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ESTRUCTURAS AERONAUTICAS
Introducción
Ing. Fabio Merchán, CMSc, Esp.
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• The primary factors to consider in aircraft structures are
strength, weight, and reliability.
All materials used to construct an
aircraft must be reliable.
Reliability minimizes the possibility of
dangerous and unexpected failures.
http://www.zenithair.com/zodiac/gif/6fox2.jpg
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Forces
A/C
Structural
stressesConditions
Flying Statics
Force of gravity produces weight
Landing gear
Absorbs the forces
Maneuver
Causes acceleration or deceleration
increases the forces and stresses on the
wings and fuselage.
Aircraft structural
members are
designed to carry a
load or to resist
stress.
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CargasExternas
CargasInternas
Esfuerzos
Deformaciones
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Tipos de cargas y esfuerzos
• Limit Loads: are Maximum loads expected during service.
• Stress is defined like a applied load per area of the material.
Taking into account that the
principal stresses on the
fuselage and wings are
transmitted for each
component to the principal
structures.
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Tensión, es una fuerza
actuando en contra de
otra fuerza que esta
tratando de jalar algoaparte.
Compresión, se
considera como unafuerza que intenta
hacer las parte mas
pequeñas.
Torsión se considera
como una fuerza que
tiende a torcer una
parte.
Combinación de dos
fuerzas, compresión y
tensión.
Esfuerzo cortante, se
considera cuando
una pieza de material
se deliza sobre otra.
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These stresses are absorbed by each component of the
wing structure and transmitted to the fuselage structure.
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Bending force on the fuselage Bending action creates a tensionstress on the lower skin of the
fuselage and a compression stress on
the top skin. Airflow
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What happen in the flight?
Lift forces act upward againstthe wings.
Bend them upward
The wings are prevented from
folding over the fuselage by the
resisting strength of the wingstructure.
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Thrust is the power which
enables an airplane to move
forward (engine). Lift is the force
aroused by thrust.
Wing
Lift airfoil
Propeller
Thrust airfoil
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RECUENTO HISTORICO Y
MATERIALES
• Primeros aviones: Madera de bambú ysuperficies en “fabric” (1910).
• Estructuras tipo “TRUSS”.• Estructuras livianas y de difícil acabado
aerodinámico por la técnica de construcción.
• Nuevos registros de velocidad y exigencias decarga generan cambio materiales por maderaprensada “PLYWOOD” (1920).
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http://www.google.com.co/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=ZRhouGI5N8ZZXM&tbnid=EXVxFVpf93XMSM:&ved=0CAUQjRw&url=http%3A%2F%2Fcherokeesailplanes.blogspot.com%2F2010_03_01_archive.html&ei=SDS_Ue3zFOi20QGC8IHADA&bvm=bv.47883778,d.dmQ&psig=AFQjCNE3fi2oT9bNfYEI5tyUW03zViadHw&ust=1371571340376292http://www.google.com.co/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=ZRhouGI5N8ZZXM&tbnid=EXVxFVpf93XMSM:&ved=0CAUQjRw&url=http%3A%2F%2Fcherokeesailplanes.blogspot.com%2F2010_03_01_archive.html&ei=SDS_Ue3zFOi20QGC8IHADA&bvm=bv.47883778,d.dmQ&psig=AFQjCNE3fi2oT9bNfYEI5tyUW03zViadHw&ust=1371571340376292
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• Irish linen and cotton.
Covering airframes. Sag
aircraft structure.
• Builders began coating the
fabrics with oils and
varnishes.
• Extreme flammability.
• Lack of durability, limitedservice life.
• Coated fabric proved
unsuccessful.http://cherokeesailplanes.blogspot.com/2010_03_01_archive.html
http://www.google.com.co/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=ZRhouGI5N8ZZXM&tbnid=EXVxFVpf93XMSM:&ved=0CAUQjRw&url=http%3A%2F%2Fcherokeesailplanes.blogspot.com%2F2010_03_01_archive.html&ei=SDS_Ue3zFOi20QGC8IHADA&bvm=bv.47883778,d.dmQ&psig=AFQjCNE3fi2oT9bNfYEI5tyUW03zViadHw&ust=1371571340376292http://www.google.com.co/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=ZRhouGI5N8ZZXM&tbnid=EXVxFVpf93XMSM:&ved=0CAUQjRw&url=http%3A%2F%2Fcherokeesailplanes.blogspot.com%2F2010_03_01_archive.html&ei=SDS_Ue3zFOi20QGC8IHADA&bvm=bv.47883778,d.dmQ&psig=AFQjCNE3fi2oT9bNfYEI5tyUW03zViadHw&ust=1371571340376292
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An edge which has been cut by machine or special pinking shears
Materials and techniques are in the
manufacturer’s service manual.
