Introducting Automatia

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    AutomatiaThe Total Engine Rebuilding Solutions company

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    the BrandAutomatiahigh-precision engine reconditioning and custom-built high-

    end special purpose machines (SPMs) is made by Artis Machine Tools (P) Ltd.

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    the Company - Artis Machine Tools (P) Ltd, based in Cochin, Kerala, India, was

    established in May of 2011with a history that goes all the way back to 1995as

    being pioneers in the design room and manufacture of automotive service

    machines for engine rebuilding.

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    the Vision - Automatialooks to the future by taking advantage of technological

    breakthroughs over the years and cater to customers who have an eye for

    quality and innovation

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    and to meet the challenges of the future better, we team up

    with those who have made their niche for quality and

    innovative solutions.

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    Automatia is a revolution

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    .. and we are changing the engine

    rebuilding machinery industry.

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    the Scenario -Todays Engine Rebuilding

    companies are facing an ever increasing

    power consumption costand newer types

    of engines that require more precision

    levels to rebuild,a problem compounded by an

    increasing shortage of skilled technicians

    to operate these machines.

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    the Solution -Automatia usestechnology that makes precision works

    a class far ahead of our competitors.

    Our improved used of automation and

    programming compensates shortage ofskilled technicians.

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    Most Engine Rebuilders still use outdatedtechnology that is almost 40 years old.

    Yet they never give the customer a cost

    advantage.

    40-year-old technology is never value for

    money for todays investors.

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    Our key to success, is our passion for innovation

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    AUTOMATIA

    ADVANTAGE

    We give our clients the unmatched..

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    A servo motor is a motor which is part of a servomechanism is

    an automatic device that uses an error-correction feedback

    mechanism to control the motion parameters.

    Servo Motor

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    High output: Power in relation to the

    servo motor size and weight

    Encoder: Determines the accuracy and

    resolution of the servo motor

    High Torque to Inertia Ratio: The servomotor can rapidly accelerate loads

    A servo motor has 2-3 times continuous power

    for short periods

    High-efficiency: The servo motor can

    approach 90% efficiency at light loads

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    A servo motor has 5-10 times rated

    torque for short periods A servo motor stays cool because the current

    draw is proportional to load

    A servo motor maintains usable high

    speed torque of 90% of NL RPM

    A servo motor performs quietly at high

    speeds silently

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    A ball screw is a mechanical linear actuator that translates rotational motion tolinear motion with little friction. A threaded shaft provides a helical raceway for ball

    bearings which act as a precision screw, as well as being able to apply or withstand

    high thrust loads, they can do so with minimum internal friction.

    BallScrews

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    Advantage of Low friction in ball screws yield

    high mechanical efficiencycompared to alternatives.

    A typical ball screw is

    90% efficient than conventional lead screw.

    Lack of sliding frictionbetween nut and screw lends

    itself to extended lifespanof the screw assembly and

    is a no-backlashsystem, reducing downtime for

    maintenanceand part replacement and decreasing

    demand for lubrication.

    This, combined with overall performance benefit andreduced power requirements may offset the initial

    costs of using ball screws.

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    A Programmable LogicController, PLC or Programmable

    Controller is a digital computer

    used for automation of

    electromechanical processes.

    A PLC is an example of a hard

    real-time system, since output

    results must be produced inresponse to input conditions

    within a limited time.

    Programmable Logic Controller (PLC)

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    The user interface, in the

    industrial design field of human

    machine interaction, is the space

    where interaction between

    humans and machines occurs.

    The goal of this interaction is

    effective operation and control of

    the machine on the user's end,

    and feedback from the machine,which aids the operator in

    making operational decisions. .

    Human Machine Interface (HMI)

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    A manual pulse generator is a device associated with

    computer numerically controlled machinery or other

    devices involved in positioning.

    Manual Pulse Generator (MPG)

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    Each servo motor works off of modulation known as Pulse CodedModulation, or PCM. The motor has a control wire that is given a

    pulse application for a certain length of time.

    The angular degree of the shaft is determined by the length of thepulses, which the servo motor anticipates every couple seconds.

    A normal servo is mechanically not capable of rotating further due

    to a mechanical stop built into the main output gear.

    The amount of power applied to the motor is proportional to the

    distance it needs to travel, referred to as Proportional Control.

    Pulse Coded Modulation (PCM)

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    Our Hylum gears are far durable compared to belts and chain

    drives used by others.

    Gears also have an advantage over other drives in the reducednumber of parts required.

    Spindle Gear System

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    Advantages of Gear with Respect to belt: -

    Various speeds in different load conditions.Increases engine efficiency.

    Need less power input.

    Less maintenance.Can tolerate higher load.

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    Keeping in with ourcommitment to deliver

    high-quality products, we

    have partnered with none

    other than worldrenowned Government of

    India enterprise,

    Hindustan Machine Tools

    (HMT), to source ourcastings.

    High Grade Casting

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    AutomatiaThe Total Engine Rebuilding Solutions Company

    Our achinesAutomatia - The Total Engine Rebuilding Solutions Company

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    Vertical Cylinder Boring Machine

    ACB 750

    ACB 1300

    ACB 1800

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    Vertical Surface Grinding Machine

    ASG 1000

    ASG 1500

    ASG 1800

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    Crankshaft Grinding Machine

    ACG 1500

    ACG 2100

    ACG 2700

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    Connecting Rod Boring Machine

    ARB 500

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    Horizontal Line Boring Machine

    ALB 1500

    ALB 2500

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    Valve Seat Cutting Machine

    AVSC 1300

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    Cylinder Honing MachineACH 350

    ACH 500

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    Crankshaft Straightening Press Con Rod Aligner Tool Grinder

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    .. we have taken our baby steps,

    ........ from our humble beginnings

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    Automatia is the future

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    We announce ...Automatia has arrived

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    ..and now you have been informed.

    Team Automatia Thanks you