Ironmaking Course 2018 Brochure 01 - eng.mcmaster.ca · Ironmaking/Steelmaking Interface Mike Price...

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Contact Information Ken Coley Director, Steel Research Centre McMaster University [email protected] 1280 Main St. West Hamilton ON L8S 4L7 Phone: (905) 525-9140 x24984 Fax: (905) 526-8404 eng.mcmaster.ca/training-courses Organizing Committee Shawn Tilbury (Chair) Arcelor Mittal Dofasco Devbrat Dutta Algoma Joe Poveromo Raw Materials & Ironmaking Jason Entwistle U. S. Steel Joh D’Alessio Stelco Keith Whitely Arcelor Mittal Dofasco Nancy Ward Stelco Ken Coley (Secretary) McMaster University McMASTER UNIVERSITY BLAST FURNACE IRONMAKING COURSE May 13 - 18, 2018 The blast furnace has been and will remain the “centrepiece” of integrated facilities in the steel industry. Present day Ironmaking technology has evolved over many years through innovations in raw materials preparation, blast furnace design and blast furnace practice. Improvements in blast furnace operation usually have significant impact on the well-being of the company. The blast furnace and its ancillary facilities are very complex and dynamic systems. This course is designed to present “state-of-the-art” knowledge of the systems to operators, researchers and suppliers of refractories, raw materials and equipment to the industry. The course content is continuously updated by the expert lecturers. In addition to the lectures, there is a Blast Furnace Game, a Case Study related to Operations and at the end of the Course, an optional Plant Tour. Lecture notes will be distributed at the beginning of the course. The Organizing Committee reserves the right to modify course material or to substitute lecturers without notice. Principles, Design and Raw Materials Historical Development and Principles of the Iron Blast Furnace John Ricketts ArcelorMittal USA Blast Furnace Reactions Bob Nightingale University of Wolongon/ Retired from Bluescope Steel Fundamental Principles Applied to Blast Furnace Safety nd Environment Ronald Koprash and Fred Post Algoma Blast Furnace Energy Balance and Recovery: Rules of Thumb John Busser Hatch Blast Furnace Design I Dave Berdusco Paul Wurth Inc. Blast Furnace Design II Peter Martin Primetals Technologies Blast Furnace Design III Campaign Extension Salustiano Pinto ArcelorMittal Ironmaking Refractories Floris van Laar Allied Mineral Technical Services, Inc. Iron-Bearing Burden Materials Marcelo Andrade ArcelorMittal USA Blast Furnace Control - Measurement Data and Strategy Bob Nightingale University of Wolongon/ Retired from Bluescope Steel Maintenance Reliability Strategies in an Ironmaking Facility Johan van Ikelen van Ikelen Blast Furnace Consultant Operations Coke Production for Blast Furnace Ironmaking Lous Giroux Canmet-Energy Day-to-Day Blast Furnace Operation Art Cheng Cheng Technical Services LLC Challenging Blast Furnace Operations John Ricketts ArcelorMittal Burden Distribution and Aerodynamics Steve Yaniga U. S. Steel Ironmaking/Steelmaking Interface Mike Price ArcelorMittal Dofasco Fuel Injection in the Blast Furnace Donald Zuke ArcelorMittal Steel USA Casthouse Practice and Blast Furnace Casthouse Rebuild Barry Hyde Hatch Ironmaking in Western Europe TBD Chinese Blast Furnace Practice Dennis Lu ArcelorMittal USA Japanese Blast Furnace Practice Dr. Koji Saito Nippon Steel & Sumitomo Metal Corporation Future Trends in Ironmaking Joe Poveromo Raw Materials & Ironmaking Global Consulting Blast Furnace Modelling and Visualization Chenn Zhou Purdue University Calumet Optional Lecture Introduction to Ironmaking Ken Coley McMaster University Optional lecture Sunday Evening Sponsored by eng.mcmaster.ca/training-courses 25 TH 2018 Lectures Course Objectives

Transcript of Ironmaking Course 2018 Brochure 01 - eng.mcmaster.ca · Ironmaking/Steelmaking Interface Mike Price...