Aircraft originally manufacturedwith cotton fabric can only be re-
covered with cotton fabric unless
the Federal Aviation
Administration (FAA) approves an
exception.
Approved supplemental type
certificate (STC).
Field approval
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• Do the work in accordance with
an approved supplemental type
certificate (STC).
• Specify that it is for the
particular a/c model inquestion
Detail exactly what alternate
materials must be used and what
procedure(s) must be followed.
STC
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STC
Alteraciones o modificaciones principales a un
producto aeronáutico.
Estructura
Resistencia estructural
Cambios es peso y balance
Componentes o sistemas
Limitaciones de operación
Aeronavegabilidad del producto
Cambian las condiciones del Certificado Tipo
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Alteración mayor o menor
Mayor Menor
Se tienen
suficientes datos
aprobados
No requiere
aprobación decampo
No requiere de
un aprobaciónde campo
Requiere una
aprobación decampo
SI NO
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• A Field Approval is the granting, by an
FAA airworthiness inspector, of FAA
“approval” for a major repair or major
alteration. The approval is given only after conducting a physical inspection and/or
after reviewing data.
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OVERVIEW OF THE STEPS
• Do your homework.
• Create a standard data (SDP) package as
described in the ac.• Submit the SDP to the local FSDO (Flight
Standards district office) .
• Interact with the ASI (aviation safetyinspector).
• Receive a final response.
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WHAT WILL THE ASI DO
• Evaluate the data.
• And if necessary
– Request additional data – Forward to another ASI.
– Request engineering help (ACO) FAA AircraftCertification Office.
• Or Approve the data, or Deny therequest—in writing
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D t ió té i
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Documentación técnica
para definir y sustentar
alteración o reparación
Información de diseño y
cálculos de Ingeniería
Orden de Ingeniería
Planos
Diseño de pruebasEspecificaciones
técnicas
Análisis de peso y balance
Limitaciones
operacionales
Características de vuelo
Propuesta de suplementos a los manuales,
dimensiones, materiales y procesos.
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Hojas de datos técnicos del certificado
tipo (TCDS)
Datos del certificado tipo
suplementario. (STC) previniendo que
este aplica específicamente al
elemento que esta siendo
reparado/alterado. Tal documento
puede ser considerado en su totalidad
o en parte como incluido dentro de los
datos de diseño asociados con el STC
Directivas de aeronavegabilidad
(AD’s)
Manuales de Mantenimiento o
instrucciones del fabricante aprobadas
por la Autoridad Aeronáutica del
Estado de Certificación del Producto.
Porciones del SRM aprobadas por la
Autoridad Aeronáutica del Estado de
Certificación del Producto. Manual de
reparaciones estructurales (SRM),
solamente como una fuente de datos
técnicos aprobados para una
reparación mayor cuando es un
documento aprobado por una autoridadaeronáutica.
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Que diferencias hay entre reparaciones y
alteraciones mayores???
Es cuando retorna laaeronave o
componente a su
diseño Tipo original.
Es un cambio deldiseño tipo original de
la aeronave o
componente.
Alteración
mayor
Reparación
mayor
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Actividad extraclase
“Alteraciones mayores”
• Es una modificación registrada en las especificaciones
de la a/c?.
• Afecta o no la aeronavegabilidad de la a/c? En que
aspectos.• Se puede hacer por medio de operaciones elementales
de manto?
• Como se da el manejo de alteraciones mayores en
Colombia?• Que tipo de alteraciones y reparaciones mayores son
permitidas según el RAC
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BELL TEXTRON HELICOPTER Inc Kit Huey II
Componentes para la conversión
Cambio de rotor de cola y palas a modelo Bell
212.
Cambio de rotor principal y palas a modelo
Bell 212,
Kit para conversión de la transmisión principal
a modelo Bell 212,
Cambio de mástil, platillo oscilante y controles
a modelo Bell 212,
Cambio de cono de cola con todoscomponentes a modelo Bell 212,
Cambio de cajas de engranaje de 42 y 90
grados a modelo Bell 212,
Cambio de ejes impulsores y colgantes de rotor
de cola a modelo Bell 212,
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WHAT ARE THE REASONS FOR DENIAL
• Minor alteration—no 337 needed.
