IO54_CJ4LubeOil
Transcript of IO54_CJ4LubeOil
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1/210 TDR 54 www.turbodieselregister.com
I think you will agree with me when I categorize Turbo Diesel owners
as independent people who are not afraid to try something new. You
are an ingenious membership who reinvents and improves a product
to make it better serve your needs. You show a strong willingness
to share your Shadetree Solutions. With your input each quarter,
we publish the Member2Member exchange to give you a forum
to tell other members how you solved a problem.
Why Do We Need CJ-4 Oils?
First, lets discuss why this new oil was developed. The EPA wi
tighten their exhaust emissions thumbscrew on diesel engines
starting January 1, 2007, to reduce particulate matter (PM) and
oxides of Nitrogen (NOx) emissions even further. To meet these
latest requirements most diesel engine manufacturers are resorting
to the use of diesel particulatelters (DPFs). A DPF differs from the
catalytic converters we have used for years on gasoline engines in
that a DPF actually lters the entire diesel exhaust stream.
On the surface you wouldnt think this would be a big deal
Europeans have been using DPFs for years. The difference isthat Europeans dont accumulate mileage like Americans and they
will tolerate much more frequent service intervals. Our EPA ha
decreed that the new DPFs must go 150,000 miles before needing
removal for cleaning. This means the soot collected in the DPF
must be burned off in the exhaust system frequently if trap life is to
exceed 150,000 miles without removal and cleaning.
I dont have to tell you that diesel exhaust is relatively dirty. I
consists of lots of soot (Thats what turns your oil black!) and
unburned residues from both the fuel and the oil. Sulfur in the
fuel can signicantly hamper DPF performance. Thats why were
getting the new ultra low sulfur diesel (ULSD) fuel this fall (more
about ULSD fuel later). Phosphorus and sulfur in the lube oil can
shorten DPF cleaning intervals considerably. Phosphorus (P) canglaze overandplug thetiny holes in the DPF, making the openings
effectively smaller and quicker to plug. Sulfur (S) can mask the
DPF, making it temporarily less effective. Sulfated Ash (SA) in the
lube is thought to build up deposits on the DPF over time. These
deposits that originate from diesel fuel and lube oil then make the
DPF effectively smaller and quicker to plug.
A Little Lube Oil History
Beforewe talk about what theadditive industry andtheoilcompanie
have done to meet theEPAs latest directive, we need a brief lube o
history lesson. Years ago diesels were operated on rened crude
oils containing virtually no additive chemistry. As power density
increased oil companies found they needed to add specic chemicacompounds to the oil to provide performance attributes that crude
oils couldnt deliver. The additive industry was born!
Traditionally, each new diesel engine oil specication was issued
because available oils couldnt provide the lube oil performance
needed. For example, API CE was issued to create oils which
solved an oil consumption problem in Cummins NTC-400 engines
Forfty years each new diesel engine oil specication meant a
better performing diesel engine oil was availableall the way from
API CD to API CI+4.
The cause and effect of the lower 2007 diesel emission requirements
are far reaching. In this issues Member2Member, TDR writer
Doug Leno will closely examine the changes to ultra low sulfurdiesel (ULSD) fuel. To examine the changes to engine lube oils we
contracted with a hired gun, John Martin, formerly (25 years of
service) of Lubrizol Corporation.
For those not familiar with Lubrizol, Lubrizol is one of a handful of
companies that make and sell the additive package that goes into
the fnished product, one gallon lube oil jug.
More on Johns credentials: He holds several patents and has
published many industry-related technical articles. He is a past
Chairman of the Cleveland Section of the Society of Automotive
Engineers (SAE) and both a Recognized Associate and a Silver
Spark Plug (their highest honor) of the Technology and Maintenance
Council of the American Trucking Associations. He is a recognizedlubrication consultant to both the racing (NASCAR and NHRA) and
trucking industries.
We are fortunate to have Johns article addressing the CJ-4 lube
oil specifcations.
CI-4/CJ-4 DIESEL OILS
Whats A Guy Supposed to Buy?
A new diesel engine oil (API CJ-4) becomes commercial before
year end 2006. It is important that you understand what API CJ-4
lube oil is (and isnt), and why it was developed. Armed with the
proper knowledge imparted by someone who isnt trying to sell you
something, you can then make an intelligent decision about whichoil to use in your diesel engine.
It is important that you understand what API CJ-4
lube oil is (and isnt), and why it was developed.
ORIGINALLY PUBLISHED IN ISSUE 54 OF THE TURBO DIESEL REGISTER
FOR BACK ISSUES GO TO www.turbodieselregister.com/info.htm
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www.turbodieselregister.com TDR 54 11
Todaydieselengineoilslookliketheexampleshownin gure1.
