Irs2548d Led Combo Press Final

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    COMPANY CONFIDENTIAL 11

    IRS2548D

    LED Driver IC

    PFC and Half Bridge driver comboPeter Green LED Group Mgr

    Energy Saving Products Business Unit

    April 2011

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    COMPANY CONFIDENTIAL

    LED Lighting Introduction

    Small LEDs developed in 1960s for indication

    High Brightness / High Power LEDs now available

    Lumens per Watt better than Incandescent / Halogenlamps

    Lumens per Watt equal or better than Fluorescent orHIDlamps

    HB/HP LEDs being adopted in general illumination

    Typical applications; bulb replacements, light fixtures,Street lamps

    LEDs have longer operating life, typically 50000 hours

    LEDs offer better reliability / durability

    LEDs are easier to control and dim

    LEDs offer reduced Lumen depreciation

    (less light output reduction over time)

    LEDs are normally DC driven

    LEDs are driven by constant current

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    COMPANY CONFIDENTIAL

    High Power LED Applications

    LED Street Light

    Typically 120W per cobra head

    Example opposite uses 4 x 30W

    LED panels

    One LED driver per cobra head

    Typically 1.4A output

    Single or multi channel outputOptimize for efficiency (series LED

    connection) or redundancy (4 channel

    output)

    High Lumen output / directed light

    Controllable light output (PWM or linear dimming)Galvanically isolated low voltage outputs (safety)

    Open and short circuit protected

    Wide input voltage range 90 to 305VAC

    High power factor and low THD

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    COMPANY CONFIDENTIAL 4

    Power Factor Control is Power Quality

    PFC regulations apply to:

    China : China Compulsory Certificate (CCC)

    Europe : IEC 1000-3-2

    Japan : JIC C 61000-3-2

    For products >75W (>26W for lighting applications)

    Power Factor

    Relationship between voltage and current waveforms

    Measure of power quality that affects transmission network efficiency

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    COMPANY CONFIDENTIAL

    IRS2548D

    Critical conduction mode (CrCM) PFC Control

    THD reduction by on time modulation

    Variable frequency oscillator (current controlled)Half bridge driver

    PWM dimming input (ENN) also disables PFC

    Over current protection (PFC and Half bridge)

    Fixed internal 1.6uS half bridge (HO and LO) dead time

    Internal bootstrap MOSFET

    Internal 15.6V zener clamp diode on VCC

    Micropower startup (250uA)

    Latch immunity and ESD protection

    Maximum half bridge offset voltage 600VGate drive output current (PFC, HO, LO) +/-0.5A

    14 lead SOIC package

    For LED driver and SMPS applications (typically > 50W)

    For wide AC input voltage range 90 to 305 VAC

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    COMPANY CONFIDENTIAL

    IRS2548D Target Applications

    OFF LINE LED

    LIGHT FIXTURES

    Incandescent

    Replacement

    HID

    Replacement

    Handheld LEDLamps

    AUTOMOTIVE

    LCD Back Light

    Handheld

    Devices

    Fluorescent

    Replacement

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    L

    N

    E

    EMI Filter & Rectifier

    Output

    IFB

    Half-Bridge StagePFC Boost Converter

    7

    Two Stage LED Driver

    IRS2548D

    PFC + Half Bridge Driver IC

    Combo IC Solution

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    IRS2548D Typical Schematic

    RVBUS 1

    RLO

    +

    RVBUS 2

    C1

    L

    N

    RV1F1

    CVS

    DCP2

    DCP1

    CCOMP

    COCROC

    MPFC

    CVBUS2

    CVBUS1

    RPFC

    RZX

    CVBUS

    RVBUS

    RFMIN

    RVCC

    CCS

    RCS

    RF1

    RLM1RLM2

    RHOMHS

    MLS

    CBS

    CVCC1CVCC

    +

    +

    BR1

    C2

    L1

    CY

    GND

    DPFCLPFC

    RFMAX

    CRES

    DOUT1

    DOUT2

    COUT

    RPU

    RCL

    CVS

    Reg+5V

    LED+

    LED-

    RD1

    RD2

    RD3

    RV1

    RV2

    CF1

    CF2

    2

    ENN

    1

    2

    3

    VBUS

    4

    5

    7

    FMIN

    6

    7 8

    13

    12

    11

    10

    9

    14

    OC

    COMP

    ZX

    PFC

    HO

    VS

    VB

    VCC

    COM

    LO

    CS

    IRS254

    8D

    ROC

    PFC MOSFET OPTO ISOLATOR

    (Feedback)

    Half Bridge MOSFETs

    Rectifier

    Diodes/MOSFETs

    Voltage and

    Current

    Feedback

    Frequency Control Input Bus Voltage Feedback

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    IRS2548D Demo Board IRPLLED5Features:

    High output current regulation90-305VAC universal input

    Dimmable with 1-10V DC input

    Non-latched shutdown against

    output over-voltage

    Using IRS2548DSLED control IC

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    Test Results

    Load: 2 x Eco Lumens EPAD connected in series

    VACin(Vrms)

    Pin

    (W)

    PF THDi

    (%)

    Fs

    (kHz)

    Vout

    (Vdc)

    Iout

    (Adc)

    Pout

    (W)

    Eff

    (%)

    100 55.1 0.999 2.3 42.8 39.2 1.22 47.8 86.8

    120 55.4 0.998 6.4 42.8 39.1 1.23 48.1 86.8

    220 55.0 0.979 13.1 42.8 39.1 1.24 48.5 88.2

    240 55.1 0.972 15.6 42.8 39.1 1.24 48.5 88.0

    277 55.5 0.952 18.3 42.8 39.1 1.25 48.9 88.1

    Driving

    32 x Samsung Sunnix6HPLED packs

    Total Power = 55W

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    Output V-I Characteristic

    Green = LED Voltage

    Blue = LED Current

    Open circuit voltage < 60V

    Current ripple ~15%

    Short circuit current = 1.5A

    Voltage vs Current

    010

    20

    30

    40

    50

    60

    00.2

    0.4

    0.6

    0.8 1

    1.2

    1.4

    1.6

    Current (A)

    Voltage(V)

    V-I

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    90 to

    305VAC50/60Hz

    2 Channel

    Driver

    +48V

    0V~ PFC IsolationVoltageControl

    Power Converter

    EMI filter/

    Rectification

    2 Channel

    Driver

    2 Channel

    Driver

    700mA

    700mA

    Multi Channel LED Concept

    One main power converter supplies

    48V isolated DC bus

    Wide input voltage range 90 to 305VAC

    High power factor and low THD

    Output modules provide 2 x 700mA

    regulated current outputs

    IRS2548D BasedPower Stage

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    IRS2548D IC Summary

    For LED driver and SMPS applications (typically > 50W)

    For wide AC input voltage range 90 to 305 VAC

    High Power Factor and Low THDResonant Half Bridge Topology / Soft Switching

    Efficiency better than 85% above 50W

    Efficiency improves at higher power levels

    Suitable for isolated LED drivers > 50W

    Efficiency and flexibility surpasses Flyback solution above 50W

    Protected against short circuit in primary and secondary stages

    Enables regulated output current loop for LED driving

    Incorporates PWM dimming input, allows dimming to ~2% output