• Major change—STC needed.
• Data is already approved—no further approval isneeded
• Alteration contrary to safety.
• Continued failure to provide an adequate SDP—
FAA terminates the project.
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WHAT IS IN THE SDP
1. Field Approval Checklist.
2. Copies of supporting data including
any previously approved data.
3. FAA Form 337 not signed in block 6
or 7.
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DATA
• Chapter 2 of the AC provides all you need to
know about substantiating data.
• Approved data.
• Acceptable data.
• DER (Designated Engineering Representative)
approval of data.
• DER limitations.
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THE FIELD APPROVAL PROCESS
• Research.
• Obtain field approval.
• Perform the alteration.
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RESEARCH
• Thoroughly understand what is involved in
the alteration and how the aircraft and its
other systems will be affected by the workyou plan to do.
• Thoroughly understand how the approved
operation(s) of the aircraft be affected
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RESEARCH
• AIRCRAFT TECHNICAL REQUIREMENTS
– Previous Alterations
– A/C Manufacturer’s Data – Service Bulletins
– STC’s already approved
– Other Field Approvals
– Flight Manual Supplements
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RESEARCH
• Equipment manufacturer’s technical
data
– Installation manuals
– STC’s
– Other data
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FAR 23
23.301 loads
Strength requirements arespecified in terms of limit
loads (the maximum loadsto be expected in service)and ultimate loads (limit
loads multiplied byprescribed factors of safety)
The air, ground, and waterloads must be placed inequilibrium with inertia
forces, considering each
item of mass in the airplane
23.305 Strength anddeformation
The structure must be ableto support limit loads without
detrimental, permanentdeformation. At any load up
to limit loads, the
deformation may notinterfere with safe operation.
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FAR 23 Flight loads
23.321 General
Flight load factors
represent the ratio of theaerodynamic force
component
23.331 Symmetricalflight conditions
The wing loads and linearinertia loads
corresponding to any ofthe symmetrical flight
conditions
The incrementalhorizontal tail loads due
to maneuvering andgusts
23.333 Flight envelope
The airplane is assumedto be subjected to
symmetrical verticalgusts in level flight
Combination of airspeedand load factor
GROUND LOADS
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GROUND LOADS
External loads and inertia forces that
act upon an airplane structure
23.479 Level landingconditions
23.481 Tail down landingconditions
23.483 One-wheel
landing conditions.
23.485 Side load conditions.
23.493 Braked roll conditions
3.507 Jacking loads. 23.509 Towing loads.
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• PLYWOOD is replaced for aluminum
laminates.
• Duraluminum is discovered in Germany
(1909 – Alfred Wilm – Durener Mettalwerke).
• Wood limitations due to production crisis
1914-1918 and the change in the elasticproperties due to environment.
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• Germany 1915-1919 Junkers J.L.6
(iron/steel)
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• DeHavilland “MOSQUITO” 100% wood
incorporate adhesive technology (thermoset
resin and thermoplastic resin)
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• Due to the new characteristics of
performance and new complexstructures the use of wood is just.
• Wing load more high and concentrationstress on critic points of the structures
like WING BOX and MLG TRUNNIONS,
where the wood wasn´t good adapted.
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ALEACIONES DE ALUMINIO
• Usadas extensivamente en estructuras, pieles y
otros miembros estructurales sujetos a cargas.
• Sistema 4 dígitos de identificación de la aleaciónde aviación.
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GRUPO TIPO ALEACION
1XXX Aluminio 100% puro
2XXX Aleación de Cu
3XXX Aleación de Mn
4XXX Aleación de Si
5XXX Aleación de Mg
6XXX Aleación Mg + Mn7XXX Aleación de Zn
Código de cuatro dígitos : 1 2 3 4
1: Tipo de aleación
2: Modificación de la aleación
3-4: Pureza de aluminio
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ALEACIONES DE AVIACION
1100, Aluminio puro, uso no estructurales
2024, La más usada, tratable térmicamente
3003, Similar 1100, no tratable, endurecida por
trabajo en frio.
5052, Para aplicaciones compatibles con procesos de
soldadura, no tratable térmicamente.
6061, Aleaciones de media resistencia y buen
formado con tratamiento térmico, soldables.
7075, La de mejor resistencia, usos estructurales
primarios, tratable térmicamente.
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ALEACIONES DE AVIACION
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ALEACIONES DE AVIACION
HIDUMINIUM RR58 (Concorde), aleación de Cu, Mg,Ni, Fe (1939-1945), alta resistencia temperatura.
