Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf ·...

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Transcript of Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf ·...

Page 1: Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf · Introduction 2 • Founders Graduated from reputable universities Experience in well

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Page 2: Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf · Introduction 2 • Founders Graduated from reputable universities Experience in well

Introduction

2

• Founders

Graduated from reputable universities

Experience in well known upstream companies

Educated for systematic teamwork

• Capabilities

Engineering, Design and Development

Manufacturing and Repair

Representative from Well Innovation (Norway)

• Objectives

Meeting needs in manufacturing, procuring and repair in oil and gas industry

Acquiring new technical knowledge

Page 3: Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf · Introduction 2 • Founders Graduated from reputable universities Experience in well

Products

• Complete Downhole Completion String

with wireline accessories

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Page 4: Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf · Introduction 2 • Founders Graduated from reputable universities Experience in well

Engineering Design

Data Base

Design Optimization

New Design

• Design Optimization Localization

Fit –for –purpose design

• New Design FEED Study

Conceptual Design

Detailed Design

Engineering Design

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Page 5: Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf · Introduction 2 • Founders Graduated from reputable universities Experience in well

Highly-alloyed austenitic steels

Proprietary super 13 Cr

no

PH2S < 14.5 psi

Duplex steels

Ys < 80 ksi

PH2S < 100 psi

13 Cr L80

PCO2 < 2 psiLow-alloy steels

yes

no

yes yes

fail

no

Cl - < 5 g/lit

Material 27 – 6 Mo (UNS

N08926)

fail

no

Nickel – based alloys

yes yes

no

fail

no

fail

pH > 3.5 yes

fail

Strong Database prepared from

scientific papers and technical

documents determines if a

material is suitable for specific

well corrosive conditions such

as:

• Temperature

• H2S content

• CO2 Content

• Cl- and pH.

Engineering Database

5

Engineering Database

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FEM Analysis

API Collapse Criteria

Tri-axial Stress Analysis

6

Standard restrictions and criteria

Fundamental and theoric

Calculations

Computational and engineering

Methods

Laboratory and experimental tests

Shearing value test

Engineering AnalysisEngineering Analysis

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Projects

• Wireline Retrievable

Sub-Surface Safety ValveDesign Competence

• Reliable Closing mechanism

• Exact opening and closing pressure

• Exact fail-safe setting depth

• Firm and multiple-use sealing system

• Lowered internal friction

• Easy running

Production Challenges

• Metal-to-metal Sealing area

• Special-alloyed springs procurement

• Honed sealbore

• Galling preventer heat treatment

Products

7

Type : Baker – Camco- Otis

Size : 3.812 / 5.950

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• Sliding Side Door

Design Competence

• Considerable reduced packing friction

• Debris Preventer

• Equalizing mechanism

• Multiple cycling use

Production Challenges

• Integral parts alignment

• High strength seals

• Precise seal machining

• Integral no-go nipple

ProjectsProducts

8

Type : Baker (CMD)

Size : 4.5” and 5.5”

Page 9: Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf · Introduction 2 • Founders Graduated from reputable universities Experience in well

• Permanent PackerDesign Competence

• Exact Setting Pressure

• Anti pre-setting mechanism

• Expandable steel backups for packing element

• Easy and safe latch/unlatching

• Tested and approved slips extracting process

Production Challenges

• Latch profile machining

• Aligned latch and upper sealbore

• Packing element quality assurance

• Piston-body-cover alignment

• Slips extracting functional test

ProjectsProduct

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Type : Baker – Halliburton

Size : 7” and 95/8”

Page 10: Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf · Introduction 2 • Founders Graduated from reputable universities Experience in well

• Side Pocket MandrelDesign Competence

• Minimum welding area

• Compatible valve and wireline accessories

• Easy and repeatable valve insert/retracting

• Full-bore drift size

Production Challenges

• Eccentric bore machining

• Welded parts alignment

• Standard welding procedure

• Weld accuracy tests

• Honed eccentric sealbore

• Dual-sized sealbore machining

• Internal edges and profiles in eccentric hole

ProjectsProducts

10

Type : Camco (MMG)

