IRD Swiss - Zementwerketeam-3000.de/data/documents/Cement-plant-1.5-Mio-t... · IRD Swiss Cement...

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IRD Swiss Cement plants We herewith offer according our terms and condition the following entire plant. Many thanks for your inquiry we would submit with pleasure in private order with no binding and exemptible according the German rules VDW-502 the following items: 1 unit Complete NEW cement plant 5000 TPD clinker per day including ERECTION and GERMAN Supervision YOB: 2015/2016 Manufacturer: IRD Swiss engineering; worldwide manufacturer; ISO certified Erector: IRD Swiss, Germany Delivery, assembly, erection and putting in operation of a complete cement production plant with a capacity of 1.5 Mio to clinker per year (1.56 Mio TPA cement per year).The Plant will be projected and manufactured from one of the largest and leading German-Chinese cement plant manufacturers. All parts and equipment are completely new. Design and layout of the plant is for production of Portland cement, Type 42.5 R/N according CEM I/II - OPC and SRPC. The dry process is very well known and can be inspected and controlled in many production plants erected by us. The complete equipment, devices and accessories can be inspected and controlled on site/location of manufacturer before loading. Equipment contains as follows: Vertical mill, ball mill, roller mill - Loesche design Germany Crusher Miller design USA E-motors Siemens design Europe Gearboxes Flender design Europe Kiln + refractory IRD Swiss/Pengfei design Germany Cooler IKN design brand office China-Shanghai Control cabinet + Software ABB design Germany Steel frame work, welding work, steel work Pengfei China Erection under full IRD Swiss control done by 150 Chinese erection workers. Time of erection approximately 18 months from deposit to run-up. Scope of delivery and service: - Feasibility study (development of cement formula, analysis of raw materials). - Creating of basic engineering - Creating of construction (as-built documentation) - Delivery of the complete plant equipment - Delivery of automation system - Delivery of electrical kits - Delivery of Lab and test engineering station for permanent quality monitoring; - Shipment and Transportation - Erection the entire plant on the prepared foundations. - Taking in function (set and run up) of the entire plant. - Training of customer’s operating staff - Hand over operating manuals and trouble shooter guide line - Two years warranty - Ten years spare part availability - On-site service during full time of warranty. The delivery does not include: - Civil work

Transcript of IRD Swiss - Zementwerketeam-3000.de/data/documents/Cement-plant-1.5-Mio-t... · IRD Swiss Cement...

Page 1: IRD Swiss - Zementwerketeam-3000.de/data/documents/Cement-plant-1.5-Mio-t... · IRD Swiss Cement plants We ... dry process is very well known and can be inspected and controlled in

IRD Swiss Cement plants

We herewith offer according our terms and condition the following entire plant.

Many thanks for your inquiry we would submit with pleasure in private order with no binding and exemptible according

the German rules VDW-502 the following items:

1 unit Complete NEW cement plant

5000 TPD clinker per day

including ERECTION and GERMAN Supervision

YOB: 2015/2016

Manufacturer: IRD Swiss engineering; worldwide manufacturer; ISO certified

Erector: IRD Swiss, Germany

Delivery, assembly, erection and putting in operation of a complete cement production plant with a capacity of 1.5 Mio

to clinker per year (1.56 Mio TPA cement per year).The Plant will be projected and manufactured from one of the

largest and leading German-Chinese cement plant manufacturers. All parts and equipment are completely new. Design

and layout of the plant is for production of Portland cement, Type 42.5 R/N according CEM I/II - OPC and SRPC. The

dry process is very well known and can be inspected and controlled in many production plants erected by us.

The complete equipment, devices and accessories can be inspected and controlled on site/location of manufacturer

before loading.

Equipment contains as follows:

Vertical mill, ball mill, roller mill - Loesche design Germany

Crusher – Miller design USA

E-motors – Siemens design Europe

Gearboxes – Flender design Europe

Kiln + refractory – IRD Swiss/Pengfei design Germany

Cooler – IKN design brand office China-Shanghai

Control cabinet + Software – ABB design Germany

Steel frame work, welding work, steel work – Pengfei China

Erection under full IRD Swiss control done by 150 Chinese erection workers.

Time of erection approximately 18 months from deposit to run-up.

Scope of delivery and service:

- Feasibility study (development of cement formula, analysis of raw materials).

