Introducing Bumper Cranes

68
Sto-away Power Cranes, Inc.® STO-AWAY® IS THE RIGHT CHOICE.

Transcript of Introducing Bumper Cranes

Sto-away Power Cranes, Inc.®

STO-AWAY® IS THE RIGHT CHOICE.

Introducing

Bumper

Cranes

Sto-away Power Cranes, Inc.® manufacture a truck or van crane

that actually stores down into its own bumper. The Sto-away Power

Crane ® can easily handle the bulkiest of loads. Sto-away ® replaces the

rear bumper and attaches directly to your truck/van's frame. The Sto-away

Power Crane ® requires no bed space, and needs no additional reinforcing,

and you don't need your truck/van's suspension modified either. Sto-away

Power Bumper Cranes ® are simple and easy to install and they come

complete with all of the necessary hardware needed.

Let Sto-away® take the

“Work out of Work”© 9/1/08

Save time. Save fuel Save your BACK!

The Sto-away Power Bumper Crane ® gives

you maximum versatility that you demand from your

pickup, truck, or van. By being a compact system

that enables a single truck owner to: have the

protection of a rear step bumper manufactured from

alloy structural steel plate and tubing, choice of

towing package, plus a Sto-away Power

Bumper Crane ® that can be erected in 10

seconds or less. Ready for one person to lift from

1,000 to 3,000 lbs. Cargo with a single push of a

button, and with that same push of a button be able

to command a rear mounted optional vehicle

winching system with up to 6,000 lb. Stall rating,

and an optional Osha compliant man rescue /

confined space system. 

For just pennies a day you can have that

extra helper when you really need the help.

Your Sto-away ® is always there, always

ready for a faster, safer, and more efficient

way to get the job done.

In this day and age of

seemingly

uncontrollable

insurance costs the

Sto-away Power

Bumper Crane ®

provide the simple

safe and cost effective

way to control your

loss time injuries, and

increase your

profitability in turning

a two man job into a

safer effective one

man task.

The Sto-Away ® folding bumper crane that

stows away quickly: Can be set up in seconds

with NO tools, has its own, built-in outrigger

leg, operates by a hand held remote control

with lifting capacity from 1,000 lbs. To 3,000

lbs.

Heavy Duty Bumper

Heavy duty, bolt-on step bumper made from high

strength structural steel plate and tubing for storing the

crane.

Trailer Towing Packages

You have the ability to choose between towing

configurations; class 3 - 2" receiver with 5,000 lb.

Rating or 10,000 lb. Class 4 Face Plate Pintle hook

mount.

Confined Space / Man Lift Rescue

An optional package that is certified to comply

with all current OSHA and ANSI standards for man

rescue in confine space.

Since OSHA doesn’t certify

equipment;

NO One can say that

they are OSHA certified.

What they can say is that their

equipment and /or procedures is

OSHA compliant, and state

what regulation standards they

meet.

More information on the

optional packages that

Sto-away ®

has available below on

pages 54 - 61.

Some of the following

pictures show options:

if you are not sure

which are options

please call your dealer.

S R 2 A, S R 2 B, & S R 2C

Bumper Cranes

for Cargo Vans

The listed bumper cranes above

shall come standard with Metallic

Gray Powder Coat. Can be

requested to be Powder Coated

Black.

S R 2 A, S R 2 B, & S R 2C Bumper Cranes

1000# - 1500# - 2000# capacity units.

These bumper cranes will bolt-on and fit 1/2, 3/4 & 1 Ton

Chevy; Ford, and Dodge Cargo Vans with a standard

approximate width of 77".

S R 3, & S R 4 Bumper Cranes

1000# capacity units.

The SR 3©: bumper crane will bolt on for Chevy S-10/ GMC S-15 series;

Ford Ranger; Dodge Ram and Toyota Tundra with a standard bed of an

approximate width of 64” or 67”

The SR 4©: Bumper crane will bolt-on and fit 1/2, 3/4 & 1 ton Chevy;

Ford, Dodge Ram and Nissan Titan full size pick-up trucks with a

standard bed of an approximate width of 77 ½".

S R 5A & S R 5T Bumper Cranes

1500# - 2000# capacity units.

