© Fraunhofer IPK

Industry Workshop Laser Materials Processing Dr.-Ing. David Domingos

Berlin, 19th October 2017

Introduction to Fraunhofer IPK

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ourc

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Projects and Activities of the Fraunhofer IPK in Brazil 3

Fraunhofer IPK – Structure, Research Fields and Figures 2

The Fraunhofer Society 1

AGENDA

© Fraunhofer

The Fraunhofer-Gesellschaft

The Fraunhofer-Gesellschaft undertakes applied research of direct utility to private and public enterprise and of wide benefit to society.

Our Customers:

Industry

Service sector

Public administration

© Fraunhofer

The Fraunhofer-Gesellschaft at a Glance

The Fraunhofer-Gesellschaft undertakes applied research of direct utility to private and public enterprise and of wide benefit to society.

24,500 staff

69 institutes and research units

More than 70% is derived from contracts with industry and from publicly financed research projects.

Almost 30% is contributed by the German federal and Länder Governments

Fin

an

ce v

olu

me

€2.1 billion

2016 C

on

tract

Rese

arc

h

€1.9 billion

Major infrastructure capital expenditure and defense research

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Financing of research institutions 2011 in percent

0%

20%

40%

60%

80%

100%

Fraunhofer-Gesellschaft

Helmholtz-Gemeinschaft

Leibniz-Gemeinschaft Max-Planck-Gesellschaft

Industrial revenue

Revenue public sector

Basic funding

€1,85 billion3 €3,23 billion1 €1,29 billion1 €1,59 billion1, 2

1 source: Gemeinsame Wissenschaftskonferenz GWK, Pakt für Forschung und Innovation; Monitoring-Bericht 2012 2 Haushalt A: without MPI für Plasmaphysik 3 Revenues Contract Research

Total budget

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Boston

Plymouth

East Lansing San José

Newark Maryland

Cambridge

London Vancouver

Santiago de Chile

Salvador

São Paulo

Campinas

Sydney

Dubai

Bangalore

Jakarta

Ampang

Singapore

Beijing Seoul

Tokyo Sendai

Cairo

Jerusalem

Brussels

Porto

Vienna

Bolzano Graz Budapest

Wrocław

Gothenburg

Thessaloniki

Glasgow

Paris

Southampton

Subsidiary Center Project Center ICON / Strategic Cooperation Representative / Marketing Office Senior Advisor

87,5 Mio €

(2012, without subsidiaries, without licensing)

International activities and revenues worldwide

>10 Mio €

8-10 Mio €

6-8 Mio €

4-6 Mio €

2-4 Mio €

1-2 Mio €

0,5-1 Mio €

Stellenbosch

Piracicaba

Brasilia

São José dos Campos

IPK Subsidiaries

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Projects and Activities of the Fraunhofer IPK in Brazil 3

Fraunhofer IPK – Structure, Research Fields and Figures 2

The Fraunhofer Society 1

AGENDA

Production Technology Center

Quality Management Prof. Dr.-Ing. R. Jochem

Virtual Product Creation Prof. Dr.-Ing. R. Stark

Corporate Management Prof. Dr.-Ing. H. Kohl

Production Systems Prof. Dr. h. c. Dr.-Ing. E. Uhlmann

Medical Systems Engineering Temporary Administration: Prof. Dr. h. c. Dr.-Ing. E. Uhlmann

Fraunhofer-Gesellschaft Institute for Production Systems and Design Technology (IPK)

Sustainable Corporate Management Prof. Dr.-Ing. H. Kohl

Industrial Automation Technology Prof. Dr.-Ing. J. Krüger

Machine Tools and Manufacturing Technology Prof. Dr. h. c. Dr.-Ing. E. Uhlmann

University of Technology Berlin Institute for Machine Tools and Factory Management (IWF)

Industrial Information Technology Prof. Dr.-Ing. R. Stark

Quality Science Prof. Dr.-Ing. R. Jochem

Joining Technology Prof. Dr.-Ing. Michael Rethmeier

Micro Production Technology Prof. Dr. h. c. Dr.-Ing. E. Uhlmann

Joining and Coating Technology Prof. Dr.-Ing. Michael Rethmeier

Automation Technology Prof. Dr.-Ing. J. Krüger

Production Technology Center

Quality Management Prof. Dr.-Ing. R. Jochem

Virtual Product Creation Prof. Dr.-Ing. R. Stark

Corporate Management Prof. Dr.-Ing. H. Kohl

Production Systems Prof. Dr. h. c. Dr.-Ing. E. Uhlmann

Medical Systems Engineering Temporary Administration: Prof. Dr. h. c. Dr.-Ing. E. Uhlmann