%Cu %Mg %Si %Fe %Ni %Ti %AlMin2.25 1.35 0.18 0.90 1.0 - Resto
Max2.70 1.65 0.25 1.20 1.30 0.20
Condiciones F, T, H, O
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ALEACIONES DE AVIACION
• Aleaciones de Mg, más livianas, más
reactivas (corrosión), frágiles.
• Aleaciones de Ti, Similar relación
resistencia/peso a las aleaciones de Al,
uso extendido aviación militar (Wingbox
F14/F15/F22).
ALEACIONES DE AVIACION
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• Aleaciones de Acero, Alta resistencia, bajo
contenido C (0.03%), gama de inoxidables
con alta resistencia a la temperatura (X-15
pieles de cromo-niquel).
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OTROS MATERIALES
• Plásticos acrílicos (familia resinas termoplásticas).PLEXIGLAS/LUCITE/PERSPEX.
• Compuestos, Resistencia mayor a las aleaciones de Al,significan entre 15%-20% peso estructural (comercial), aviación
militar uso extendido.
• GFRP (glass-fiber reinforced plastic) ,AFRP (Aramid Fiber Reinforced Polymer), CFRP (Carbon-fiber-reinforcedpolymer) (Fibras de vidrio, aramidas-kevlar, Carbon/Grafito-Boro).
• Altos costos producción/mantto.
• Economía en carga paga y combustible
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ESTRUCTURAS AERONAUTICAS
OBJETIVO
• Resistir y transmitir las cargas,
proporcionar formasaerodinámicas y proteger
pasajeros/carga/sistemas del
avión de las condiciones
ambientales encontradas
durante el vuelo.
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• Primary structure: Structural elements that in
case of damage or failure could lead to failure of
the entire craft.
– Primary structure is that structure which carries flight,
ground, or pressurization loads, and whose failure
would reduce the structural integrity of the airplane.
• Secondary structure Structural elements that arenot part of the primary structure. Structural
elements mainly to provide enhancedaerodynamics.
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TIPOS DE ESTRUCTURAS
• Estructura de piel esforzada (Stressed skin
structure).
• La gran parte de los esfuerzos son soportados
por la piel exterior.
• Poca cantidad de miembros estructurales
internos.
• Buena capacidad para dar formasaerodinámicas.
• Alta probabilidad de grietas por efectos de
ondulamiento o “buckling”.
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TIPOS DE ESTRUCTURAS
Semimonocasco:
Conjunto de formadores,
larguerillos, y mamparos
unidos entre si a loscuales se adhiere la piel.
Monocasco: Conjunto de
formadores y mamparos
unidos a la piel quiénsoporta las cargas de
operación.
http://www.google.com.co/url?sa=i&source=images&cd=&cad=rja&docid=MGC2XNAE-LmvgM&tbnid=nE3DQvh9v-YZlM:&ved=0CAgQjRwwAA&url=http%3A%2F%2Fwww.taringa.net%2Fposts%2Fhazlo-tu-mismo%2F9685605%2FTutorial-Photoshop-Lata-de-Gaseosa.html&ei=n3S_UdfeC5TW0gGGiYCwCw&psig=AFQjCNGTyKuIX43AYgOdSJYeAyw957q53Q&ust=1371588127232811http://www.google.com.co/url?sa=i&source=images&cd=&cad=rja&docid=MGC2XNAE-LmvgM&tbnid=nE3DQvh9v-YZlM:&ved=0CAgQjRwwAA&url=http%3A%2F%2Fwww.taringa.net%2Fposts%2Fhazlo-tu-mismo%2F9685605%2FTutorial-Photoshop-Lata-de-Gaseosa.html&ei=n3S_UdfeC5TW0gGGiYCwCw&psig=AFQjCNGTyKuIX43AYgOdSJYeAyw957q53Q&ust=1371588127232811
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• Although very strong, monocoque construction is
not highly tolerant to deformation of the surface.
• The biggest problem in monocoque construction ismaintaining enough strength while keeping the
weight within limits.
The formers and bulkheads
provide shape for the
fuselage.
The skin carries the primary
stresses.
No bracing members are
present.
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• Conclusion
– Unstiffened shells. must be
relatively thick to resist bending,compressive, and torsional loads.
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• Conclusion
– Constructions with stiffening members that
may also be required to diffuse concentrated
loads into the cover. – More efficient type of construction that permits
much thinner covering shell.
TIPOS DE ESTRUCTURAS
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TIPOS DE ESTRUCTURAS
• Truss type: Formada por largueros
soldados entre si que forman “well-
braced framework”.