These bumper cranes will bolt on and fit full size Chevy

C/K series; Ford "F" series; Dodge Ram and Nissan

Titan and Sprinter Van with a standard bed of an

approximate width of 77".

SR6A & SR6T Bumper Cranes

1500# - 2000# capacity units.

These bumper cranes shall be a bumper replacement for a

1 ton Dual Wheel, Service Bodies, High Cube Van

Bodies, and Flat Beds with a standard bed of an

approximate width of 90". (94”, 96”, 102” and Custom

built width are available upon request.)

SR7 Bumper Crane

2500# capacity unit.

This bumper crane shall

bolt on and fit 9,600

G.V.W. or heavier trucks

a standard bed of an

approximate width of 78

½” (custom build 90”,

94”, 96”, 102” widths).

SR8 Bumper Crane

3000# capacity unit.

This bumper crane

shall be a bumper

replacement for a 1

ton Dual Wheel,

Service Bodies, High

Cube Van Bodies,

and Flat Beds with a

9,600 G.V.W. or

greater and a standard

width of 90". (94”

96”, 102” and Custom

built width’s available

upon request). Can

be requested for

Front Bumper.

ONLY Upon Request on the following

Bumper Cranes:

6A, SR6T, SR7 & SR8

Please Request an offset unit if your doors are like the picture

above on the left. This will allow you to lift inside of the truck.

If not requested it will come standard with the mast to the very

right like the picture above on the right.

OFFSET

STANDARD

Upon Request Only for ANY of the

Bumper Cranes:

Reversed Unit:

THE STANDARD BOOM SETS UP ON THE

PASSENGER SIDE OF VEHICLE - CAN REQUEST

A REVERSED UNIT WHICH THE BOOM WOULD

SET UP ON THE DRIVERS SIDE.

STANDARD

REVERSED

Upon Request Only for ANY of the

Bumper Cranes:

IF THE BUMPER CRANE WILL COVER THE EXISTING BACK UP

AND TAIL LIGHTS?

THE OPTIONAL LED BACKUP LIGHTS & LED TAIL LIGHTS -

WILL NEED TO BE REQUESTED AND ORDERED.

< Optional

LED BACKUP LIGHTS &

LED TAIL LIGHTS

Standard >

Upon Request Only for ANY of the

Bumper Cranes:

(360 degrees is available

upon request Only).

<The Standard Bumper

Cranes will be limited to

270 degrees in order to

protect both the interior

and the exterior walls of

the truck's bed/service

body.

Standard Features on the

Sto-away Power Cranes ®

NEW COATING PROCESS APPLIED

To make the bumper cranes more corrosive resistant Sto-Away

Power Cranes ® announces that they have begun applying an

ELECTRO-COAT to their bumper cranes. This process consists of

an 8 stage pretreatment which includes a full immersion in zinc

phosphate and sealer and provides excellent edge coverage. This

process is Dexter Chassis Group’s TTC 490 which has been certified

by TACOM (U.S. Army Tank and ARMAMENTS COMMAND) This

process also consists of an epoxy coating which provides 1,500 +

hours of salt and spray protection without the use of heavy metals. It

provides a more complete corrosion protection.

RECEIVER HITCH

SR2A, SR3, SR4 Series

Class 2 Receiver Hitch shall be built in the

bumper 3,500 lb. Pull / 500 lb. tongue weight.

SR2B-C, SR 5 - SR6, CSR 515-520, CSR 615-620 Series

Class 3 Receiver Hitch; 5000 lb. pull /

1000 lb. tongue weight shall be built-in.

SR7 - SR8, CSR725 Series

Class 4 Receiver Hitch; 10,000 lb. pull /

2,000 lb. tongue weight shall be built-in.

THE SR7 - SR8 - CSR-725(A)(B) - UNITS INCLUDE:

FEATHER LITE KIT – IS A STANDARD

FEATURE ONLY ON THE SR7 & SR8 Series

Bumper Cranes.

This option is a nitrogen cylinder assist that is

placed on the boom, and the bumper to allow the

crane to softly glide down in to the bumper,

instead of slamming down. It also makes the

crane and the boom easier to lift.

Brackets to up fit to the truck, wiring harness, all mounting

hardware, owners manual with install, operation, safety, parts, &

maintenance instructions.

