Introduction of New Kinpo Group Year · PDF fileNew Kinpo Group Year 2010 ... Kinpo Group is a...
Transcript of Introduction of New Kinpo Group Year · PDF fileNew Kinpo Group Year 2010 ... Kinpo Group is a...
Introduction of New Kinpo Group Year 2010
Discipline / Competence / Innovation
Transcendence / Sincerity / Harmony
Jack ChangVice President New Business developmentE-mail: [email protected]: (tw) +886-986002255
(us) +1-650-7667986
2Discipline / Competence / Innovation / Transcendenc e / Sincerity / Harmony
Confidential
Kinpo Group Overview
Kinpo Group is a worldwide top leading ODM/EMS partner established since 1973.
At present, there are 20 companies in the group.
2009: US $26.3 Billion2010: US $31.7 Billion (f)
85,000
34
Kinpo, Compal, Cal-Comp, AcBel, Compal Comm., Baotek
1040
Revenue
Total Employees
Production Factories
Public Listed Companies
R&D Engineer
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Confidential
Kinpo Group Organization
Kinpo GroupGroup Chairman: Rock Hsu (Founder)
NotebookPC
COMPAL
Mobile Phone
COMPALCOMM.
WiFi
Arcadyan VIBO
3G Service
CompalPresident: Ray Chen
VIBO 3G Services Provider
New KinpoPresident: Simon Shen
Consumer pc peripheral
KINPO
EMSCommunication
CALCOMP
Power Supply
ACBEL
PrecisionSheet metal and Plastic
Sales/Prototyping/low volumeProduction
USACALCOMP
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New Kinpo Group Organization
Ted Lai
Sales channel in C
hina
Jack Chang
Sales, prototyping, low
volum
e production
Kent Wang
Peter Pan
Hugh Lo
Henry Chang
Plastic &
Sheet m
ental
Joe Chang
Tony Wan
Z.W. Chang
CEOSimon Shen
CN US CP CRCE MPMC AcbelBU1
AcbelBU2CS
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Billion USD
10B
12.2
B
16B
21.4
B
21.9
B
26.3
B
31.7
B
22%31%
34%
2%17%
21%
Kinpo Group Business Growth
No. 4 of Worldwide ODM/EMS Ranking in 2008 (Source: MMI)
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MMI 2008 WW ODM/EMS Ranking
Kinpo Group Consolidated Revenue 2009 US $26.3 Billion 2010 US $31.7 Billion (f)
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New Kinpo Manufacturing Sites
ASIA NAEUROPE
Manufacturing Site
TanShia, China(156,000 m2)Power Supply
Dongguan, China(170,000 m2)PrinterLaser Printer PCBASet-Top Box, GPS, PMPCalculator, Cell Phone
Suzhou, China(292,000 m2)Inkjet Printer (MFP)Large Format Printer (44”)Cell Phone
Suzhou EP-Zone,China (8,000 m2)External HDDHDD PCBA
WuJiang EP-Zone,China (80,000 m2)Set-Top Box
Warsaw, Poland(5,200 m2)Notebook (SKD)Set-Top Box (SKD)
Hanoi, Vietnam(214,000 m2)Notebook
Philippine(10,000 m2)Power Supply
Mahachai, Thailand(80,000 m2)Set-Top BoxBT Headset, HDD
Petchaburi, Thailand(115,000 m2)Inkjet Printer (SFP)Set-Top BoxHDD PCBA
Sao Paulo, Brazil(100,000 m2)Notebook (CKD)
Manaus, Brazil2010/Q4(18,000 m2)STB /Printer
Mexico2010/Q4(6,000 m2)STB
San Jose, USA--2010/Q2(30,000 sqf) Prototype & NPIProduction Assy
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Global R&D Location & Resource Type
R&D Development Site
Poland (5) San Jose (5)
San Diego (5)
Beijing (80)
Dongguan (70)
Suzhou (30)
Singapore (20)
Shanghai (120)
Taipei (660)Thailand (50)
11 Global R&D SitesOver 1,000 R&D Resources
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New Kinpo Business Model
A spectrum of Capabilities
GPS/PND/PMPPower SupplyExternal HDDGSM/CDMA PhoneBluetooth HeadsetPLC ModemLED LightingCalculator/Organizer
Inkjet PrinterInkjet MFPFinger Print
Sensor
STBLaser PrinterVoIPWebpad
MouseFAX
SD CardPOS Payment
Terminal
PCB AssyInk Jet Plotter
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Product Segment
Home automation Digital Home Printing
Low Volume High MixPlastic & Sheet Metal PrototypingCommunication
LED LightingCommunication Power ManagementConsumer Electronics
