IPC D-36 Subcommittee - HATS-Tester.com · Microsoft PowerPoint - test_methods.ppt Author: Timothy...

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Via Reliability Test Methods Timothy A. Estes Conductor Analysis Technologies, Inc. Vicka E. White Honeywell, Inc. October 24, 2005 IPC D-36 Subcommittee

Transcript of IPC D-36 Subcommittee - HATS-Tester.com · Microsoft PowerPoint - test_methods.ppt Author: Timothy...

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Via Reliability Test Methods

Timothy A. EstesConductor Analysis Technologies, Inc.

Vicka E. WhiteHoneywell, Inc.

October 24, 2005

IPC D-36 Subcommittee

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Acknowledgements

Vicka WhiteDewey WhittakerBob Neves

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Introduction

Experimental detailsBackgroundCoupon designsPreconditioningTest methods

Comparison dataCross-sectionsObservationsDiscussions

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Background

Compare three test methodsDual chamberHighly Accelerated Thermal Shock (HATS™)Current induced (IST)

Perform each test method as intendedTwo manufacturers

Coupons from same production lotSame material for all coupons (Tg = 175C)

Same assembly simulation (pre-conditioning) for all coupons

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Coupon Designs

General specification

Net specification

Dual Chamber / HATS nets

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Assembly Simulation (6x)

Note: PCQR2 Profile A

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Test Methods

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Box Plot

Box plots are used to display the distribution of the data. The box extends from the first quartile (25th percentile) to the third quartile (75th percentile), encompassing 50 percent of the population. A line extends from the first quartile to the minimum value and encompasses 25 percent of the population. Similarly, a line extends from the third quartile to the maximum value and encompasses 25 percent of the population. The median is indicated by an open circle.

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Data Analysis

Removed early failures from Manufacturer ADid not include nets that did not fail before 1000 cycles

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Initial Resistance Data

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Cycles to 10% Change in Resistance

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Dual Chamber / HATS Data

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Dual Chamber / HATS / IST Data

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HATS Manufacturer A

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HATS Manufacturer A

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IST Manufacturer A

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IST Manufacturer A

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HATS Manufacturer B

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IST Manufacturer B

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Observations

HATS and dual chamber showed the same trend by via size for both manufacturersAll three methods showed separation in capability between the two suppliers

B outperformed A for the 12-mil via

Dual chamber required fewer cycles than HATS which required fewer cycles than IST