International Seminar Hyderabad - India Packaging … Seminar on Bulk Packaging / Hyderabad •...

© StarlingerArnold Sillipp, 08.04.2010

StarlingerInternational Seminar on Bulk Packaging Hyderabad 2010

FIBC / U-Panel Bag


International Seminar on Bulk Packaging / Hyderabad

• World market leader

• A-Z turnkey supplier

• State-of-the-art technology

• Service & consulting partner

• Quality leader

• More than 1200 employees

• Turnover of more than € 250 million

Starlinger – Key Figures

Starlinger Group

Starlinger Group - Figures



Starlinger Group

Starlinger Group - Members



Starlinger

• Weissenbach and Vienna, Austria

• Founded 1835 in Vienna

• World market leader in machinery for woven PP sacks; recycling technology

• Starlinger’s customers in 130 countries produce around 15 billion sacks every year

• About 540 employees

• Turnover of more than € 130 million

• Export ratio of 98 %

Starlinger Group – Company Introduction: Starlinger



• Tape extrusion lines

• Circular looms

• Coating lines

• Printing lines

• Tubing lines

• Conversion lines

• Recycling lines

• Special tapes for carpet backing, artificial grass yarn, ropes etc.

• Woven PP/HDPE fabrics for: AD*STAR bags sewn bags uncoated or coated

• Tarpaulin

• Big Bags/FIBC

• Recycled granulate e.g. from PE, PP, PS, PA, PES,…

• Recycled PET granulate approved for food contact, with properties like virgin material

Starlinger Product Portfolio, Customer Products

Starlinger Product Portfolio Customer Products


International Seminar on Bulk Packaging / HyderabadStarlinger – Offices and Agents Worldwide

Starlinger Offices and Agents Worldwide

Offices

Agents




International Seminar on Bulk Packaging, Hyderabad 2010 Slide 11Starlinger – FIBC / U-Panel Bag

Starlinger – FIBC / U-Panel bag


International Seminar on Bulk Packaging / HyderabadStarlinger – FIBC / U-Panel Bag

Big Bags/FIBC

• Single-use or reusable container bags with a weight capacity of up to 2500 kg, with single, two- or four-point suspension and optional inlet/outlet spouts

• Easy and inexpensive handling



• Demand for bulk bags has grown over the past few years at double digit rates.

• It is expected to grow again in 2011 by

approx. 10%

Future of FIBC Market

Starlinger – FIBC / U-Panel Bag



• FIBC’s take share from 50 kg bags

• FIBC’s take share from rigid containers

• FIBC is an environmental friendly packaging, which can be recycled.

• 1.000 kg filling weight / 2 - 2.5 kg of packaging weight


FIBC market trend



Intra EU trade is approx. 53.000 tons

Imports from outside EU is much larger, at 156.000 tons and growing by approx. 4%

• The major players are India +9%, China + 14%, Turkey +1%, Vietnam -7% and Asian countries in general.

• Vietnam loosing share in spite of the lowest prices € 1,34/kg

• Turkey keeping market share and remains the second largest supplier to EU at much higher price levels than Asia.

• China and India would have a big potential to increase the market share, if the supplied quality could match Turkey.


FIBC market in Europe



• Most of the FIBC manufacturers in Europe either reduced or stopped their production

• Some of these companies moved their production to low labour cost countries.

• Turkey is still the main supplier of FIBC’s to Europe.

• FIBC market is expected to grow again by approx. 10% in near future.


FIBC market in Europe



• FIBC market in USA is expected to grow by 8-10%

• Production of FIBC shifted to low labour countries.

• US buyer gives value to:- Weight of fabric- Functions such filling and discharging- Handling, storage and transportation- UV-exposure and moisture protection

• FIBCA members are coming up with new innovations:- Electrostatic dissipative properties- FIBC’s with rigid inserts for filling and discharging


FIBC market in USA



Manufacture of FIBC in the world



• Replacement of small and medium sack sizes by FIBC

• Manufacturing of 100% recyclable FIBC

• Development of anti static FIBC

• Development of leak proof seam

• Further development of U-Panel FIBC


FIBC Market trends



• More and more European investors started production in Asia in accordance to international recognized standards, such as EFIBCA.