- Creating of basic engineering

- Creating of construction (as-built documentation)

- Delivery of the complete plant equipment

- Delivery of automation system

- Delivery of electrical kits

- Delivery of Lab and test engineering station for permanent quality monitoring;

- Shipment and Transportation

- Erection the entire plant on the prepared foundations.

- Taking in function (set and run up) of the entire plant.

- Training of customer’s operating staff

- Hand over operating manuals and trouble shooter guide line

- Two years warranty

- Ten years spare part availability

- On-site service during full time of warranty.

The delivery does not include:

- Civil work

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IRD Swiss Cement plants

- Raw material and additive stores (roofed and unroofed)

- Any buildings

- Concrete silos

- Groundings and basements

- Entire steel frame work except from equipment erection work

- Lightning protection

Scope of erection:

- Erecting of the entire plant equipment by an experienced erecting team of the plant manufacturer;

- The numbers of engineers and building staff have to be hosted by the purchaser but will be paid by the

seller according the European law rules.

- The erection will be done only in a safe country. In case of erection in an insecure country like IRAQ or

Central African State etc. are higher costs considered according special agreement!

- Therefore has to be verified a separate instalment plan between the parties!

TURN-KEY Price * Special pricing based on instant decision to contract

Pricing: net; for Germany additional 19% VAT.

Delivery: free customer’s harbour CIF, sea packed or/and containerized;

Delivery time: 12 months; 36 months till run up;

Payment: before loading, according the following instalment plan:

30% Down payment after signing the contract within 10 days (TT)

30% FOB port of loading first ship by L/C

25% FOB port of loading second ship by L/C

10% after erection by L/C

5% after 1 year production by bank guarantee

Warranty: 2 year full warranty

Reservation of title:until receiving the entire payment. Extended reservation of title is valid.

Further explanation:

The offered cement plant has been designed for continuous production of Portland cement according R/N type of 42.5

(CEM I/II) as well as composite cement according the European regulation EN 197-1.

This offer is a very good opportunity to safe almost the half of the ordinary pricing of such kind of plant within Europe.

We can send a team for supervising and feasibility by separate contract if needed to the real purchaser for very fair

conditions.

We hope to wake your interests in this matter.

EQUIPMENT SUPPLY

1. Mechanical Equipment

1.1. Limestone crushing and conveying

1.2. Clay and crushing and conveying

1.3. Clay and iron powder pre-homogenization pile

1.4. Limestone pre-homogenization pile

1.5. Raw material dosing station

1.6. Raw material grinding; exhaust gas treatment

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IRD Swiss Cement plants

1.7. Raw grist homogenization silo; feeding of kiln

1.8. Burning kiln rear

1.9. Rotary kiln; triple air duct

1.10. Kiln head, cooler and clinker conveying

1.11. Liquid or Gas Fuel burner

1.12. Clinker and gypsum storage; dosing and conveying

1.13. Gypsum crushing and conveying

1.14. Cement grinding and conveying

1.15. Cement storage and bulk loading station

1.16. Cement packing station and conveying

1.17. Chemical laboratory

2. Electrical, automation, communication and motive equipment

2.1. DCS central control station

2.2. Voltage reducing station

2.3. Substation for limestone crushing

2.4. Electric room for cement packing

2.5. Electrical room for raw grist

2.6. Electrical room for kiln rear

2.7. Electrical room for kiln head

2.8. Electrical room for cement grinding

2.9. Total flat surface for electric

2.10. Compressed air station and piping net

2.11. Burn fuel blower station

2.12. Air conditioner for entire factory

2.13. Electrical wires, cables etc.

3. Stove materials

4. Heat preservation materials

5. Feeding and purging equipment

6. Non standard materials

7. Design fee

8. Erection

9. Service fees

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IRD Swiss Cement plants

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IRD Swiss Cement plants

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IRD Swiss Cement plants

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IRD Swiss Cement plants

Page 8: IRD Swiss - Zementwerketeam-3000.de/data/documents/Cement-plant-1.5-Mio-t... · IRD Swiss Cement plants We ... dry process is very well known and can be inspected and controlled in

IRD Swiss Cement plants

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IRD Swiss Cement plants

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IRD Swiss Cement plants

Page 11: IRD Swiss - Zementwerketeam-3000.de/data/documents/Cement-plant-1.5-Mio-t... · IRD Swiss Cement plants We ... dry process is very well known and can be inspected and controlled in

IRD Swiss Cement plants

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IRD Swiss Cement plants