IS…. CCCCommercial Tool & Die CCCCG Automation & Fixture CCCCG Plastics CCCCTG International.
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Transcript of IS…. CCCCommercial Tool & Die CCCCG Automation & Fixture CCCCG Plastics CCCCTG International.
IS…. IS….
Commercial Tool & DieCommercial Tool & DieCG Automation & CG Automation &
FixtureFixtureCG PlasticsCG Plastics
CTG InternationalCTG International
Founded in 1952. Privately Owned and OperatedFounded in 1952. Privately Owned and Operated
Services Include: Plastic, Die Cast and Prototype Injection Molds, Services Include: Plastic, Die Cast and Prototype Injection Molds,
Mold Design, Product Design, and Project Management.Mold Design, Product Design, and Project Management.
Experience in Automotive, Home Appliances and Toy Industry.Experience in Automotive, Home Appliances and Toy Industry.
Excel in mold sizes ranging from 50 tons up to 5000+ tons. (88,000 lb Excel in mold sizes ranging from 50 tons up to 5000+ tons. (88,000 lb
max)max)
ISO9001:2000 registered.ISO9001:2000 registered.
Total annual sales $22.7 million (2006)Total annual sales $22.7 million (2006)
135 Employees.135 Employees.
85,000 sq. ft. facility.85,000 sq. ft. facility.
Who We Are We Are
Who We Are We Are
“Vantage” scheduling software
Project EngineeringProject Engineering
Internal Project Engineering TeamsInternal Project Engineering Teams – Responsible for – Responsible for
tracking, monitoring and communicating all tool and tracking, monitoring and communicating all tool and
financial issues. financial issues.
External Engineering & Sales TeamsExternal Engineering & Sales Teams – Primary – Primary
contact point for our customers; Responsible for contact point for our customers; Responsible for
maintaining strong communication link. maintaining strong communication link.
ProjectProject ManagementManagement
Project Management Software EPICOR “Vantage” ERP –
Used to schedule & coordinate all activity, for each component of every tool.
EPICOR “Vantage” CRM - Efficiently tracks ALL customer & tool related issues.
6 Seats Unigraphics “Gateway”
DesignDesignTechnologyTechnology
Design Department Software and EngineeringDesign Department Software and Engineering
23 Seats Unigraphics Mold-Wizard23 Seats Unigraphics Mold-Wizard – (V18 & NX4) The most – (V18 & NX4) The most
powerful tool for streamlining and automating the powerful tool for streamlining and automating the
mold design process.mold design process.
Example of tool design utilizing Example of tool design utilizing Unigraphics 18Unigraphics 18
(standard procedure) exploded 3D solid view.(standard procedure) exploded 3D solid view.
TranslatorsTranslators UG translators which include: IGES, UG translators which include: IGES,
STEP, Parasolid, Import STL, DWG/DXFSTEP, Parasolid, Import STL, DWG/DXF
SDRC “IDEAS” XPKSDRC “IDEAS” XPK
1 Seat ModView 1 Seat ModView Catia/IGES translatorCatia/IGES translator
CadKey translators include - STL, IGS, DWG,DXFCadKey translators include - STL, IGS, DWG,DXF
STEP, ACIS, SAT and Parasolid X_TSTEP, ACIS, SAT and Parasolid X_T
ExpertCAD translators include - PDB, IGS, DWG ExpertCAD translators include - PDB, IGS, DWG
and DXFand DXF
Additional Design SoftwareAdditional Design Software 23 Seats of 23 Seats of UG NX4 ViewerUG NX4 Viewer
1 Seat of 1 Seat of Catia V5Catia V5
CADFIX – Model repair softwareCADFIX – Model repair software
Data TransferData Transfer CTD accepts: native UG, Catia, IDEAS, CimCad CTD accepts: native UG, Catia, IDEAS, CimCad
and CadKey; Parasolid, STEP, .igs,.dwg and .dxfand CadKey; Parasolid, STEP, .igs,.dwg and .dxf
Transfer methods include: Email, FTP and Transfer methods include: Email, FTP and
AutowebAutoweb
DesignDesignTechnologyTechnology
CTG Advanced Design team is available for CTG Advanced Design team is available for
any of our customers.any of our customers.
