INTRODUCING A NEW ERA IN FILTRATION SOLUTIONS

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INTRODUCING A NEW ERA IN FILTRATION SOLUTIONS PROCESS TECHNOLOGIES Making the world safer, healthier and more productive.

Transcript of INTRODUCING A NEW ERA IN FILTRATION SOLUTIONS

Page 1: INTRODUCING A NEW ERA IN FILTRATION SOLUTIONS

INTRODUCING A NEW ERA IN FILTRATION SOLUTIONS

PROCESS TECHNOLOGIES

Making the world safer, healthier and more productive.

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2011

2012

2014

2016

2018

WacoKaydon

Facet

Amafilter · Mahle · NowataJonell

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COMPANY OVERVIEW

Filtration Group Process TechnologiesFiltration Group Process Technologies was established in 2018 to bring together the extensive expertise and experience of 5 Filtration

Group brands that serve the energy, chemical, food & beverage and fuels markets and leverage their technical “process filtration”

capabilities to deliver value to our customers with expanded R&D, design, engineering, manufacturing and fabrication facilities.

Acquisition Timeline

Filtration Group (FG) acquired these market leaders with Waco joining FG in 2011, Jonell in 2012, Kaydon in 2014, Amafilter in 2016

and Facet in 2018.

These brands together have decades of filtration experience that allows us to draw on best practice and our full solution portfolio to

offer the most suitable package for the application.

2011

2012

2014

2016

2018

WacoKaydon

Facet

Amafilter · Mahle · NowataJonell

MissionWe are committed to a better tomorrow and our mission is to make the world safer, healthier and more productive.

Our mission comes alive through the markets we serve, the solutions we provide and how we interact with our teams and customers.

Culture & values

Trust Bias for Action Entrepreneurial

We say what we do and we do what we say.

We control outcomes through our actions.We have an owner’s mindset to embrace critical questioning, innovation, service and continuous improvement.

We are open, honest and transparent.We inject speed and velocity into our processes.

We have passion and perseverance for our long term goals.

Ethics and integrity are assumed. Anything less is not tolerated.

We embrace change and see it as an opportunity to improve

We have a healthy paranoia that leads to continuous innovation and improvement.

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Brands

SOLUTIONS FOR THE FOOD & BEVERAGE,

CHEMICAL AND MINERAL & MININGS

MARKETS

www.processsystems.filtrationgroup.com www.facetfiltration.com www.jonellsystems.com

For over 90 years, Amafilter® have specialised in the design, engineering, manufacture and delivery of systems that maximize the efficiency of our customers’ plant filtration processes. Our range caters for the most demanding applications and includes the Cricketfilter®, horizontal & vertical pressure leaf filter systems, self-cleaning filters and pressure filter leaf elements and spares.

Our service team delivers world-class service and support across the globe, using our expertise and technical know-how to optimize your filtration process.

We believe in partnering with our customers to provide total filtration solutions throughout the life of a filter. Our experienced laboratory team can assist optimise filtration processes and maximise efficiencies. We work closely with our customers throughout the process and can assist in the complete design, testing, commissioning and servicing of a project.

QUALIFIED SOLUTIONS FOR AVIATION &

OTHER FUEL FILTRATION MARKETS

Facet, a global leader in aviation fuel filtration with more than 75 years of industry experience, is now part of Filtration Group.

Facet develops cutting-edge filtration technology to ensure contaminants such as water, dust and dirt do not negatively impact the performance and quality of airplanes and other heavy equipment.

With in-house research, product development and a state-of-the-art manufacturing facility, Facet creates contaminant management solutions that combine technology-driven products and advanced testing with outstanding service.

Facet’s customer focused approach, global footprint combined with an understanding of the filtration needs and challenges of the market, make its brand the partner of choice for customers worldwide.

SOLUTIONS FOR OIL & GAS, REFINING,

POWER, CHEMICAL, PETROCHEMICAL

MARKETS

Since 1987, Jonell has focused on understanding the filtration and separation needs of customers worldwide. Jonell’s custom-designed solutions have consistently proven to enhance maintenance operations while increasing operating efficiency. With decades of knowledge in replacement OEM filter cartridges, Jonell’s knowledgeable staff has efficiently replaced more than 40,000 OEM element part numbers and successfully served a global customer base. Filtration Group bought Jonell in 2012.

