IQTC Introduction
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Transcript of IQTC Introduction
Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Welcome
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
About usAbout us• Industrial Quality Training Center (IQTC) imparts both professional and technical
skills required of careers in the Industrial sectors.
• As an educational and support service organization, IQTC prepares candidates for various preparatory courses, NDT certification courses, Inspection and NDT services.
• Our focus and commitments will remain to deliver affordable, effective and complete solutions.
• All training and certification courses provide best in practices with emphasis on knowledge.
• All tailor made programs maintain current syllabi course content imparting much needed training and skills to candidates.
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Our ServicesOur Services
IQTC operates at three different platforms• Training and Certification• Inspection Services• Consultancy services
Our services are focused to serve in the fields of Automobile,Oil and Gas, Cement Plants, Chemical Plants, Dairy Plant, PaperAnd Pulp, Fabrication and Construction industries etc
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Our ServicesOur ServicesTraining and Certification
• Training and certification for Welder – We provide extensive training and certification for Welders in various welding
process such as Arc welding, TIG welding, MIG welding
• Training and certification for Non-Destructive Testing (NDT)– Provide training and certification for Non-Destructive testing methods for RT, UT,
MT, PT
• Training for Welding Inspection– These Training will impart sufficient knowledge on welding inspection technology.
The courses are designed to understand the principles and concepts of the weldinginspection.
• Training for Quality Control– This course will cover the basics of inspection, application of inspection techniques
and effective inspection
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Our ServicesOur ServicesInspection Services- Third party inspection services
We provide the following inspection services – Raw material inspection– In-Process Inspection– Final Inspection and Testing– Laboratory Test Witness– Sub-Contracted Products Inspection and Expediting– Vendor inspections and Audit
All Audit / Inspection report submissions are clear with specific and accurateinformation for evaluation and decision making.
All vendor inspections are carried out ethically and in line with AcceptedCodes/Standards, Client Specifications.
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Our ServicesOur ServicesInspection Services- NDT Inspection Services
• Ultrasonic Testing– Weld Scanning– Forging inspection– Thickness Gauging
• Magnetic Particle Testing
• Penetrant Testing
The inspections are carried out by our specially trained and well experiencedtechnicians
The inspection reports are produced for every inspection with clear, specific andaccurate information and Test results.
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Our ServicesOur ServicesConsultancy Services - Welding
– Consultancy services for establishing welding Procedure, Welder Qualification
– Setting up Welding Quality control and related documentation
– Problem solving in welding related issues– Optimisation of welding productivity– Cost control in welding processes– Specific Classes for Understanding Welding Codes
and Standards ( ASME / AWS / BS)
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Our ServicesOur ServicesConsultancy Services - Inspection
– Establishing Quality control system– Establishing the appropriate documentation
system– Inspection personnel skill development– Inspection audits– Support services for ASME Certification– Specific Classes for Understanding Codes and
Standards ( ASME Section VIII / AWS)
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Our ServicesOur ServicesConsultancy Services - NDT
– Developing and Establishing NDT Procedures
– NDT Personnel Qualification– NDT Level 3 services for ASME Audit– Problem solving in NDT related Issues– Guidance in selection of Appropriate NDT
methods
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
What is WeldingWhat is Welding• Welding is an operation to join two parts together homogeneously. • In this process high current is passed through the Welding Electrode and Work piece.
This high current melts both the work piece and /or welding electrode and the molten metal is poured in the weld joint ie similar to Casting Process
• In any construction or Fabrication industry welding operation plays a vital role and often the product quality is determined by welding Quality.
• The welding operation and inspection of welding is a complex in nature due to many process variables involved in Welding.
• Hence the welding is often termed as "Special Process" which requires to be qualified and established.
• Basically, the Welding Quality is determined by the Welder and Welding Inspector. It is also important that these personnel are properly Trained, Qualified and certified in their respective discipline.
• There are many welding process but not limited to:-– Manual metal arc welding – TIG Welding– MIG/MAG Welding– Plasma Welding
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
What is Non-Destructive Testing ( NDT)
• NDT is an examination process to examinethe Quality of Materials such as Welding,Forging, Casting etc
• Non-Destructive examination is inspectingthe part without damaging the part ordestroying the part. So, after NDT, thepart can be used for intended application
• There are many Methods available butnot limited to:-– Radiography test (RT)
• In RT, the X-rays are passedthrough the object and filmedsimilar to our medical X-ray
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
What is Non-Destructive Testing ( NDT)
Ultrasonic Test (UT)• In UT, The High Frequency
sound waves are passedthrough the object andreceived. The time durationof sound waves is analysedand projected in the screen.This is similar to medicalultrasound Scanning.
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
What is Non-Destructive Testing ( NDT)Magnetic Particle Testing (MT)• In MT, The material is magnetised. If there is any defect in
the part, magnetic lines are deflected and identified
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
What is Non-Destructive Testing ( NDT)
Penetrant Testing (PT)In PT, The part is applied with
chemicals such as penetrant,Cleaner and Developer. Thismethod works on theprinciple of Capillary actionand gravity.
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Eligibility Criteria• Welder
– 8th Pass or ITI
• Welding Inspection– ITI / Any Diploma / Any Degree
• NDT Inspection– 10th Passs / ITI / Any Diploma / Any Degree
• Painting Inspection– ITI / Any Diploma / Any Degree
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Employment Opportunity• There is a huge demand for the Skilled Personnel in India and Abroad• Students must upgrade the skills by completing the courses and will
get preference in employment• Many companies looking for skilled candidates with additional
Qualifications• These courses are many, and students will have the continuous career
growth by keep on adding certifications• Excellent salary package for the candidates with additional certificates• We also provide the Employment opportunity for the successful
candidates in India and Overseas
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Our FacultyOur FacultyM.Vijayan ( Course Director)• Posses foundation, background in Mechanical Engineering
and backed with 22+ years experience.• Worked in companies of repute in India and around the
world. The GCC companies include Bahrain, UAE, Saudi and Qatar. Also worked in South Korea and Italy on assigned responsibilities.
• Employers are Saudi Aramco (KSA), Snamprogetti (KSA), Petrofac (UAE), Madina Group (Qatar), Ramsis (Bahrain).
• Complete and versatile with hands-on experience, exposure in the fields of Quality Control and Assurance, NDT, Inspection & Testing, Providing Training for employees in Welding, NDT, Quality control, Conducting Code Shops.
• Assignments covered industrial sectors from Oil and Gas, Petrochemical, Chemical, Cement, Dairy and Food processing Plants.
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
Our FacultyNoteworthy additional professional certifications include the
following:-• ASNT Level III - Radiographic Testing• ASNT Level III - Magnetic Particle Testing• API 510 - Authorized Inspector for Pressure Vessels• API 570 - Authorized Inspector for Process Piping• API 653 - Authorized Inspector Storage Tanks• API 571 - Corrosion & Materials (Damage Mechanisms)• API 580 - Risk Based Inspection• CSWIP 3.1 - Certified Welding Inspector• CSWIP BGAS-2 - Certified Painting Inspector
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Industrial QualityTraining Center
IQTC-Introduction, Rev.0
How To Reach UsOffice Address
Industrial Quality Training CenterNo: 4A, Vadivel Street, Kattabomman BlockJafferkhanpet, Chennai- 600 083Tamil Nadu, India
Ph: +91 72000 68684, Email: [email protected]: www.iqtchennai.blogspot.in
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