• Miembros verticales y horizontales
(struts) dan forma rectangular o
cuadrada.
• Se instalan “struts” adicionales para
soportar esfuerzos. Larguerillos,mamparos y formadores se añaden
para dar forma al fuselaje e instalar la
piel.
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TERMINOLOGIA ESTRUCTURAS
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TERMINOLOGIA ESTRUCTURAS
• Frame (Formador)
Es un miembro
circunferencial usado enla construcción semi-
monocasco que soporta
los larguerillos y la piel.
Los formadores están diseñados para soportar cargas
laterales y los momentos de flexión adicional a las cargas
axiales.
Son vigas
circulares en
J o C.
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TERMINOLOGIA ESTRUCTURAS
Give cross-sectional shape toFormers are the lightest.
h d i il f
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Give cross-sectional shape to
the fuselage, and they add
ridigity and strength to the
stucture.
The are used primarily for
fillings or skin attachments
between the larger members.
Frame assemblies are used toseparate one section of the
fuselage from another.
BULKHEADS
Heavier than formers,
they are equipped
with doors or other mens of access.
Struc tu re termino logy
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gy
• Longerons (Largueros)
• The strong, heavylongerons hold the
bulkheads and formers.
• The bulkheads andformers hold the stringers.
• Rigid fuselage framework.
Generally the 20 to 40 stringers are replaced by 4 to 6 longerons. Longerons as the
stringers resists the bending load of the fuselage.
Primary bending loads are
taken by the longerons,
which usually extend across
several points of support.
Función de largueros/largueri l los
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.
They have the same job and application than the stringers,
but longerons are stiffer beams, mainly machined and they
are in less number over the circular periphery of the
fuselage circle.
Axial
Load
Stringers and longerons prevent tension and compression stresses from
bending the fuselage.
Designed
Support the axial forces
nevertheless
Support lateral forces Flexion moment
TERMINOLOGIA ESTRUCTURAS
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TERMINOLOGIA ESTRUCTURAS
• Stringers (Larguerillos)
They are longitudinal beams in
C, L or T form located in thecircular periphery of the
fuselage and equally circular
spaced over the fuselage
diameter.
The fuselage skin thickness varies with the load carried and
the stresses sustained at particular location.
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TIPOS DE “STRINGERS”
http://www.google.com.co/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=tBE_jjU7u3EE1M&tbnid=xkTYrpXNbQXnIM:&ved=0CAUQjRw&url=http%3A%2F%2Fjameswiebe.blogspot.com%2F2012_12_23_archive.html&ei=pd0DUp-dDpPJ4AO_gIGQBQ&bvm=bv.50500085,d.dmg&psig=AFQjCNGCcR8eBv1GkgzeT1BiJdUgx5PS_g&ust=1376071228934117http://www.google.com.co/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=tBE_jjU7u3EE1M&tbnid=xkTYrpXNbQXnIM:&ved=0CAUQjRw&url=http%3A%2F%2Fjameswiebe.blogspot.com%2F2012_12_23_archive.html&ei=pd0DUp-dDpPJ4AO_gIGQBQ&bvm=bv.50500085,d.dmg&psig=AFQjCNGCcR8eBv1GkgzeT1BiJdUgx5PS_g&ust=1376071228934117http://www.google.com.co/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=tBE_jjU7u3EE1M&tbnid=xkTYrpXNbQXnIM:&ved=0CAUQjRw&url=http%3A%2F%2Fjameswiebe.blogspot.com%2F2012%2F12%2Fbelite-cabin-construction-episode-4.html&ei=g90DUtibN8-y4APMoYGQAQ&bvm=bv.50500085,d.dmg&psig=AFQjCNGCcR8eBv1GkgzeT1BiJdUgx5PS_g&ust=1376071228934117http://www.google.com.co/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=tBE_jjU7u3EE1M&tbnid=xkTYrpXNbQXnIM:&ved=0CAUQjRw&url=http%3A%2F%2Fjameswiebe.blogspot.com%2F2012%2F12%2Fbelite-cabin-construction-episode-4.html&ei=g90DUtibN8-y4APMoYGQAQ&bvm=bv.50500085,d.dmg&psig=AFQjCNGCcR8eBv1GkgzeT1BiJdUgx5PS_g&ust=1376071228934117
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The main job is to retain the bending loads
applied to the fuselage.
They are riveted attached to skins
and frames. To skins to increasestiffness, to frames to increase
buckling resistance.
