control
on the HPR maintains a constant level with feedwater from the deaerator. Non-condensable gases are vented into the atmosphere.
Customer Engineered Packaged System
• Small foot print• Minimal installation costs• Single source responsibility
Electronic Instrumentation
• HART compatible transmitters• Modulating level and pressure controls• Variable frequency drives (optional)
High Pressure Condensate System
BoilerFeedLine
HighPressureSteam
Vent
Transfer Line
Makeup
Steam Supply to Deaerator
Steam Control Valve
Back Pressure Relief Valve
Steam Trap
ProcessProcess Process Process
Industrial SteamHigh Pressure-Condensate ReceiverBoiler
Industrial SteamDeaerator 5 psi
Steam Trap Steam Trap Steam Trap Steam Trap
LowPressureSteamCondensate
Copyright © 2015 Industrial Steam. All Rights Reserved.
T T T T T
1 High Water Alarm Switch2 Pressure Control Valve3 Make-up Control Valve4 Level Controller5 Deaerator Pump Motor6 Deaerator Pump7 Make-up Gate Valve8 Make-up Globe Valve9 Pressure Gauge (0-15#) w/cock
* D imens ions are approx imate fo r a typ ica l sys tem. A l l un i ts a re cus tom bu i l t to f i t ex is t ing space cons t ra in ts * Ver t i ca l sys tems may be subs t i tu i ted upon request * S torage capac i t ies a re measured to over f low * Packaged eng ineered sys tems up to 300,000 lbs /h r a re ava i lab le
10 Temperature Gauge w/thermowell11 Safety Relief Valve (Set at 50#)12 Sentinal Relief Valve (Set at 20#)13 Sight Glass Assembly14 Overflow Trap15 Low Water Alarm & Cut Off Switch16 Recirculation Orifice Union17 Recirculation Ball Valve18 Safety Relief Valve (Steel, Set at 120#)
19 Level Transmitter20 Make-up Y-Strainer21 Control Panel22 Discharge Pressure Gauge (0-400#)23 Discharge Ball Valve24 Discharge Check Valve25 Pressure Transmitter26 Boiler Feed Pump27 Boiler Feed Pump Motor
28 Vent Gate Valve29 Suction Gate Valve30 Suction Coupling31 Discharge Check Valve32 Discharge Gate Valve33 Back Pressure Relief Valve34 Pressure Controller35 Pressure Gauge36 Steam Line Shut Off Valve
Maximum Boiler Load HPR Deaerator Approximate Weights (Lbs.)
Model #2HPR4HPR6HPR8HPR
lbs /hr6 ,900
13,80020,70027,600
HP200400600800
Shipp ing2,8004,0004,8006,200
Operating5,4008,800
11,00016,800
F looded7,000
12,00015,30023,600
Rece iver D imens ions
36"x 65"48"x 70"48"x 94"
54"x 120"
Rece iver D imens ions
36"x 65"48"x 70"48"x 94"
54"x 120"
Overa l lD imens ions
48"x 156" (13 ' )60"x 168" (14 ' )60"x 228" (19 ' )66"x 288" (24 ' )
S torage Capac i ty258 Ga l .496 Ga l .590 Ga l .
1 ,124 Ga l .
S torage Capac i ty155 Ga l .285 Ga l .413 Ga l .697 Ga l .
Closed Loop Condensate System
Quality Components
• 300# flanged steel valves• Pneumatic actuators• Rugger Nema 4x transmitters• Schedule 80 piping
Energy Savings/Efficiency
• Reduce vent loss• Increase corrugator heat transfer• Reduce carbon emissions• Increase boiler efficiency
High PressureCondensate Receiver
.005 cc/lDeaerator
Components and Sizing
industrialsteam.comHigh Pressure (HPR)Condensate Return System
SEQUENCE OF OPERATION:Steam from the boilers is supplied to all of the corrugators. Steam in the corrugators gives up its latent heat of evaporation, and possibly small
amount of sensible heat. Resultant liquid flows by gravity to the steam traps. As the traps cycle, high temperature condensate flows to High
Pressure Condensate (HPR) receiver. Pressure in the HPR is maintained slightly below the lowest steam user in the system to facilitate the flow
of condensate from the steam traps to the HPR.
When steam is generated in the boiler, the carbonates decompose and produce C02 gas which is non-condensable. These gases are mixed
with steam and enter the corrugator heating units. Since they build up and plate-out on the heating surfaces, the gases must be continuously
removed to maintain maximum heat transfer in the corrugator. This is accomplished by the continual removal of steam and C02 through the gas
purge line to the pressurized feedwater system. The flow of steam from the HPR to the deaerator is controlled by a modulating control valve.