Fraunhofer-Gesellschaft Institute for Production Systems and Design Technology (IPK)

Sustainable Corporate Management Prof. Dr.-Ing. H. Kohl

Industrial Automation Technology Prof. Dr.-Ing. J. Krüger

Machine Tools and Manufacturing Technology Prof. Dr. h. c. Dr.-Ing. E. Uhlmann

University of Technology Berlin Institute for Machine Tools and Factory Management (IWF)

Industrial Information Technology Prof. Dr.-Ing. R. Stark

Quality Science Prof. Dr.-Ing. R. Jochem

Joining Technology Prof. Dr.-Ing. Michael Rethmeier

Joining and Coating Technology Prof. Dr.-Ing. Michael Rethmeier

Automation Technology Prof. Dr.-Ing. J. Krüger

Managing companies

Developing products

…with innovative manufacturing technologies ,

…and automated methods

Guaranteeing quality

Manufacturing products…

…machines and tools ,

© Fraunhofer IPK

Fundamental research and education as well as applied research and development

Optimization of industrial processes – from the product idea through to product development, design and manufacture

Fast transfer of R&D results into practical applications

Cost-effective and environmentally friendly solutions for SME

Production Technology Center Missions and Goals

Innovations for Industry

11 © Fraunhofer IPK

1986 IWF and IPK move into PTZ

680 employees including employed student co-workers

More than 90 test areas and 10 special laboratories on about 9 500 m²

Budget of 35 Mio. Euro in 2015

Spin-offs and start-ups by 12 % of former staff members

Production Technology Center Facts and Figures (2016)

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Fraunhofer IPK, Berlin

Markets and Customers

Energy and Transportation incl.

Aerospace

Public institutions

Mechanical and plant

engineering

Tool and mold making

Automotive Industry

Electrical engineering

Software applications

Health care

Fraunhofer IPK

Our innovative

technologies

strengthen your

competitive position

© Fraunhofer IPK

Projects and Activities of the Fraunhofer IPK in Brazil 3

Fraunhofer IPK – Structure, Research Fields and Figures 2

The Fraunhofer Society 1

AGENDA

© Fraunhofer IPK

Brasilia

São Paulo

São José dos Campos

Salvador

Development, Implementation and Monitoring of SENAI Institutes of Innovation (06/2012 – 05/2019) for SENAI DN

Analysis of specific technologies and potential partners/suppliers to develop simulators and contents for professional education (07/2013 – 11/2013) for SENAI DN

Fraunhofer Project Center for Innovation in Advanced Manufacturing at ITA (2017 – 2020) with Technological Institute of Aeronautics – ITA

A Ti6Al4V parts made by Selective Laser Melting (12/2013 – 09/2016) for EMBRAER

Strategic Planning SENAI-BA 2032 (07/2013 – 10/2013) for SENAI Bahia

GMA Narrow Gap Welding of Hydro Turbine Casings (08/2011 – 10/2013) for Voith Hydro

COOPERATION BETWEEN BRAZILIAN INDUSTRY AND FRAUNHOFER IPK ADVANTAGE FOR COMPANIES - TOGETHER TO SUCCESS

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Joinville

Brasilia

Strategic Planning of Excellence Center for Food Technology (05/2013 – 10/2013) with the State Government MG, SEBRAE MG and the Federal University of Viçosa

São Paulo

Campinas

Enhancement of the Technological Excellence of the Brazilian Die and Mold Industry (05/2013 – 04/2015) with SENAI Institute of Innovation Manufacturing Systems for Die and Mold Making Industry

Florianópolis

EU-PROJECT

CEBRABIC – Centre for Europe-Brazil Business & Innovation Cooperation (01/2017 – 12/2020) With 12 Partners including 4 in Brazil: UNICAMP, CNI, ANPEI, CONFAP (Coordination: Fraunhofer IPK)

Viçosa

Internationalization of the Cluster Photonics Berlin (01/2017 – 12/2019) with SENAI-SC and Fundação CERTI

Microstructuring of Dental Implants applying Laser and EDM Technologies (11/2017 – 10/2020) with Biokyra, ISI Laser and ISI Manufacturing Systems

COOPERATION BETWEEN BRAZILIAN INDUSTRY AND FRAUNHOFER IPK ADVANTAGE FOR COMPANIES - TOGETHER TO SUCCESS

Turning and milling analyses with prototype-based niobium carbide tools (09/2015 – 10/2017) with CBMM

Araxá

© Fraunhofer IPK

Key Information:

from June 2012 until May 2019 (Project volume in Brazil: approx. € 800 million)