Grease ports throughout all of the bearings and pulleys so

that the owner is able to grease their crane without actually

having to take the crane apart.

We have a twin inner core that keeps our cable from jumping off of

the pulley at the top of our boom.

We also use 3m reflective logos so they are visible at night time.

Water Tight Control Plug and Dust Cap

All Sto-away® Bumper Cranes come standard with the

weather tight non corrosive control plug with indicator light

showing “Power Up “unit. Weather resistance ON /OFF

toggle switch so you can Turn Off the power to the cranes

controls. Adding another level of Security and Safety. With

the water tight “O” ring sealed dust cover, the plug socket is

not exposed to the elements.

All Sto-away ®

bumper Cranes

come standard

with a hand

guard, which

protects the

operator from

getting into the

pinch point area

while setting up

the crane.

Plastic Hand Control

All Sto-away ®

Bumper Cranes come

standard with a hand

control.

Option Available:

Upgrade to a

Rubber Hand Control.

Standard Outrigger Leg

All Sto-away ® Bumper

Cranes come standard

with an outrigger leg

that bolts up under the

crane when not in use.

When using this leg you

need to leave about a 1

- 2 inch gap between

the ground and the

bottom of the leg so that

you can release it.

Two Boom Heights Settings

All Sto-away ® Bumper

Cranes come standard

with: Two Boom Heights Settings

Option available:

Third Boom Setting:

This option shall allow an

approximate maximum boom

height to a standard crane.

Galvanized

Cable

SR2A, SR3, SR4 Series

The hoist cable will be 7X19 galvanized

aircraft cable with a safety hook and

length will be from 25’.

SR2B-C, SR 5 - SR6,

CSR 515-520, CSR 615-620

SR7 - SR8, CSR725 Series

The hoist cable will be 7X19 galvanized

aircraft cable with a safety hook and

length will be 50’.

Options available:

Stainless Steel Cable and Hook:

Stainless steel cabling can be

supplied from 25' to 65'. (Up to 50’

for the SR2A, SR3, SR4 Series)

Galvanized Cable and Hook:

Galvanized aircraft cabling can be

supplied from 25' to 65'. (Up to 50’

for the SR2A, SR3, SR4 Series).

All Sto-away ® bumper Cranes

come standard with:

License plate lights

All Sto-away ®bumper Cranes

come standard with:

Premium Anti-Slip Surface

Premium Anti-Slip Surface is

added to the top of the

Sto-away’s bumper crane

surface to help prevent slipping

and falling when used as a step

bumper.

The lid is an option in this

picture, if the lid is not ordered

the Anti-Slip Surface is applied

to the top of the bumper.

7 Pin Socket Port

A hole cut into the face plate to accept the 7

pin trailer plug.

(Not standard on the SR2A, SR3, & SR 4)

OPTIONS

THAT

ARE

AVAILABLE

B.L.G.L. Winch

(Positive Cable Attachment)

This option is a key Safety option that assure

positive cable attachment to a 3200 lb. Minimum

payload at the maximum extended cable reach for

Below Level Ground Lifting more than 5 feet

beneath the truck.

Third Boom Setting

This option shall

allow an

approximate

maximum boom

height to a

standard crane.

This option is a steel locking lid and

bottom panels that encloses the

bumper frame and protects the

winch drives from anything that

might come up from your wheels of

your truck or van.

Pictured left to right:

Powder Coated Steel lid (Is now

Gray Color).

The Aluminum Lid upgrade.

Stainless Steel Lid upgrade.

W.R.Kit

(Steel Locking Lid and Bottom Panels)

All of the Lid Top Covers are designed to pad

lock in order to have limited access to the

crane. This protects You from unqualified

personnel using the crane

Rubber Hand Control

UPGRADE FROM

PLASTIC HAND

CONTROL WHICH IS

STANDARD FOR ALL

UNITS

CABLES

Stainless Steel Cable and Hook:

Stainless steel cabling can be

supplied from 25' to 65'. (Up to 50’

for the SR2A, SR3, SR4 Series)

Galvanized Cable and Hook:

Galvanized aircraft cabling can be

supplied from 25' to 65'. (Up to 50’

for the SR2A, SR3, SR4 Series).