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Confidential
Storage
External HDD
HDD PCBA
2009 : 9M UNITS2010: 24M UNITS (f)
2009: 140M UNITS2010: 193M UNITS (f)
Remarkable Customers
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Confidential
Laser MFPInk Jet MFP Large Formatter
Printing
Printer BarPCBA
Remarkable Customers
2009 : 11.3M UNITS
2009: 2.3M UNITS2010: 285K UNITS (f)
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Confidential
Communication
Set-Top-Box
Mobil Phone Fax
Remarkable Customers
Bluetooth Device
2009: 8.5M UNITS2010: 15.4M UNITS (f)
2009: 1M UNITS2010: 838K UNITS (f)
2009: 6 M UNITS2010: 8 M UNITS (f)
2010: 255K UNITS (f)
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Low Volume High Mix
NEW NEW
Remarkable Customers
Industrial Printer Color Laser Copier
Large Fomatter Server Power Supply
Storage Power Supply
DC DCConverter
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Confidential
Consumer Electronics
Calculator
Mouse Entertainment System
Portable Keyboard
GPS & GPS Module Netbook
Remarkable Customers
2009 : 500K UNITS2010: 1M UNITS (f)
2010: 100 K UNITS (f)
2009: 30M UNITS2010: 33M UNITS (f)
2010: 210K UNITS (f)
2009: 5.5M UNITS2010: 6.6 M UNITS (f)
2009: 48K UNITS2010: 250K UNITS (f)
NEW
NEW
NEW
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Confidential
Power Management
TaiwanNo.1
Power Supply
Remarkable Customers
2009: 17.5M UNITS2010: 29.3M UNITS (f)
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Confidential
Green Energy (LED Lighting)
LED Street Light LED In House Lighting
Remarkable Customers
2009 : 33K UNITS2010: 5M UNITS (f)
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Confidential
Digital Home
NEW NEW
NEW
Photo Viewer
NEW
MID (Win CE & Android) E-Book E-Reader
Remote Control
Blue-Ray Player
Remarkable Customers
2010: 150K UNITS (f) 2010: 100K UNITS (f)
2010: 2M UNITS (f)2009: 50K UNITS2010: 150K UNITS (f)
2010: 150K UNITS (f)
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Home Automation
NEW
Playing 1.Music2.Picture3.Movie
Scenario Model1.Presentation2.Media playing3.At Home4.Sleeping5.Go out
Picture Reality control
Environment control
Entertainment control
Home care
Recording Power Consumption & On/Off control
Surveillance
Emergent info.
Feature:1. Controls Lighting, Entertainment & Environment. 2. Simple Scenario Control model 3. Newest Picture Reality Control mode4. SMS function assists emergent notification
Green Power Entertainment Scenario ControllerHome safety
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Prototyping
Location: California, USA
PCB Layout
PCBABOX Build
Low Volume Production
NEW
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End to End Service
NPI
•DFX•Tooling Development•CPK Report•Defect Tracking•Parameter Report•Jig & Fixture Development•Line Set Up•Supplier Chain Management
Prototype
•PCB Layout•PCB Assy•Testing•Plastic Soft Mold Parts•Sheet Metal Sample•ID Simulation•Quick Turn Sample Making
Build
•Globe Manufacturing•140SMT•Cell Production•Bar-Code & MES System•Virtual Factory•ROHS/ Green Service•6σσσσ TQM
After Service
•VMI•RMA•Refurbishment•Logistics•Configuration•Failure Analysis•Spare Planning
Design
•Mechanical Design•EE Design•F/W Design•S/W Design•ID Design•System Integration•Components Solutions
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Vertical Integration
PCB – Shye FengElectric Parts - CrownpoDiode/ Resister/ Mechanical Parts – Sino( Metal Press/ Glass Fiber/ Mould/ Injection )Cable Assembly - Acbel
Parts
Global SupportAfter Service
PC – Kinpo, CompalMulti-Media Devices – Kinpo, CalcompCommercial & Consumer Electronics – Kinpo, CalcompMobile Devices – Kinpo, Calcomp, Compal Comm.
