IPP STATEMENT SSP Duolok Swagelok Interchange Intermix Pages From ASTM F1387 GE 362A2915 Test Plan
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Transcript of IPP STATEMENT SSP Duolok Swagelok Interchange Intermix Pages From ASTM F1387 GE 362A2915 Test Plan
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October 15, 2008
Prepared for: SSP FITTINGS CORP, 8250 Boyle Parkway; Twinsburg, OH USA 44087-2200.
Test Protocol: ASTM F 1387, Standard Specification for Performance of Piping and Tubing Mechanically Attached Fittings, and GE 362A2915, General Electric Compression Fitting Test Specification.
Purpose: To determine compliance of SSP Duolok Instrumentation fittings with ASTM F 1387 99 and the more stringent General Electric, GE 362A2915 test procedure. Test Conditions: All tests were performed at the Tech Center Laboratory of SSP FITTINGS in Twinsburg, OH, except for vibration testing, which was performed at OnSpeX test facility in Cleveland, OH.
Test Methods: All fittings were assembled in accordance with SSP published instructions. All tests were performed in accordance with ASTM F 1387, Standard and Supplementary Tests, as follows: Sizes under test include Duolok , and 1 diameters; Metric sizes are proportional in design to inch in every respect and are included in sizes 6mm thru 25mm. Standard Performance Tests: A 2 Examination of Specimen A 3 Pneumatic Proof Test A 4 Hydrostatic Proof Test A 5 Impulse Test A 6 Flexural Fatigue Test A 7 Tensile Test A 8 Hydrostatic Burst Test A 9 Repeated Assembly Test A10 Rotary Flex Test Section 7.2 Intermixing of MAF Subcomponents (SSP Duolok vs. Swagelok fitting components). Supplemental Performance Tests: S 2 Thermal Cycling Test S 3 Elevated Temperature Soak Test S 4 Vibration Test
Test Results: See OnSpeX Witness Testing Report Number 30008102, October 15, 2008, for detailed test information and related results.
Conclusion: SSP Duolok Instrumentation fittings meet all the above requirements of ASTM F 1387 99 and the GE 362A2915 test procedure.
patrickvannoorenbergText BoxB.3.12
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5.13 Intermix & Interchange test [ASTM F1387, section 7.2]
5.13.1 Intermix test
5.13.1.1 This test performs Pneumatic Proof, Hydrostatic Proof, and Hydrostatic Burst tests on tube assemblies where the components of the fittings are intermixed components from SSP SSP and equivalent Swagelok Instrumentation tube fittings. All combinations of components from SSP and Swagelok of the following components are tested: bodies, front ferrule, back ferrule and nut.
5.13.1.2 Assemble tube fitting components per the combinations of
components shown in Fig. 5.13A.
Fig. 5.12B
Combinations
End #
Components
71 85 99
113 127
72 86
100 114 128
73 87
101 115 129
74 88
102 116 130
75 89
103 117 131
76 90
104 118 132
77 91
105 119 133
Body Swagelok Swagelok Swagelok Duolok Swagelok Duolok SwagelokFront Ferrule Swagelok Swagelok Duolok Swagelok Swagelok Duolok Duolok Back Ferrule Swagelok Duolok Swagelok Swagelok Duolok Swagelok Duolok
Nut Duolok Swagelok Swagelok Swagelok Duolok Swagelok Duolok
End #
Components
78 92
106 120 134
79 93
107 121 135
80 94
108 122 136
81 95
109 123 137
82 96
110 124 138
83 97
111 125 139
84 98
112 126 140
Body Duolok Duolok Duolok Swagelok Duolok Swagelok Duolok
Front Ferrule Duolok Duolok Swagelok Duolok Swagelok Duolok SwagelokBack Ferrule Duolok Swagelok Duolok Duolok Swagelok Swagelok Duolok
Nut Swagelok Duolok Duolok Swagelok Duolok Duolok Swagelok
5.13.1.3 Perform Pneumatic Proof test per 5.2, followed by Hydrostatic Proof test per 5.3 and finally by Hydrostatic Burst test per 5.5 (excepting the provisions of section 5.5.1).
5.13.1.4 Fittings shall have passed the requirements of this test when
they have passed the requirements of these three tests without observable leakage.
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5.13.2 Interchange test, [ASTM F1387, section 7.2]
5.13.2.1 This test performs Pneumatic Proof, Hydrostatic Proof, and
Hydrostatic Burst tests on tube assemblies where the tube assemblies and bodies are interchanged from SSP and equivalent Swagelok Instrumentation tube fittings.
5.13.2.2 Assemble tube assemblies per 4.8, each with SSP fittings on
one end and Swagelok fittings on the opposite end.
Fig. 5.13B
5.13.2.3 Perform Pneumatic Proof test per 5.2. Disassemble tube bodies from tube fittings on each end, and allow to dry for 8 hours. Interchange ends of the tube assembly, as shown in Fig5.13B, and reassemble per 4.8.
5.13.2.4 Perform a second Pneumatic Proof test per 5.2, followed by
Hydrostatic Proof test per 5.3.
5.13.2.5 Follow these tests by Hydrostatic Burst test per 5.5 (excepting the provisions of section 5.5.1)..
5.13.2.6 Fittings shall have passed this test when they have passed the
requirements of these five tests without observable leakage.
Duolok Body
Duolok Tube Assembly:
Tube, Nut & Ferrules
SwagelokBody
Swagelok Tube Assembly:
Tube, Nut & Ferrules
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Technical Report 30008102 Revision 0 11/14/08
8503 East Pleasant Valley Rd. Confidential Toll Free: 888-CPE-3335
Cleveland, OH 44131-5516 Telephone: 216-520-8981 www.onspex.com Page 15 of 16 Fax: 216-520-8983
Intermix test Standard Referenced: SSP Eng. Doc. # P-001-13B-76- Refer to sections 5.13.1.1 through 5.13.1.4
Comments: Test results and fittings tested are listed in the appendix.
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Technical Report 30008102 Revision 0 11/14/08
8503 East Pleasant Valley Rd. Confidential Toll Free: 888-CPE-3335
Cleveland, OH 44131-5516 Telephone: 216-520-8981 www.onspex.com Page 16 of 16 Fax: 216-520-8983
Interchange test Standard Referenced: SSP Eng. Doc. # P-001-13B-76- Refer to sections 5.13.2.1 through 5.13.2.6
All the components (Body, Front Ferrule, Back Ferrule, and Nut) have been verified for proper labeling, stamping, of manufacturer. Components have been assembled per combinations on Fig. 5.12B. . Torque Gauge used to tighten the nuts to the body is I.D. 1016702, Calibrated on 09-16-05, and due date of 09-16-06. Place stop collar between the body and the nut. Hand tight the nut. Torque the nut 1.25 turn and record the torque, refer to data log sheet. Verify if the Collar is seat, record Yes or No on the data log sheet. If the Collar is not set continue torqueing the nut till the collar does not move. Record the torque when the collar stops moving, refer to data log sheet.
Comments: Test results and fittings tested are listed in the appendix.