The Advanced Design Team will review The Advanced Design Team will review
math data and provide a comprehensive math data and provide a comprehensive
part design evaluation. part design evaluation.
Early involvement by CTG’s Advance Early involvement by CTG’s Advance
Design Team can substantially reduce tool Design Team can substantially reduce tool
build times and lower part design concerns.build times and lower part design concerns.
AdvancedAdvancedDesignDesign
MachineMachine EquipmentEquipment
Machine CentersMachine Centers 2 – FPT, HS (24k), 5 axis, “2 – FPT, HS (24k), 5 axis, “PragmaPragma” Horizontal Machine Centers ” Horizontal Machine Centers
with table dimensions of 240”x80”.with table dimensions of 240”x80”.
4 - FPT, HS (34k) 5 axis “4 - FPT, HS (34k) 5 axis “DinoDino” Vertical Machining Centers ” Vertical Machining Centers
with travel length of 110”x63”.with travel length of 110”x63”.
5 - OKK MCV Vertical Machine Centers with table5 - OKK MCV Vertical Machine Centers with table
dimensions ranging from 20”x40” to 42”x84”.dimensions ranging from 20”x40” to 42”x84”.
1- Makino A99 HS Horizontal Machining Center1- Makino A99 HS Horizontal Machining Center
FPT Five Axis “Pragma”FPT Five Axis “Pragma”
Machine Centers ContinuedMachine Centers Continued 3 – Kuraki KBT Mills with table sizes ranging up to 100”3 – Kuraki KBT Mills with table sizes ranging up to 100”
x 70”.x 70”.
3 – Droop & Rein CNC Mills with table sizes ranging up 3 – Droop & Rein CNC Mills with table sizes ranging up
to 156”x68”.to 156”x68”.
Spotting PressesSpotting Presses 3 – Mill Utensil MIL-Z53 spotting presses with table 3 – Mill Utensil MIL-Z53 spotting presses with table
sizes up to 98”x77” with max clamp tonnage of 220 sizes up to 98”x77” with max clamp tonnage of 220
tons.tons. FPT “Dino”FPT “Dino” FPT “Dino”FPT “Dino”
Machine Machine EquipmentEquipment
EDM & Carbon Machine CentersEDM & Carbon Machine Centers 4 - Makino SNC-64 HS (30k) Graphite Vertical Mills4 - Makino SNC-64 HS (30k) Graphite Vertical Mills
5 - Makino EDNC EDM Machines (up to 137”x59”)5 - Makino EDNC EDM Machines (up to 137”x59”)
1 - Makino EH-6 CNC Wire EDM Machine1 - Makino EH-6 CNC Wire EDM Machine
Misc EquipmentMisc Equipment
1 - Zeiss Dual Beam CMM (96”x50”) for tool 1 - Zeiss Dual Beam CMM (96”x50”) for tool
layouts & verificationlayouts & verification
Crane Capacity of 44 TonsCrane Capacity of 44 Tons
4 – Dispatched trucks with a maximum 4 – Dispatched trucks with a maximum
capacity of 35,000 lbs.capacity of 35,000 lbs.
Gun-drill CentersGun-drill Centers 1- Miroku MHG-1500-NC Gundrill with table size of 83”x60”1- Miroku MHG-1500-NC Gundrill with table size of 83”x60”
1 – Tarus CNC – Gun-drill with table size of 96” x 60”1 – Tarus CNC – Gun-drill with table size of 96” x 60”
Our Our ProductProduct
“Quality is never an accident; it is
always the result of high intention,
sincere effort, intelligent direction
and skillful execution; it represents
the wise choice of many
alternatives”.
Our Our ProductProduct
MachiningMachining
ExpertiseExpertise
Our Our ProductProduct
Complete Mold Component IdentificationComplete Mold Component Identification
Our Our ProductProduct
Complete Mold Component IdentificationComplete Mold Component Identification
Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture
CG PlasticsCG Plastics
Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture
CG PlasticsCG Plastics
Founded in 1989.Founded in 1989.
