iQPC912 PARTS MANUAL 04-2014 - iQ Power Tools · 11 4 0900-02030-01 Nylon Washer w/ PSA one side...

iQPC912 PARTS MANUAL

PC912PM‐v1

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ITEM NO. QTY PART NO DESCRIPTION

1 2 0900-01075-01 Flange-Head Screw M6 x 30mmL, Plastic Thread Forming 2 2 0900-02040-01 Flat Washer, 1/4 ID 3 1 0900-06020-01 Steel Unthreaded Spacer 3/8” OD x .1/2”L 4 1 0900-01064-01 Socket Head Screw M6-1.0 x 25L 5 1 0900-00013-01 Handle Brace 6 2 0900-01066-01 Flange-Head Screw M5 X 25mmL 7 2 0900-63201-01 Socket Head Cap Screw, M5 x 12mmL—No Flange 8 5 0900-63183-01 M5 Narrow Flat Washer 9 2 0900-63186-01 Engine Foot 10 1 0900-00097-01 Engine Foot Support 11 2 0900-01078-01 Socket Head Cap Screw, M6-1 x 45L Plastic Thread Forming 12 1 0900-07003-01 Handle Brace Pad - 1.625W x 3.125 L 13 1 0900-00023-01 Handle Brace Clamp 14 5 0900-03021-01 Nylock Hex Nut, M5 15 1 0900-00016-01 Handle 16 1 0900-07031-01 Rubber Heat Shield Seal 17 1 0900-00085-01 Heat Shield 18 3 0900-01049-01 Flange-Head Screw, M5 X 10mmL, 19 1 0900-00095-01 Heat Shield Re-inforcement

SAW MOTOR HANDLE ASSEMBLY

0900-25011-01 Heat Shield Assembly Kit 17 1 0900-00085-01 Heat Shield 18 3 0900-01049-01 Flange-Head Screw, M5 X 10mmL, 19 1 0900-00095-01 Heat Shield Re-enforcement 14 5 0900-03021-01 Nylock Hex Nut, M5 8 5 0900-63183-01 M5 Narrow Flat Washer

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6 5

4 3

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21 22

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24 25

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1 1 0900-00018-01 Filter Housing 2 1 0900-25008-01 Door Pull Rod Assembly 3 1 0900-00029-01 Door Latch Lever Cap 4 3 0900-03021-01 M5 Locknut 5 1 0900-02034-01 M5 Washer 6 1 0900-00028-01 Door Latch Lever 7 6 0900-01004-01 Pop Rivet .125 DIA ,46L, ALUM, DOMED HD 8 3 0900-00082-01 Door Mounting Plate 9 1 0900-07029-01 Foot 10 2 0900-01071-01 Socket Head Screw, M5 x 30mm 11 2 0900-00032-01 Door Spacer 12 1 0900-10003-01 Left Door Spring 13 1 0900-10004-01 Right Door Spring 14 1 0900-00084-01 Door Frame Foot (Serial # v1-1326 or higher) 15 2 0900-01053-01 Flanged Socket Head Screw, M5 x 12mm 16 1 0900-25010-01 Latch Rod Assembly 17 1 0900-00034-01 Latch Tab 18 1 0900-00058-02 Door 19 1 0900-00052-01 Door Pull Rod End Clip 20 1 0900-00059-02 Door Gasket 21 1 0900-00060-02 Door Frame Gasket 22 1 0900-00057-02 Door Frame 23 1 9000-02004-01 Flat Washer 1/4” ID, 1” OD 24 1 0900-02037-01 Split Lock Washer 25 1 0900-01052-01 Hex Bolt, 1/4-20 x 3/4”L