FEATHER LITE KIT

This option is a

nitrogen cylinder

assist that is placed

on the boom, and the

bumper to allow the

crane to softly glide

down in to the

bumper, instead of

slamming down. It

also makes the crane

and the boom easier

to lift.

Posi-lock Mast

This option will enable the operator to lock the

crane into place every 22 ½ degrees throughout

its rotation and stay locked in position until the

lever is shifted and the operator has taken

control of the load.

ALUMINUM BOOM EXTENSION

The Aluminum Boom Extension

is an option available on most

models of the Sto-Away Power

Crane ®. This feature offers an

advantage in many lifting situations,

where it may be desired to have

additional reach or working height.

SR5 & SR6 Series: This option shall

extend the standard 48" reach to a 69"

reach from the truck.

SR7 & SR8 Series: This option shall

extend the standard 52" reach to a 76"

reach from the truck.

CAM LOCK OUTRIGGER LEG

(OPTIONAL LEG FOR EXTRA STABILITY)

This feature supersedes the standard

outrigger leg and extends to a maximum of

12" from the corner of the bumper. Extend

vertically a maximum of 24" from the bottom

of the crane, and can be set or released with

a single cam over center handle (similar to a

commercial chain binder).

You can order later if needed. 

Except on

SR2A, SR3, SR4

Auxiliary Winch System

3 Auxiliary Winch System

to choose from. Reach 90

feet from the bumper with

a Single line stall rating of

3300 lb., 4200 lb., &

6000 lb. without the aid of

any pulley snatch blocks

This winch drive is

independent of the hoist

and come with a

freewheeling clutch lever

as standard equipment.

Built-In Face Plate Pintle

Mount-Class 4

Face Plate Pintle Mount is

an additional towing option

to the standard 2-inch

receiver hitch.

Pintle mount is built in and

reinforced within the

bumper frame. Designed

for the Class 4, up to

16,000 lb. towing

D Rings(Safety Chain-Towing)

This option allows easy mounting of

Safety Chains and they swivel to

give added Ground clearance.

Also shown is an "Eyes / Tabs" that

is part of the center cross members

that the 2" receiver tube is welded

to. This "Eyes / Tabs" are part at

the rear of every bumper crane

hitch system. These mounts are

standard feature. (Top left in photo)

By adding reinforcement bars from

this point, to a spot further back on

the Trucks frame you will increase

the towing capacity of hitch

LED Tail

&

LED Back Up Lights

Tail & Backup Lighting Kit is a Factory installed

Stop / Tail and Backup lights placed in the face of the

bumper. Great for walk-in van bodies and added

visibility for Road Crews.

LED MARKER ID LIGHTS

S

E

T

O

F

3

Barrel Lift

7 Plug Trailer Plug

30" X 7" FOLDING PLATFORM

STEP-STRUT-GRIP-STL

42 X 7 FOLDING PLATFORM STEP

40-48 SLIDE IN STRUT GRIP STEP

SLIDES IN UNDER BUMPER CRANE

FOLD - AWAY STEP

6"

X

8"

36" X 7" HINGED STEP STRUT

GRIP - 2 ELEVATIONS

18" X 7"

HINGED

STEP

STRUT

GRIP. 2

ELEVATIONS

We can make custom steps to

your specifications

Please contact us and let us know

what your application is calling for.

800-622-9797

Fax: 219-947-2503

[email protected]

www.stoaway.com

Confined Space / Man Lift Rescue

Optional CSR (series) A Packages:

CSR 215, 220,315,515, 520, 615, 620 & 725 A : will

consist of a 350 LB. Load limiter, that is placed on

the end of the boom, designed to stop the electrical

winch drive automatically when there is an excess of

350 LB. of weight \ pull on the power winches lifting line, a

manual cranking system that is attached to the electrical system

with fall protection built in, required so that if you loose power

you are still able to crank the person out of the manhole, a lock out

tag out steering wheel cover to be placed on the trucks steering

wheel with the words: DANGER DO NOT MOVE THIS VEHICLE

BEING USED IN CONFINED SPACE ENTRY, THIS COVER

MAY ONLY BE REMOVED BY AUTHORIZED PERSONNEL., An

Emergency override hand control is provided for emergency

situations when someone is down and you have to do a two

person rescue, and it also comes with a BLGL winch a positive

cable attachment so that if or when you get to the last wrap of the

cable it will do a reverse wrap and will not come off the drum. On a

standard winch you are only lifting from the ground up so it has 4 –

5 wraps of cable on the drum. To comply to OSHA and ANSI

standards you must have everything that is listed in the A

package along with the standard features.