Size : 4.5” and 5.5”

Page 11: Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf · Introduction 2 • Founders Graduated from reputable universities Experience in well

Tubing Retrievable Subsurface Safety Valve

Terminated:

• Sketching

• Engineering Design

• Manufacturing Process determination

To-Do:

• Making Prototype

• Functional and Pressure Test

ProjectsProducts

11

Type : Baker (T8)

Size : 7”

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Workshop Workshop area: 1500 square meters

Number of Metal working machines: 24

Manufacturing capacity (annually): 70 sets of

completion strings

Manufacturing size limits, 500mm diameter,

9000mm length max

Capable of manufacturing long equipment

such as Travelling Joints and Flow Couplings

Fully automatic milling machine ideal for

machining wireline equipment

2 cranes

Complete range of controlling equipment

Workshop

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Quality assurance

Flawless Quality Control system– First time inspection

• Evaluates the practicality of manufacturing

– In-process inspection

• Ensures fault-free process

• process improvement

– Final inspection

• Double checks the whole manufacturing process

Quality Assurance

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Quality assurance

Non-conformance handling

– Technical NCRs

– Administration NCRs

Traceability

– Up to 10 years

Comprehensive procedures

– Minimized reliance on personnel

– Near zero administration faults

Quality Assurance

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Services

Operation/Intervention

Onshore Services

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ITEM DESCRIPTION UNIT QTY.

1

ROPE SOCKET PEAR DROP TYPE 1.875" WIRE SIZE : 0.125" FISHING NECK

NO. 4OD :1.750" BOTTOM CONECTION THREAD :1 1/16 - 10UN .MATERIAL : AISI 4140

30-40 HRC H2S SERVICE

2WIRE LINE STEM WITH OD:1.875" , PIN & BOX CONNECTION: QUICK LOCK CONNECTION,

NO. 6H2S SERVICE.MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

3WIRELINE MECHANICAL LINK JAR 1.875 " PIN & BOX CONNECTION: QUICK LOCK CONNECTION,

NO. 4H2S SERVICE MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

4

WIRELINE HYDRAULIC JAR 1.875" FISHING NECK OD :1.750"