Participation of further 15 Fraunhofer-Institutes up to the present date – network activities between SENAI-Institutes and Fraunhofer-Institutes are being conducted and will be reinforced by Fraunhofer IPK

Development of ISI Business Plans and

Implementation Concepts

Development of Prototypical Support

Services of SENAI National Department

Development of an Evaluation and Audit

System

Pro

ject

Sco

pe

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Bilateral Projects - Development, Implementation and Monitoring of SENAI Institutes of Innovation (2012/06 – 2019/05):

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• Polymer Engineering

• Integrated Solutions in Metal-Mechanics

• Electro-Chemistry • Engineering Structures

• Biomass

• Micro-Electronics

• Mineral Technologies

• Renewable Energies

• Information and Communication

Technologies

• Forming and Material Joining

• Production Automation • Logistics

• Surface Engineering • Metallurgy and Special Alloys

• Mineral Processing • Electric Equipment and Systems

• Virtual Production Systems • Green Chemistry

• Biosynthetics

• Advanced Manufacturing • Advanced Materials

• Biotechnology

Bilateral Projects - ISIs with Support of other Fraunhofer-Institutes (15 FhIs)

• Laser • Embedded Systems • Manufacturing Systems

© Fraunhofer IPK

Pr'in Rousseff: ”Ich habe auch unsere Befriedigung über die Zusammenarbeit mit der Fraunhofer-Gesellschaft bei der Strukturierung unseres Forschungs- und Innovationsinstituts zum Ausdruck gebracht, auch über die Installierung von 23 Referenzzentren in Brasilien gemeinsam mit dem SENAI sowie mit Unterstützung der brasilianischen Bundesregierung.”

BK'in Merkel: ”Im Bereich der beruflichen Bildung und im Bereich der wissenschaftlichen Zusammenarbeit können wir vieles tun […]. Ich werde mir morgen ein Projekt in Salvador ansehen, an dem auch die Fraunhofer-Gesellschaft und deutsche Universitäten beteiligt sind. Wir sollten strategisch gerade diese Kooperation zwischen unseren Ländern ausbauen.”

http://www.bundesregierung.de/Content/DE/Mitschrift/Pressekonferenzen/2014/06/2014-06-15-statement-merkel-rousseff.html

Press statements of German Chancellor Dr. Angela Merkel and Ms. Dilma Rousseff,

President of Brazil 15th June 2014 in Brasilia

Pressestatements von Bundeskanzlerin Merkel und der Präsidentin der Föderativen Republik Brasilien, Rousseff

© Fraunhofer IPK

Establish and deploy a Centre for Europe-Brazil Business & Innovation Cooperation in Brazil

Self-sustainable Centre that connects and supports Research & Innovation & Business (R&I&B) organizations in Europe and Brazil

Strategic Positioning

CEBRABIC intends to position itself to be within the best centres in innovation promotion and support worldwide, counting on the active participation of international networks which are leaders in the industry of R&I

12 Partners (4x Brazil, 7x EU, 1x Turkey)

Balanced institutional diversity:

Companies (SPI, RCISD)

Universities (UNICAMP, SU)

Funding agencies (FFG)

R&I organizations (FHG, DLR)

Not-for-profit organisations (IASP, CNI, EBN, ANPEI, CONFAP)

Project Volume: 2,9 Mio € - funded by the European Union’s Horizon 2020 research

and innovation programme as Coordination and Support Action (CSA)

Budget

48 Months

Start: January 2017

Duration

3-Stage Approach: Planning – Piloting - Implementation

Networking: Creating synergies and complementarities as Core Value

Approach

About CEBRABIC* – Centre for Europe-Brazil Business & Innovation Cooperation: Basic Facts

*The CEBRABIC project has received funding

from the European Union’s Horizon 2020 research

and innovation programme under grant agreement

No 733531.

Goal

Result

Strategic Positioning

© Fraunhofer IPK

Initiation and development of strategic partnerships with countries and / or regions , with cooperation potentials in optics , photonics and their applications

Presence of investment in research infrastructure, scientific excellence and high industrial research and development intensity

Cooperation on intermediate levels (clusters, networks, research facilities) and at the political level

Existence of innovation support and interesting business market from the point of view of the Cluster

Countries: Brazil, Poland, Japan and USA

Objectives

Internationalization of the Cluster Photonics (Berlin)

Duration: 3 years

Financing: Investment Bank Berlin IBB

Project framework

Berlin Partner für Wirtschaft und Technologie GmbH

OpTecBB e.V.