Confined Space / Man Lift Rescue

Optional CSR (series) B Packages:

All CSR (series) B PKG.: will consist of a 350 LB. Load limiter, that is placed on the end of the boom,

designed to stop the electrical winch drive automatically when there is an excess of 350 LB. of weight \ pull on

the power winches lifting line, a lock out tag out steering wheel cover to be placed on the trucks steering

wheel with the words: DANGER DO NOT MOVE THIS VEHICLE BEING USED IN CONFINED SPACE

ENTRY, THIS COVER MAY ONLY BE REMOVED BY AUTHORIZED PERSONNEL., An Emergency

override hand control is provided for emergency situations when someone is down and you have to do a two

person rescue, and it also comes with a BLGL winch a positive cable attachment so that if or when you

get to the last wrap of the cable it will do a reverse wrap and will not come off the drum. YOU MUST HAVE A

FACTORY APPROVED MANUAL cranking system WITH FALL PROTECTION BUILT IN to be able to

order this package.

Features that are included to only the:

CSR (series) A Packages:

CSR (series) B Packages:

W.R. Kit *: This feature is a steel locking lid and bottom panels that encloses the bumper frame and

protects the winch drives from anything that might come up from your wheels of your truck.

Posi-Lock Mast: This feature will enable the operator to lock the crane into place every 22 ½ degrees

throughout its rotation and stay locked in position until the lever is shifted and the operator has taken control

of the load.

B.L.G.L. Winch: This feature is needed for doing ANY below ground lifting. We prepare the winch to have

a positive cable attachment if you were to get to the last wrap of cable it would do a reverse wrap and will

not come off the drum.

FEATHER LITE KIT: This feature is a nitrogen cylinder assist that is placed on the boom, and the bumper

to allow the crane to softly glide down in to the bumper, instead of slamming down. It also makes the crane

and the boom easier to lift.

CAM LOCK OUTRIGGER LEG: (OPTIONAL LEG FOR EXTRA STABILITY)

Third Boom Setting: This feature shall allow an approximate maximum boom height to a standard crane.

Confined Space / Man Lift Rescue

Optional CSR SET UP: Packages:

This package is only the mast and the boom prepared to accept the confined space pkg. at a

later date. (If not ordered when ordering crane you will have to ship back the crane and

mast and possibly the winch to be able to add this later.)

Some cities order this when they do not have enough in their budget for the entire confined

space pkg. And they know they will want to add it later.

NOTE: The following options must be ordered in order for this package to be complete:

B.L.G.L. winch:

This option is needed for doing ANY below ground lifting. We prepare the winch to have a positive cable

attachment, if you were to get to the last wrap of cable it would do a reverse wrap and will not come off the

drum. On the standard winch the cable is only on there with a set screw which is fine for lifting from the

ground up, because you always have 4-5 wraps of cable left on the drum. This is a safety feature that will

keep you from losing your expensive equipment off of the end of the cable if you were to get to the last wrap

of the cable

Posi-Lock Mast:

This option will enable the operator to lock the crane into place every 22 ½ degrees throughout its rotation

and stay locked in position until the lever is shifted and the operator has taken control of the load

Sto-away’s CSR Units are OSHA compliant!

OSHA certifies NOTHING.

They are a regulatory branch of the federal government. OSHA sets the minimum

standards that must be meant for occupational health and safety in work places

within the United States. OSHA can and will fine a company and may shut down the

company if they do not meet these standards.

Since OSHA doesn’t certify equipment; NO One can say that they are OSHA

certified.

What they can say is that their equipment and /or procedures is OSHA compliant,

and state what regulation standards they meet.