FILTER HOUSING DOOR ASSEMBLY

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1 1 0900-00018-01 Filter Housing 2 1 0900-00067-01 Blade Guard Backing Plate 3 1 0900-00035-01 Dust Deflector 4 1 0900-08019-01 Filter Spin Handle 5 8 0900-01048-01 Flange-Head Screw M5 X 16mmL, 12.9 Alloy 6 1 0900-00005-01 Filter Cover 7 1 0900-00014-01 Filter Cover Gasket 8 1 0900-68019-01 Filter Cover Bushing 9 1 9000-68002-01 Filter Bushing—Bronze 10 1 0900-67015-01 Power Cutter Filter 11 3 0900-01049-01 Socket Head Flange Screw M5 x 10mm 12 1 0900-00010-01 Filter Cleaning Tab 13 1 0900-00065-01 Filter Cleaning Tab Bracket 14 1 0900-00008-01 Filter Spindle 15 1 0900-00073-01 Spindle Gasket 16 1 0900-00080-01 Filter Cleaning Tab Mounting Plate 17 1 0900-00070-01 Fan Housing 18 1 0900-00030-01 Fan Housing Gasket 19 4 0900-01042-01 Flat Head Screw, M3 x 10mmL 20 1 0900-01050-01 Socket Heat Cap Screw, M5 x 20mm 21 1 0900-00049-01 Blade Guard Gasket

FILTER HOUSING ASSEMBLY

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BLADE GUARD ASSEMBLY ITEM NO. QTY. PART NO DESCRIPTION

1 1 0900-00031-01 Blade Guard 2 1 0900-00055-01 Outer Dust Guard 3 1 0900-00054-01 Inner Dust Guard 4 1 0900-05012-01 Dust Guard Roller Shaft & E Clip 5 1 0900-06012-01 Dust Guard Roller 6 1 0900-00021-01 Dust Stop 7 2 0900-01058-01 Flanged Button Head Screw, M5 x 25mmL 8 2 0900-02031-01 Flat Washer #10 x 7/8 OD Cadmium Plated Steel 9 2 0900-06011-01 Spacer, #10—5/16” OD x 3/4”L .31 OD 10 2 0900-06013-01 Flanged Spacer, 5/16” x 3/4”L 11 4 0900-02030-01 Nylon Washer w/ PSA one side .365" ID, .750" OD 12 1 0900-10001-01 Dust Guard Spring - Left 13 1 0900-10002-01 Dust Guard Spring - Right 14 2 0900-01079-01 Shoulder Screw, M6 x 10mm 15 4 0900-07030-01 Nylon Wear Pad, Round 16 1 0900-01049-01 M5 x 10mm Socket Head Flange Screw 17 1 0900-25005-01 Dust Guard Stop Assembly

QTY PART NO DESCRIPTION

Kit 1 4 1 0900-05012-01 Dust Guard Roller Shaft & E Clip 5 1 0900-06012-01 Dust Guard Roller

Kit 2 16 1 0900-01049-01 M5 x 10mm Socket Head Flange Screw 17 1 0900-25005-01 Dust Guard Stop Assembly

ITEM NO.

0900-25005-01 Dust Guard Stop

0900-25014-01 Dust Guard Roller Kit

BLADE GUARD ASSEMBLY KITS

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1 1 0900-03020-01 Hex Nylock Nut, M10-1.5 17mm AF, 2 2 0900-02032-01 Flat Washer, .406 ID x 1.25 OD 3 1 0900-00037-01 Vacuum Fan 4 8 0900-01048-01 Screws M5 X 16mm 5 1 0900-00002-01 Beam 6 2 0900-68015-01 Bearing 12mm ID x 10mmL 7 1 0900-00006-01 Fan Shaft 8 3 0900-02042-01 Flat Washer, 5/16" x 3/4" OD 9 1 0900-25006-01 Idler Assemblyy 10 1 0900-01061-01 Shoulder Screw, 10mm X10mmL M8, 11 1 0900-81010-01 Belt 12 1 0900-00022-01 Outer Fan Bearing Mount 13 1 0900-00012-01 Clutch Cover 14 4 0900-01053-01 Screws M5 x 12mm