Annual Sales of $5.0 Million.Annual Sales of $5.0 Million.
CG Automation specializes in producingCG Automation specializes in producing
Fixtures, Gages, Special Machinery, Trim Dies, Fixtures, Gages, Special Machinery, Trim Dies,
Vacuum-Form tools & EOA tooling.Vacuum-Form tools & EOA tooling.
Who We Are We Are
In March 2003, CG Automation moved to a new 25,000 sq In March 2003, CG Automation moved to a new 25,000 sq
ft facility, located directly across from its sister ft facility, located directly across from its sister
companies, Commercial Tool & Die and CG Plastics.companies, Commercial Tool & Die and CG Plastics.
30 Employees which include: Skilled Toolmakers, 30 Employees which include: Skilled Toolmakers,
Machinists, Engineering and Sales Staff, Lab Technicians Machinists, Engineering and Sales Staff, Lab Technicians
& Management.& Management.
Our Our ServicesServices
CG Automation Services:CG Automation Services:
GaugesGauges
CMM Holding fixturesCMM Holding fixtures
SPC in–process gaugesSPC in–process gauges
Attribute gaugesAttribute gauges
General PlasticsGeneral Plastics
Vacuum Forming BucksVacuum Forming Bucks
Trim DiesTrim Dies
Waterjet NestingWaterjet Nesting
Cooling BucksCooling Bucks
Fiberglass lay-upsFiberglass lay-ups
Model BuildsModel Builds
Conventional Models – Conventional Models – (Pulled from (Pulled from
existing tools)existing tools)
CNC CutCNC Cut
Engineering Change Mock-upsEngineering Change Mock-ups
CG Automation Services:CG Automation Services:
Tool BuildsTool Builds
Urethane molds for hand poursUrethane molds for hand pours
CAD Cut Rapid ToolingCAD Cut Rapid Tooling
Part ProductionPart Production
Machine of Parts From Solid MaterialMachine of Parts From Solid Material
Part Mock-upPart Mock-up
Special MachinesSpecial Machines
PLC ControlsPLC Controls
AssemblyAssembly
Drill & TappingDrill & Tapping
WeldWeld
End Control Testing FixturesEnd Control Testing Fixtures
De-gatingDe-gating
RF Weld NestsRF Weld Nests
OurOur Services Services
End of Arm ToolingEnd of Arm Tooling
CMM LayoutsCMM Layouts
ISO/IEC17025 AccreditedISO/IEC17025 Accredited
OurOur Products Products
Misc SPC In–Process and Attribute GaugesMisc SPC In–Process and Attribute Gauges
OurOur Products Products
GMX365 I/P GageGMX365 I/P Gage
MachineMachine EquipmentEquipment
CG Automation Machinery Includes:CG Automation Machinery Includes:
2 - 2000 OKK PVC 55 Vertical Mills.2 - 2000 OKK PVC 55 Vertical Mills.
1 - Fidia K411 Five-Axes Vertical Mill.1 - Fidia K411 Five-Axes Vertical Mill.
2 - Makino EU64 Wire-Burners2 - Makino EU64 Wire-Burners
1 - MicroStar CMM (30”x40”)1 - MicroStar CMM (30”x40”)
3 - Zeiss Dual Beam CMM (60”x120”)3 - Zeiss Dual Beam CMM (60”x120”)
2000 OKK PVC55 Vertical Mill2000 OKK PVC55 Vertical Mill Fidia K411 Vertical MillFidia K411 Vertical Mill
Zeiss Dual Beam CMMsZeiss Dual Beam CMMs
Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture
CG PlasticsCG Plastics
Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture
CG PlasticsCG Plastics
CG Plastics, Inc was formed in 1995 to provide competent sampling capabilities to its CG Plastics, Inc was formed in 1995 to provide competent sampling capabilities to its
sister company, Commercial Tool & Die. Since its inception, CG Plastics has expandedsister company, Commercial Tool & Die. Since its inception, CG Plastics has expanded
to offer its services to many regional injection molders and mold makers.to offer its services to many regional injection molders and mold makers.