Nowata Machine Works opened its doors in 1907 become a leading supplier of high and low pressure, ASME Code and non-code, bag and cartridge filter systems for a wide range of applications around the world. Today we serve not only the oil production market but provide industrial filter solutions for most liquid and gas applications. In 2007, the Nowata location partnered globally with the former Amafiltergroup and MAHLE Industrial Filtration.

In 2016, Filtration Group acquired and integrated the former MAHLE Industrial Filtration companies and Nowata offices are now integrated with Jonell and JXP, to go to market as Jonell Systems. To deliver turnkey filtration solutions.

With thousands of different filter elements for a wide variety of filtration applications and a full line of housings including cyclones, filter separators, particulate filters and coalescers, you can be confident that we have the right solution to maintain and enhance your operational performance.

COMPANY OVERVIEW

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www.kaydonfiltration.com www.wacofilters.com

SOLUTIONS FOR THE POWER MARKET

Kaydon Filtration has been a leader in fuel and oil conditioning for more than 75 years, setting a standard in oil filtration and conditioning that others have tried to duplicate.

Our company, however, began its impressive growth more than 120 years ago in Fort Wayne, Indiana with a single solution – the invention of a water pump. Today, we design, engineer, and manufacture some of the industry’s most effective oil filtration and purification equipment.

Beginning with the breakthrough performance of the 832P system and moving up to our current state-of-the-art Turbo TOC® Turbine Oil Conditioning System, Kaydon Filtration continues to respond to specific needs in the marketplace with innovations that are designed to perform – now and for decades to come.

Understanding the needs of a world that runs on complex infrastructure and technology, Kaydon Filtration is aware of the demand for meeting oil performance and cleanliness requirements. And we are dedicated to improving the environment with filtration and purification technologies that are reliable, efficient, safe and sustainable.

SOLUTIONS FOR THE CHEMICAL

PROCESSING MARKET

Waco Filters is the largest air, liquid, gas, HVAC & dust collection filter solution provider in the US for the chemical market. Waco’s Filter Inventory Management and Solutions Program (FIMS) delivers hard dollar savings in filtration costs year after year through process improvements while delivering world class service levels.

Founded in 1970 in the Philadelphia metropolitan area, Waco has 20 stocking locations throughout the US and Canada.

Our goal is to provide engineered process solutions that reduce our customer’s overall cost of filtration and improve their profitability.

COMPANY OVERVIEW

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North AmericaBreckenridge · Houston · Norristown · Nowata · Stillwell · Tulsa

EMEACzech Republic · France · Germany · Italy · Spain · The Netherlands · United Arab Emirates · United Kingdom

AsiaSingapore

Offices

Manufacturing

COMPANY OVERVIEW

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Oil & GasOur filtration and separation solutions for oil & gas minimize maintenance downtime, extend equipment life and save costs.

ApplicationsAdsorbent DehydrationAir IntakeAmine SweeteningAromaticsCompressor Outlet GasCompressor ProtectionCondensate FiltrationCondensate Pipeline Dewatering

Condensate StabilizationDesiccant Bed ProtectionFlow Meters & Meter RunsFractionationFuel Gas FiltrationGlycol DehydrationHC Condensate SeparationInjection Water

Inlet SeparationIntake Air FiltrationLube Oil FiltrationMol Sieve ProtectionProduce waterTail Gas Amine SweeteningTurbine & Generation ProtectionWastewater Treatment

Refinery & PetrochemicalNo one solution works for all applications and no two refineries are the same. We identify the need to deliver innovation solutions that respond to the evolving needs and requirements of each customer.

ApplicationsAlkylation unitsAmine SweeteningAromaticsBiodieselBoiler Feed waterCatalyst ProtectionCatalytic Reforming Caustic Treatment Compressor Outlet Gas Compressor Protection Crude Oil DewateringDelayed CokingDesalter DebottleneckingDesiccant Bed Protection

Edible OilFinal Products FiltrationFuel Gas Burner Nozzle Protection Glycol DehydrationHydrotreating / Hydrocracking / IsomerizationInlet SeparationMol Sieve ProtectionSour Water StrippingTail Gas Amine Sweetening

Water/Wastewater Treatment

MARKETS WE SERVE

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AviationFor 75 years, we have been on the forefront of aviation fueling.Our products ensure that clean, contaminant-free, dry fuel is maintained for commercial and military aircraft.