15 1 0900-63202-01 Tensioner Mounting Plate


16 1 0900-63203-01 Square Nut, M6

17 1 0900-63204-01 Tension Spring.40 OD, 1.13 L .049 18 3 0900-01060-01 Hex Head Cap Screw, M8 x 40mm 19 1 0900-01063-01 Tensioner Screw M6 x 90mm 20 1 0900-00011-01 Beam Cover 21 4 0900-01049-01 Screw M5 x 10mm 22 1 0900-01051-01 Bolt M8 x 16mm 23 1 0900-00017-01 Blade Pulley 24 1 0900-05007-01 Internal C-Clip, 35mm, 25 1 0900-06016-01 Blade Bearing Spacer 26 2 0900-68016-01 Bearing, 15mm ID x 11mmL

28 1 0900-00009-01 Blade Shaft 29 2 0900-00045-01 Thrust Washers 30 1 0900-02014-01 Cone Washers 31 1 0900-02033-01 Blade Spacer

27 2 0900-01048-01 Hex Head Cap Screw. M5 x 16mm

BEAM ASSEMBLY WITH COVERS

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1 1 0900-63184-01 Muffler Assy 2 1 0900-63133-01 Muffler Gasket 3 1 0900-63185-01 Heat Shield 4 1 0900-63199-01 Spring Cap 4a

5 1 0900-63190-01 Compression Spring, 3x 18.75mm OD X 35mmL

6 1 0900-01072-01 Screw, Socket head Cap, M5-.8 x 20L 7 1 0900-63200-01 Spring Cap 4b 8 6 0900-01064-01 Screw, Socket head, M6-1.0 x 25L 9 1 0900-63119-01 Engine Cylinder 10 1 0900-63132-01 Compression Release Valve 11 1 0900-63131-01 Cylinder Gasket 12 2 0900-63108-01 Piston Rings 13 1 0900-63107-01 Piston 14 1 0900-63115-01 Piston Bearing 15 1 0900-63116-01 Piston Pin 16 2 0900-63117-01 Piston Rod Clip 17 1 0900-02066-01 M5 Star Lock Washer 18 1 0900-01067-01 Socket Head Cap Screw, M5-.8 x 16L

CYLINDER ASSEMBLY

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1 1 0900-63124-01 Air Filter Cover

2 1 0900-63125-01 Foam Air Filter, Engine

3 1 0900-63126-01 Air Filter Seal 1

4 1 0900-63127-01 Air Filter Base

5 1 0900-63129-01 Air Filter, Engine

6 1 0900-63128-01 Air Filter Seal 2

7 1 0900-63130-01 Air Filter Housing

8 3 0900-01071-01 Socket Head Screw, M5-.8 x 30L

9 2 0900-01047-01 Socket Head Cap Screw, M5-.8 x 40L

AIR FILTER ASSEMBLY

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1 1 0900-63146-01 Clamp 2 1 0900-63147-01 Carburetor Outlet Adaptor 3 1 0900-63148-01 Carburetor Ring 4 1 0900-63149-01 Carburetor Mount 5 1 0900-63150-01 Carburetor Body Assy 6 1 0900-63151-01 Carburetor Inlet Brace 7 3 0900-01067-01 Screw, Socket Head Cap, M5-.8 x 16L 8 1 0900-63179-01 Vent Line 9 2 0900-01068-01 Screw, Socket head, M5-.8 x 55L 10 1 0900-63152-01 Carburetor Intake 11 1 0900-63191-01 Carburetor Choke Guide 12 1 0900-63190-01 Carburetor Throttle Linkage 13 1 0900-63188-01 Choke Lever 14 1 0900-63154-01 Vacuum Hose

