Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf ·...
Transcript of Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf ·...
1
Introduction
2
• Founders
Graduated from reputable universities
Experience in well known upstream companies
Educated for systematic teamwork
• Capabilities
Engineering, Design and Development
Manufacturing and Repair
Representative from Well Innovation (Norway)
• Objectives
Meeting needs in manufacturing, procuring and repair in oil and gas industry
Acquiring new technical knowledge
Products
• Complete Downhole Completion String
with wireline accessories
3
Engineering Design
Data Base
Design Optimization
New Design
• Design Optimization Localization
Fit –for –purpose design
• New Design FEED Study
Conceptual Design
Detailed Design
Engineering Design
4
Highly-alloyed austenitic steels
Proprietary super 13 Cr
no
PH2S < 14.5 psi
Duplex steels
Ys < 80 ksi
PH2S < 100 psi
13 Cr L80
PCO2 < 2 psiLow-alloy steels
yes
no
yes yes
fail
no
Cl - < 5 g/lit
Material 27 – 6 Mo (UNS
N08926)
fail
no
Nickel – based alloys
yes yes
no
fail
no
fail
pH > 3.5 yes
fail
Strong Database prepared from
scientific papers and technical
documents determines if a
material is suitable for specific
well corrosive conditions such
as:
• Temperature
• H2S content
• CO2 Content
• Cl- and pH.
Engineering Database
5
Engineering Database
FEM Analysis
API Collapse Criteria
Tri-axial Stress Analysis
6
Standard restrictions and criteria
Fundamental and theoric
Calculations
Computational and engineering
Methods
Laboratory and experimental tests
Shearing value test
Engineering AnalysisEngineering Analysis
Projects
• Wireline Retrievable
Sub-Surface Safety ValveDesign Competence
• Reliable Closing mechanism
• Exact opening and closing pressure
• Exact fail-safe setting depth
• Firm and multiple-use sealing system
• Lowered internal friction
• Easy running
Production Challenges
• Metal-to-metal Sealing area
• Special-alloyed springs procurement
• Honed sealbore
• Galling preventer heat treatment
Products
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Type : Baker – Camco- Otis
Size : 3.812 / 5.950
• Sliding Side Door
Design Competence
• Considerable reduced packing friction
• Debris Preventer
• Equalizing mechanism
• Multiple cycling use
Production Challenges
• Integral parts alignment
• High strength seals
• Precise seal machining
• Integral no-go nipple
ProjectsProducts
8
Type : Baker (CMD)
Size : 4.5” and 5.5”
• Permanent PackerDesign Competence
• Exact Setting Pressure
• Anti pre-setting mechanism
• Expandable steel backups for packing element
• Easy and safe latch/unlatching
• Tested and approved slips extracting process
Production Challenges
• Latch profile machining
• Aligned latch and upper sealbore
• Packing element quality assurance
• Piston-body-cover alignment
• Slips extracting functional test
ProjectsProduct
9
Type : Baker – Halliburton
Size : 7” and 95/8”
• Side Pocket MandrelDesign Competence
• Minimum welding area
• Compatible valve and wireline accessories
• Easy and repeatable valve insert/retracting
• Full-bore drift size
Production Challenges
• Eccentric bore machining
• Welded parts alignment
• Standard welding procedure
• Weld accuracy tests
• Honed eccentric sealbore
• Dual-sized sealbore machining
• Internal edges and profiles in eccentric hole
ProjectsProducts
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Type : Camco (MMG)
Size : 4.5” and 5.5”
Tubing Retrievable Subsurface Safety Valve
Terminated:
• Sketching
• Engineering Design
• Manufacturing Process determination
To-Do:
• Making Prototype
• Functional and Pressure Test
ProjectsProducts
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Type : Baker (T8)
Size : 7”
Workshop Workshop area: 1500 square meters
Number of Metal working machines: 24
Manufacturing capacity (annually): 70 sets of
completion strings
Manufacturing size limits, 500mm diameter,
9000mm length max
Capable of manufacturing long equipment
such as Travelling Joints and Flow Couplings
Fully automatic milling machine ideal for
machining wireline equipment
2 cranes
Complete range of controlling equipment
Workshop
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Quality assurance
Flawless Quality Control system– First time inspection
• Evaluates the practicality of manufacturing
– In-process inspection
• Ensures fault-free process
• process improvement
– Final inspection
• Double checks the whole manufacturing process
Quality Assurance
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Quality assurance
Non-conformance handling
– Technical NCRs
– Administration NCRs
Traceability
– Up to 10 years
Comprehensive procedures
– Minimized reliance on personnel
– Near zero administration faults
Quality Assurance
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Services
Operation/Intervention
Onshore Services
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ITEM DESCRIPTION UNIT QTY.