TERMINOLOGIA ESTRUCTURAS
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• Beams (Vigas)
Es un miembro primario
de un formador o un alausado para soportar
grandes cargas incluyendo
momentos de flexión.
En las alas es a menudollamado como “spar”.
TERMINOLOGIA ESTRUCTURAS
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TIPOS DE “BEAMS”
.
Función de las vigas
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Las vigas estandiseñadas para
soportar cargas
laterales y los
momentos de flexión
que usualmente son
mayores comparados
con sus respectivascargas axiales
• Las cargas laterales serefieren a los esfuerzos
cortantes (Shear
Stresses).
• Los momentos deflexión causanesfuerzos decompresión y tensión
Función de las vigas
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.
Están diseñados para soportar cargas axiales (tensión
y compresión) aplicadas en sus extremos
unicamente.
Función estructuras “truss”
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Las vigas que deben
soportar grandes cargas
axiales, particularmente
cargas de compresión, en
conjunto con cargas
laterales y momentos de
flexión son llamadas vigas
de columna o beam-columns.
TERMINOLOGIA ESTRUCTURAS
Nose section Center section Aft or rear section
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Centre section needs to be large and strong. Why?
Windows and doors
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Cut-outs
When we design anaircraft it’s very important
and necessary
It’s a engineering structural
problem
The fuselage needs to be strengthened around
them.
The loads must be routed around
the cut-outs.
Spread evenly into surrounding skin and structure.
Wings
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g
• The wing is the aircraft structural part that generate the
require lift force that permits the aircraft to fly.
• Use the wing to transport fuel, engines, pylons and
external fuel tanks.
Wings structure must
resist several kind of
different loads appliedto it:
vibration loads
lift load
drag load
engine thrust load
main landing gear loads
SPAR
In its simplest form, the wing is a
framework made up of spars and
ribs and covered with metal
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All the load carried by the wing
is taken up by the spars.
Designed to have great
bending strength.
Transmit the air load from the
wing covering to the spars.
SPAR
RIBS
ribs and covered with metal.
• Spar : The main center beam of the wing, designed to carry the
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structural loads and transfer them by attachment to the fuselage, or
body, of the aircraft.
• Root: The wing root is the portion of the wing that attaches to thefuselage, or body of the aircraft.
• Skin: The outer surface of the wing. Originally made of fabric,
modern aircraft use aluminum or composite materials due to their
lightweight and rust-resistant properties.
• Ribs & Stringers: These make up the inner skeleton of the wing,
providing rigidity and strength. While strength is necessary, it is also
important that the wing can flex slightly while it flies. This flexibility
allows it to absorb the stress caused by turbulence and hard
landings.
Zodiac wing.
Zodiac wing assembly.
Zodiac wing skin.
http://localhost/var/www/apps/conversion/tmp/Docs%20apoyo/zodiac%20wing.pdfhttp://localhost/var/www/apps/conversion/tmp/Docs%20apoyo/zodiac%20wing%20assembly.pdfhttp://localhost/var/www/apps/conversion/tmp/Docs%20apoyo/zodiac%20wing%20skin.pdfhttp://localhost/var/www/apps/conversion/tmp/Docs%20apoyo/zodiac%20wing%20skin.pdfhttp://localhost/var/www/apps/conversion/tmp/Docs%20apoyo/zodiac%20wing%20assembly.pdfhttp://localhost/var/www/apps/conversion/tmp/Docs%20apoyo/zodiac%20wing.pdf
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http://www.zenithair.com/bldr/images/6wing/hds%20top%20skin.jpg
http://www.zenithair.com/bldr/images/6wing/hd%20wing%20skeleton.jpg
https://reader009.{domain}/reader009/html5/0727/5b5affac8cde3/5b5affd477f6e.jpg
Air loads increase as a the square of
the speed increase.For instance at 500 knots the air loads
are five times.
• The front spar is located at about 15 % chord.
• The rear spar at 55 to 60%.
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p
Typical spar sections Wing strong.
Very high speed aircraft.
May resist thebending forces
imposed on it.
• Monospar wing
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http://www.langleyflyingschool.com/Pages/CPGS%203%20Airframes,%20Engines%20and%20Systems,%20Part%201.html
Wing skin
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The two main spars are still
the main strength members,
but a large contribution to the
strength is made by the skin.
stressed-skin design
Skin share some of the load.
Web of a spar may be a plate or a
t
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truss.
Light weight materials with vertical stiffeners
employed for strength.