CARBURETOR ASSEMBLY

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1 1 0900-63103-01 Handle and Fuel Tank 2 1 0900-63197-01 Fast Idle Lock PIn 3 1 0900-63172-01 Throttle Lockout 4 3 0900-05014-01 Pin, 3mm dia x 25mmL Alloy Steel 5 3 0900-63192-01 Hex Head Cap Screw, M5 x 20mm 6 1 0900-63167-01 Spring Cap 2B 7 1 0900-63166-01 Compression Spring, 3.5 x 21.5mm OD X 41.5mmL 8 2 0900-63143-01 Screw, M6 x 30mmL 9 1 0900-63168-01 Spring Cap 2a 10 2 0900-63171-01 Spring Cap 3a 11 1 0900-63169-01 Compression Spring, 3.5 x 19mm OD X 63.5mmL 12 3 0900-63179-01 Fuel Line 13 1 0900-63178-01 Fuel Diaphragm 14 1 0900-63181-01 Vent Fitting 15 1 0900-63180-01 Fuel Filter 16 1 0900-63121-01 Fuel Cap Retainer 17 1 0900-63162-01 Fuel Cap Washer 18 1 0900-63122-01 Fuel Cap 19 1 0900-63165-01 Spring Cap 1a 20 1 0900-63163-01 Compression Spring, 3 x 17.5mm OD X 41mmL 21 1 0900-63164-01 Spring Cap 1B 22 1 0900-01069-01 Hex Head Cap Screw, M6 x 16mm 23 1 0900-63177-01 Fast Idle Lock Button 24 1 0900-63176-01 Fast Idle Lock Spring 25 1 0900-63175-01 Throttle Trigger 26 1 0900-63174-01 Trigger Spring

Gas Tank Assembly

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SAW MOTOR CRANKCASE ASSEMBLY


1 1 0900-63102-01 Clutch assy 2 1 0900-00007-01 Shim, .50 id, .75od .025THK 3 1 0900-25004-01 Clutch Pully Assy 4 8 0900-01070-01 Socket Head Screw, M5-.8 x 45L 5 2 0900-63114-01 Crankshaft Seal 6 1 0900-63104-01 Crankcase, Beam Side 7 1 0900-63105-01 Crankcase Gasket 8 2 0900-63112-01 Main Bearing 9 1 0900-63109-01 Crank Shaft Assembly 10 1 0900-63106-01 Crankcase, Flywheel Side 11 2 0900-63113-01 Rubber Bushing 12 2 0900-63140-01 Dowel Pin, 5mm x 14mm

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1 1 0900-63182-01 Spark Plug 2 1 0900-63123-01 Magnito 3 2 0900-01072-01 Screw, Socket head Cap, M5-.8 x 20L 4 1 0900-63120-01 Flywheel Assembly 5 1 0900-02034-01 Flat Washer, 8MM, Zinc PL 6 1 0900-63141-01 Hex Nut, M8-1 7 1 0900-63137-01 Flywheel Shroud 8 1 0900-63194-01 On-Off wire 1 9 1 0900-63118-01 On /Off Switch 10 1 0900-63193-01 On-Off Ground Wire

IGNITION / FLYWHEEL ASSEMBLY

8 1 0900-63194-01 On-Off wire 1 9 1 0900-63118-01 On /Off Switch 10 1 0900-63193-01 On-Off Ground Wire

On / Off Switch Kit

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1 1 0900-63192-01 Screw,M5 x 20L 2 1 0900-63159-01 Pull Cord Bushing 3 1 0900-63161-01 Pull Cord Spacer 4 1 0900-63196-01 O-Ring, Pull Start Pivot 5 1 0900-63195-01 Pull Start Pivot Spring 6 1 0900-63139-01 Pull Starter Cord Reel 7 2 0900-63205-01 Screw M3.5 x 9.5L 8 1 0900-63206-01 Pull Cord Chamber 9 1 0900-63157-01 Pull Cord Spring 10 1 0900-63134-01 Flywheel Cover 11 4 0900-01050-01 Socket head Cap Screw, M5-.8 x 20L 12 1 0900-63156-01 Pull Cord 13 1 0900-63138-01 Starter Pull Handle

STARTER ASSEMBLY

STARTER ASSEMBLY KITS ITEM

QTY PART NO DESCRIPTION NO. Kit 1 0900-63189-01 Complete Starter Assembly

Kit 2 7 2 0900-63205-01 Screw M3.5 x 9.5L 8 1 0900-63206-01 Pull Cord Chamber 9 1 0900-63157-01 Pull Cord Spring