System Integration(EMS/ ODM/ CDM)
EMI Approval - CCSEMI
Power Supply - AcbelTFT LCD Panel - CPTTouch Panel - SwencWiFi Module - Arcadyan
Module
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Vertical Integration Implementation
Kinpo Group Subsidiary
In House or potential JV
Arcadyan (WiFi Module)WiFi & Broadband
CPT (Panel)SWENC (Touch Panel)
Panel & Touch Panel
FuYu (In-House)MeiBan (JV Potential)Superpower
Tooling & Molding
SinoAllied (In-House)
Sheet Metal
Shye FengApexAllied Circuit
PCB
Other In-House ComponentsRoller : Nam Wah (JV Potential)CIS : CSI (In-House )Glass : XinW (JV Potential)
Acbel (In-house)
Power Supply
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Professional SMT Capability
SMT Capabilities•Min. Part Size: 0.5 x 0.25mm (0201)•Min. Pitch (QFP/TSOP): 0.3 ~ 0.4mm
• Min. pitch of µBGA: 0.5 mm• Total 140 SMT Lines
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Agilent 5DX X-Ray Inspection Technology
• BGA Solder joint diagnosis• SMT process verification• 3D - Views captured in
“slices” for more precise imaging and analysis. The Agilent 5DX separates the views of the board’s top and bottom sides, allowing nearly 100% coverage.
100% screen inspection for new model to define the process parameter2 panels PCA per line per hour for process stabilit y checking
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Automation Engineering
• Dedicated Engineering team at Taiwan Headquarters, and at each Manufacturing Sites to develop Automation Equipment s
• In-House design and fabrication for Production Fixt ures, Jigs, Tester, and Equipments
1. Process quality improvement, reduce risk of workm anship issues2. Greatly Improve Production Output and Efficiency3. Reduce Cycle Time & Labor Cost
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Cell Production
Operator Stations Cycle TimeBefore 10 7 50sAfter 8 3 41s
Greatly reduce take/place frequency and body movement, and increase the efficiency
Before
After
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Real Time Quality System
Assembly
• Main PCA Verification
• EOL Data Collection
OBA & QA Lab
• CSA Data Collection
• PPP, MAVS, Reliability Data Collection
Shipping
• Product Shipping Verification
• Shipping Data Collection
SMT & PCBA
• Components Loading Verification
• AOI Data Collection
• ICT, FCT Data Collection
“Visible Factory” and “Real Time Management”
Manufacturing
Execution
System
Quality
Managem
entP
roductionM
anagement
Integrated & Alert System(Total Quality Management)
• Bar Code System• ERP System• Production Plan & MO System• Alert System via SMS (Low Yield Rate or Line Stop i ssue)• Equipment Maintenance System
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Virtual Factory
CustomerEnables customers to access the factory Real-time information through Internet
Delivery informationProduction informationQuality informationReliability information
Internet Access
NKGDatabase
VirtualFactory
BusinessTransaction
ProductionInformation
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Confidential
Quality Certifications & Rewards
ULUL TUVTUV BEABBEAB JQAJQA CSACSA
CCCCCC TLASTLAS
Sony Green PartnerSony Green Partner
ISO 14001ISO 14001
OHSAS18001OHSAS18001
ISO 9001ISO 9001
Taiwan National Quality Prize
Prime Minister’s Award ofThailand
Industrial Safety Award of Thailand
Safety
EMC
Quality
Awards