1
ROPE SOCKET PEAR DROP TYPE 1.875" WIRE SIZE : 0.125" FISHING NECK
NO. 4OD :1.750" BOTTOM CONECTION THREAD :1 1/16 - 10UN .MATERIAL : AISI 4140
30-40 HRC H2S SERVICE
2WIRE LINE STEM WITH OD:1.875" , PIN & BOX CONNECTION: QUICK LOCK CONNECTION,
NO. 6H2S SERVICE.MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
3WIRELINE MECHANICAL LINK JAR 1.875 " PIN & BOX CONNECTION: QUICK LOCK CONNECTION,
NO. 4H2S SERVICE MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
4
WIRELINE HYDRAULIC JAR 1.875" FISHING NECK OD :1.750"
NO. 4CONECTION THREAD : 1 1/16" -10UN. LENGTH: 31" .MATERIAL : AISI 4140
30-40 HRC H2S SERVICE
5 REDRESS KIT FOR ITEM 5 ST 20
6
BREECH LOCK / QUICK LOCK SYSTEM (QLS) CROSS OVER TOP SUCKER
NO. 81 1/16"-10 UN x BOTTOM QLS 1.875" FOR STRONG JARING UP/DOWN ,
H2S SERVICE
7CROSS OVER TOP QLS 1.875" x BOTTOM SUCKER 1 1/16" UN FOR
NO. 8STRONG JARING UP/DOWN ,H2S SERVICES
8
WIRE LINE KNUCKLE JOINT WITH OD:1.875" , PIN & BOX CONNECTION: QUICK LOCK
CONNECTION, NO. 6
H2S SERVICE. MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
9 WIRELINE CLAMP 0.108"/0.125" . NO. 2
10
WIRE LINE SHOKE ABSORBER WITH OD:1.5" , PIN & BOX CONNECTION: QUICK LOCK
CONNECTION NO. 2
F/N OD: 1.750" .MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
11TUBING GAUGE / PARAFFIN CUTTER WITH OD:3.9" , THREAD CONNECTION: 1 1/16"-10UN
NO. 2F/N OD: 2.312 " .MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
12TUBING GAUGE / PARAFFIN CUTTER WITH OD: 6.151" , THREAD CONNECTION: 1 1/16"-10UN
NO. 2F/N OD: 2.312 " .MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
13WIRE LINE Roller stem WITH OD:1.875" , PIN & BOX CONNECTION: QUICK LOCK CONNECTION
NO. 4MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE ,with 4 wheels
14WIRE LINE Roller stem WITH OD:1.5" , PIN & BOX CONNECTION: QUICK LOCK CONNECTION
NO. 4MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE ,with 4 wheels
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BREECH LOCK / QUICK LOCK SYSTEM (QLS) CROSS OVER TOP SUCKER
NO. 415/16"-10 UN x BOTTOM QLS 1.5" FOR STRONG JARING UP/DOWN ,
H2S SERVICE
16
BREECH LOCK / QUICK LOCK SYSTEM (QLS) CROSS OVER BOTTOM SUCKER
NO. 415/16"-10 UN x TOP QLS 1.5" FOR STRONG JARING UP/DOWN ,
H2S SERVICE
17WIRE LINE TUBULAR JAR WITH OD:1.875" , PIN & BOX CONNECTION: QUICK LOCK CONNECTION
NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
18WIRE LINE GRAB WITH OD: 3" , TOP CONNECTION: 1 1/16" -10 UN with 3 piece
NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
19WIRE LINE IMPRESSION BLOCK WITH OD: 5.5" , TOP CONNECTION: 1 1/16" -10 UN
NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
20WIRE LINEIMPRESSION BLOCK WITH OD: 3.5" , TOP CONNECTION: 1 1/16" -10 UN
NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
21WIRE LINE SWAGE WITH OD: 3.8" , TOP CONNECTION: 1 1/16" -10 UN
NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
22WIRE LINE SWAGE WITH OD: 6" , TOP CONN`ECTION: 1 1/16" -10 UN
NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
23WIRE LINE BLIND BOX WITH OD: 6" , TOP CONNECTION: 1 1/16" -10 UN
NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
24WIRE LINE BLIND BOX WITH OD: 3" , TOP CONNECTION: 1 1/16" -10 UN
NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE
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Representative
MonoboreCompletionRepresentative
Well Innovations Co.
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14” x 18 5/8” System
- Liner Hanger Packer Integral System.
- One trip system.
- Mechanical set, as per original customer
requirements.
7” x 9 5/8” System
- Available as a two trip system, as per original
customer requirements.
- Full System available, including: Darts, Plugs,
Floats, Landing Collars & Tie Back.
COMPLETE V0 CERTIFIED LINER
HANGER & PACKER SYSTEM
MonoboreCompletionKish Workshop
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Workshop area: 750 square meters
Assembly facility
Hydro Test Facility : 10000 Psi
Lift Track
2 set Compressor
MonoboreCompletionOffshore Services
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Specialist man for running
Operation man
Complete running tools
POGC:
• 14 sets completion (WI and Team Experience)
DANA:
• 13 sets completion (WI and Team Experience)
ProjectsOffshore Experience and Projects
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OIEC:
• 6 sets completion (WI and Team Experience)
OIEC:
• 2 sets completion (In process)
Well Numbers
SPD-15-08 SPD-16-08
SPD-16-02 SPD 15-02
SPD 15-11 SPD 15-06
SPD 15-09 SPD 15-04
SPD 15-07 SPD 16-07
SPD-16-10 SPD-16-12
SPD-16-03 SPD-16-06
SPD-16-04 SPD-16-09
SPD-16-11 SPD-16-01
SPD 15-01 SPD 15-03
SPD 15-12
Modular Drilling Unit
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After – Sales Services
• Full-time answering to the customers’ comments and
suggestions
• Remote technical and maintenance support services 24
hours a day
• All of products have 2-year Guarantee and 10-year after-
sale services Including:
Repairing defected parts
Supervision on running and operation
Assembly and test of repaired parts