NO. 4CONECTION THREAD : 1 1/16" -10UN. LENGTH: 31" .MATERIAL : AISI 4140

30-40 HRC H2S SERVICE

5 REDRESS KIT FOR ITEM 5 ST 20

6

BREECH LOCK / QUICK LOCK SYSTEM (QLS) CROSS OVER TOP SUCKER

NO. 81 1/16"-10 UN x BOTTOM QLS 1.875" FOR STRONG JARING UP/DOWN ,

H2S SERVICE

7CROSS OVER TOP QLS 1.875" x BOTTOM SUCKER 1 1/16" UN FOR

NO. 8STRONG JARING UP/DOWN ,H2S SERVICES

8

WIRE LINE KNUCKLE JOINT WITH OD:1.875" , PIN & BOX CONNECTION: QUICK LOCK

CONNECTION, NO. 6

H2S SERVICE. MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

9 WIRELINE CLAMP 0.108"/0.125" . NO. 2

10

WIRE LINE SHOKE ABSORBER WITH OD:1.5" , PIN & BOX CONNECTION: QUICK LOCK

CONNECTION NO. 2

F/N OD: 1.750" .MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

11TUBING GAUGE / PARAFFIN CUTTER WITH OD:3.9" , THREAD CONNECTION: 1 1/16"-10UN

NO. 2F/N OD: 2.312 " .MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

12TUBING GAUGE / PARAFFIN CUTTER WITH OD: 6.151" , THREAD CONNECTION: 1 1/16"-10UN

NO. 2F/N OD: 2.312 " .MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

13WIRE LINE Roller stem WITH OD:1.875" , PIN & BOX CONNECTION: QUICK LOCK CONNECTION

NO. 4MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE ,with 4 wheels

14WIRE LINE Roller stem WITH OD:1.5" , PIN & BOX CONNECTION: QUICK LOCK CONNECTION

NO. 4MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE ,with 4 wheels

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BREECH LOCK / QUICK LOCK SYSTEM (QLS) CROSS OVER TOP SUCKER

NO. 415/16"-10 UN x BOTTOM QLS 1.5" FOR STRONG JARING UP/DOWN ,

H2S SERVICE

16

BREECH LOCK / QUICK LOCK SYSTEM (QLS) CROSS OVER BOTTOM SUCKER

NO. 415/16"-10 UN x TOP QLS 1.5" FOR STRONG JARING UP/DOWN ,

H2S SERVICE

17WIRE LINE TUBULAR JAR WITH OD:1.875" , PIN & BOX CONNECTION: QUICK LOCK CONNECTION

NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

18WIRE LINE GRAB WITH OD: 3" , TOP CONNECTION: 1 1/16" -10 UN with 3 piece

NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

19WIRE LINE IMPRESSION BLOCK WITH OD: 5.5" , TOP CONNECTION: 1 1/16" -10 UN

NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

20WIRE LINEIMPRESSION BLOCK WITH OD: 3.5" , TOP CONNECTION: 1 1/16" -10 UN

NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

21WIRE LINE SWAGE WITH OD: 3.8" , TOP CONNECTION: 1 1/16" -10 UN

NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

22WIRE LINE SWAGE WITH OD: 6" , TOP CONN`ECTION: 1 1/16" -10 UN

NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

23WIRE LINE BLIND BOX WITH OD: 6" , TOP CONNECTION: 1 1/16" -10 UN

NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

24WIRE LINE BLIND BOX WITH OD: 3" , TOP CONNECTION: 1 1/16" -10 UN

NO. 2MATERIAL : AISI 4140 , 30-40 HRC H2S SERVICE

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Representative

Page 17: Introduction - Black Gold Innovationsblackgold.tools/wp-content/uploads/2016/09/06.07-1.pdf · Introduction 2 • Founders Graduated from reputable universities Experience in well

MonoboreCompletionRepresentative

Well Innovations Co.

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14” x 18 5/8” System

- Liner Hanger Packer Integral System.

- One trip system.

- Mechanical set, as per original customer

requirements.

7” x 9 5/8” System

- Available as a two trip system, as per original

customer requirements.

- Full System available, including: Darts, Plugs,

Floats, Landing Collars & Tie Back.

COMPLETE V0 CERTIFIED LINER

HANGER & PACKER SYSTEM

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MonoboreCompletionKish Workshop

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Workshop area: 750 square meters

Assembly facility

Hydro Test Facility : 10000 Psi

Lift Track

2 set Compressor

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MonoboreCompletionOffshore Services

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Specialist man for running

Operation man

Complete running tools

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POGC:

• 14 sets completion (WI and Team Experience)

DANA:

• 13 sets completion (WI and Team Experience)

ProjectsOffshore Experience and Projects

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OIEC:

• 6 sets completion (WI and Team Experience)

OIEC:

• 2 sets completion (In process)

Well Numbers

SPD-15-08 SPD-16-08

SPD-16-02 SPD 15-02

SPD 15-11 SPD 15-06

SPD 15-09 SPD 15-04

SPD 15-07 SPD 16-07

SPD-16-10 SPD-16-12

SPD-16-03 SPD-16-06

SPD-16-04 SPD-16-09

SPD-16-11 SPD-16-01

SPD 15-01 SPD 15-03

SPD 15-12

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Modular Drilling Unit

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After – Sales Services

• Full-time answering to the customers’ comments and

suggestions

• Remote technical and maintenance support services 24

hours a day

• All of products have 2-year Guarantee and 10-year after-

sale services Including:

Repairing defected parts

Supervision on running and operation

Assembly and test of repaired parts