Fraunhofer Institute for Production Systems and Design Technology IPK

Fraunhofer Heinrich-Hertz-Institute HHI

Senate Department for Economics, Energy and Public Enterprises (Stakeholder)

Stakeholders /Partners

© Fraunhofer IPK

Enhance the technological capabilities of SENAI and Brazilian Industry in the production of micromolds

Provide training to the experts from SENAI and Industrial partners (Brazilian Network for Dies and Molds)

Compare and optimize micro-machining technologies (complete process chain) for producing micromolds

Establish the National hub for improving the Brazilian die and mold industry through know-how transfer and technological innovation.

Enhancement of the Technological Excellence of the Brazilian Die and Mold Industry

Die and mold makers from Brazil

SENAI Institute of Innovation Manufacturing Systems

Brazilian Industry Network for Dies and Molds (ABINFER)

Fraunhofer IPK

Direct Objectives

Stakeholders

Duration: 28 months

Financing: SENAI – Servico Nacional de Aprendizagem Industrial

Project framework

Provisional Abutments

e. g. made of PEEK

© Fraunhofer IPK

Technology Development in Selective Laser Melting Roadmap Embraer

Fraunhofer IPK

EMBRAER

Technological Institute of Aeronautics ITA

Identification of the material properties of additive manufactured TiAl6V4

Topology/process optimization and production of a customized EMBRAER-component

Prediction of the material properties of additive manufactured TiAl6V4

Objectives

Partner and Stakeholders

Duration: 2014 – today

Project framework

Metal powder

SLM process

Light weight SLM-part

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Fra

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IPK

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Objectives

Sensitize the Brazilian industry for the challenges of successful innovation on the technological and organizational level

Foster the dialogue and cooperation between applied research & development (R&D) institutions and companies to strengthen the competitiveness of the Brazilian industry

Two Main Topics

Technological innovation in the Brazilian industry through cooperation between companies and applied R&D institutions

Organizational and business model innovation in companies by systematic management of “Intellectual Capital”

approx. 4.000 participants during the events

1st Brazilian-German Innovation Congress (Dec. 2014) part of the Open Innovation Week

© Fraunhofer IPK

Microstructuring of Dental Implants applying Laser and EDM Technologies

Laser-Mikrotechologie (Lµt)

Fraunhofer IPK

SenWTF, Berlin Partner and IBB

Biokyra (located in SC)

SENAI Institutes of Innovation (ISI Laser and ISI Manufacturing Systems)

Laser Microstructuring and EDM (Electrical Discharge Machining) Microstructuring of Dental Implants

Evaluation of Bacteria growth on dental implant surface

Direct Objectives

Stakeholders

Duration: 2 years

Financing: Agreement for RD&I cooperation projects in the field of optical technologies (IBB / SenWTF / ProFIT)

Budget Germany: € 400,000.00 / partner (Fraunhofer IPK and Laser-Mikrotechologie)

Project framework

Healthy Implant

Peri-implant mucositis

Peri-implantitis

© Fraunhofer IPK

Turning and milling analyses with prototype-based niobium carbide tools

Constant market share of approx. 70 % of tungsten carbide (WC) over the last 30 years with USD 15 Billion market volume in 2013 (Bloomberg)

Dependence on China for tungsten raw material

Target market for niobium carbide (NbC) as replacement for tungsten carbide based cutting tools

Turning and milling analysis with prototype-based niobium carbide tools for the machining of various workpiece materials

Benchmarking of NbC-tools against high quality tungsten carbide (WCo) tools

Motivation and Objectives

Project Partners

September 2015 until now

Project Volume and duration

CBMM

Fraunhofer IPK

© Fraunhofer IPK

Fraunhofer Project Center for Innovation in Advanced Manufacturing at ITA (Technological Institute of Aeronautics)

Support the scientific, technological and economic development in Brazil and in Germany

Support the Brazilian, German and European industries in Brazil with applied research and innovation projects

Acquiring and execute joint RD&I projects with industry in Brazil, in cooperation with ITA and the SENAI Innovation Institutes in Santa Catarina

Focus on Advanced Manufacturing or Industrie 4.0 solutions

Strategic Objectives

Duration of the Fraunhofer Project Center: 3 years

Financing in Germany: Fraunhofer Headquarters and Fraunhofer IPK (€ 1,026,000.00) - Staff costs, travel costs and marketing costs

Financing in Brazil: ITA (approx. € 1,000,000.00) - Staff costs, infrastructure and equipment

Project framework

Technological Institute of Aeronautics – ITA

Fraunhofer IPK

Partners

© Fraunhofer IPK

Dr.-Ing. David Carlos Domingos

Operations Manager Brazil

Fraunhofer IPK | Pascalstraße 8-9 | 10587 Berlin

Phone: +49 30 / 3 90 06-413

Email: david.carlos.domingos@ipk.fraunhofer.de

Thank you for your attention

… and support!