Kit 3

2 1 0900-63159-01 Pull Cord Bushing 3 1 0900-63161-01 Pull Cord Spacer 4 1 0900-63196-01 O-Ring, Pull Start Pivot 5 1 0900-63195-01 Pull Start Pivot, Spring 6 1 0900-63139-01 Pull Starter Cord Reel

1 1 0900-63192-01 Screw, M5 x 20L

0900-25012-01 Pull Cord Chamber Kit

0900-25013-01 Pull Cord Reel Kit

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10 11

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17 16 15

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ITEM QTY PART NO DESCRIPTION NO.

Kit 1 1 0900-12017-01 Cutting Direction Label 2 1 0900-12004-01 Open Label 3 1 0900-12005-01 Lock / Unlock Label 4 1 0900-12012-01 "Quick" Label 5 1 0900-12013-01 "Spin" Label 6 1 0900-12014-01 "Once" Label 7 1 0900-12015-01 "Every" Label 8 1 0900-12016-01 "Cut" Label 9 1 0900-12011-01 IQ Power Tools Round Label 10 1 0900-12008-01 Decompression Button Label 11 1 0900-12007-01 50:1 Mix Label 12 1 0900-12006-01 EPA Label 13 1 0900-12003-01 Warning Label/ Black and Yellow 14 1 0900-12001-01 Warning Label w/ Symbols 15 1 0900-12002-01 Operating Procedure Label 16 1 0900-12009-01 IQ Badge Label 2-5/8 x 1-1/4"

17 1 0900-12010-01 912 Label

LABELS

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NOTES

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IQ Power Tools Limited Warranty

New iQ PC912TM, iQPowerCutter™, sold by iQ Power Tools or an iQ authorized dealer is warranted to be free from manufacturing defects in normal service for a 90 day period from date of purchase by the original consumer purchaser. Warranty period for rental items is 90 days.

All iQ products must be registered either through our website or by mailing in the Warranty Card in order for the warranty to be active and valid. This Warranty shall not apply to any parts that have been subjected to misuse or improper service, damaged in transit or handling, altered or repaired by unauthorized representatives, or used with a blade that is not recommended by iQ Power Tools.

Any claim arising under this Warranty must be submitted by the original purchaser within the Warranty period specified above and must include proof of purchase. Within Warranty period, options are either to replace or repair any parts or components that are found to be defective by iQ Power Tools at no charge to the original purchaser. iQ Power Tools shall not be responsible or obligated to pay for freight or other transportation-related costs or expenses in connection with any defective products, replacements, or components that are returned to iQ Power Tools facility or any authorized repair station.

Parts and labor needed to maintain products, and the replacement of components due to normal wear and tear, are the purchaser’s responsibility and are not covered by this Warranty. All products or components replaced under Warranty become the property of the manufacturer. All replacement parts will be considered to be part of the original product and any Warranty on such parts will expire concurrently with this original Warranty.

iQ Power Tools will pay for parts and labor in connection with Warranty repairs conducted by iQ Power Tools or its authorized repair center. Replacement parts installed by anyone else will be provided without a charge but this Warranty will not apply to labor charges in connection therewith.

IN NO EVENT SHALL ANY LIABILITY UNDER THIS WARRANTY EXCEED THE REPLACEMENT COST OF ANY DEFECTIVE PRODUCT OR COMPONENT THEREOF. iQ POWER TOOLS SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER DAMAGE OR LOSS NOT EXPRESSLY ASSUMED AS SET FORTH HEREIN. The Warranty on the terms above is the only Warranty. This limited Warranty is expressly in lieu of all other Warranties, whether expressed or implied

iQPC912 PARTS MANUAL 04-2014 - iQ Power Tools · 11 4 0900-02030-01 Nylon Washer w/ PSA one side...

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Transcript of iQPC912 PARTS MANUAL 04-2014 - iQ Power Tools · 11 4 0900-02030-01 Nylon Washer w/ PSA one side...