Investing In Five Axis Machining: The Time Is Now
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Transcript of Investing In Five Axis Machining: The Time Is Now
Investing In Five Axis Machining:
The Time Is Now
Overview Manufacturing is on the brink of another major technological change as multi-axis machining comes to the forefront. Five axis machines are becoming increasingly important thanks to the utility and efficiency they can provide to manufacturers. To stay ahead of the competition, manufacturers must invest in five axis machines to reap the benefits they provide owners.
The CNC Revolution In the late 60s, computer-controlled machining had its genesis as companies sought a more efficient and accurate method of machining. By the 70s, major innovations had occurred, giving birth the computer aided drafting and computer-aided machining. By the mid-70s, 3D CAD/CAM systems were beginning to catch on and by 1989 CNC machines became industry standards.
Introducing Five Axis Machining
A new revolution in manufacturing is dawning with the advent of multi-axis machining. In multi-axis machining, tools move in four or more ways. Traditional CNC machining provides for just three. Five axis machining allows for faster, more accurate and efficient manufacturing.
Types Of Axis Machines
CNC machines have three linear axes while multi-axis devices have those three and additional rotary axes. There are two basic types of five-axis machines. One type has double rotary tables or employs a Trunion-style tilt rotary. The other variety includes the rotary axes of the machine with its headstock. This allows the spindle to move at angles to the spindle centerline.
Five-Sided Machining When possible, using five axis devices to create five sided machining instead of five-axis contouring is preferable, as five-sided machining is: • Easier to program. • Faster. • Results in fewer tool interference
problems.
Ganesh Machines’ High Speed 5-Axis Technology for 5-Sided Machining Provides… • Fewer setups: Operators will spend less time positioning work pieces as
these pieces can be set automatically. Also, fewer fixtures will be needed. This will reduce costs related to fixturing and inventory, as well as eliminating errors.
• Improved Part Accuracy: The Ganesh VFM Series 5 Axis CNC uses
Heidenhein scales with 50-nano meter resolution. This provides accurate interpolation and axis positioning. Premium cross-roller linear ways provide greater stiffness and load carrying. Feature-to-feature accuracy is improved because the same zero or datum reference frame is used throughout the manufacturing process. This will also help with the longevity of tools.
More Benefits Of Ganesh Machines’ High Speed
5-Axis Technology
• Reduced Cycle Time • Better Surface Finish • Less Manual Cleanup Work
Talk To Us Ganesh Machinery can help you identify your specific manufacturing needs and recommend a machine that will fulfill them. Our trained and experienced staff will listen as you describe what you need and suggest the right device for the job. We can also suggest ways to optimize efficiency and reduce errors.
Ganesh Machinery is a leading provider of CNC machines, multi-axis machines and more. Founded in 1985, we remain a family owned business. We have provided machines to more than 12,000 customers, including manufacturers, distributors and schools. To learn more, visit http://www.ganeshmachinery.com/site/ or call 888-542-6374.
About Ganesh Machinery