• European makers benefit from the same low labour costs as local Asian manufacturers.

• European investors install high performance STARLINGER machines,which make high quality bags with lower production costs.

• These investors are therefore able to maintain their European market.


FIBC Market trends



• Assist to achieve quality standards.

• Starlinger supplied machines to 120 different countries, and we have international experience for more than 40 years.

• Starlinger supplies machines to produce any high end quality product at lowest production costs.

• Starlinger can help the customer to set up R&D teams, who can work out high end products.

• Starlinger always has up to date information about market moves and trends.


What Starlinger can do?



Cost structure of FIBC‘s



• Pay more attention to the biggest cost factor, the raw material:

• Starlinger machines help you to reduce fabric weight

• Starlinger machines help you to reduce production waste

• Starlinger machines help you to reduce energy consumption

• Starlinger machines help you to produce internationally acknowledged quality Standards

• Starlinger machines help you to sell your product, by just mentioning: “this FIBC is produced on Starlinger machines”


Conclusion



• FIBC is an export market, which requires top quality product. First class machines are required to compete in this quality oriented market.

• High tenacity tape line to be able to reduce denier by maintaining the fabric strength.

• Efficient high speed circular looms with perfect fabric quality is required. It is necessary to reduce the loss of strength caused by the weaving process.

• Reduce production waste. FIBC fabric is heavy, has a long cutting length –therefore every weaving fault results in expensive waste.

• Therefore most high end FIBC manufacturers are using Starlinger Machines, in order to stay competitive in the FIBC market.


High quality machines for high quality FIBC



U-Panel Bags



• To produce flat fabric on circular looms

for U-panel FIBC’s.

• To obtain edge strength comparable

to fabric produced on flat looms.

• Edges are smooth and clean

• Suitable for clean room

• Production of circular and flat fabric

on the same machine

Stacosonic



• Modular design to built the line in accordance to customer’s requirements

• Lowest energy consumption <0,5KW/kg tape on bobbin

• Best tape quality withtenacity >6 g/denelongation >23%


Advatages of starEX 1400 S



Omega 6 FIBC



• Low investment

• High production speed

• High efficiency

• Low waste rate

• Low wear and tear – so low maintenance costs

• Special shuttle design for heavy fabric up to 220 g/m²

• Special heat slitting device


Advatages of omega 6 FIBC



• Completely new shuttle design with special insertion finger for weaving high warp and weft density.

• Reinforced machine structure to deal with heavy denier and the resulting higher warp and weft tension

• Heddle-wire shedding, and ceramic components for low wear and tear

• Frequency controlled main drive to adjust optimum machine speed for all kind of cloth construction.


Omega 6 FIBC / New Developments



FIBC testing machine





Starlinger – AD*STAR (Patented block bottom valve bag)



ad*starKON 60



ad*starKON 60

electrical connection

• voltage 3 x 400 V

• frequency 50/60 Hz

• connected load 82 kVA

• energy consumption ~110 kW/h

compressed air

• pressure 6 bar

• capacity required 120 m³/h


International Seminar on Bulk Packaging / Hyderabadad*starKON 60 working scheme

1 fabric roll with web guide2 microperforation unit3 continuous draw4 web compensator

5 intermittent draw6 cross cutter7 transfer to magnetic transport8 intermittent transport

9 tube end opener10 transfer to 2nd transport chain11 continuoous transport12 valve unit

13 bottom forming14 cover patch units15 delivery with packet forming16 packet discharge conveyor

2

5

1

4

6

3

7 10 12 14 1513

16

9

8 11





Starlinger – CB*STAR (Carrier Bag)



CB*STAR – carrier bag of the future



Various handle types

Flat handle (automatically fitted) Press cut (automatically fitted)

Round cord (manually fitted)


Let our experience work for you!

www.starlinger.com

Send any inquiry to

[email protected]

[email protected]

http://www.starlinger.com

mailto:[email protected]

mailto:[email protected]

International Seminar Hyderabad - India Packaging … Seminar on Bulk Packaging / Hyderabad •...

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