OSHA clearly states that NO CRANE can be used to lift personnel, it doesn’t matter

if it is powered or a manual hand crank, Period. Cranes have no safe guards for

protecting the worker from being pulled apart. Without a load limiting system on the

hoist you can’t use it. It only makes sense; a crane is designed to lift to its maximum

capacity and nothing less.

How does the Sto-Away ® address this OSHA standard?

There are manual hand powered retrieval systems in use today that use a slip

clutch or special gear reductions and or both to control the maximum lifting force

that is placed on the worker. This is how these manufactures comply with the

OSHA standards.

The current Tripod systems are a good example of this.

Sto-Away’s Confined space package complies with the OSHA standards by

developing a special load cell system that pins to the Sto-Away’s davit* arm’s

tip and can measure the amount of lifting force the hoist is exerting at the hook.

Thus achieving the same end results as a slip clutch or special gear reductions

of the tripods.

At 350 lbs. or less the load cell shuts down the upward movement of the hoist

thus protecting the worker.

The best way to protect yourself and your employees is with knowledge. I

strongly recommend that you visit OSHA.org and your own state’s OSHA site

for more information.

Learn – evaluate – then invest.

* A Davit arm system is an alternative to a Tripod for manhole entry.

STO-AWAY POWER CRANES, INC. ®, is a Manufacturing company established since 1982, we are considered

to be the leader of all bumper cranes due to our common sense in the engineering and its 4 part

foundation in its design. We offer many standard features that are unique only to STO-AWAY POWER

CRANES, INC. ®

I would like to explain how STO-AWAY POWER CRANE'S are different from the rest for

RESCUE, and CONFINED SPACE applications.

STO-AWAY POWER CRANES, INC.® ARE IN CONFORMANCE WITH THE FOLLOWING STANDARDS ANSI-

Z117.1 AMERICAN NATIONAL STANDARD (SAFETY REQUIREMENTS FOR CONFINE SPACE) ANSI-

Z359.1 (ELEMENTS AND COMPONENTS USED IN PERSONNEL FALL ARREST SYSTEMS) OSHA-1910.66

OCCUPTIONAL SAFETY AND HEALTH ADMINISTRATION (ANCHORING POINTS) OSHA-1926.502

(POSITIONING SYSTEMS) NIOSHA-80-106 (WORKING IN CONFINED SPACES) UL-1523 UNITED

LABORATORIES (BREAKING POINTS)

POSITIVE CABLE ATTACHMENT: We design our Below Level Ground Lifting winches to meet our

safety needs. Meaning when you get to the end of the cable on the drum, the cable will then just

reverse wrap.

Therefore you will NEVER lose the cable off of the end of the drum on Our B.L.G.L. winch drives.

MAN-SAVER & FALL PROTECTOR: Our system is designed with the safety of your personnel in

mind. It is a DOUBLE LINE SYSTEM, meaning 2 LIFELINES. One of them being an electrical

winching system, and the other a manual hand cranking system so if the power fails, you have a

BACKUP manual system to rely upon. Our system is also equipped with a fall protection device that

only allows the personnel to fall 2 (two) feet or less.

350 LB. LOADLIMITER: The LOADLIMTER is designed to stop the electrical winch drive

automatically when there is an excess of 350 LB.* of weight \ pull on the power winch’s lifting line.

Factory pre setting

When specifying any bumper crane for Confined Space work, that needs to conform to OSHA &

ANSI standards, the following would need to be ordered:

Any MODEL Sto-Away Power Crane ® with at least a 1,500lb. Lifting capacity, B.L.G.L. winch,

Posi-lock mast, W.R. kit, Cam Lock outrigger leg, and Confined space Package A (350 LB.*

LOADLIMTER, Man Saver with built-in fall protection, and needed hardware) or Package B could be

ordered only if you have a factory approved SRL lifeline. See factory for details on package B

We do have our specs listed on

our website and you can find

some of our safety features on

there also.

Please check out our website

www.stoaway.com.

 Please call or e-mail if you

would like further information,

or a quote prepared, on a

Sto-away Bumper Cranes ®,

our sales department is here to

assist you on all of your lifting

needs.

800-622-9797 / 219-942-9797

Fax 219-947-2503

We also have presentations on the

following:

*Instructions on setting up the

Crane.ppt

* Properly Installing & Inspecting

the Confined Equipment.ppt