INTRODUCTION of SCHADE Lagertechnik GmbH member of the AUMUND Group
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Transcript of INTRODUCTION of SCHADE Lagertechnik GmbH member of the AUMUND Group
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
INTRODUCTIONof
SCHADE Lagertechnik GmbH
member of theAUMUND Group
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
AUMUND FördertechnikRheinberg, Germany
SCHADE Lagertechnik
Herne, Germany
B&W Mechanical Handling
Ely, U.K.
The Group
AUMUND-FördererbauRheinberg, Germany
AUMUND Holding B.V.Venlo, The Netherlands
and worldwide subsidiaries
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Aumund USAAtlanta, GA
B&W Mechanical HandlingEngland
AUMUND FördertechnikSCHADE LagertechnikGermany.
Aumund ChinaBeijing
Aumund IndiaChennai
Aumund BrazilSao Paulo
Aumund FranceParis
Aumund AsiaHong Kong
Aumund SwitzerlandZug
AumundPolandRybnik
AumundRussia
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presented by Dipl. Ing. Anton Shkolnik
October 2012
Gustav Schade marks the beginning while founding the “Maschinenfabrik” in 1879
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presented by Dipl. Ing. Anton Shkolnik
October 2012
SCHADE Lagertechnik
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
01/00
Office Building in Herne
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presented by Dipl. Ing. Anton Shkolnik
October 2012
Development of SCHADE and of their Activities in the Fieldof Storage and Scraper Reclaimer Technologies
1879 Founding of “Gustav Schade” Maschinenfabrik in Dortmund
1952 First Scraper Reclaimer, for a chemical plant in Germany
1953 First Export Order for a Fertilizer Factory in Netherlands
1959 Worldwide first Scraper Reclaimer with double boom
1968 First Scraper Reclaimer for a coal-fired Power Plant (e.on)
1981 First Reclaimer for FGD in a coal-fired Power Plant (STEAG)
1996 - Delivery of 9 units of the worldwide largest Circular1999 Storages for Mai Liao Power Plant, Taiwan
2001 Joining of Aumund Group in Rheinberg, Germany
2005/ Anglo Coal Australia orders 11 huge machines among them2006 the worldwide biggest Scraper Reclaimers with twin
booms
2004 - SCHADE wins 20 units of 120 m diameter circular2008 storages for coal in domes for power plants in China
1st in Power worldwide !
High capacity machine with twin boom
Sold 48 times in China
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
SCHADE expertise in storing and blending of dry bulk materials from customized project design to commissioning of complete plants in:
Power IndustryPower Industry
Cement IndustryCement Industry
Chemical IndustryChemical Industry
MiningMining
Harbour Terminals
Harbour Terminals
Iron & Steel
Iron & Steel
SCHADE in all major industries
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Stacking
Blending
Reclaiming
equipment
used for various
stockyard
applications
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Longitudinal Storage
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Stackers (coal handling)
Stacker pylon type,
slewing and luffing (hydraulic)
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Stackers (coal handling)
Stacker, slewing and luffing (hydraulic)
Hammer type
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Scraper Reclaimers (coal handling)
Bridge Reclaimer
(discharge via drag trough)
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Stacking Methods
Chevron(mainly for blending purpose)
reclaiming
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Typical Storage Arrangements
Blending Bed of Longitudinal Shape
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presented by Dipl. Ing. Anton Shkolnik
October 2012
Typical Storage ArrangementsPower Plant Gersteinwerk
Germany
Blending Bed
of Longitudinal Shape
Stacking 1100 t/h
Reclaiming 1125 t/h
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Scraper Reclaimers (coal handling)
First Cantilever Reclaimers for power plant coal yard KW Scholven in 1968
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Scraper Reclaimers (coal handling)
Cantilever Reclaimer
(discharge via drag trough)
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Scraper Reclaimers (limestone handling)
Cantilever Reclaimer
(discharge via concrete ramp)
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Scraper Reclaimers (lignite handling)
Worldwide largest single boom Portal Scraper Rail Span 62,5m, Reclaim Capacity 2.400t/h
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Scraper Reclaimers (coal handling)
Portal Reclaimer with worldwide largest Capacity of 3,200 t/h, Span 52m, Dartbrook
coal Pty. Limited, NSW, Australia
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Typical Storage Arrangements
Buffer Storage of Longitudinal Shape
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Combined Stacker / Reclaimers (coal handling)
Portal type Stacker / Reclaimer
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Scraper Reclaimers (FGD-gypsum handling)
Portal Reclaimer
(discharge via concrete ramp)
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Delivered in 2003 to UHDE, for GAP Insaat Yaririm, Turkmenistan
Portal Scraper Reclaimer at an Urea Storage Yard
Rail Span 48,5 m
Reclaiming Capacity 225 t/h
Portal Reclaimer
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Scraper Reclaimers (coal handling)
Semi-Portal Reclaimer
Rail Span 45 m, reclaiming capacity 1.200 t/h
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Scraper Reclaimers (FGD-gypsum handling)
Semi-Portal Reclaimer
(discharge via concrete ramp)
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Typical Storage Arrangements
Buffer Storage of Longitudinal Shape
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Circular Blending Storage
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
One pile built up continuously by slewing / luffing Stacker in Chevcon Method
Typical Storage Arrangements
Blending Bed of Circular Shape
Reclaiming from the front of the pile by Bridge type Scraper Reclaimer
360º rotation and endless pile
Perfect homogenization and blending of segregated bulk material
Automatic operation ( also simultaneously )
In enclosed buildings or outdoor operation
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Circular Stacker / Reclaimers (coal handling)
High Capacity Circular Blending Bed dia. 120m
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Circular StorageBridge Scraper Reclaimer with Stacker at a Limestone Storage Yard
Rail-Diameter 78 m
Stacking Capacity 1.000 t/h
Reclaiming Capacity 300 t/h
Delivered in 2003 to Kelete Cement Plant, Turkmenistan
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Circular Buffer Storage
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Less space required as with storages of longitudinal shape
Typical Storage Arrangements
Buffer Storage of Circular Shape
Large storage capacities on small base area
Stockpile built up by Slewing Stacker
Reclaiming from the inner side slope of the pile by slewing/luffing scraper boom
Automatic operation ( also simultaneously )
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Circular Stacker / Reclaimers (coal handling)
Circular Coal Storage, 4000 t/h stacking
2000 t/h reclaiming
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Circular Stacker / Reclaimers (coal handling)
Stacker (slewing)
with Reclaimer Boom (slewing and luffing)
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Circular Stacker / Reclaimers (coal handling)
Stacker (slewing)
with Reclaimer Boom (slewing and luffing)
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Circular Stacker / Reclaimers (salt handling)
Stacker (slewing)
with Reclaimer Boom (slewing and luffing)
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Circular Stacker / Reclaimers (coal handling)
Stacker (slewing) with Semi-Portal
Reclaimer (slewing and luffing)
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Circular Stacker / Reclaimers (coal handling)
Stacker (slewing) with Semi-Portal
Reclaimer (slewing and luffing)
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Typical Storage Arrangements
9 SCHADE Circular Storages at the FPC – Mai Liao Plant in Taiwan
W E C O N V E Y Q U A L I T Y
presented by Dipl. Ing. Anton Shkolnik
October 2012
Thank you for your kind attention!