Page 1: Ironmaking Course 2018 Brochure 01 - eng.mcmaster.ca · Ironmaking/Steelmaking Interface Mike Price ArcelorMittal Dofasco Fuel Injection in the Blast Furnace Donald Zuke ArcelorMittal

Contact InformationKen Coley Director, Steel Research Centre McMaster University

[email protected]

1280 Main St. West Hamilton ON L8S 4L7

Phone: (905) 525-9140 x24984 Fax: (905) 526-8404

eng.mcmaster.ca/training-courses

Organizing CommitteeShawn Tilbury (Chair)Arcelor Mittal Dofasco

Devbrat DuttaAlgoma

Joe PoveromoRaw Materials & Ironmaking

Jason EntwistleU. S. Steel

Joh D’AlessioStelco

Keith WhitelyArcelor Mittal Dofasco

Nancy WardStelco

Ken Coley (Secretary)McMaster University

McMASTER UNIVERSITYBLAST FURNACE IRONMAKINGCOURSEMay 13 - 18, 2018

The blast furnace has been and will remain the “centrepiece” of integrated facilities in the steel industry. Present day Ironmaking technology has evolved over many years through innovations in raw materials preparation, blast furnace design and blast furnace practice. Improvements in blast furnace operation usually have significant impact on the well-being of the company.

The blast furnace and its ancillary facilities are very complex and dynamic systems. This course is designed to present “state-of-the-art” knowledge of the systems

to operators, researchers and suppliers of refractories, raw materials and equipment to the industry. The course content is continuously updated by the expert lecturers.

In addition to the lectures, there is a Blast Furnace Game, a Case Study related to Operations and at the end of the Course, an optional Plant Tour. Lecture notes will be distributed at the beginning of the course.

The Organizing Committee reserves the right to modify course material or to substitute lecturers without notice.

Principles, Design and Raw MaterialsHistorical Development and Principles of the Iron Blast FurnaceJohn RickettsArcelorMittal USA

Blast Furnace ReactionsBob NightingaleUniversity of Wolongon/Retired from Bluescope Steel

Fundamental Principles Applied to Blast Furnace Safety nd EnvironmentRonald Koprash and Fred PostAlgoma

Blast Furnace Energy Balance and Recovery: Rules of ThumbJohn BusserHatch

Blast Furnace Design IDave BerduscoPaul Wurth Inc.

Blast Furnace Design IIPeter MartinPrimetals Technologies

Blast Furnace Design III Campaign ExtensionSalustiano PintoArcelorMittal

Ironmaking RefractoriesFloris van LaarAllied Mineral Technical Services, Inc.

Iron-Bearing Burden MaterialsMarcelo AndradeArcelorMittal USA

Blast Furnace Control - Measurement Data and StrategyBob NightingaleUniversity of Wolongon/Retired from Bluescope Steel

Maintenance Reliability Strategies in an Ironmaking FacilityJohan van Ikelenvan Ikelen Blast Furnace Consultant

OperationsCoke Production for Blast Furnace IronmakingLous GirouxCanmet-Energy

Day-to-Day Blast Furnace OperationArt ChengCheng Technical Services LLC

Challenging Blast Furnace OperationsJohn RickettsArcelorMittal

Burden Distribution and Aerodynamics Steve YanigaU. S. Steel

Ironmaking/Steelmaking InterfaceMike PriceArcelorMittal Dofasco

Fuel Injection in the Blast FurnaceDonald ZukeArcelorMittal Steel USA

Casthouse Practice and Blast Furnace Casthouse RebuildBarry HydeHatch

Ironmaking in Western EuropeTBD

Chinese Blast Furnace PracticeDennis LuArcelorMittal USA

Japanese Blast Furnace PracticeDr. Koji SaitoNippon Steel & Sumitomo Metal Corporation