CG Plastics strives to be the best sampling facility in the area. Our goal is simple; provideCG Plastics strives to be the best sampling facility in the area. Our goal is simple; provide
excellent customer responsiveness, maintain the ability to react to short lead timeexcellent customer responsiveness, maintain the ability to react to short lead time
sample requests, provide useful sample data and tool evaluations and most importantly,sample requests, provide useful sample data and tool evaluations and most importantly,
produce the best possible parts from the mold!produce the best possible parts from the mold!
Who We Are We Are
Capable of sampling prototype and production molds.Capable of sampling prototype and production molds.
Sepro Robotics (1100 Ton Presses.)Sepro Robotics (1100 Ton Presses.)
25,800 Square foot facility.25,800 Square foot facility.
QS 9000 Certified.QS 9000 Certified.
CMM Capability.CMM Capability.
Controlled Environment.Controlled Environment.
Who We Are We Are
Injection Molding MachinesInjection Molding Machines1, 1995 Van Dorn 170HT (170 Ton)1, 1995 Van Dorn 170HT (170 Ton)
1, 1998 Van Dorn 300HT (300 Ton)1, 1998 Van Dorn 300HT (300 Ton)
1, 1994 Van Dorn 500HT (500 Ton)1, 1994 Van Dorn 500HT (500 Ton)
1, 1998 Van Dorn 500HT (500 Ton)1, 1998 Van Dorn 500HT (500 Ton)
1, 1997 Van Dorn 700HP (700 Ton)1, 1997 Van Dorn 700HP (700 Ton)
1, 2000 Van Dorn 1100T (1100 Ton)1, 2000 Van Dorn 1100T (1100 Ton)Auxiliary EquipmentAuxiliary Equipment
Sepro Robotics Sepro Robotics
Nitrojection Gas assist ControlNitrojection Gas assist Control
4, 150 CFM AEC Dryers4, 150 CFM AEC Dryers
1, 850 CFM Whitlock Dryer1, 850 CFM Whitlock Dryer
1, RJG Dartpack Analysis Kit1, RJG Dartpack Analysis Kit
1, MacBeth Light Booth1, MacBeth Light Booth
7, 7.5HP Thermolators7, 7.5HP Thermolators
6, DME Hot Runner Controllers6, DME Hot Runner Controllers
1, PETS 36 Zone Hot Runner Controller1, PETS 36 Zone Hot Runner Controller
-Crane Capacity of 50,000-Crane Capacity of 50,000 LBS- LBS- Van Dorn 1100T Injection Molding MachineVan Dorn 1100T Injection Molding Machine
Van Dorn 1100T Injection Molding MachineVan Dorn 1100T Injection Molding Machine
Machine Machine EquipmentEquipment
Automotive InteriorAutomotive Interior
ArmrestsArmrests
Cup-holdersCup-holders
Floor ConsolesFloor Consoles
Overhead ConsolesOverhead Consoles
Center ConsolesCenter Consoles
Door PanelsDoor Panels
Visor CoresVisor Cores
LightingLighting
Speaker GrillsSpeaker Grills
Impact AbsorbersImpact Absorbers
I/P ComponentsI/P Components
BezelsBezels
Seat TrimSeat Trim
A/B PillarsA/B Pillars
Misc Interior TrimMisc Interior Trim
Automotive Exterior/Under hoodAutomotive Exterior/Under hood
Intake ManifoldsIntake Manifolds
Impact AbsorbersImpact Absorbers
Fan ShroudsFan Shrouds
Surge TanksSurge Tanks
Washer BottlesWasher Bottles
Mirror ShellsMirror Shells
Lighting Lighting
GrillsGrills
HVAC Housings & RelatedHVAC Housings & Related
Exterior Trim Exterior Trim
Door Handles & BezelsDoor Handles & Bezels
Bumper TrimBumper Trim
Non AutomotiveNon Automotive
Exterior Cedar SidingExterior Cedar Siding
Roof VentsRoof Vents
Window FramesWindow Frames
Office FurnitureOffice Furniture
Temporary Road ComponentsTemporary Road Components
Spray Mask ToolsSpray Mask Tools
Various Home Appliance Various Home Appliance
Components (high polish)Components (high polish)
Misc Toy ComponentsMisc Toy Components
Global HangersGlobal Hangers
OurOur ExperienceExperience
Commercial Tool Group specializes in the fabric, leather, vinyl & appliqué mold behind processes.