Fail-safe spar web design
Member of a complex structure fail
Other part of the structure
assumes the load of the
failed member and permits
continued operation.
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• According to the AC 23-13A, define Fail-safe:
– Fail-safe is the attribute of the structure that
permits it to retain its required residual
strength for a period of unrepaired use after
the failure or partial failure of a principalstructural element.
The structural load must be transferred by two loading paths,
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y g p ,
if one of the loading paths fails the other must be capable to
safely transfer all the load with no structural failure.
Aeroteaching blog handbook
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What is a Principal Structural Element?
• A principal structural element (PSE) is an element that
contributes significantly to carrying flight, ground, or
cabin pressurization loads, and whose integrity isessential in maintaining the overall structural integrity of
the airplane.
Fixed surface,
t bil t t i bl
Integrally stiffened
plates
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PSEs
Wing
vertical fin
canard
winglets/tipfins
forwardwing
horizontalstabilizer
stabilator, or trimmable
stabilizer attachment
fittings.
plates
Primary fittings
Principal splices
Skin or reinforcement
around cutouts or
discontinuitiesSkin-stringer combinations
Spar caps
Ci f ti l
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Pressurizedcabin
Circumferentialframes and
adjacent skin
Pressurebulkheads
Window frames
Skin around acutout
Door frames,skins, andlatches;
Skin and anysingle frame or
stiffenerelement around
a cutout
Cockpit window
The center wing is made bya structure assembly called
the wing box
The center wing is integrated with the
fuselage structure.
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the wing box.g
Main structural resistance of the wing to all type of loads applied to it.
All this elements are generally
made of machined high strength
aluminium alloys or titanium
alloys because of the high
strength requirements.
The center wing interior is mainly
used as fuel tank compartment
and main landing gear
compartment.
What kinds of d f i i l di
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loads resist the
wing box?
Loads of engines, main landing
gear loads, external tanks, drag, lift
and inertial loads.
The outer wing is bolted to the root rib of the center
wing in order to transfer all the loads to the structure.
REMENBER
• Wing tip
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– Non critical structures.
– Reduce drag and increase lift.
Box beam or torsion box construction
Main spars Stressed skin
Lighter construction (composites)
Wet wing
EFECTOS EN LA ESTRUCTURA
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1. Igual función, diferente estructura.
– DHC-6 (Twin Otter) configuración simple dosvigas y costillas.
– Avión militar, múltiples vigas y pocas costillas ylarguerillos.
2. Las costillas dan forma al perfil, actúa con la pielresistiendo cargas de presión aerodinámicas.
3. Distribuyen cargas concentradas y re-distribuyenesfuerzos alrededor de discontinuidades.
4. Incrementan la resistencia a la deformación por “doblamiento” o “buckling stress”.
EFECTOS EN LA ESTRUCTURA
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5. Las costillas cambian de tamaño según forma del ala
(rectangular, elíptica, tappered, etc), su posición y las cargas
soportadas.
6. Puntos intermedios, soportan reacciones superficies de
control.
7. Los paneles de piel forman una superficie impermeable para
soportar la distribución de presión aerodinámica, y las cargas
son transmitidas a costillas y larguerillos.
EFECTOS EN LA ESTRUCTURA
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EFECTOS EN LA ESTRUCTURA
8. Estructura de celda, la resistencia al corte y torsiónes proporcionada por esfuerzos de corte
desarrollados en la piel y el alma de las vigas.
9. Cargas axiales y flexión son soportadas por laacción combinada de la piel y los larguerillos.
10. Larguerillos unidos a la piel y estos a su vez a las
costillas le dan rigidez al conjunto.
EFECTOS EN LA ESTRUCTURA
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EFECTOS EN LA ESTRUCTURA
11. Fuselajes, miembros con funciones similares,
origen y cargas soportadas diferentes.
12. Reacciones de superficies, cargas puntuales
(MLG), carga paga implican fuerzas de inercia.
13. Cargas de presurización radiales y repetitivas.
14. Estructuras ideales, secciones redondas o con sub-
secciones similares.
15. Aviones no presurizados tienen formas cercanas al
cuadrado o rectángulo.
EFECTOS EN LA ESTRUCTURA
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EFECTOS EN LA ESTRUCTURA
16. Fuselaje, construcción simple en celda tubular dedelgada piel, formadores transversales, larguerillos
y otros miembros estructurales que se extienden a
través del fuselaje en secciones específicas
llamados mamparos o “Bulckheads”.
