Intoduction to valve technology
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Transcript of Intoduction to valve technology
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Introduction to
Valve Technology
Presented by
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What is an Ideal Valve?
Shuts off or controls the rate of flow into, inside of, or out of piping
or other closed conduits.
When open, offers the least resistance possible to the flowingproduct
When closed, seals tightly permitting no fluid to pass. Resistant to bending loads and vibration on the associated piping.
Impervious to corrosion.
Uneffected by erosive particulate matter.
Withstands damage from large objects in the fluid stream.
Tolerates temperature extremes or cycling.
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Actual valves rarely approach the ideal performance of the perfect
valve.The engineer and user must compromise, weighing the value of eachperformance quality against the cost to provide it.
What is Reality?
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Types of Valves
Valve types range from simple shut off devices to complex servo-systems.
Sizes vary from tiny metering valves used in aerospace applicationsto pipeline and industrial valves weighing tons.
Operating pressures may be as high as 100,000 psi or as low as avacuum.
Temperatures may be as low as the cryogenic region or as high asthose of molten metals.
Leakage requirements may be very strict where even the tiniest leakmay be disastrous, or they may have lenient where loss is of minorimportance.
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Valves may be classified in different ways such as :
1. the function
2. the closure member
Valves Classifications
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Shut-off Valves
Non-return Valves
Control Valves
Safety Valves
Valve classification
1- By Function
scope of this presentation are Shut-offand Non-return valves only
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Valves Classification 2 .By Closure Member
2.1- Gate Valves
Gate valves are characterizedby a sliding gate which ismoved perpendicular to thedirection of flow.
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1/2 800 GATE VALVE
BOLTED BONNET - OS&Y
Gate Valve Examples
Valves Classification 2 .By Closure Member
2.1- Gate Valves
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48 150 GATE VALVE
BOLTED BONNET - OS&Y
Gate Valve Examples
Valves Classification 2 .By Closure Member
2.1- Gate Valves
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GATE VALVEINSIDE SCREW
WATER SERVICE
Valves Classification 2 .By Closure Member
Gate Valve Examples2.1- Gate Valves
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GATE VALVESPARALLEL SLIDE GATE
FOR POWER PLANT
Valves Classification 2 .By Closure Member
Gate Valve Examples2.1- Gate Valves
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GATE VALVESBellows Sealed
and 16
Valves Classification 2 .By Closure Member
Gate Valve Examples2.1- Gate Valves
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GATE VALVE FOR WELLHEAD
PARALLEL SLIDE SLAB GATE
Valves Classification 2 .By Closure Member
Gate Valve Examples2.1- Gate Valves
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KNIFE GATE VALVE
Valves Classification 2 .By Closure Member
Gate Valve Examples2.1- Gate Valves
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Valves Classification 2 .By Closure Member
Globe valves have a closure
member, usually in the form ofdisc or plug, which is moved bya stem perpendicular to a ringshaped seat.
Globe valves are used primarilyfor throttling purpose.
2.2- Globe Valves
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Straight (std) Pattern
GLOBE VALVE
Valves Classification 2 .By Closure Member
Straight pattern globe valve have
a limited flow coefficient due tothe 90 angle of the flow passage
The seat can be renewable
(screwed-in) or integral ( a welddeposit of Stellite Gr 6)
Globe Valve Examples2.2- Globe Valves
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Y Pattern
GLOBE VALVE
Valves Classification 2 .By Closure Member
The stem and closure member is
assembled at an angle tomaximize the flow coefficient (CV)of the valves (limiting the loss ofspeed)
Usually welded bonnet, and inhigh pressure for Steam service
Globe Valve Examples2.2- Globe Valves
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BELLOWS SEAL
GLOBE VALVE
Valves Classification 2 .By Closure Member
Globe Valve Examples
The entire stem, stem packing
and back seating arrangement isisolated from the flow bore by aflexible metallic bellows.