ApplicationsInto Plane Fueling CommercialMilitaryPipeline /TerminalRefiningTank FarmReceipt Fueling

MARKETS WE SERVE

Chemical & PetrochemicalThe removal of any contaminants is essential in avoiding any costly re-work and improving product yield. Our products and services are designed to provide chemical manufacturers with the highest consistency and quality.

ApplicationsBoiler feed waterBurner Nozzles ProtectionCatalyst ProtectionCompressor ProtectionCondensate DewateringFeedstock FiltrationFinal ProductsGas SweeteningGlycol Dehydration

Hydraulic & Lubricating FluidsMolten SulphurPolymer Process Water FiltrationStabilizing Plant ProtectionSteam Cracker Feed Stock ConditioningTurbomachinery ProtectionWastewater TreatmentWater/Wastewater Treatment

ApplicationsWater FiltrationAir Intake FiltrationDiesel Fuel PurificationTurbine Oil ConditioningLube Oil Conditioning

Boiler Feed Pump Turbine Oil ReservoirsNatural Gas Filtration and CoalescingElectrohydraulic Control FluidOily Water Separation and Reclamation

Power GenerationWe are committed to providing high quality filtration solutions that are effective and environmentally responsible for turbines and lube oil filtration for all rotary equipment.

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Food & BeverageOur filtration solutions are needed for solid/ liquid separation in the manufacture of edible / vegetable oil, cocoa butter, cheese and many other food and beverage industries.

Heavy EquipmentFuel or diesel used in heavy equipment is often contaminated with dust, water and debris which can cause costly downtime in mining, farming and other operations. Our fuel filtration solutions deliver operational uptime by reducing the maintenance needed for heavy equipment.

ApplicationsBleached/detoxified oil filtrationCrude oil filtration

Deodorized oil filtration

Miscella filtrationWinterized oil filtration

Lube oil filtrationOil/water separationWastewater treatment

ApplicationsAgriculture / ConstructionMarineMining

ApplicationsBilge water separationFresh water generationFuel filtration systems

MARKETS WE SERVE

EnvironmentalCommitted to making the world healthier, we have developed special environmental protection equipment for water treatment.

ApplicationsOffshoreOil/Water SeparationWastewater TreatmentGeneral Industrial

MarineWe offer a wide range of commercial and offshore fuel and water treatment products.

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Gas Filtration SolutionsOur vessel products are manufactured to meet or exceed ASME Section 8 Div.1 standards. Each vessel can be customized to meet your specific process need.

SOLIDS AND LIQUIDS FROM GAS

Vessel Type Target Contaminant Target Contaminant Size Application Cartridge / Removal Mechanism

Scrubber Liquids and Associated Solids Slug - 10 µ Continuous Bulk Liquid

LoadingEngineered Wire Mesh, Mechanical Vane,

Cyclonic

Separator Liquids and Associated Solids 8 - 10 µ Light Liquid Loading Engineered Wire Mesh, Mechanical Vane,

Cyclonic

Filter Separator Fine Solids and Liquids 0.3 - 1 µ Associated Pipeline Liquids and Solids

Stage 1:Depth-LOK, TRI-SHiELD, GasPleat

Stage 2: Engineered Wire Mesh, Mechanical Vane,

Cyclonic

Dry Gas Fine Solids 0.5 - 10 µ Associated Pipeline Solids GasPleat

Vertical Coalescer Ultrafine Aerosols 0.1 - 0.3 µ Low Surface Tension

Liquids TRI-SHiELD, Micro-DEP, Micro-LOK

Horizontal Multi-stage Coalescer

Fine Solids, Shear Sensitive Solids, and

Ultrafine Aerosols0.1 - 0.3 µ

Submicronic Aerosols with Moderate Dirt

LoadingTRI-SHiELD, Twist-LOK

Liquid Filtration SolutionsDesigned as a standard to meet the most stringent and difficult processes in the industry.

SOLIDS FROM LIQUID

Vessel Type Target Contaminant Size Application Related Cartridge

Static Strainer 50 - 400 µ Bulk Solid Removal Custom Basket Arraignments

Self-Cleaning Strainer 50 - 400 µ Bulk Solid Removal Custom Basket Arraignments

Bag 1 - 100 µ Nominal Solids Removal JXC, JBAG

Single Cartridge 0.5 - 50 µ High Efficiency Removal TRI-SHiELD, Trapper, LiquiPleat, FluiSock

Multi-Round Cartridge 0.5 - 50 µ High Efficiency Removal TRI-SHiELD, Trapper, LiquiPleat, FluiSock

High Flow 0.5 - 50 µ High Efficiency Removal TRI-SHiELD, LiquiPleat HF Series

LIQUID/LIQUID PHASE SEPARATION

Coalescing with Gravity Separation 0.5 - 25 µ Separation of two liquids JPAKS, PhasePUR

Coalescing with Physical Separation 0.5 - 25 µ Separation of two liquids Phase-LOK, PhasePUR

LIQUID ADSORBTION

Canister Style Molecular Adsorbtion Removal of Hydrocarbon and other Compounds CarboPUR, ClayPUR

Bulk Style Molecular Adsorbtion Removal of Hydrocarbon and other Compounds CarboPUR Bulk

PRODUCTS

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MANUFACTURING & FABRICATION

We have 4 main manufacturing facilities strategically located in the US and in Europe to service US and global markets. We also have a wide network of sub fabricators we work with in other parts of the world.

Manufacturing sitesOur lean manufacturing sites are designed to deliver on any customization requests for systems, housings or cartridges needed to address specific contaminant removal challenges.

CapabilitiesWith Filtration Group Process Technologies continuous improvement mindset, our capabilities are constantly evolving and growing.

Breckenridge Nowata Spain The Netherlands

Fabrication Experience with the Following Materials:

• Standard Materials: - 316 Stainless Steel- 304 Stainless Steel- Carbon Steel

• Exotic Materials:- Hastelloy - Monel- Inconel- 5-Chrome- 9-Chrome- Copper Nickel

In-House Engineers utilize the latest software technology to customize solutions that meet customers’ applications and specifications.

• Codeware COMPRESS• AutoCAD Inventor• Solidworks• AutoCAD• Rockwell Automation

Engineered Pressure Vessels up to 6000 psi and According to:

• ASME Section 8 Div. 1 or 2• PED• CRN• AS-1210

Internal Retrofits of Existing Filter Housings

Packaged Filtration Systems:Skid mounted systems with full controls and instrumentation including automated backwashing functions.

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CERTIFICATIONS

Dedicated to Unwavering QualityDelivering high-quality, unyielding filtrations solutions requires a commitment to our partners. We collaborate with you to understand your business and the challenges you face. We specialize in providing you with technologically-advanced solutions that fit your needs. Our teams serve as an extension of your operations to improve your filtration systems and reduce costly downtimes.

Our combined staff has decades of experience and knowledge and our customers rely on us to deliver quality and value that consistently exceeds their expectations. We implement lean manufacturing techniques with smart solutions that anticipate potential obstacles. We help you anticipate challenges and work to overcome them before they surface.

ISO 9001:2015

ASME U CERTIFICATE NB CERTIFICATE PECAL AQAP 2110

ISO 9001:2015

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Our extensive testing capabilities allow us to design the most optimized filtration solutions for our customers.

TESTING CAPABILITIES

SUBJECT SCOPE /SIZE/TYPE

Materials analysis

• SEM /EDX - Fine images of materials and elemental analysis• DSC, TGA, TMA, Melt Flow• FTIR, Hydrolysis, Ageing oven, Mechanical testing• Air Permeability, Stiffness, Thickness, Burst• Tensile Machines• Frazier Air Perm, Instron tensile tester, Gurley stiffness• PMI Porometer• 3D imaging microscope 20X-200X• Mass spectrometry filter efficiency verification, flow and sound testing

SUBJECT SCOPE /SIZE/TYPE

Efficiency testing - liquid

• Count and PSD equipment• ISO16889 multipass effciency tester and know-how• Collapse testing Multipass Efficiency Tester per ISO 2941• Spent filter element dissections (Failure Analysis/Performance Evaluation)• Particle Counters (for oil)• ISO16889 multipass efficiency tester• ASTM Multi-pass and single pass water test stand 2-80 gpm • High Flow water test stand 50-500 gpm• HIAC liquid particle counter for oil and water 2-400 microns

Material Design eg CFD/FEM/FEA/CAD/Prototype /3D Printing

• CFD/FEM modelling, design and flow technology for filtration• Multiple CAD stations and experienced engineers• SolidWorks 3D model software• "Equipment Builder" software developed for air handling systems• Quick-turn, custom prototypes• 3D Printing - 1. FDM (Fused Deposition Modeling) & 2. SLA (Stereolithography)

SUBJECT SCOPE /SIZE/TYPE

Pressure drop testing

• ISO 3968 Pressure Drop vs. Flow Test Stand• Flow stand with ultrapure water• Standard filter sizes

Oil testing • Pressure Impulse Test Stand (for oil)• Automatic Viscometer (for oil 40C, 100C)• TAN/TBN Water Autotitrator (for oil analysis)• Spectrometric Elemental oil analysis - Spectro Analysis - oil• Gravimetric Fluid Analysis• Microscope analysis - reports per ISO 16232• Custom Contaminants & Reference Materials

Paint Arrestor Testing

• Paint overspray collection duct and equipment for Standard Paint Arrestor Testing• Fractional Efficiency Testing equipment and procedure testing

Fluid Analysis

• Tensiometer surface and interfacial liquid phase analysis• Gravimetric Fluid Analysis

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PROJECT SUCCESS STORIES

NGL Sweetening in Fractionation

In NGL processing, controlling acid content is an essential step in producing on-spec product. Amine treatment of NGL fluids is one of the most challenging and costly parts of the process. Traditionally, this is accomplished using large contactor column with significant residence time requirements and velocity limits. One concern with the large vertical contact towers or traditional coalescers is the loss of production time during turnaround and upsets. Human access is required to maintain the internals or change the cartridges. Typically, extra lifting equipment is needed to provide access to the tightly, confined space. Downtime for this operation can cost up to $2 million per day.

Using decades of cumulative experience in design and NGL Sweetening process expertise, engineers at Jonell Systems were successful at developing a compact contactor system which offers significant advantages over the large vertical contactors even with low surface tension amine-laden liquids.

The innovative design includes a Quick Opening Closure (QOC) and effectively reduces the change out process from several days to several hours. The cost savings in operational downtime has proven to be a groundbreaking improvement and allowed customers to maintain uptime that is far above the industry average.

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Refinery Pre-Filtration Solution

A large Texas based refinery with two coking units was experiencing major issues with a high temperature gas oil backwash feed filter system in the Hydrocracking unit. Due to higher usage of opportunity crudes, the backwash filter system needed constant maintenance, a challenge that many refineries face.

To optimize the filtration solution, the team designed a pre-filter that was installed upstream of the backwash feed filter system. The team then developed a custom HIGH TEMPERATURE HIGH FLOW CARTRIDGE FILTER that could reliably remove contaminants at 425 F.

In less than three months, the frequency of filter element cleaning had been eliminated, saving approximately $2 million per year in filter maintenance expense. The project also reduced the number of catalyst changes between turnarounds, equating to an estimate of greater than $50 million savings over the six-year cycle.

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Refinery in the Czech Republic installed ProGuard

The refinery had a high flow cartridge filter system installed on its gas oil hydrocracker to remove contaminants. However, due to the content of coke, asphaltenes and polymers in the vacuum gas oil, the disposable 25 micron filter cartridges needed to be replaced frequently, which exceeded the company’s budget for cartridges.

After installation, ProGuard FR backflushing filters performed with repeated run times of more than 2.5 hours between backflushes and only 2 m³ of backflush fluid consumption. This easily meets the refinery’s process requirements.

Reducing operating costs and minimizing downtime is essential to optimizing business performance. With the ProGuard FR backflushing filter system, the refinery is now able to operate within a lower operations and maintenance budget, while continuing to protect the catalyst reactors downstream of the filter system.

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SERVICES

That is why the services we provide are at the forefront of everything we do. With our engineering, field, and lab services, Jonell

Systems is involved with our customers every step of the way. Our lean manufacturing sites are designed to deliver on any customization requests for housings or cartridges needed to address specific contaminant removal challenges.

We take our responsibility in partnering our customers seriously

Field Services

Element Change Out Assistance—

Process Observation / Optimization—

Field Support for Lab Services On-Site Training—

Trouble Shooting

Lab Services

Dissection & Particle Distribution Analysis—

Quality Assurance—

Compatibility & Efficiency Testing—

Contaminant Characterization—

Fluid Quantification—

Vessel Re-purposing

Engineering Services

Process Design Consultation/Optimization—

Existing Vessel Evaluation—

Feed Study—

New Vessel Design

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