Future Trends in IronmakingJoe PoveromoRaw Materials & Ironmaking Global Consulting

Blast Furnace Modelling and VisualizationChenn ZhouPurdue University Calumet

Optional LectureIntroduction to Ironmaking Ken ColeyMcMaster University

Optional lecture Sunday Evening

Sponsored by

eng.mcmaster.ca/training-courses

25TH

2018 Lectures

Course Objectives

Page 2: Ironmaking Course 2018 Brochure 01 - eng.mcmaster.ca · Ironmaking/Steelmaking Interface Mike Price ArcelorMittal Dofasco Fuel Injection in the Blast Furnace Donald Zuke ArcelorMittal

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6 Michael G. DeGroote Centre for Learning and Discovery

7 Main St. entrance

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Course Information:There is an enrollment limit of 110 registrants. The course fee is $1,999.00 up to April 15 or $2,150.00 after April 15. The course fee includes USB with lecture notes, Welcome Reception, a shirt, lunches and coffee breaks. You can register online at eng.mcmaster.ca/training-courses. Receipt of payment is the only guarantee of registration.

Course RegistrationSunday, May 13 from 4:00 p.m. to 7:00 p.m at the main lobby of Les Prince Hall (Sterling Street access). Monday, May 14, from 8:00 a.m. to 9:15 a.m. at the registration desk, outside lecture room at the Michael G. DeGroote Centre for Learning & Discovery (MDCL) building.

Accommodation RegistrationTo promote interaction among registrants and lecturers, we strongly recommend accommodation in residence at the rate of $650.00 CDN. Accommodation fee includes five nights in McMaster University residence, five breakfasts and two dinners. Extra nights are available at CDN $100.00 + 13% taxes/night.

On site accommodation registration will be Sunday May 13 from 4:00 p.m. to 7 p.m. at the main lobby of Les Prince Hall (Sterling street access), but for early and late arrivals a front desk is open 24/7 in the main lobby of the Commons building. Daily maid service is provided. Please note there is no wake-up service available.

Computer GameThis is an excellent opportunity to meet and interact with colleagues from all over the world.

On the first day the class will be divided into teams. Each team objective is to be the lowest cost hot metal producer.

Case StudyTeam work activity on a real-world case to analyze operating and process data to determine the root cause(s) of a blast furnace upset, identify corrective actions and reflect on lessons learned.

Course BooksCost: $75.00

Printed version of lecture notes.

Reception – Sunday, May 13A Welcome Reception will be held from 7 - 9 p.m. at the The University Club of McMaster. Registrants are invited to meet lecturers, members of the Organizing Committee, and fellow participants.

Banquet – Wednesday, May 16Cost: $75.00

Enjoy the food and the spectacular view of the ArcelorMittal and Stelco plants from the other side of Lake Ontario at the Burlington Golf and Country Club. (Business casual attire, no jeans allowed)

Optional Plant Tours – Friday May 18 Cost: $50.00

Each tour will be limited to 40 registrants on a first come, first served basis.

No short sleeves shirts, short pants or open shoes are allowed. Hard hats and safety glasses will be provided.

Driving tour of the Primary division and walking tour of Blast Furnace 3.

Bus will leave at 1:30 to approximately 4:30 p.m.

Visit Stelco Lake Erie Blast Furnace 1

Bus will leave at 1:30 to approximately 5:30 p.m.

Cancellation PolicyAfter April 19, 2018 refund 50%. There will be no refunds after May 1, 2018. Registration is not official until the registration fee has been paid. Substitutions can be made.

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Location: Hamilton is situated midway between Toronto and Niagara Falls. McMaster University is located in the west end of the city.

Getting Here: The nearest large airport is Pearson International in Toronto. Frequent limousine or bus service is available and it takes about one hour.

There are also flights from Buffalo NY which is approximately 120 km from Hamilton.

Parking Fees: Residents and non-resident attendees will be charged $72.00 if purchased at course registration or the course registration desk. McMaster University Parking fee: $20.00/per day.

Travel Information: