IoT in Industrial Automationfiles.iccmedia.com/events/iotcon15/pdf/franz/14h10_adlink.pdf ·...
Transcript of IoT in Industrial Automationfiles.iccmedia.com/events/iotcon15/pdf/franz/14h10_adlink.pdf ·...
-
IoT in Industrial Automation Challenges & Solutions
Markus Grebing
May 2015
-
Agenda
2
• Trends in the Industry
• Trends in Machine Automation
• IoT: More than „just“ connecting things…
• ADLINK’s Vision of the IoT
• Industry 4.0: Challenges
– Challenge 1: Heterogeneous Network Communication
– Challenge 2: Secure Data Communication
– Challenge 3: Connection and Interaction of Devices
• Scenario: Factory Automation
• Q&A
-
3
Trends in the Industry
Yesterday
Local automation
technology
Today
Networked-based
automation
Tomorrow
Optimization of the entire
production process
Thereafter
Optimization of the
production with intelligent
software through cloud
technology
-
4
Trends in Machine Automation
Centralized
Control
Distributed
Control
Mechanic
Driven
Servo Motor
Driven
H2H M2M
Individual
Parts
Integrated
Controller
EtherCAT Slave System
EtherCAT Chassis with EtherCAT Bus-Coupler
EPS Series
EPS-9905 with EPS-6000
Specifications
IntroductionADLINK’s EPS slave system features modular design for flexible high channel density, rugged
construction, easy maintenance, and intelligent performance, compatible with 3rd party EtherCAT
products. Precise time-deterministic control enables I/O synchronization for critical applications,
and FPGA and ARM technology allow users to fully monitor status of EPS modules and systems,
including operating temperature and usage cycle of relay switching, as well as motion control
status for general purpose motor drive control. In addition, the ADLINK EtherCAT configurator
enables auto-scan and configuration across EtherCAT systems.
The EPS’ unique structural and electronic design supports hot-swappable function, reducing
repair time, and the rugged construction and operating temperature range of -20°C to 60°C allow
operation in the harshest environments.
Features■ Compatible with certified 3rd party EtherCAT master
■ Comprehensive slave modules including high-density digital
I/O, analog I/O, thermal measurement, and motion control
modules
■ Supports EtherCAT COE, FOE protocols
■ Compliance with industrial IEC standard
■ Provides ADS (Automatic Detection System) from ADLINK
Configurator Software, for easy recognition across Ether
CAT systems.
■ Intelligent monitoring status for EPS modules and system
■ Hot-swappable function to reduce MTTR
■ Operating temperatures from -20°C - 60°C
Features■ EtherCAT COE, FOE, AOE protocols supported
■ Communication quality diagnostic
■ Slave module status monitoring
■ Wide operation temperature range: -20°C - 60°C
■ Compact size: 130 (L) x 110 (W) x 105 (H) mm
■ SMART mechanical design for convenient installation
■ IEC-61131 compliant
■ Operating Temp. -20 - 60 °C
■ Installed Slots (max.) 5
■ Protection Type IP31
■ Dimension (mm) 130 (L) x 110 (W) x 105 (H)
■ Weight (estimated) < 1,000 gram
■ Extension EtherCAT
■ Power Consumption 6.6W
■ Supply voltage 24Vdc (± 10%)
■ Environment Certificate Vibration: 5 Grms, 5-500Hz
Shock: 50G, Half Sine 11 ms duration
EMC: EN 55011 class A
Ordering Information
■ EPS-9905
Chassis of remote slave module
■ EPS-6000
EtherCAT Bus Coupler
EPS-9905
EPS-6000
-
5
IoT: More than “just” connecting things…
• Little Data
– Sensors
– Actors
• Things
– Hardware / Firmware
• Consolidation of Data
– Gateways
• Big Data
– Cloud
– SAP
• Analysis & Reaction
– Predictive Maintenance
– Lifecycle Management
– Remote Access, Update and Control
-
6
ADLINK‘s Vision of the IoT
• Connect all devices together using a cloud based solution − Make your systems available anywhere at anytime
− Make your systems easily maintainable
-
7
ADLINK‘s Vision of the IoT
• Reduce your cost of Ownership − Be always informed about your systems health and status
− Re-act proactive to minimize system downtime
-
8
Industry 4.0 - Challenges
Challenge 1: Heterogeneous Network Communication
Challenge 2: Secure Data Communication
Challenge 3: Connection and Interaction of Devices
-
9
Challenge 1 – Heterogeneous Network Communication
Fieldbus • Local Preference
• Legacy / Modern approach
• Public / Proprietary
-
10
Solution: ADLINK Gateway
Gateways
Smart gateway that • Conversant with protocols
in the field
• Enable Fieldbus/Cloud
connectivity
• Flexible in meeting further
computing demands
-
11
Challenge 2: Secure Data Communication
„The main concerns in the industry when talking about cloud is that data may be stolen,
lost or attacked.“
-
12
Solution: SEMA Cloud
• Device
– OS protection
– Data encryption
– Data verification
– Data connection
• Cloud
– Server protection
– Data verification
– Data connection
• Application
– Server protection
– Data verification
– Data connection
• Infrastructure
– Private Cloud
– VPN
Creating a Chain of Trust
-
13
Challenge 3: Connection and Interaction of devices
There is a need for standards and infrastructure to easily connect and manage
devices.
-
14
Solution: SEMA Cloud - More than „just“ a cloud
• Full turn-key industrial cloud platform offering
• Remote management, Analytics and Device configuration
-
15
Solution: SEMA Cloud - More than „just“ a cloud
• SEMA Cloud is a Data Collector on your Device
– TLS secured TCP/IP connection to the Cloud
– Collects, Processes and Analyses any kind of data
– Uses ADLINK‘s Smart Embedded Management Agent to manage all your devices through the Cloud
• SEMA Cloud is a Global Server Farm
– Stores all data from all field clients
– Processes client data (thresholds, alarm, notifications, actions)
• SEMA Cloud is an End User Application to manage your devices
– Secure access to all devices using industrial standard web APIs
-
16
ADLINK‘s Device to Cloud Solution
Your Sensor Data
Local
Agent
010111001
Your Device ADLINK Cloud Service ADLINK Web Portal
Group all your Devices
Assign Thresholds to any kind of Data
Assign Alerts when Thresholds are
crossed
Assign Notifications or Actions to Alerts
-
17
Scenario: Factory Automation
Analyze Data in Real-
time Re-Configure Machines remotely
Report Data Take Control
Access Factory Data globally
-
18
Q&A