From 20 to 30% of modern diesel engine oil is additives designed
to improve performance in key areas.These additives are carefully
engineeredmixturesofcompoundsformulatedtopassthevarious
dieselenginetestswhich deneanew lubeoilspecicationlike
CI+4.
Pourpointdepressantsareusedtokeeptheoiluidatverylow
temperatures.(They inhibitwaxcrystal formation.) Viscosity
modiersareusedtomaketheoilthinoutlessasitisheated.
This makes an oil which we call Multigrade and it simply means
the multigrade oil acts like a thinner oil at low temperatures and a
thicker oil at high temperatures.Multigrade diesel engine oils were
akeypartofthesolutiontotheexcessiveoilconsumptionproblem
addressed by API formulation CE.
Theperformanceadditivepackage(seegure2)isamixtureof8-
12specialtychemicals,eachofwhichisintendedtoimpartspecic
properties to the oils performance.The important thing to remember
here is that most additive chemicals (particularly detergents) deplete
or wear out in service.This is one of the reasons why the oil mustbe changed. Life was good
So, What Did the EPA Do To Us?
Now, dont take me wrongIm for a cleaner environment like
everyone else is.The problem with the EPA is that they just decree
which emissions will be reduced without once considering the cost,
the technology needed or its effect on your operation.They refer
to that as Technology Forcing Legislation.In the case of diese
engine oils, the EPA forced the adoption of a low-sulfate ash
phosphorus, and sulfur (low SAPS) oil whose technology hasn
yetbeenprovenextensivelyintheeld.
Low SA(less than 1 percent weight) effectively places a limit on the
amount of detergent which can be used in these oils.But diesels
love detergents.In over 25 years of inspecting various dieseenginesintheeld,Iveyettoseeonewhichdidntperformbette
on oils with higher levels of detergency.
Low P means t he Feds plac ed a l imit on t he amount o
Zincdithiophosphate (ZDP) additive which can be utilized.ZDP is
themosteffectiveoxidation inhibitorandanti-wearagentcurrently
available. Additive manufacturers are now forced to use more
expensiveandlesseffectiveashlessoxidationinhibitorsandanti
wear agents.
LowSmeansthenewoilscantrelyonsomeoftheleastexpensiv
Sulfur-basedoxidationinhibitorstheyusedinthepast.And,once
again,manyofthenewashlessoxidation inhibitorshaventbeen
thoroughlyeldproveninheavilyloadedtrucks.LowSalsomeansmorehighlyrenedbaseoils,whichisapositivething.Average
baseoilqualityisnowsignicantlyimproved.
So, What Oil Should I use?
If you have a diesel engine equipped with a DPF, you should
probably use API CJ-4 oils.You really dont have a choice unless
you want to clean your particulate trap more frequently. Pay
particular attention to oil change intervals. Interestingly, one o
themajorUSeetsIdealwithplanstoutilizeCI-4oilsandclean
their traps more often.Their reasoning is, (1) we have very few
2007enginesinoureet,and(2)wewanttouseonlyonediese
engine oil to minimize the chance for errors in our shops.I donthink they will be alone!
If you dont have an engine equipped with a DPF, by all means
utilize an API CI-4 oil!Your engine will thank you for it!Most of the
majoroilsupplierstocommercialeetshavealreadycommittedto
havingbothoilsavailableatleastthrough2009.Theydontlike
it, but their major customers are demanding the older oil be kep
on the shelves.
I know that the major oil marketers are telling their customers tha
CJ-4oilsarebackwardcompatible(youcanusetheminpre-2007
engines), and that is somewhat true.But if you use less detergen
in an oil, your oil change interval should be shortened accordingly
Oil marketers dont care if you have to change your oil more
frequentlyin fact, they love it!Remember oil companies are really
in the business of moving as much base oil as possible.They love
short oil change intervals.
In closing, remember to change your oil as frequently as possible
so we all can generate some more profits for those poor oi
companies.
John R. Martin
TDR Writer
Member 2 Member. . . . Continued
Typical Diesel Engine Oil Composition
BaseOils: 69-80%
Performance Package 15-20%
ViscosityModier: 5-10%
Pour Point Depressant 0-1%
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Typical Diesel Oil Performance Package
DetergentsNeutralize Combustion Acids
Minimize Wear
Inhibit Rust Formation
OxidationInhibitor
DispersantsPrevent Agglomeration of
Soot Particles
Suspend Contaminants in Oil
OxidationInhibitorsRetard Oil Decomposition
Slow Deposit Formation
Anti-Wear AgentsCreateSacricialFilm
Between Metal Parts
Minimize Valve Train Wear
Foam Inhibitors
Prevent Oil Foaming
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ORIGINALLY PUBLISHED IN ISSUE 54 OF THE TURBO DIESEL REGISTER
FOR BACK ISSUES GO TO www.turbodieselregister.com/info.htm