The bellows is attached to thebottom end of the stem and to thebonnet by welding.
2.2- Globe Valves
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Compact BellowsSealed Globe Valve for
Steam and DowTherm
Valves Classification 2 .By Closure Member
ECO-L-VALVE
The entire stem, stem packing and back
seating arrangement is isolated from theflow bore by a flexible metallic bellows.
The bellows is replaceable (screwed on
the stem).
Globe Valve Examples2.2- Globe Valves
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In this small globe valve, theclosure member is a taperedneedle point plug which actsagainst a small orifice.
Valves Classification 2 .By Closure Member
Globe Valve Examples2.2- Globe Valves
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Valves Classification 2 .By Closure Member
Similar in appearance to a ball
valve, it employs a mechanicalwedge closure in which the seal issqueezed tight by the downwardmotion of the stem.
2.4- Rising Stem Ball Valves
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Valves Classification 2 .By Closure Member
2.3- Pinch Valves
Uses a rigid bar to press against
a flexible element such as adiaphragm or rubber tube topinch off the flow.
Is used in systems carryingslurries, as they are low in cost,and insensitive tocontamination.
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Valves Classification 2 .By Closure Member
2.5- Ball Valves
The ball valve is basically a
ported sphere in a housing.
Rotation of the sphere by 90changes the position from open
to closed and from closed toopen.
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Ball Valves ExampleSide Entry
Ball assembledfrom the side of
the body
Valves Classification 2 .By Closure Member
2.5- Ball Valves
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Ball assembledfrom the top ofthe body
Valves Classification 2 .By Closure Member
2.5- Ball Valves
Ball Valves ExampleTop Entry
l Cl ifi i 2 Cl b
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Ball Valves ExampleSide Entry, Trunnion Mounted Ball
Side Entry Ball Valvesmay be:
- three piece
- two piece
Generally, three-piecevalve is forged body,while two-piece valve iscast body.
2 1500 ClassTwo-piece Cast Body
Duplex Stainless Steel
Valves Classification 2 .By Closure Member
2.5- Ball Valves
V l Cl ifi ti 2 B Cl M b
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2.5- Ball ValvesBall Valve Example
TOP ENTRY30,900 Class
Cast Body
Valves Classification 2 .By Closure Member
V l Cl ifi ti 2 B Cl M b
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2.5- Ball ValvesBall Valve Example
Top Entry30 900 ClassForged Body
Valves Classification 2 .By Closure Member
Valves Classification 2 By Closure Member
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Three-Way Ball Valves
Valves Classification 2 .By Closure Member
2.5- Ball Valves
Valves Classification 2 By Closure Member
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Valves Classification 2 .By Closure Member
2.6- Butterfly Valves
Consists of a disc which rotates about
a shaft in a housing.
Disc closes against a ring seal to stopflow.
Used mainly in low pressure systemswhere some leakage may betolerated.
Valves Classification 2 By Closure Member
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Valves Classification 2 .By Closure Member
2.7- Plug Valves
Plug valves have the closure
member as a tapered plughaving a rectangular port.
The plug is rotated through 90
to open and close the valve.
Valves Classification 2 By Closure Member
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Check valves (also known as
non-return valves) areautomatic valves thatprevent a return or reverseflow of the fluid.
They require no externalforce to operate.
Valves Classification 2 .By Closure Member
2.8- Check Valves
Valves Classification 2 .By Closure Member
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Dual Plate Wafer TypeCheck Valve
Main advantages :
- low weight
- small dimensions
- horizontal and vertical
installation
Valves Classification 2 .By Closure Member
Check Valve Examples2.8- Check Valves
Valves Classification 2 .By Closure Member
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Check Valves
42 600 Check Valve, featuring
buttweld ends and weldedpupjoints complete withdamping device (Shell OmanPipeline)
Valves Classification 2 .By Closure Member
Check Valve Examples2.8- Check Valves