CustomerCustomer BaseBase
Our customer base includes:Our customer base includes:
Johnson Controls Johnson Controls
Summit PolymersSummit Polymers
Cascade Engineering Cascade Engineering
Grand Traverse PlasticsGrand Traverse Plastics
Magna DonnellyMagna Donnelly
Ford Motor CompanyFord Motor Company
To our pride, Commercial Tool and Die has been To our pride, Commercial Tool and Die has been
awarded the Johnson Controls/Prince “Supplier awarded the Johnson Controls/Prince “Supplier
of the Year” Achievement Award for six consecutive years.of the Year” Achievement Award for six consecutive years.
Lacks Trim SystemsLacks Trim Systems
DelphiDelphi
Mann+HummelMann+Hummel
Netshape Corporation Netshape Corporation
Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture
CG PlasticsCG PlasticsCTG InternationalCTG International
Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture
CG PlasticsCG PlasticsCTG InternationalCTG International
CTG International – Goal:
1.)To lower our customers overall tooling cost.
2.) Reduce tool development time.
3.) Facilitate improved “Cross Cultural” communication.
4.) Greatly reduce our customers need for global travel.
5.) Be a local source for all tooling and tool management needs.
CTG International – Offers low cost Asian tools to the North American market. Tools that are seamlessly designed, managed, inspected and delivered to our customers by CTG – USA, with standard CTG support.
Our Goal
Commercial Tool Group International (CTGI) Process Overview
1) RFQ received from Customer
a. Sales reviews it and asks customer if they would like it quoted international i. If no, follows normal quote process
ii. If yes, Sales fills out internal RFQ to send internationally 1. Non-Disclosure for international company completed 2. Sales forwards the RFQ and cad data to CTGI 3. Data is sent to international company over secure FTP site
2) International tool shop quotes the mold (s) a. Quote from international tool shop is reviewed by CTGI and CTD b. Quote sent to customer
3) Receive PO from Customer a. If blended package, CTD tools will follow normal process b. For International tools, CTD or India will design the mold
i. International tool shop will receive copy of customer standards ii. CTD PE has mold design review with customer
4) Mold Built at International tool shop a. CTD PE will kick off mold to international tool shop
i. Information is sent to international tool shop over secure FTP site b. International tool shop to do weekly updates of tool build
i. Timeline of tool progress sent to CTD PE ii. Pictures of tool progress sent to CTD PE
c. Mold measured at international tool shop i. Copy of CMM report given to PE
ii. CTD PE will review it and forward to customer d. Sample Mold at International tool shop
i. CTD PE to be at this sample ii. Copy of process sheet given to CTD PE
iii. Parts sent to customer and CTD for approval e. Samples approved
i. Receive approval from customer and CTD to ship mold to states ii. Convert mold from running in international tool shop to run in states
5) Mold Shipped to States a. International tool shop does customs paperwork b. International tool shop schedules mold to ship from their tool shop to CTD c. This information is given to CTD PE
6) Mold Received at CTD a. Clean mold – remove shipping grease b. Inspect mold for damage from shipping
i. Mold repaired if required c. Sample mold at CGP d. Parts given to customer for approval
7) Receive approval from customer a. If texture needed, CTD to send mold out for texture
i. Sent to approved texture source b. Sample mold at CGP after texture
i. Process sheets given to customer c. Receive approval from customer for textured parts
8) Ship mold to customer
5351 RUSCHE DR, COMSTOCK PARK, MI 49321
CTG International – Tool Sourcing & Management Process
Pre-Quotation – Obtain understanding of customers program requirements.
Quote Process - CTG determines best “tool placement” based on various factors.
Tool Kickoff - CTG assigns “select” tools to CTG Int’l.
Tool Management - Tools designed & managed by CTG.
Tool Delivery – Tool (s), inspected, sampled, tuned and delivered to our customer.