The improved heat transfer will result in an increased production of up to 10%.
Makeup water and all other condensate from the steam system are collected in the pressurized deaerator. The modulating level control
on the HPR maintains a constant level with feedwater from the deaerator. Non-condensable gases are vented into the atmosphere.
Customer Engineered Packaged System
• Small foot print• Minimal installation costs• Single source responsibility
Electronic Instrumentation
• HART compatible transmitters• Modulating level and pressure controls• Variable frequency drives (optional)
High Pressure Condensate System
BoilerFeedLine
HighPressureSteam
Vent
Transfer Line
Makeup
Steam Supply to Deaerator
Steam Control Valve
Back Pressure Relief Valve
Steam Trap
ProcessProcess Process Process
Industrial SteamHigh Pressure-Condensate ReceiverBoiler
Industrial SteamDeaerator 5 psi
Steam Trap Steam Trap Steam Trap Steam Trap
LowPressureSteamCondensate
Copyright © 2015 Industrial Steam. All Rights Reserved.
T T T T T
1 High Water Alarm Switch2 Pressure Control Valve3 Make-up Control Valve4 Level Controller5 Deaerator Pump Motor6 Deaerator Pump7 Make-up Gate Valve8 Make-up Globe Valve9 Pressure Gauge (0-15#) w/cock
* D imens ions are approx imate fo r a typ ica l sys tem. A l l un i ts a re cus tom bu i l t to f i t ex is t ing space cons t ra in ts * Ver t i ca l sys tems may be subs t i tu i ted upon request * S torage capac i t ies a re measured to over f low * Packaged eng ineered sys tems up to 300,000 lbs /h r a re ava i lab le
10 Temperature Gauge w/thermowell11 Safety Relief Valve (Set at 50#)12 Sentinal Relief Valve (Set at 20#)13 Sight Glass Assembly14 Overflow Trap15 Low Water Alarm & Cut Off Switch16 Recirculation Orifice Union17 Recirculation Ball Valve18 Safety Relief Valve (Steel, Set at 120#)
19 Level Transmitter20 Make-up Y-Strainer21 Control Panel22 Discharge Pressure Gauge (0-400#)23 Discharge Ball Valve24 Discharge Check Valve25 Pressure Transmitter26 Boiler Feed Pump27 Boiler Feed Pump Motor
28 Vent Gate Valve29 Suction Gate Valve30 Suction Coupling31 Discharge Check Valve32 Discharge Gate Valve33 Back Pressure Relief Valve34 Pressure Controller35 Pressure Gauge36 Steam Line Shut Off Valve
Maximum Boiler Load HPR Deaerator Approximate Weights (Lbs.)
Model #2HPR4HPR6HPR8HPR
lbs /hr6 ,900
13,80020,70027,600
HP200400600800
Shipp ing2,8004,0004,8006,200
Operating5,4008,800
11,00016,800
F looded7,000
12,00015,30023,600
Rece iver D imens ions
36"x 65"48"x 70"48"x 94"
54"x 120"
Rece iver D imens ions
36"x 65"48"x 70"48"x 94"
54"x 120"
Overa l lD imens ions
48"x 156" (13 ' )60"x 168" (14 ' )60"x 228" (19 ' )66"x 288" (24 ' )
S torage Capac i ty258 Ga l .496 Ga l .590 Ga l .
1 ,124 Ga l .
S torage Capac i ty155 Ga l .285 Ga l .413 Ga l .697 Ga l .
Closed Loop Condensate System
Quality Components
• 300# flanged steel valves• Pneumatic actuators• Rugger Nema 4x transmitters• Schedule 80 piping
Energy Savings/Efficiency
• Reduce vent loss• Increase corrugator heat transfer• Reduce carbon emissions• Increase boiler efficiency
High PressureCondensate Receiver
.005 cc/lDeaerator
Have questions or need help specifying this equipment? Email: [email protected]
Need help with an existing system or parts? Email: [email protected]
Looking for a local representative? Email: [email protected]
Literature available for download at industrialsteam.com
Steam Flow.005 cc/Liter PressurizedRecycling Deaerators
Spray Flow I I.005 cc/Liter AtmosphericRecycling Deaerators
Pressurized and Atmospheric Deaerators
industrialsteam.com
Industrial Steam1403 SW 7th Street, Atlantic, Iowa 50022TEL (712) 243-5300 FAX (712) 243-3440
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