17. Formadores, soportan cargas concentradas del piso
o provenientes del ala, puntos de sujeción de
superficies. Más robustos que otros ligeramente
cargados y de formas que proporcionen rigidez y
transmisión de cargas a otro formadores y la piel.
Flight control surfaces
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Change the attitude of the aircraft during flight.
Primary Secondary Auxiliary
Ailerons, elevators,
and rudders
Longitudinal
control axis
(lateral stability)
Lateral control
axis (longitudinal
stability)
Vertical control axis
(directional stability)
Trim tabs, spring tabs.
Let the pilot trim out an
unbalanced condition without
exerting pressure on the
primary controls.
Aid the pilot in moving a
larger control surface, such as
the ailerons and elevators
Wing flaps, spoilers,
speed brakes, and
slats.
Additional
control of theaircraft
Higher CLmax allows the aircraft to
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have a smaller wing area that
results in a lighter wing
Temporarily vary (increase) the
wing camber.
High lift device is deflected
downward
http://www.youtube.com/watch?v=EhMNpyOhSvU
http://www.youtube.com/watch?v=EhMNpyOhSvUhttp://www.youtube.com/watch?v=EhMNpyOhSvU
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Ejes de movimiento del Avión
• Pitch
http://localhost/var/www/apps/conversion/tmp/Documents/Ejecutables/Pitch/Pitchview.htmlhttp://localhost/var/www/apps/conversion/tmp/Documents/Ejecutables/Pitch/Pitchview.htmlhttp://localhost/var/www/apps/conversion/tmp/Documents/Ejecutables/Pitch/Pitchview.html
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• Roll
http://localhost/var/www/apps/conversion/tmp/Documents/Ejecutables/Roll/Rollview.htmlhttp://localhost/var/www/apps/conversion/tmp/Documents/Ejecutables/Roll/Rollview.html
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• Yaw
Dual Purpose Flight Control Surfaces
http://localhost/var/www/apps/conversion/tmp/Documents/Ejecutables/Yaw/Yawview.htmlhttp://localhost/var/www/apps/conversion/tmp/Documents/Ejecutables/Yaw/Yawview.html
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Elevons Perform the combined functions of theailerons and the elevator.
http://2.bp.blogspot.com/_mGkoANc7fi0/TRZSBR9M6kI/AAAAAAAAAnA/xJxPOV31Dzw/s1600/F117Banking2006.jpg
C bi th ti fRuddervator
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Combines the action of
the rudder and elevator
Flaperons are ailerons which can also act as
flaps.
https://reader009.{domain}/reader009/html5/0727/5b5affac8cde3/5b5affe22965c
http://avstop.com/ac/Aviation_Maintenance_Technician_Handbook_General/images/fig3_67.jpg
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Tabs
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• Why is necessary use this kind of devices? Because………
1. The force of the air against a control surface during the highspeed of flight can make it difficult to move and hold that
control surface in the deflected position.
Stationary metal plate
Feet off of the controls and have the aircraft maintain
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its flight condition
Difficult to move a primary
control surface due to its surface
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area.
Speed of the air rushing over it.
Causes a force to position the
surface in the proper direction with
reduced force to do so.
Force to move the surfaces
Final stage of travel.
A control surface may require
excessive force to move
Balance tab
They aid the pilot in moving a
larger control surface, such as
the ailerons and elevators.
Causing air to strike the tab, in turn producing a force that aids inmaintaining the flight control surface in the desired position.
Flaps
Reduce the landing
Lowered increase
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• Give the aircraft
extra lift.
Reduce the landing
speed
Increasing the glide angle
without greatly increasingthe approach speed.
The flaps are lowered to increase the camber of the
wings and provide greater lift and control at slow
speeds.
Slats
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Slats are movable control surfaces
that attach to the leading edge of
the wing.
A slot is created between the slat
and the wing leading edge.
http://www.zenithair.com/stolch701/gif/
701-lift.jpg
The leading edge slats allow the
aircraft to fly at a high angle of
attack (lower speed).
Venturi effect that causes
accelerate de air between
the slot.
• This effectively "pulls" the air around the leading
d th ti th t ll t h
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edge, thus preventing the stall up to a much
higher angle of incidence and lift coefficient.
• Low airspeeds, this action improves the lateral
control handling characteristics.
Boundary layer
control air .
AileronsMove the aircraft about
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Move the aircraft about
the longitudinal axis.
Why amplifies the movement of the aircraft
around the longitudinal axis?
Camber is increased and lift is increased.
Destroy lift dependingof the roll requirement
for the aircraft.