Post Tool Delivery – CTG will manage all engineering changes, repairs, etc
Early CTG Involvement
Tool Assignment
Tool Management
Tool Delivery
Quote Process
Sourcing Process
Benefit Summary
OUR INVESTMENT - CTG has invested $10 million dollars over the past 5 years upgrading machinery, computer systems & software, as well as providing extensive training for all team members.
AGGRESSIVE DELIVERY & COMPETITIVE COST - With state of the art equipment and extensive personnel training, CTG produces the highest quality tools at competitive prices with aggressive standard delivery.
FULL SERVICE SUPPORT- CTG has the ability to provide true “Full Service” support to our customers. Our “Full Service” program management team can be a single point contact for all facilities. All 3 facilities located on one campus reduce customer travel.
DESIGN ABILITY - CTG utilizes customized state of the art Unigraphics and Mold-Wizard software which eliminates non-value added, time consuming processes. All design reviews are performed in a “Virtual” setting which the customer can do at his own location using Web-Ex.
HIGH VOLUME CAPACITY – CTG has experience and capacity to support large tool packages. With the addition of CTG International, CTGs ability to competitively support large packages, is stronger than ever.
BLENDED TOOLING – CTG now offers a blended tooling option for our customers. CTG will integrate tools provided by our overseas sources with our own domestically produced tools, to keep tooling costs as low as possible.
Why Use CTG?
Grand Rapids Grand Rapids Campus LocationCampus Location
5351 Rusche DriveComstock Park, MI 49321
(616) 785-8100
5349 Rusche DriveComstock Park, MI 49321
(616) 785-1900
5352 Rusche DriveComstock Park, MI 49321
(616) 785-5400
I-96: Follow I-96 to US 37 North(Alpine Ave), Go North on Alpine to
6 Mile Rd., Turn right on 6 Mile, go 1/2 mile to Rusche Dr. and turn left.
US-131: Follow US-131 to West River Drive., Exit # 91. Turn right on West River Dr. to Division.
Turn Right on Division to 6 Mile Rd. Turn Left on 6 Mile To Rusche Dr. and turn right.
For further information please contact:For further information please contact:
Mike JamesMike James Todd FinleyTodd Finley
Sales Manager Sales Manager Vice PresidentVice President
Commercial Tool Group Commercial Tool Group Commercial Tool GroupCommercial Tool Group
(616) 785-8100 Ext. 164 (616) 785-8100 Ext. 164 (616) 785-8100 Ext. 139(616) 785-8100 Ext. 139
[email protected] [email protected]
Ray HenkelRay Henkel Mike HawsMike Haws VP Sales & Engineering General Manager VP Sales & Engineering General Manager Commercial Tool Group Commercial Tool Group CG Automation & FixtureCG Automation & Fixture (616) 785-8100 Ext. 115 (616) 785-8100 Ext. 115 (616) 785-5400(616) 785-5400 [email protected] [email protected]
Charles MooreCharles Moore Sales ManagerSales Manager Commercial Tool GroupCommercial Tool Group (616) 443-7353(616) 443-7353 [email protected]
For further information please contact:For further information please contact:
Mike JamesMike James Todd FinleyTodd Finley
Sales Manager Sales Manager Vice PresidentVice President
Commercial Tool Group Commercial Tool Group Commercial Tool GroupCommercial Tool Group
(616) 785-8100 Ext. 164 (616) 785-8100 Ext. 164 (616) 785-8100 Ext. 139(616) 785-8100 Ext. 139
[email protected] [email protected]
Ray HenkelRay Henkel Mike HawsMike Haws VP Sales & Engineering General Manager VP Sales & Engineering General Manager Commercial Tool Group Commercial Tool Group CG Automation & FixtureCG Automation & Fixture (616) 785-8100 Ext. 115 (616) 785-8100 Ext. 115 (616) 785-5400(616) 785-5400 [email protected] [email protected]
Charles MooreCharles Moore Sales ManagerSales Manager Commercial Tool GroupCommercial Tool Group (616) 443-7353(616) 443-7353 [email protected]
Thank You!Thank You!